A filling device and filling method for producing thermal insulation rock wool board
By designing a mixing component with adjusting blades in the production of thermally insulated rock wool boards, the problem of poor mixing effect caused by the unchanged position of the mixing blade is solved, and the position of the mixing fan blade in the vertical direction is realized, and the materials are improved mixing effect and production efficiency.
Patent Information
- Application Number
- CN202411292877.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-14
AI Technical Summary
In the production of existing thermally insulated rock wool boards, the stirring structure causes the stirring height of the stirring leaves to remain unchanged, resulting in poor mixing effect.
A filler device for the production of thermal insulation rock wool boards is designed, using a mixing component, in which the position of the stirring fan blade is adjusted by adjusting the angle change of the blade, adjusting the movement of the motor-driven arc rack, changing the force direction of the stirring fan blade, so as to make the Its position in the vertical direction is constantly changing, thereby enhancing the mixing effect.
Through the change of the position of the mixing fan blade, the mixing effect of the material is improved, ensuring the quality and production efficiency of the thermally insulated rock wool board.
Smart Images

Figure CN118789672B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mixing equipment, and in particular to a filling device and a filling method for producing thermal insulation rock wool boards. Background Art
[0002] With the need for energy conservation, environmental protection and the establishment of a conservation-oriented society, my country has been vigorously advocating and promoting building energy conservation. Therefore, various building wall insulation technologies and materials have emerged. In recent years, my country has made many beneficial attempts in the application of building insulation and developed a series of insulation boards. However, the existing insulation boards are not ideal in terms of fit and combination with buildings. When encountering external stimuli, they often break or fall off. Although the structures of some insulation boards avoid the above problems, most of them are complex in structure and expensive in raw materials, which are not suitable for large-scale promotion and use.
[0003] Rock wool board is a new type of thermal insulation, flame retardant and sound absorbing material, which has the characteristics of light weight, low thermal conductivity, heat absorption and non-combustibility. However, rock wool board has a layered loose structure, low strength and a small range of application. During its production process, powder particles need to be mixed and filled.
[0004] The existing filling device generally performs mixing processing through a stirring structure. During the mixing processing, the stirring height of the stirring blade remains unchanged, resulting in a poor mixing effect. Summary of the invention
[0005] The present application provides a filling device and a filling method for the production of thermal insulation rock wool boards, thereby solving the technical problem in the prior art that mixing is generally carried out through a stirring structure, during which the stirring height of the stirring blade remains unchanged, resulting in poor mixing effect. The application realizes that the position of the stirring blade in the vertical direction is continuously changed, thereby improving the mixing effect of the material.
[0006] The present application provides a packing device for producing thermal insulation rock wool boards, comprising a frame, a packing box body is arranged on the frame, a feed port is arranged on the top of the packing box body, the feed port is connected to a feed hopper, a partition plate is horizontally arranged in the middle of the inner cavity of the packing box body, the partition plate divides the inner cavity of the packing box body, and the upper and lower sides of the partition plate are a mixing area and a material distribution area respectively;
[0007] A mixing component is arranged in the stuffing box, and the mixing component includes a mixing shaft, the mixing shaft is arranged vertically and its external sliding sleeve is provided with a shaft bushing, a plurality of stirring blades are arranged on the shaft bushing, a blade notch is arranged at the front end of the stirring blade, an adjusting shaft is arranged at the front end of the blade notch, the adjusting shaft is connected with an adjusting blade, a fan-shaped driving sheet is arranged at the bottom of the adjusting blade, an arc-shaped rack is arranged on the end surface of the fan-shaped driving sheet, an adjusting motor is arranged at the bottom of the blade notch, an adjusting gear is connected to the output shaft of the adjusting motor, and the adjusting gear is meshed with the arc-shaped rack.
[0008] Furthermore, a plurality of vertical protrusions are arranged on the shaft of the mixing shaft, and the vertical protrusions are arranged along the axial direction of the mixing shaft. Vertical slide grooves corresponding to the vertical protrusions are arranged on the inner wall of the shaft bushing, and the vertical protrusions are located in the corresponding vertical slide grooves.
