Double coil inductor implanter

Abstract

The present invention discloses a double-coil inductor implanting machine, comprising a first belt running in the X-axis direction, on which a plurality of semi-finished product jigs are conveyed; a coil loader located on one side of the first belt, the coil loader comprising a coil vibrating disk, a coil material receiving and turning clamp, and a coil transfer table; a powder block loader located on one side of the first belt, the powder block loader comprising a powder block vibrating disk, a powder block vacuum manipulator, a powder block transfer table, and a powder block implanting manipulator; a female buckle loader located at the end of the first belt, the female buckle loader comprising a female buckle vibrating disk, a turntable, a female buckle transfer manipulator, and a semi-finished product implanting manipulator, and at least female buckle jigs corresponding to the female buckle loading station, the semi-finished product loading station, and the finished product unloading station are distributed around the turntable. The present invention integrates female buckle loading, coil loading, and powder block loading to improve the processing efficiency of the inductor coil.

Description

Technical Field

[0001] The invention relates to the field of processing of inductor coils, and in particular to a double-coil inductor implanting machine. Background Art

[0002] The inductor coil includes a female buckle, two coils, and two powder blocks. The female buckle is in the shape of a rectangular parallelepiped, and two female buckle grooves are arranged on its upper surface. The shape of the female buckle groove matches the shape of the coil. The coil is U-shaped, and the powder block is in the shape of a rectangular parallelepiped. The two coils need to be implanted into the two female buckle grooves of the female buckle, and then the two powder blocks are respectively implanted into the U-shaped grooves of the two coils, and finally hot-pressed to form the required inductor coil. However, the current implantation of the female buckle and the coil, and the implantation of the powder block into the coil are independent operations, which leads to low efficiency. Summary of the invention

[0003] In order to overcome the above-mentioned shortcomings, the purpose of the present invention is to provide a double-coil inductor implanting machine which integrates mother buckle feeding, coil feeding, powder block feeding and improves the processing efficiency of inductor coils.

[0004] In order to achieve the above objectives, the technical solution adopted by the present invention is: a double-coil inductor implanter, comprising: a first belt running along the X-axis, on which a plurality of semi-finished jigs are conveyed; at least one coil loader located on one side of the first belt, the coil loader comprising a coil vibration disk, a coil material receiving and flipping clamp, and a coil transfer table, the U-shaped groove of the coil material discharged from the coil vibration disk faces downward, the coil material receiving and flipping clamp is used to flip the U-shaped groove to face upward and place it on the coil transfer table, the coil material on the coil transfer table is implanted into the semi-finished jig by a coil implantation robot; a powder block loader located on one side of the first belt, the powder block loader comprising a powder block vibration disk, a powder block vacuum robot, a powder block transfer table, a powder block implantation robot, the powder block The vacuum manipulator is used to synchronously transfer multiple powder blocks from the discharge port of the powder block vibration disk to the powder block transfer table, and the powder block implantation manipulator is used to synchronously implant multiple powder blocks on the powder block transfer table into the U-shaped groove of the coil material in the semi-finished product jig to form a semi-finished product; the female buckle loader is located at the end of the first belt, and the female buckle loader includes a female buckle vibration disk and a turntable. At least female buckle jigs corresponding to the female buckle loading station, the semi-finished product loading station, and the finished product unloading station are distributed around the turntable. The female buckle material at the discharge end of the female buckle vibration disk is transferred by the female buckle transfer manipulator to the female buckle jig at the female buckle loading station, and the semi-finished product in the semi-finished product jig at the end of the first belt is transferred by the semi-finished product implantation manipulator to the female buckle jig that has been loaded with the female buckle material at the semi-finished product loading station.

[0005] Preferably, the coil material receiving and flipping clamp comprises an X-axis linear module, a rotary cylinder, two groups of coil clamping groups, and two coil translation cylinders. The rotary cylinder is arranged on the X-axis linear module and is driven by the X-axis linear module to move back and forth in the X-axis direction. The two coil translation cylinders are driven by the rotary cylinder to rotate 180°. The two groups of coil clamping groups are respectively arranged at the ends of the telescopic shafts of the two coil translation cylinders; one group of the coil clamping groups can be moved to the discharge port of the coil vibration disk, and the other group of the coil clamping groups can be moved to the coil transfer table.

