An auxiliary maintenance tool for a transformer
By designing a telescopic section structure driven by hydraulic cylinders and motors, the automatic lifting and erection of transformer maintenance tools is realized, which solves the problem of low maintenance efficiency in various environments, improves maintenance efficiency and safety, and reduces labor costs.
Patent Information
- Application Number
- CN202411106166.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2044-08-13
AI Technical Summary
Existing transformer maintenance tools are inefficient in variable environments and have adverse effects on the safety of maintenance personnel and equipment performance.
An auxiliary maintenance tool consisting of a shielding cloth and multiple support columns was designed. Utilizing a telescopic section structure driven by hydraulic cylinders and a motor, the tent can be automatically raised and lowered for setup, requiring only one worker to complete the preparation of the maintenance site.
It improves the efficiency of setting up maintenance sites, adapts to various environmental conditions, reduces labor costs, and enhances maintenance efficiency and safety.
Smart Images

Figure CN118783290B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the mechanical technical field, in particular to a kind of auxiliary maintenance tool for transformer. BACKGROUND
[0002] In power system, as one of key equipment, the stable operation of transformer is crucial to guarantee the safety of power grid.However, transformer maintenance operation often faces complex and changeable environmental conditions, such as dust flying, rainwater invasion and extreme temperature, etc.These environmental factors not only increase the difficulty of maintenance, but also may cause adverse effects on the safety of maintenance personnel and the performance of equipment.How to adapt to multiple environmental conditions is the technical difficulty of existing transformer auxiliary maintenance tool to improve maintenance efficiency. SUMMARY
[0003] The purpose of the present application is to provide an auxiliary maintenance tool for transformer, which solves the technical problem of how to improve the efficiency of maintenance under multiple environmental conditions.
[0004] In one aspect, an auxiliary maintenance tool for transformer is provided, comprising:
[0005] a shielding cloth and a plurality of columns supporting the shielding cloth; the shielding cloth is sleeved on the columns;
[0006] the column comprises at least a first telescopic section, a second telescopic section, a fixed section and a hydraulic cylinder; a first motor is arranged on the telescopic shaft of the hydraulic cylinder, and a second motor is arranged on the base of the hydraulic cylinder; the output shaft of the first motor is connected to the first telescopic section, and the first motor can drive the first telescopic section to rotate synchronously through the output shaft; the output shaft of the second motor is fixedly connected to a movable rod, and the second motor can drive the movable rod to rotate through the output shaft;
[0007] the hydraulic cylinder is arranged in the first telescopic section, the second telescopic section is sleeved outside the fixed section, the first telescopic section is sleeved outside the second telescopic section, and a force receiving member is welded at the bottom of the first telescopic section;
[0008] a plurality of adjacent first grooves and second grooves are formed on the outer edge of the second telescopic section, the force receiving member can slide in the first grooves, and the movable rod can slide in the second grooves;
[0009] a plurality of third grooves are also formed on the outer edge of the fixed section, which correspond to the movable rods on the second motor respectively, so that the movable rods can slide in the third grooves.
[0010] Preferably, the first grooves are in the shape of a straight line, arranged from top to bottom along the second telescopic section, and a limiting opening for fixing the force receiving member is arranged at the top end of the first grooves.
[0011] Preferably, the third through slot is linear, arranged from top to bottom along the fixed section, and a limiting opening for fixing the movable rod is arranged at the top end of the third through slot.
[0012] Preferably, the second through slot is arc-shaped, arranged from top to bottom along the second telescopic section and corresponding to the third through slot.
[0013] Preferably, a cross-shaped support extending outward is arranged at the bottom of the fixed section for force supporting the fixed end.
[0014] Preferably, the telescopic shaft is vertically arranged in the hydraulic cylinder, and when the telescopic shaft moves upward, the first telescopic section is synchronously moved upward until the force receiving member moves to the top of the first through slot.
[0015] When the force receiving member moves to the top of the first through slot, the force receiving member is turned into the limiting opening of the first through slot with the rotation of the first motor, and the first telescopic section and the second telescopic section are fixedly connected.