[0009] Furthermore, the mixing shaft is vertically arranged in the center of the partition plate, the shaft bushing is located at the upper part of the mixing shaft, a shaft gear is arranged at the bottom end of the mixing shaft, a mixing motor is arranged on the lower surface of the partition plate, a mixing gear is arranged on the output shaft of the mixing motor, and the mixing gear is connected to the shaft gear by a belt.
[0010] Furthermore, an intermediate material passing port is provided on the partition plate, and the mixing area is connected with the dividing area through the intermediate material passing port. A dividing assembly is provided in the dividing area, and the dividing assembly is located below the mixing assembly. The dividing assembly is used to receive the material dropped from the mixing assembly and to break up the received material for secondary mixing, while preventing the material from agglomerating and clogging to ensure the discharge.
[0011] Furthermore, the material dividing assembly includes a first material dividing shaft and a second material dividing shaft, the first material dividing shaft and the second material dividing shaft are horizontally arranged, a plurality of first material dividing blades are arranged on the first material dividing shaft, a plurality of second material dividing blades are arranged on the second material dividing shaft, the first material dividing shaft and the second material dividing shaft are arranged side by side below the middle material passing port, and the plurality of first material dividing blades and the plurality of second material dividing blades are staggered and have no contact with each other.
[0012] Further, the two ends of the first material distribution shaft are respectively connected to the material distribution area, the two ends of the second material distribution shaft are respectively connected to the material distribution area, the shaft body of the first material distribution shaft is provided with a first rotating gear, the shaft body of the second material distribution shaft is provided with a second rotating gear, and the first rotating gear and the second rotating gear are connected by a belt;
[0013] A material distributing motor is also arranged on the inner wall of the material distributing area, and a material distributing gear is arranged on the output shaft of the material distributing motor, and the material distributing gear is meshed with the first rotating gear.
[0014] Furthermore, a discharge hopper is provided at the bottom end of the material distribution area, a discharge port is provided at the bottom of the discharge hopper, the discharge port is connected to a discharge pipe, and a vibration component is connected to the end of the discharge pipe. The vibration component is used to vibrate and compact the filled material to improve the uniformity of the filler and increase the quality of the filler.
[0015] Furthermore, the vibration component includes a vibration pipe, the upper end of the vibration pipe is connected to the discharge pipe, a vibration sleeve is arranged outside the vibration pipe, a vibration pump is installed on the vibration sleeve, the bottom of the vibration pipe is connected to a vibration head, and a vibration outlet is arranged at the bottom of the vibration head.
[0016] Another aspect of the present application further provides a method for producing a thermal insulation rock wool board, comprising the following steps:
[0017] S1. Add the materials for producing thermal insulation rock wool board into the feed hopper and transport them to the mixing area through the feed port;
[0018] S2. When the material is inside the mixing area, the mixing motor drives the shaft gear to rotate through the mixing gear and the belt, thereby rotating the mixing shaft and the stirring blades to mix the material in the mixing area;
[0019] S3, the mixed materials enter the distributing area from the middle material outlet, and the first distributing blade and the second distributing blade perform rotational distributing to break up the materials, and the dropped materials are collected into the discharging pipe through the discharging hopper;
[0020] S4. The vibration pump vibrates, driving the vibration pipe and the material discharge pipe to vibrate, and the material is transported to the vibration head. The material flows out from the vibration outlet. The material is continuously vibrated while being discharged to compact the material by vibration.
[0021] Furthermore, when the material is being mixed in the mixing area, the adjusting motor drives the arc-shaped rack to move through the adjusting gear, thereby rotating the adjusting blade, changing the angle between the adjusting blade and the stirring blade, and then changing the force on the stirring blade during the stirring process. When the adjusting blade is deflected downward, the stirring blade is subjected to an upward extrusion force, thereby causing the stirring blade and the rotating shaft bushing to move upward. When the adjusting blade is deflected upward, the stirring blade is subjected to a downward extrusion force, thereby causing the stirring blade and the rotating shaft bushing to move downward. In the process of continuous change in the position of the stirring blade, the mixing effect of the material is improved.