[0006] Preferably, each group of coil clamping jaws comprises a plurality of elastic clamping jaws, each of the elastic clamping jaws comprises a clamping jaw body, a fixed clamping jaw, and a movable clamping jaw, the fixed clamping jaw is fixed on the clamping jaw body, the shape of the fixed clamping jaw matches the U-shaped groove of the coil material, the movable clamping jaw passes through the clamping jaw body and is rotatably connected thereto, a tension spring is arranged between the movable clamping jaw and the clamping jaw body, the tension spring forces the movable clamping jaw to move toward the fixed clamping jaw, and then clamps the coil material; a first clamping jaw opening assembly is arranged at the discharge port of the coil vibration disk, the first clamping jaw opening assembly is arranged at the discharge port of the coil vibration disk, and the first clamping jaw opening assembly is arranged at the discharge port of the coil vibration disk. A jaw opening assembly forces the movable jaw to rotate in the opposite direction, and then opens the elastic jaw. A first lifting block is arranged below the discharge port of the coil vibration disk. The first lifting block is driven by a first lifting cylinder to lift the coil material at the discharge port of the coil vibration disk. When the coil jaw group moves to the discharge port of the coil vibration disk, the fixed jaw is inserted into the U-shaped groove of the coil material. A second jaw opening assembly is arranged on the coil turntable. The second jaw opening assembly forces the movable jaw to rotate in the opposite direction, and then opens the elastic jaw.

[0007] Preferably, the first jaw opening assembly includes: a first lifting cylinder, fixed at the discharge port of the coil vibration disk, with the telescopic axis of the first lifting cylinder facing downward; a first stop block, fixed at the end of the telescopic axis of the first lifting cylinder and located above the elastic jaw; when the coil translation cylinder drives the corresponding coil jaw group to move horizontally toward the first stop block, the first stop block forces the movable jaw to rotate in the direction away from the fixed jaw, the tension spring is in a stretched state, and the elastic jaw is in an open state.

[0008] Preferably, the second jaw opening assembly is a second stopper, which is fixed on the coil turntable and located below the coil jaw group; when the coil jaw group holding the coil material rotates 180°, the second stopper contacts the movable jaw and forces the movable jaw to rotate in a direction away from the fixed jaw, the tension spring is in a stretched state, and the elastic jaw is in an open state.

[0009] Preferably, a plurality of turntable coil slots are provided on the upper end surface of the coil turntable, the number of the turntable coil slots is consistent with the number of elastic clamps and corresponds one to one, the turntable coil slots are higher than the second stop block, when the coil clamp group holding the coil material rotates 180°, the coil material is located in the turntable coil slot, and a second ejecting block is provided below the turntable coil slot, and the second ejecting block can eject the coil material in the turntable coil slot through the driving energy of the second ejecting cylinder.

[0010] Preferably, the powder block transfer table is provided with a plurality of powder block storage positions, each of the powder block storage positions is composed of two mutually perpendicular ribs, and a plurality of positioning blocks corresponding to the powder block storage positions are slidably provided on the powder block transfer table, and the plurality of positioning blocks are driven by a horizontal tilting cylinder to move in a right angle direction to the powder block storage positions; the bottom of the powder block transfer table is slidably provided on a Y-axis slide rail, and limiting members are provided at both ends of the Y-axis slide rail, and a powder block driving source for driving it to move along the Y-axis slide rail is provided on one side of the powder block transfer table; when the powder block transfer table moves toward the first belt, the powder block implantation robot transfers the powder block material to the U-shaped groove of the coil material in the semi-finished product fixture.

[0011] Preferably, the female buckle transfer robot comprises a female buckle two-axis moving module and a transfer bracket, the female buckle two-axis moving module drives the transfer bracket to move back and forth in the Y-axis and Z-axis directions, an adsorption block is fixedly provided at the lower end of one side of the transfer bracket, a plurality of female buckle adsorption grooves are provided at the bottom of the adsorption block, an installation groove is provided on the upper end surface of the adsorption block, a movable block is movably provided in the installation groove, a plurality of magnets are built in the movable block, and a stripping cylinder for driving the movable block to move along the Z-axis direction is provided at the upper end of one side of the transfer bracket, and the movable block can move back and forth in the direction close to the bottom surface of the installation groove and away from the bottom surface of the installation groove.