[0016] Preferably, a base is further arranged at the bottom of the telescopic shaft, and the base is sleeved outside the movable rod.
[0017] When the first telescopic section and the second telescopic section are fixedly connected and then move downward, the base drives the movable rod to move upward in the second through slot and the third through slot for contraction.
[0018] Preferably, when the base is completely contracted, the movable rod moves to the top of the second through slot and the third through slot, and drives the second motor to drive the movable rod to rotate through the output shaft, and the movable rod and the fixed section are fixedly connected.
[0019] Preferably, when the movable rod and the fixed section are fixedly connected, if the telescopic shaft moves upward again, the first telescopic section and the second telescopic section are synchronously moved upward until the telescopic shaft is completely stretched and the movable rod is at the bottom of the right side of the second through slot.
[0020] Preferably, the control terminal is further arranged for controlling the stand to perform corresponding control actions according to input control instructions.
[0021] In summary, the embodiment of the present application has the following beneficial effects:
[0022] The application provides an auxiliary maintenance tool for a transformer, which is used for providing a place for a worker to perform a maintenance operation. In the maintenance process, only one worker is needed to prepare the place for the maintenance operation, which greatly improves the erection efficiency of the maintenance place, has great convenience for the current maintenance work, adapts to various environmental working conditions to improve the maintenance efficiency, and greatly reduces the labor cost. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only some embodiments of the application, and for those skilled in the art, according to these drawings, other drawings can be obtained without creative labor, which still belong to the scope of the application.
[0024] Figure 1 FIG. 1 is a schematic view of an auxiliary maintenance tool for a transformer according to an embodiment of the application.
[0025] Figure 2 FIG. 1 is a schematic view of an auxiliary maintenance tool for a transformer according to an embodiment of the application. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the application more clear, the following will further describe the application in combination with the drawings.
[0027] As shown in FIGS. 1 and 2, FIG. 1 is a schematic view of an auxiliary maintenance tool for a transformer according to an embodiment of the application, and FIG. 2 is a schematic view of the auxiliary maintenance tool for the transformer according to the embodiment of the application in a folded state. Figure 1 and Figure 2 As shown in FIGS. 1 and 2, FIG. 1 is a schematic view of an auxiliary maintenance tool for a transformer according to an embodiment of the application, and FIG. 2 is a schematic view of the auxiliary maintenance tool for the transformer according to the embodiment of the application in a folded state.
[0028] A shielding cloth and a plurality of columns supporting the shielding cloth; the shielding cloth is sleeved on the columns;
[0029] The column at least includes a first telescopic section 1, a second telescopic section 2, a fixed section 3 and a hydraulic oil cylinder 4; a first motor 5 is arranged on the telescopic shaft 6 of the hydraulic oil cylinder 4, and a second motor 7 is arranged on the base 8 of the hydraulic oil cylinder 4; the output shaft of the first motor 5 is connected to the first telescopic section 1, and the first motor 5 can drive the first telescopic section 1 to rotate synchronously through the output shaft; the output shaft of the second motor 7 is fixedly connected to the movable rod 9, and the second motor 7 can drive the movable rod 9 to rotate through the output shaft; the hydraulic oil cylinder 4 is arranged in the first telescopic section 1, the second telescopic section 2 is sleeved outside the fixed section 3, the first telescopic section 1 is sleeved outside the second telescopic section 2, and the bottom of the first telescopic section 1 is welded with a force receiving member 10; a plurality of adjacent first through grooves and second through grooves are formed in the outer edge of the second telescopic section 2, the force receiving member 10 can slide in the first through groove, and the movable rod 9 can slide in the second through groove; a plurality of third through grooves are also formed in the outer edge of the fixed section 3, and correspondingly matched with the movable rod 9 on the second motor 7, so that the movable rod 9 can slide in the third through groove. Understandably, the maintenance tool is a tent, and the tent is mainly composed of a shielding cloth and 4-6 columns according to the size of the equipment. The tool mainly uses an automatic lifting construction method, and the specific implementation manner relies on an intelligent lifting column. Among them, two motors are arranged on the hydraulic oil cylinder 4, the first motor 5 is arranged on the telescopic shaft 6 of the hydraulic oil cylinder 4, and the second motor 7 is arranged on the base 8 of the hydraulic oil cylinder 4; the output shaft of the first motor 5 is fixed to the inner top wall of the first telescopic section 1, and the first motor 5 can drive the first telescopic section 1 to rotate synchronously through the output shaft; the output shaft of the second motor 7 is fixedly connected with the movable rod 9, and the second motor 7 can drive the movable rod 9 to rotate through the output shaft. The second telescopic section 2 is sleeved outside the fixed section 3, and the first telescopic section 1 is sleeved outside the second telescopic section 2; and the hydraulic oil cylinder 4 is arranged in the first telescopic section 1.