[0022] The technical solution provided by this application has at least the following technical effects or advantages:
[0023] The present invention adopts a mixing component, and the front end of the stirring blade in the mixing component is provided with an adjusting blade. The angle of the adjusting blade can be adjusted and changed, thereby changing the force on the stirring blade during the stirring process. When the adjusting blade is deflected downward, the stirring blade is subjected to an upward squeezing force, so that the stirring blade and the rotating shaft bushing move upward; when the adjusting blade is deflected upward, the stirring blade is subjected to a downward squeezing force, so that the stirring blade and the rotating shaft bushing move downward. When the stirring blade changes its position in the vertical direction, the mixing effect of the material is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of a filler device for producing thermal insulation rock wool boards in an embodiment of the present application;
[0025] Figure 2 This is a schematic diagram of the structure of the vibration component in the embodiment of the present application;
[0026] Figure 3 It is a cross-sectional schematic diagram of the overall structure in the implementation manner of the present application;
[0027] Figure 4 It is a partial structural cross-sectional view of a filler device for producing thermal insulation rock wool boards in an embodiment of the present application;
[0028] Figure 5 Implementation Method of this Application Figure 4 A magnified schematic diagram of the structure at center A;
[0029] Figure 6 It is a schematic diagram of the upper structure of the partition plate in the embodiment of the present application;
[0030] Figure 7 It is a schematic diagram of the structure below the partition plate in the embodiment of the present application;
[0031] Figure 8 It is a schematic diagram of the structure of the stirring fan blade in the embodiment of the present application.
[0032] In the figure: 1. Mixing assembly; 2. Distributing assembly; 3. Vibrating assembly; 4. Frame; 5. Stuffing box; 6. Feeding port; 7. Feeding hopper; 8. Separation plate; 9. Mixing area; 10. Distributing area; 11. Mixing motor; 12. Mixing gear; 13. Intermediate feeding port; 14. Discharging hopper; 15. Discharging port; 16. Discharging pipe; 17. Rotating shaft gear;
[0033] 101, mixing shaft; 102, shaft bushing; 103, stirring blade; 104, blade notch; 105, adjusting shaft; 106, adjusting blade; 107, fan-shaped driving sheet; 108, arc-shaped rack; 109, adjusting motor; 110, adjusting gear; 111, vertical raised strip; 112, vertical slide;
[0034] 201, first material distribution shaft; 202, second material distribution shaft; 203, first material distribution blade; 204, second material distribution blade; 205, first rotating gear; 206, second rotating gear; 207, material distribution motor; 208, material distribution gear;
[0035] 301. Vibration pipe; 302. Vibration sleeve; 303. Vibration pump; 304. Vibration head; 305. Vibration outlet. DETAILED DESCRIPTION
[0036] The embodiment of the present application discloses a filling device and a filling method for the production of thermal insulation rock wool boards. Due to the use of a mixing component 1, an adjusting blade 106 is provided at the front end of the stirring blade 103 in the mixing component 1. The angle of the adjusting blade 106 can be adjusted and changed, thereby changing the force on the stirring blade 103 during the stirring process. When the adjusting blade 106 is deflected downward, the stirring blade 103 is subjected to an upward extrusion force, so that the stirring blade 103 and the rotating shaft bushing 102 move upward; when the adjusting blade 106 is deflected upward, the stirring blade 103 is subjected to a downward extrusion force, so that the stirring blade 103 and the rotating shaft bushing 102 move downward, and when the stirring blade 103 changes its position in the vertical direction, the mixing effect of the material is improved.
[0037] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0038] Embodiment 1, refer to Figures 1 to 8 The present invention provides a packing device for producing thermal insulation rock wool boards, comprising a frame 4, a packing box 5 is arranged on the frame 4, a feed port 6 is arranged on the top of the packing box 5, the feed port 6 is connected to a feed hopper 7, a partition plate 8 is horizontally arranged in the middle of the inner cavity of the packing box 5, the partition plate 8 divides the inner cavity of the packing box 5, the upper and lower sides of the partition plate 8 are a mixing area 9 and a dividing area 10 respectively, and a mixing component 1 is arranged in the packing box 5.
[0039] Specifically, refer to Figure 3 and Figure 4 The mixing assembly 1 includes a mixing shaft 101, which is vertically arranged and has an external sliding sleeve provided with a shaft bushing 102, on which a plurality of stirring blades 103 are provided, and the mixing shaft 101 is vertically penetrated through the center of the partition plate 8, the shaft bushing 102 is located at the upper part of the mixing shaft 101, and a shaft gear 17 is provided at the bottom end of the mixing shaft 101, a mixing motor 11 is provided on the lower surface of the partition plate 8, and a mixing gear 12 is provided on the output shaft of the mixing motor 11, and the mixing gear 12 is connected to the shaft gear 17 by a belt.