[0012] Preferably, a female buckle positioning assembly is provided at the semi-finished product loading station, and the female buckle positioning assembly comprises: a lifting platform, which is driven by a second lifting cylinder to lift and lower along the Z axis, and the lifting platform is a structure that at least surrounds two opposite sides of the female buckle jig, and the lifting platform can rise to one side of the female buckle jig, and the lifting platform can descend to below the turntable; a positioning push plate located on at least one side of the female buckle jig, the positioning push plate is fixed on the telescopic shaft of the positioning horizontal cylinder, and the positioning horizontal cylinder is fixed on the lifting platform, each of the female buckle jigs is provided with a plurality of female buckle storage slots, and each of the female buckle storage slots is larger than the female buckle material, and the positioning horizontal cylinder can drive the positioning push plate to move toward the plurality of female buckle materials in the female buckle jig, forcing the female buckle materials to lean against the same side of the plurality of female buckle storage slots.

[0013] Preferably, it also includes a finished product receiving machine, which includes: a second belt running in the X-axis direction, the input end of the second belt is connected to the female buckle fixture of the finished product unloading station through a finished product material transferring robot; a swinging platform running in the X-axis direction, the swinging platform is connected to the end of the second belt through a swinging robot; a receiving table running in the Y-axis direction, a swinging station, a detection station, and a closing station are distributed on the receiving table, a circulating receiving tray is provided on the receiving table, and a plurality of driving cylinders for driving the receiving tray to pass through the swinging station, the detection station, and the closing station in sequence are provided on the receiving table, and the receiving tray of the swinging station is connected to the receiving tray running in the Y-axis direction through the swinging rotating robot. The swing plate rotating manipulator comprises a three-axis servo module, a rotating motor and a vacuum suction cup. The rotating motor is driven by the three-axis servo module to move back and forth in the directions of the X-axis, the Y-axis and the Z-axis. The vacuum suction cup is installed on the output shaft of the rotating motor. The rotating motor is used to drive the finished product adsorbed by the vacuum suction cup to rotate 90°; a CCD camera is located above the inspection station to detect the number and defects of the finished inductor coils in the receiving tray of the inspection station; and a good product circulation line and a defective product tray collection bin are arranged above the closing station. The receiving tray on the closing station is transported to the good product circulation line or the defective product tray collection bin by a hoist.

[0014] The beneficial effects of the present invention are:

[0015] First, it integrates the female buckle loading, coil loading, and powder block loading to improve the processing efficiency of the inductor coil;

[0016] Secondly, in the coil feeding machine, the U-shaped groove of the coil material discharged from the coil vibration disk faces downward, which is conducive to the discharge of the coil material. When assembled with the female buckle, since the female buckle groove on the female buckle needs to face upward, the U-shaped groove of the coil material discharged from the coil vibration disk also needs to face upward. The present application utilizes the material receiving flipping clamp to flip the U-shaped groove of the coil material to face upward, integrates the flipping function of the coil material, and improves efficiency; through the cooperation of the coil clamping jaw group, the first clamping jaw opening component, and the second clamping jaw opening component of the present application, the elastic clamping jaw can be cleverly opened or closed, and then the clamped coil material can be released or clamped;

[0017] Thirdly, a positioning block is arranged on the powder block transfer table of the powder block loader. The positioning block is driven by a horizontal tilt cylinder, and then the powder block material is moved to the right angle of the powder block storage position, and then precise positioning is achieved, so as to facilitate the grasping of the powder block implantation manipulator and ensure the accuracy of the powder block implantation coil;

[0018] Fourthly, the mother buckle transfer robot of the present application is equipped with a two-axis moving module, a transfer bracket, an adsorption block, a movable block, a magnet, and a material stripping cylinder. When the movable block is close to the bottom surface of the mounting groove, it adsorbs the mother buckle material, and when the movable block is away from the bottom surface of the mounting groove, the mother buckle material is released. Compared with general magnet adsorption, even if there are magnetic powders in the mother buckle adsorption groove at the bottom of the adsorption block, when the magnet moves away from the mounting groove with the movable block, the magnetic force disappears, and the powders will not remain in the mother buckle adsorption groove, thereby ensuring the adsorption force on the mother buckle. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional diagram of the inductor coil of this embodiment;

[0020] Figure 2 is a top view of this embodiment;

[0021] Figure 3 is a three-dimensional diagram of this embodiment;

[0022] Figure 4 This is the process of sequentially implanting coil material and powder block material into the semi-finished fixture in this embodiment;

[0023] Figure 5 is a three-dimensional diagram of the coil loader of this embodiment;

[0024] Figure 6 A three-dimensional diagram of the cooperation between the coil material receiving flipping clamp and the first clamp opening assembly of this embodiment;

[0025] Figure 7 It is a partial stereoscopic diagram of the cooperation between the coil material receiving flipping clamp and the first clamp opening assembly of this embodiment;

[0026] Figure 8 A three-dimensional diagram of the first angle of the coil transfer table and the second clamp opening assembly of this embodiment;