[0030] In the embodiment, for the hydraulic oil cylinder 4, the two force bearing positions are the output shaft of the first motor 5 and the output shaft of the second motor 7. In order to protect the two motors, a force bearing support is arranged on the telescopic shaft 6 of the hydraulic oil cylinder 4, and the telescopic shaft 6 directly supports the first telescopic section 1 through the support, and the rotating mode is realized through the bearing; similarly, a support is arranged on the base 8 of the hydraulic oil cylinder 4 to directly bear the movable rod 9, and the rotating structure between the movable rod 9 and the output shaft of the second motor 7 is also realized through the bearing. This part about the structure of the bearing and the support is a common structure in the industry, and will not be described here.
[0031] One embodiment, the first slot is a straight line, from the second stretch 2 top to bottom, the first slot set at the top of a limit for fixing the force element 10. Understandably, the second stretch 2 of the outer edge of the 4 different function of the slot, two of which correspond with the force element 10, for A slot (first slot); the other two with the second motor 7 on the movable rod 9, for B slot (second slot).
[0032] One embodiment, the third slot is a straight line, from the fixed segment 3 top to bottom, the third slot set at the top of a limit for fixing the movable rod 9. Understandably, the fixed segment 3 of the outer edge of the 2 slot, also with the second motor 7 on the movable rod 9, for C slot (third slot).
[0033] One embodiment, the telescopic shaft 6 is vertically set in the hydraulic cylinder 4, when the telescopic shaft 6 moves up, the first stretch 1 is driven to move up synchronously, until the force element 10 moves to the top of the first slot; when the force element 10 moves to the top of the first slot, the force element 10 is turned into the limit of the first slot with the rotation of the first motor 5, the first stretch 1 and the second stretch 2 are fixed by mutual clamping. Understandably, when the driving column is driven to rise vertically, the hydraulic cylinder 4 is driven, the rising of the telescopic shaft 6 will drive the first stretch 1 to rise synchronously, at this time, the force element 10 on the first stretch 1 moves vertically along the A slot, the telescopic shaft 6 rises to the vertical turning point of the A slot, and then the first motor 5 is driven to rotate, driving the force element 10 to turn from the turning point of the A slot to the right side; at this time, the first stretch 1 is raised to the position, and the second stretch 2 and the fixed segment 3 are located at the bottom, when the force element 10 slides into the right side of the A slot, the first stretch 1 and the second stretch 2 are clamped, and the relative vertical movement between them is limited (because there are two slots above and below the right side of the A slot, the limitation here is not absolute), the second stretch 2 supports the first stretch 1, and the connection structure of the first stretch 1 and the telescopic shaft 6 of the hydraulic cylinder 4 is also realized, realizing the overall force support of the hydraulic cylinder 4.