[0040] In the above-mentioned mixing assembly 1, when the mixing motor 11 is working, it drives the mixing gear 12 to rotate, and the mixing gear 12 drives the shaft gear 17 to rotate through the belt. The rotation of the shaft gear 17 drives the mixing shaft 101 to rotate, and the rotation of the mixing shaft 101 drives the shaft bushing 102 to rotate, and the rotation of the shaft bushing 102 drives the stirring blade 103 to rotate, thereby mixing the materials.
[0041] It should be noted that, refer to Figure 8 In this embodiment, a blade notch 104 is provided at the front end of the stirring blade 103, an adjusting shaft 105 is provided at the front end of the blade notch 104, the adjusting shaft 105 is connected to the adjusting blade 106, a fan-shaped driving sheet 107 is provided at the bottom of the adjusting blade 106, an arc-shaped rack 108 is provided on the end surface of the fan-shaped driving sheet 107, an adjusting motor 109 is provided at the bottom of the blade notch 104, and an adjusting gear 110 is connected to the output shaft of the adjusting motor 109, and the adjusting gear 110 is meshed with the arc-shaped rack 108.
[0042] At the same time, based on the above settings, refer to Figure 5 A plurality of vertical protrusions 111 are arranged on the shaft body of the mixing shaft 101 , and the vertical protrusions 111 are arranged along the axial direction of the mixing shaft 101 . Vertical slide grooves 112 corresponding to the vertical protrusions 111 are arranged on the inner wall of the shaft bushing 102 , and the vertical protrusions 111 are located in the corresponding vertical slide grooves 112 .
[0043] Through the above arrangement, the shaft bushing 102 can move in the axial direction of the mixing shaft 101, thereby driving the vertical position of the stirring blade 103 to change. In other words, when the vertical position of the stirring blade 103 changes, the shaft bushing 102 can be driven to move in the axial direction of the mixing shaft 101.
[0044] When the vertical position of the stirring blade 103 needs to be adjusted, the adjusting motor 109 works, and the adjusting motor 109 drives the adjusting gear 110 to rotate. The adjusting gear 110 rotates to drive the arc-shaped rack 108 to move. The movement of the arc-shaped rack 108 drives the adjusting blade 106 to rotate. When the adjusting blade 106 rotates, the angle between the adjusting blade 106 and the stirring blade 103 can be changed, thereby changing the force on the stirring blade 103 during the stirring process.
[0045] When the adjusting blade 106 deflects downward, the stirring blade 103 is subjected to an upward squeezing force, so that the stirring blade 103 and the rotating shaft bushing 102 move upward; when the adjusting blade 106 deflects upward, the stirring blade 103 is subjected to a downward squeezing force, so that the stirring blade 103 and the rotating shaft bushing 102 move downward.
[0046] The regulating motor 109 drives the regulating gear 110 to rotate back and forth in both positive and negative directions, thereby changing the angle of the regulating blade 106 , so that the position of the stirring blade 103 in the vertical direction is constantly changed, thereby improving the mixing effect of the material.
[0047] Further, refer to Figure 3 and Figure 4 An intermediate material passing port 13 is provided on the partition plate 8, and the mixing area 9 is connected with the distribution area 10 through the intermediate material passing port 13. A distribution component 2 is provided in the distribution area 10, and the distribution component 2 is located below the mixing component 1. The distribution component 2 is used to receive the material dropped from the mixing component 1 and break up the received material for secondary mixing, while preventing the material from agglomerating and clogging to ensure the discharge.
[0048] Specifically, refer to Figure 7 The material dividing component 2 includes a first material dividing shaft 201 and a second material dividing shaft 202. The first material dividing shaft 201 and the second material dividing shaft 202 are horizontally arranged. A plurality of first material dividing blades 203 are arranged on the first material dividing shaft 201, and a plurality of second material dividing blades 204 are arranged on the second material dividing shaft 202. The first material dividing shaft 201 and the second material dividing shaft 202 are arranged side by side below the middle material passing port 13, and the plurality of first material dividing blades 203 and the plurality of second material dividing blades 204 are staggered with each other and have no contact.