[0027] Fig. 9 A perspective view of the second angle of the coil transfer table and the second jaw opening assembly of this embodiment;

[0028] Fig.10 is an exploded view of the elastic clamping jaws of this embodiment;

[0029] Fig.11 This is a three-dimensional diagram of the powder block loader of this embodiment;

[0030] Fig.12 It is a three-dimensional diagram of the powder block transfer table of this embodiment;

[0031] Fig.13 It is a three-dimensional diagram of the female buckle loading machine of this embodiment;

[0032] Fig.14 is a three-dimensional diagram of the turntable of this embodiment;

[0033] Fig.15 3D diagram of the female buckle transfer robot of this embodiment;

[0034] Fig.16 2 is a cross-sectional view of the female buckle transfer robot of this embodiment;

[0035] Fig.17 This is a three-dimensional diagram of the finished product receiving machine of this embodiment from a first angle;

[0036] Fig.18 It is a three-dimensional diagram of the finished product receiving machine at the first angle of this embodiment.

[0037] In the attached drawings: 100, first belt; 110, semi-finished product fixture; 111, semi-finished product slot; 200, coil loader; 210, coil vibrating plate; 211, first material lifting block; 220, coil material receiving and turning clamp; 221, X-axis linear module; 222, rotary cylinder; 223, coil translation cylinder; 224, elastic clamp; 224a, clamp body; 224b, fixed clamp; 224c, movable clamp; 230, coil transfer table; 231, transfer table coil slot; 232, second material lifting block; 233, second material lifting cylinder; 24 0. First jaw opening assembly; 241. First lifting cylinder; 242. First stopper; 250. Second stopper; 260. Coil implantation manipulator; 300. Powder block loader; 310. Powder block vibration plate; 320. Powder block vacuum manipulator; 330. Powder block transfer table; 331. Powder block storage position; 332. Sidewall; 333. Positioning block; 334. Horizontal tilt cylinder; 335. Y-axis slide rail; 336. Limiting piece; 340. Powder block implantation manipulator; 400. Female buckle loader; 410. Female buckle vibration plate; 420. Female buckle transfer machine hand; 421, female buckle two-axis moving module; 422, transfer bracket; 423, adsorption block; 424, female buckle adsorption groove; 425, installation groove; 426, movable block; 427, magnet; 428, stripping cylinder; 430, turntable; 430a, female buckle loading station; 430b, semi-finished product loading station; 430c, finished product unloading station; 440, female buckle fixture; 441, female buckle storage tank; 450, semi-finished product implantation manipulator; 460, female buckle positioning assembly; 461, lifting platform; 462, positioning push plate; 463, positioning horizontal cylinder, 464, second lifting cylinder; 500, finished product receiving machine; 510, second belt; 520, finished product material transfer robot; 530, swinging platform; 540, receiving table; 541, driving cylinder; 550, receiving tray; 560, swinging tray rotating robot; 561, three-axis servo module; 562, rotating motor; 563, vacuum suction cup; 570, good product flow line; 580, defective material tray collection bin; 600, finished inductor coil; 610, coil material; 611, U-shaped groove; 620, powder block material; 630, female buckle material; 631, female buckle groove. DETAILED DESCRIPTION

[0038] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0039] This embodiment discloses a double-coil inductor implanting machine for assembling the finished inductor coil 600. Figure 1As shown, the finished inductor coil 600 includes a female buckle material 630, two coil materials 610 and two powder blocks 620. The female buckle material 630 has two female buckle grooves 631. The two coil materials 610 need to be implanted into the two female buckle grooves 631, and the two powder blocks 620 need to be implanted into the U-shaped grooves 611 of the two coil materials 610.

[0040] See also Figure 2-Figure 18 As shown, a double-coil inductor implanter of this embodiment includes:

[0041] A first belt 100 running along the X-axis, on which a plurality of semi-finished product jigs 110 are conveyed, and each semi-finished product jig 110 is provided with a plurality of semi-finished product grooves 111;

[0042] At least one coil loader 200 is located on one side of the first belt 100. The coil loader 200 includes a coil vibrating disk 210, a coil receiving and turning clamp 220, and a coil transfer table 230. The U-shaped groove 611 of the coil material 610 discharged from the coil vibrating disk 210 faces downward. The coil receiving and turning clamp 220 is used to receive the coil material 610 at the discharge port of the coil vibrating disk 210, turn the U-shaped groove 611 of the received coil material 610 upward, and place it on the coil transfer table 230. The coil material 610 on the coil transfer table 230 is implanted into the semi-finished product fixture 110 by the coil implanting manipulator 260;