[0034] One embodiment, the bottom of the telescopic shaft 6 is also provided with a base 8, the base 8 is sleeved on the outside of the movable rod 9; when the first telescopic section 1 and the second telescopic section 2 are mutually clamped and fixed, then move downward, the base 8 will drive the movable rod 9 to move upward in the second groove and the third groove, and the contraction is carried out. When the base 8 is completely contracted, the movable rod 9 moves to the top of the second groove and the third groove, and drives the second motor 7 to rotate the movable rod 9 through the output shaft, and the movable rod 9 and the fixed section 3 are clamped. It can be understood that the hydraulic cylinder 4 is driven again, and the hydraulic cylinder 4 is contracted, at this time the first telescopic section 1 and the second telescopic section 2 are stationary, when the contraction is carried out, the force receiving part 10 is located on the right side of the A groove, and the force receiving part 10 will gradually enter the lower part of the right side of the A groove, and the A groove realizes the axial rotation of the first telescopic section 1 and the hydraulic cylinder 4 as a whole; with the continuous contraction of the hydraulic cylinder 4, the base 8 will drive the movable rod 9 to move upward on the B groove and the C groove, and the B groove is mainly a avoiding groove; after the base 8 is completely contracted, the movable rod 9 moves to the top of the left side of the B groove and the top turning point of the left side of the C groove, and the hydraulic cylinder 4 is completed. After the completion of this part of the operation, the overall state is that the first telescopic section 1 is completed to rise, the fixed section 3 and the second telescopic section 2 are still located at the bottom and have not started to move.
[0035] Then drive the second motor 7, the output shaft drives the movable rod 9 to rotate, and the movable rod 9 is turned into the right side of the C groove, in this step, the B groove still realizes the avoiding effect; after the movable rod 9 enters the right side of the C groove, the movable rod 9 and the fixed section 3 are clamped, and the two are limited and cannot move relative to the vertical direction (because there is a lower groove on the right side of the C groove, the limitation here is also not absolute); the fixed section 3 supports the base 8 of the hydraulic cylinder 4, at this time the state is still unchanged, and the overall state is that the first telescopic section 1 is completed to rise, the fixed section 3 and the second telescopic section 2 are still located at the bottom and have not started to move.
[0036] One embodiment, when the movable rod 9 and the fixed section 3 are clamped, if the telescopic shaft 6 moves upward again, the first telescopic section 1 and the second telescopic section 2 are driven to move upward synchronously, until the telescopic shaft 6 is completed to stretch and the movable rod 9 is located at the bottom of the right side of the second groove. It can be understood that the hydraulic cylinder 4 is started again, due to the gravity, the base 8 of the hydraulic cylinder 4 moves downward first, so that the movable rod 9 moves into the lower part of the right side of the C groove, the C groove limits the axial rotation of the hydraulic cylinder 4 as a whole, and the C groove supports the hydraulic cylinder 4, even the first telescopic section 1 and the second telescopic section 2 as a whole through the movable rod 9; in order to optimize the rotation efficiency of the movable rod 9, a bearing is arranged at the end of the movable rod 9 (the part actually contacted and stressed with the C groove);
[0037] With the continuous extension of the hydraulic cylinder 4, the telescopic shaft 6 will drive the first telescopic section 1 and the second telescopic section 2 to move upward synchronously again through the first telescopic section 1 (the force receiving member 10 is clamped to connect the first telescopic section 1 and the second telescopic section 2), and the B groove realizes the avoidance effect on the movable rod 9 during the upward movement of the second telescopic section 2, and the movable rod 9 is located at the bottom on the right side of the B groove after the hydraulic cylinder 4 is fully extended, and at this time, the column completes the complete vertical upward movement.
[0038] In one embodiment, the bottom of the fixed section 3 is provided with an outwardly extending cross support 11 for force support of the fixed end. In the storage state, the bottom of the fixed section 3 is force supported by the outwardly expanding cross support 11.
[0039] In a specific embodiment, before the preparation of the equipment for maintenance, the laying of the shielding cloth is first completed, the shielding cloth is placed on the site, and then each column is placed at a position for connection and support of the shielding cloth. In order to avoid the rotation of the first telescopic section 1 during the extension of the column, a connecting piece for connecting the rope can be provided at the top of the first telescopic section 1, and the connecting piece is rotationally connected with the first telescopic section 1. After the position layout of the column and the layout of the shielding cloth are completed, the on-site operator can start all the columns synchronously through the integrated remote control connection mode, and synchronously raise and set up the shielding cloth to complete the setting up of the whole tent. It should be noted that in order to reduce labor costs, only one or two workers are often needed during maintenance, and the setting up and setting up method of the tent can be realized by the worker through step-by-step layout of the shielding cloth and the column and through remote control, which greatly improves the setting efficiency of the maintenance site.