[0049] The two ends of the first material dividing shaft 201 are respectively connected to the material dividing area 10, and the two ends of the second material dividing shaft 202 are respectively connected to the material dividing area 10. A first rotating gear 205 is arranged on the shaft body of the first material dividing shaft 201, and a second rotating gear 206 is arranged on the shaft body of the second material dividing shaft 202. The first rotating gear 205 and the second rotating gear 206 are connected by a belt. A material dividing motor 207 is also arranged on the inner wall of the material dividing area 10, and a material dividing gear 208 is arranged on the output shaft of the material dividing motor 207, and the material dividing gear 208 is meshed with the first rotating gear 205.
[0050] In the above-mentioned material dividing component 2, the material dividing motor 207 drives the material dividing gear 208 to rotate, the rotation of the material dividing gear 208 drives the first rotating gear 205 to rotate, the rotation of the first rotating gear 205 drives the first material dividing shaft 201 to rotate, the rotation of the first material dividing shaft 201 drives the first material dividing blade 203 to rotate, and at the same time, the rotation of the first rotating gear 205 will also drive the second rotating gear 206 to rotate, the rotation of the second rotating gear 206 drives the second material dividing shaft 202 to rotate, the rotation of the second material dividing shaft 202 drives the second material dividing blade 204, and the first material dividing blade 203 and the second material dividing blade 204 rotate synchronously and alternately to break up the material, and at the same time, secondary mixing can be carried out, and the material can be prevented from being blocked after agglomeration, thereby ensuring the discharge.
[0051] Further, refer to Figure 3 A discharge hopper 14 is provided at the bottom of the material distribution area 10, a discharge port 15 is provided at the bottom of the discharge hopper 14, the discharge port 15 is connected to a discharge pipe 16, and a vibration component 3 is connected to the end of the discharge pipe 16. The vibration component 3 is used to vibrate and compact the filled material to improve the uniformity of the filler and increase the quality of the filler.
[0052] Specifically, refer to Figure 2 The vibration component 3 includes a vibration pipe 301, the upper end of the vibration pipe 301 is connected to the unloading pipe 16, a vibration sleeve 302 is arranged outside the vibration pipe 301, a vibration pump 303 is installed on the vibration sleeve 302, a vibration head 304 is connected to the bottom of the vibration pipe 301, and a vibration outlet 305 is arranged at the bottom of the vibration head 304.
[0053] In the vibration assembly 3, the vibration pump 303 vibrates, driving the vibration pipe 301 and the material discharge pipe 16 to vibrate, and the material is transported to the vibration head 304, and the material flows out from the vibration outlet 305. The material is continuously vibrated while being discharged to compact the material.
[0054] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0055] In this embodiment, a mixing component 1 is provided, and an adjusting blade 106 is provided at the front end of the stirring blade 103 in the mixing component 1. The angle of the adjusting blade 106 can be adjusted and changed, thereby changing the force on the stirring blade 103 during the stirring process. When the adjusting blade 106 is deflected downward, the stirring blade 103 is subjected to an upward squeezing force, so that the stirring blade 103 and the rotating shaft bushing 102 move upward; when the adjusting blade 106 is deflected upward, the stirring blade 103 is subjected to a downward squeezing force, so that the stirring blade 103 and the rotating shaft bushing 102 move downward. When the stirring blade 103 changes its position in the vertical direction, the mixing effect of the material is improved.
[0056] Example 2, refer to Figures 1 to 8 The present invention provides a method for producing a thermal insulation rock wool board, comprising the following steps:
[0057] S1, put the materials for producing thermal insulation rock wool board into the feed hopper 7, and transport them to the mixing area 9 through the feed port 6;
[0058] S2, when the material is inside the mixing zone 9, the mixing motor 11 drives the shaft gear 17 to rotate through the mixing gear 12 and the belt, thereby rotating the mixing shaft 101 and the stirring blades 103 to mix the material in the mixing zone 9;
[0059] S4, the mixed material enters the material distribution area 10 through the middle material outlet 13, and the first material distribution blade 203 and the second material distribution blade 204 perform rotational material distribution to break up the material, and the dropped material is collected into the material discharge pipe 16 through the discharge hopper 14;
[0060] S5, the vibration pump 303 vibrates, driving the vibration pipe 301 and the material discharge pipe 16 to vibrate, and the material is transported to the vibration head 304, and the material flows out from the vibration outlet 305. The material is continuously vibrated while being discharged to compact the material.