[0043] The powder block loader 300 is located on one side of the first belt 100. The powder block loader 300 includes a powder block vibration plate 310, a powder block vacuum manipulator 320, a powder block transfer table 330, and a powder block implantation manipulator 340. The powder block vacuum manipulator 320 is provided with a plurality of powder block vacuum nozzles. The powder block vacuum manipulator 320 is used to synchronously transfer a plurality of powder block materials 620 from the discharge port of the powder block vibration plate 310 to the powder block transfer table 330. The powder block implantation manipulator 340 is used to synchronously implant a plurality of powder block materials 620 on the powder block transfer table 330 into the U-shaped groove 611 of the coil material 610 in the semi-finished product fixture 110. The coil material 610 and the powder block material 620 in the semi-finished product fixture 110 form a semi-finished product.

[0044] The female buckle loading machine 400 is located at the end of the first belt 100. The female buckle loading machine 400 includes a female buckle vibration plate 410 and a rotating plate 430. The center of the rotating plate 430 is driven to rotate by a servo motor. Fig.14As shown, the circumference of the turntable 430 is distributed with a female buckle loading station 430a, a semi-finished product loading station 430b, and a finished product unloading station 430c. At least a female buckle fixture 440 corresponding to the female buckle loading station 430a, the semi-finished product loading station 430b, and the finished product unloading station 430c is distributed around the turntable 430. The female buckle material 630 at the discharge end of the female buckle vibration plate 410 is transferred to the female buckle loading station by the female buckle transfer robot 420. The female buckle jig 440 at the loading station 430a is driven by the turntable 430 to the semi-finished product loading station 430b, and the semi-finished product in the semi-finished product jig 110 at the end of the first belt 100 is transferred to the female buckle jig 440 at the semi-finished product loading station 430b by the semi-finished product implanting robot 450. The semi-finished product implanting robot 450 is used to implant the semi-finished product into the female buckle material 630 in the female buckle jig 440.

[0045] like Figure 5 As shown, the coil material receiving and flipping clamp 220 includes an X-axis linear module 221, a rotary cylinder 222, two groups of coil clamping groups, and two coil translation cylinders 223. The rotary cylinder 222 is arranged on the X-axis linear module 221, and is driven by the X-axis linear module 221 to move back and forth in the X-axis direction. The two coil translation cylinders 223 are arranged at both ends of the rotating part of the rotary cylinder 222. The two coil translation cylinders 223 are driven by the rotary cylinder 222 to rotate 180°. The two groups of coil clamping groups are respectively arranged at the ends of the telescopic shafts of the two coil translation cylinders 223, one group of the coil clamping groups can be moved to the discharge port of the coil vibration disk 210, and the other group of the coil clamping groups can be moved to the coil turntable 230.

[0046] like Figure 6-Figure 10 As shown, each coil clamp group includes a plurality of elastic clamps 224, such as Fig.10 As shown, each elastic jaw 224 includes a jaw body 224a, a fixed jaw 224b, and a movable jaw 224c. The fixed jaw 224b is fixed on the jaw body 224a. The shape of the fixed jaw 224b matches the U-shaped groove 611 of the coil material 610. The movable jaw 224c penetrates the jaw body 224a and is rotatably connected thereto. A tension spring is arranged between the movable jaw 224c and the jaw body 224a. The tension spring forces the movable jaw 224c to move toward the fixed jaw 224b, thereby clamping the coil material 610.

[0047] A first jaw opening assembly 240 is provided at the discharge port of the coil vibration disk 210, and the first jaw opening assembly 240 forces the movable jaw 224c to rotate in the opposite direction, and then opens the elastic jaw 224. A first lifting block 211 is provided below the discharge port of the coil vibration disk 210, and the first lifting block 211 is driven by a first lifting cylinder to lift the coil material 610 at the discharge port of the coil vibration disk 210. When the coil jaw group moves to the discharge port of the coil vibration disk 210, the fixed jaw 224b is inserted into the U-shaped groove 611 of the coil material 610; a second jaw opening assembly is provided on the coil turntable 230, and the second jaw opening assembly forces the movable jaw 224c to rotate in the opposite direction, and then opens the elastic jaw 224.