[0040] In summary, the embodiment of the present application has the following beneficial effects:
[0041] The auxiliary maintenance tool for the transformer provided by the present application is used for providing a site for maintenance work by a worker, and only one worker is needed to prepare the site for maintenance work during the maintenance process, which greatly improves the setting efficiency of the maintenance site, has great convenience for the current maintenance work, adapts to various environmental conditions to improve the maintenance efficiency, and greatly reduces the labor cost.
[0042] The above only discloses the preferred embodiments of the present application, and of course cannot limit the scope of the rights of the present application, so the equivalent changes made according to the claims of the present application still fall within the scope of the present application.
Claims
1. An auxiliary maintenance tool for transformers, characterized in that, include: Shielding cloth and multiple columns supporting the shielding cloth; The shielding cloth is fitted onto the column; The column includes at least a first telescopic section, a second telescopic section, a fixed section, and a hydraulic cylinder; a first motor is mounted on the telescopic shaft of the hydraulic cylinder, and a second motor is mounted on the base of the hydraulic cylinder; the output shaft of the first motor is connected to the first telescopic section, and the first motor can drive the first telescopic section to rotate synchronously through the output shaft; the output shaft of the second motor is fixedly connected to a movable rod, and the second motor can drive the movable rod to rotate through the output shaft; The hydraulic cylinder is disposed inside the first telescopic section, the second telescopic section is sleeved outside the fixed section, the first telescopic section is sleeved outside the second telescopic section, and a force-bearing component is welded to the bottom of the first telescopic section. The outer edge of the second telescopic section is provided with a plurality of adjacent first through slots and second through slots. The force-bearing member can slide in the first through slot, and the movable rod can slide in the second through slot. The outer edge of the second telescopic section is provided with a plurality of first through slots and a plurality of second through slots, and the first through slots and the second through slots are arranged adjacent to each other. The outer edge of the fixed section is provided with a plurality of third through slots, which respectively correspond to and cooperate with the movable rod on the second motor, so that the movable rod can slide in the third through slot; The first through groove is in the shape of a straight line and is arranged from top to bottom along the second telescopic section. A limiting port for fixing the force-bearing component is provided at the top of the first through groove. The third through groove is in the shape of a straight line and is arranged from top to bottom along the fixed section. A limiting opening for fixing the movable rod is provided at the top of the third through groove. The second through groove is arc-shaped and is arranged from top to bottom along the second telescopic section, corresponding to the third through groove.
2. The auxiliary maintenance tool as described in claim 1, characterized in that, The bottom of the fixed section is provided with an outwardly extending cross support for supporting the fixed section under stress.
3. The auxiliary maintenance tool as described in claim 2, characterized in that, The telescopic shaft is vertically installed inside the hydraulic cylinder. When the telescopic shaft moves upward, it drives the first telescopic section to move upward synchronously until the force-bearing component moves to the top of the first through groove. When the force-bearing component moves to the top of the first through groove, the force-bearing component rotates into the limiting port of the first through groove as the first motor rotates, and the first telescopic section and the second telescopic section are locked together.
4. The auxiliary maintenance tool as described in claim 3, characterized in that, The bottom of the telescopic shaft is also provided with a base, which is fitted onto the outside of the movable rod; When the first telescopic section and the second telescopic section are locked together and then move downward, the base will drive the movable rod to move upward in the second and third through slots to retract.
5. The auxiliary maintenance tool as described in claim 4, characterized in that, When the base is fully retracted, the movable rod moves to the top of the second and third through slots and drives the second motor to rotate the movable rod through the output shaft, and the movable rod is engaged with the fixed section.
6. The auxiliary maintenance tool as described in claim 5, characterized in that, Once the movable rod and the fixed section are engaged, if the telescopic shaft moves upward again, it will cause the first telescopic section and the second telescopic section to move upward synchronously until the telescopic shaft is fully extended and the movable rod is at the bottom of the right side of the second through slot.
7. The auxiliary maintenance tool as described in claim 1, characterized in that, It also includes, The control terminal is used to control the column to perform corresponding control actions according to the input control commands.
Citation Information
Patent Citations
Forming equipment for forging forgings and forging process thereof
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