[0061] It should be noted that when the material is being mixed in the mixing zone 9, the adjusting motor 109 drives the arc rack 108 to move through the adjusting gear 110, so that the adjusting blade 106 rotates, and the angle between the adjusting blade 106 and the stirring blade 103 is changed, thereby changing the force on the stirring blade 103 during the stirring process. When the adjusting blade 106 is deflected downward, the stirring blade 103 is subjected to an upward squeezing force, so that the stirring blade 103 and the rotating shaft bushing 102 move up. When the adjusting blade 106 is deflected upward, the stirring blade 103 is subjected to a downward squeezing force, so that the stirring blade 103 and the rotating shaft bushing 102 move down. In the process of continuous change in the position of the stirring blade 103, the mixing effect of the material is improved.
[0062] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
[0063] What has been described above is only a preferred specific implementation manner of the embodiments of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes according to the technical scheme and concept of the present application within the technical scope disclosed in the present application, which should be covered by the protection scope of the present application.
Claims
1. A packing device for producing thermal insulation rock wool board, characterized in that: The invention comprises a frame (4), a stuffing box (5) is arranged on the frame (4), a feed port (6) is arranged on the top of the stuffing box (5), the feed port (6) is connected to a feed hopper (7), a partition plate (8) is arranged horizontally in the middle of the inner cavity of the stuffing box (5), the partition plate (8) divides the inner cavity of the stuffing box (5), and the upper and lower sides of the partition plate (8) are a mixing area (9) and a material distribution area (10), respectively; A mixing assembly (1) is arranged in the stuffing box (5), and the mixing assembly (1) comprises a mixing shaft (101). The mixing shaft (101) is arranged vertically and its outer sliding sleeve is provided with a shaft bushing (102). A plurality of stirring blades (103) are arranged on the shaft bushing (102). The front end of the stirring blade (103) is provided with a blade notch (104). The front end of the blade notch (104) is provided with an adjusting shaft (105). The joint shaft (105) is connected to an adjusting blade (106), a fan-shaped driving plate (107) is arranged at the bottom of the adjusting blade (106), an arc-shaped rack (108) is arranged on the end surface of the fan-shaped driving plate (107), an adjusting motor (109) is arranged at the bottom of the blade notch (104), an adjusting gear (110) is connected to the output shaft of the adjusting motor (109), and the adjusting gear (110) is meshed with the arc-shaped rack (108).
2. A packing device for producing thermal insulation rock wool board according to claim 1, characterized in that: A plurality of vertical protrusions (111) are arranged on the shaft of the mixing shaft (101), and the vertical protrusions (111) are arranged along the axial direction of the mixing shaft (101). Vertical slide grooves (112) corresponding to the vertical protrusions (111) are arranged on the inner wall of the shaft bushing (102), and the vertical protrusions (111) are located in the corresponding vertical slide grooves (112).
3. A packing device for producing thermal insulation rock wool board according to claim 1, characterized in that: The mixing shaft (101) is vertically arranged at the center of the partition plate (8), the shaft bushing (102) is located at the upper part of the mixing shaft (101), a shaft gear (17) is arranged at the bottom end of the mixing shaft (101), a mixing motor (11) is arranged on the lower surface of the partition plate (8), a mixing gear (12) is arranged on the output shaft of the mixing motor (11), and the mixing gear (12) is connected to the shaft gear (17) via a belt.
4. A packing device for producing thermal insulation rock wool board according to claim 3, characterized in that: The partition plate (8) is provided with an intermediate material passing port (13), and the mixing area (9) is connected to the distribution area (10) through the intermediate material passing port (13). The distribution area (10) is provided with a distribution component (2), and the distribution component (2) is located below the mixing component (1). The distribution component (2) is used to receive the material dropped from the mixing component (1) and to break up the received material for secondary mixing, while preventing the material from agglomerating and clogging, thereby ensuring the discharge of the material.