[0048] like Figure 6 , Figure 7 As shown, the first jaw opening assembly 240 includes: a first lifting cylinder 241, fixed at the discharge port of the coil vibration disk 210, and the telescopic axis of the first lifting cylinder 241 is downward; a first stopper 242, fixed at the end of the telescopic axis of the first lifting cylinder 241, and located above the elastic jaw 224; when the coil jaw group holding the coil material 610 rotates 180°, the first stopper 242 contacts the movable jaw 224c and forces the movable jaw 224c to rotate in a direction away from the fixed jaw 224b, the tension spring is in a stretched state, and the elastic jaw 224 is in an open state.

[0049] like Figure 8 , Fig. 9 As shown, the second jaw opening assembly is a second stopper 250, which is fixed on the coil turntable 230 and is located below the coil jaw group; when the coil jaw group holding the coil material 610 rotates 180°, the second stopper 250 contacts the movable jaw 224c and forces the movable jaw 224c to rotate in a direction away from the fixed jaw 224b, the tension spring is in a stretched state, and the elastic jaw 224 is in an open state.

[0050] like Figure 8 As shown, a plurality of turntable coil slots 231 are provided on the upper end surface of the coil turntable 230, the number of the turntable coil slots 231 is consistent with the number of the elastic clamps 224, and they correspond one to one, the turntable coil slots 231 are higher than the second stop block 250, when the coil clamp group holding the coil material 610 rotates 180°, the coil material 610 is located in the turntable coil slot 231, and a second ejecting block 232 is provided below the turntable coil slot 231, and the second ejecting block 232 can eject the coil material 610 in the turntable coil slot 231 through the driving energy of the second ejecting cylinder 233.

[0051] like Fig.11 , Fig.12As shown, a plurality of powder block storage positions 331 are arranged on the powder block transfer table 330, each of which is composed of two mutually perpendicular retaining edges 332, and a plurality of positioning blocks 333 corresponding to the powder block storage positions 331 are slidably arranged on the powder block transfer table 330, and the plurality of positioning blocks 333 are driven by a horizontal tilt cylinder 334 to move in a right angle direction to the powder block storage position 331;

[0052] The bottom of the powder block transfer table 330 is slidably set on the Y-axis slide rail 335, and limit members 336 are set at both ends of the Y-axis slide rail 335. A powder block driving source is set on one side of the powder block transfer table 330 to drive it to move along the Y-axis slide rail 335; when the powder block transfer table 330 moves toward the first belt 100, the powder block implantation robot 340 transfers the powder block material 620 to the U-shaped groove 611 of the coil material 610 on the semi-finished product groove 111 of the semi-finished product fixture 110.

[0053] like Fig.13 , Fig.15 , Fig.16 As shown, the female buckle transfer manipulator 420 includes a female buckle two-axis moving module 421 and a transfer bracket 422. The female buckle two-axis moving module 421 drives the transfer bracket 422 to move back and forth in the Y-axis and Z-axis directions. An adsorption block 423 is fixedly arranged at the lower end of one side of the transfer bracket 422. A plurality of female buckle adsorption grooves 424 are arranged at the bottom of the adsorption block 423. A mounting groove 425 is arranged on the upper end surface of the adsorption block 423. A movable block 426 is movably arranged in the mounting groove 425. The movable block 426 has a plurality of magnets 427 built therein. A stripping cylinder 428 is arranged at the upper end of one side of the transfer bracket 422 to drive the movable block 426 to move along the Z-axis direction. The movable block 426 can move back and forth in the direction close to the bottom surface of the mounting groove 425 and away from the bottom surface of the mounting groove 425. The adsorption block 423 has no magnetism and cannot be adsorbed by the magnet 427. This ensures that the movable block 426 is only driven to rise and fall by the stripping cylinder 428.

[0054] like Fig.14As shown, a female buckle positioning assembly 460 is provided at the semi-finished product loading station 430b, and the female buckle positioning assembly 460 includes: a lifting platform 461, which is driven by a second lifting cylinder 464 to lift and lower along the Z axis, and the lifting platform 461 is a structure that at least surrounds two opposite sides of the female buckle fixture 440, and the lifting platform 461 can rise to one side of the female buckle fixture 440, and the lifting platform 461 can be lowered to below the turntable 430; a positioning push plate located on at least one side of the female buckle fixture 440 462, the positioning push plate 462 is fixed on the telescopic shaft of the positioning horizontal cylinder 463, the positioning horizontal cylinder 463 is fixed on the lifting platform 461, and each female buckle fixture 440 is provided with a plurality of female buckle storage grooves 441, and each female buckle storage groove 441 is larger than the female buckle material 630. The positioning horizontal cylinder 463 can drive the positioning push plate 462 to move toward the plurality of female buckle materials 630 in the female buckle fixture 440, forcing the female buckle material 630 to lean against the same side of the plurality of female buckle storage grooves 441.

[0055] In some embodiments, a positioning push plate 462 and a positioning horizontal cylinder 463 may also be provided on the other side of the female buckle fixture 440 .

[0056] like Figure 2 , Figure 3 As shown, this embodiment also includes a finished product receiving machine 500, such as Fig.17 , Fig.18 As shown, the finished product receiving machine 500 includes: a second belt 510 running along the X-axis, the input end of the second belt 510 is connected to the female buckle fixture 440 of the finished product unloading station 430c through a finished product material transfer robot 520; a swinging platform 530 running along the X-axis, the swinging platform 530 is connected to the end of the second belt 510 through a swinging robot; a receiving table 540 running along the Y-axis, a plate swinging station, a detection station, and a closing station are distributed on the receiving table 540, a circulating receiving tray 550 is provided on the receiving table 540, and a plurality of driving cylinders 541 are provided on the receiving table 540 for driving the receiving tray 550 to pass through the plate swinging station, the detection station, and the closing station in sequence, and the receiving tray 550 at the plate swinging station is connected to the receiving table 54 running along the Y-axis through a plate swinging rotating robot 560. 0 connection, the swing plate rotating manipulator 560 includes a three-axis servo module 561, a rotating motor 562, and a vacuum suction cup 563. The rotating motor 562 is driven by the three-axis servo module 561 to move back and forth in the X-axis, Y-axis, and Z-axis directions. The vacuum suction cup 563 is installed on the output shaft of the rotating motor 562. The rotating motor 562 is used to drive the finished product adsorbed by the vacuum suction cup 563 to rotate 90°; a CCD camera is located above the inspection station to detect the number and defects of the inductor coil finished products 600 in the receiving tray 550 of the inspection station; and a good product circulation line 570 and a defective material tray collection bin 580 are arranged above the closing station. The receiving tray 550 on the closing station is transported to the good product circulation line 570 or the defective material tray collection bin 580 by a hoist.

[0057] The working principle of this embodiment is as follows: the first belt 100 transfers the empty semi-finished product fixture 110 to the discharge port of the coil loader 200, and the coil loader 200 is used to supply the coil material 610. The first lifting cylinder drives the first lifting block 211 to move upward to lift the coil material 610 at the discharge port of the coil loader 200. The X-axis linear module 221 drives one of the coil clamping jaws of the coil material receiving flipping clamp 220 to move to the front of the discharge port of the coil loader 200. At the same time, the first lifting cylinder 241 drives the first stopper 242 to descend to a position that can block the active clamping jaw 224c from continuing to move forward; the coil translation cylinder 223 drives the multiple elastic clamping jaws 224 of the coil clamping jaw group to move toward the lifted coil material 610. The movable jaw 224c should move synchronously with the fixed jaw 224b. However, the movable jaw 224c is blocked by the first stop block 242 above during the movement. The movable jaw 224c does not move forward and is forced to rotate upward, while the fixed jaw 224b continues to move forward, thereby opening the elastic jaw 224. At the same time, the fixed jaw 224b is inserted into the downward U-shaped groove 611 of the coil material 610. Then, the coil translation cylinder 223 drives the coil jaw group to retreat and reset, and the first lifting cylinder 241 drives the first stop block 242 to move upward and reset. The movable jaw 224c is no longer blocked by the first stop block 242, and the tension spring forces the movable jaw 224c to rotate downward, and the elastic jaw 224 clamps the coil material 610. After the multiple elastic claws 224 of one of the coil claw groups have grasped the coil material 610, the rotating cylinder 222 drives the two coil claw groups to rotate 180°, and the multiple clamped coil materials 610 are turned over to the multiple transfer table coil slots 231 of the coil transfer table 230. The U-shaped slots 611 originally facing downwards are turned over to face upwards. Since the second stopper 250 is fixed on the coil transfer table 230, when the elastic claws 224 move the coil material 610 into the transfer table coil slot 231, the second stopper 250 forces the movable claw 224c to rotate and open the elastic claw 224, and the coil translation cylinder 223 drives the coil claw group to retreat, and the coil material 610 remains in the transfer table coil slot 231. Figure 4 As shown, the coil implantation manipulator 260 grabs the coil material 610 and transplants it into the semi-finished product slot 111 of the semi-finished product fixture 110. It should be noted that after the rotary cylinder 222 drives the two coil clamping groups to rotate 180°, when one of the coil clamping groups flips over to the coil transfer table 230 and transfers the coil material 610, the other coil clamping group approaches the discharge port of the coil vibration disk 210 and grabs the coil material 610 again.