5. A packing device for producing thermal insulation rock wool board according to claim 4, characterized in that: The material dividing component (2) comprises a first material dividing rotating shaft (201) and a second material dividing rotating shaft (202); the first material dividing rotating shaft (201) and the second material dividing rotating shaft (202) are arranged horizontally; a plurality of first material dividing fan blades (203) are arranged on the first material dividing rotating shaft (201); a plurality of second material dividing fan blades (204) are arranged on the second material dividing rotating shaft (202); the first material dividing rotating shaft (201) and the second material dividing rotating shaft (202) are arranged side by side below the intermediate material passing port (13); and the plurality of first material dividing fan blades (203) and the plurality of second material dividing fan blades (204) are mutually offset and non-contacting.
6. A packing device for producing thermal insulation rock wool board according to claim 5, characterized in that: The two ends of the first material distribution rotating shaft (201) are respectively connected to the material distribution area (10), and the two ends of the second material distribution rotating shaft (202) are respectively connected to the material distribution area (10). A first rotating gear (205) is arranged on the shaft body of the first material distribution rotating shaft (201), and a second rotating gear (206) is arranged on the shaft body of the second material distribution rotating shaft (202). The first rotating gear (205) and the second rotating gear (206) are connected via a belt. A material distribution motor (207) is also provided on the inner wall of the material distribution area (10), and a material distribution gear (208) is provided on the output shaft of the material distribution motor (207), and the material distribution gear (208) is meshed with the first rotating gear (205).
7. A packing device for producing thermal insulation rock wool board according to claim 6, characterized in that: A discharge hopper (14) is provided at the bottom end of the material distribution area (10), a discharge port (15) is provided at the bottom of the discharge hopper (14), the discharge port (15) is connected to a discharge pipe (16), and the end of the discharge pipe (16) is connected to a vibration component (3), and the vibration component (3) is used to vibrate and compact the filled material, thereby improving the uniformity of the filler and increasing the quality of the filler.
8. A packing device for producing thermal insulation rock wool board according to claim 7, characterized in that: The vibration assembly (3) comprises a vibration pipe (301), the upper end of the vibration pipe (301) is connected to the feed pipe (16), a vibration sleeve (302) is arranged outside the vibration pipe (301), a vibration pump (303) is installed on the vibration sleeve (302), the bottom of the vibration pipe (301) is connected to a vibration head (304), and the bottom of the vibration head (304) is provided with a vibration outlet (305).
9. A method for producing a thermal insulation rock wool board using a filling device for producing a thermal insulation rock wool board according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, feeding materials for producing thermal insulation rock wool board into the feed hopper (7), and conveying them to the mixing area (9) through the feed port (6); S2, when the materials are inside the mixing zone (9), the mixing motor (11) drives the rotating shaft gear (17) to rotate through the mixing gear (12) and the belt, thereby rotating the mixing shaft (101) and the stirring blades (103), and mixing the materials in the mixing zone (9); S3, the mixed material enters the material distribution area (10) through the middle material passing port (13), and the first material distribution blade (203) and the second material distribution blade (204) perform rotational material distribution to break up the material, and the fallen material is collected into the material discharge pipe (16) through the discharge hopper (14); S4, the vibration pump (303) vibrates, driving the vibration pipe (301) and the material discharge pipe (16) to vibrate, and the material is transported to the vibration head (304), and the material flows out from the vibration outlet (305). The material is continuously vibrated while the material is discharged, so as to compact the material by vibration.
10. A filling method for producing thermal insulation rock wool board according to claim 9, characterized in that: When the material is mixed in the mixing area (9), the adjusting motor (109) drives the arc-shaped rack (108) to move through the adjusting gear (110), thereby rotating the adjusting blade (106), changing the angle between the adjusting blade (106) and the stirring blade (103), and further changing the force applied to the stirring blade (103) during the stirring process. When the adjusting blade (106) deflects downward, the stirring blade (103) is subjected to an upward squeezing force, thereby causing the stirring blade (103) and the rotating shaft bushing (102) to move upward. When the adjusting blade (106) deflects upward, the stirring blade (103) is subjected to a downward squeezing force, thereby causing the stirring blade (103) and the rotating shaft bushing (102) to move downward. In the process of continuous position change of the stirring blade (103), the mixing effect of the material is improved.
Citation Information
Patent Citations
Adjustable putty stirrer based on motor control
CN107138065A
Filling device for production of multi-layer composite rock wool board and filling method thereof
CN113083129A