[0058] In this embodiment, two coil feeders 200 are provided, both of which feed the semi-finished product jig 110 on the first belt 100 to increase the feeding speed of the coil material 610 .

[0059] The first belt 100 then moves the semi-finished jig 110 implanted with the coil material 610 to the powder block loader 300. The powder block transfer table 330 can slide on the Y-axis slide rail 335 and has two workstations, one is the powder block loading station, which is located below the powder block vacuum manipulator 320, and the other is the powder block unloading station, which is located below the powder block implantation manipulator 340. The powder block vacuum manipulator 320 grabs the powder block material 620 from the discharge port of the powder block vibration disk 310 into the powder block storage position 331 of the powder block transfer table 330. During the movement of the powder block transfer table 330 to the powder block unloading position, the horizontal tilt cylinder 334 drives the positioning block 333 to move at a right angle to the powder block storage position 331, and positions the multiple powder block materials 620 respectively against the two corresponding retaining edges 332 to form a right angle, and after the powder block transfer table 330 moves to the powder block unloading position, as shown in FIG. Figure 4 As shown, the powder block implanting robot 340 implants the powder block material 620 into the U-shaped groove 611 of the coil material 610 of the semi-finished fixture 110 .

[0060] During the operation of the coil loader 200 and the powder block loader 300, the female buckle loader 400 is also in operation. The female buckle transfer robot 420 transfers the female buckle material 630 from the outlet of the female buckle vibration disk 410 to the female buckle fixture 440 at the female buckle loading station 430a of the turntable 430. When the female buckle transfer robot 420 is working, the female buckle two-axis moving module 421 drives the transfer bracket 422 to move to the discharge port of the female buckle vibration plate 410, and the stripping cylinder 428 drives the movable block 426 to move downward, and the magnet 427 at the bottom of the movable block 426 is close to the bottom of the installation groove 425 of the adsorption block 423, so that the female buckle adsorption groove 424 at the bottom of the adsorption block 423 generates magnetic force to adsorb the female buckle material 630. After all the female buckle adsorption grooves 424 are adsorbed with the female buckle material 630, the female buckle two-axis moving module 421 drives the transfer bracket 422 to move to the female buckle fixture 440 of the female buckle loading station 430a, and the stripping cylinder 428 drives the movable block 426 to move downward. Move upward, the adsorption block 423 does not move on the transfer bracket 422, and the magnet 427 moves away from the bottom of the installation groove 425, the magnetic force of the female buckle adsorption groove 424 at the bottom of the adsorption block 423 disappears, the female buckle material 630 is released, and the female buckle material 630 is implanted in the female buckle fixture 440. The female buckle material 630 and the female buckle storage groove 441 are not completely matched. The female buckle material 630 is movable in the female buckle storage groove 441. When the female buckle material 630 is fed into the female buckle storage groove 441, there is a certain degree of tolerance. When the servo motor drives the turntable 430 to rotate 90°, the female buckle fixture 440 originally located at the female buckle loading station 430a is rotated to the semi-finished product loading station 430b.

[0061] When the turntable 430 rotates, the lifting platform 461 is driven by the second lifting cylinder 464 to be lower than the turntable 430. After rotating into place, the second lifting cylinder 464 drives the lifting platform 461 to rise to one side of the female buckle fixture 440, and the positioning horizontal cylinder 463 drives the positioning push plate 462 to move toward the female buckle material 630 in the female buckle fixture 440 at the semi-finished product loading station 430b, forcing multiple female buckle materials 630 to lean against the same side of multiple female buckle storage slots 441 respectively, and positioning the multiple female buckle materials 630. After positioning, the semi-finished product implantation robot 450 transfers the semi-finished product in the semi-finished product fixture 110 at the end of the first belt 100 to the female buckle material 630 of the female buckle fixture 440 at the semi-finished product loading station 430b. After implantation, as the turntable 430 continues to rotate, the female buckle fixture 440 implanted with the coil material 610, the powder block material 620, and the female buckle material 630 rotates to the finished product unloading station 430c.

[0062] The finished product transfer manipulator 520 grabs the finished inductor coil 600 in the female buckle fixture 440 of the finished product unloading station 430c to the input end of the second belt 510, and moves the second belt 510 to the side of the swinging material platform 530. The swinging material manipulator grabs the finished inductor coil 600 of the second belt 510 one by one to the swinging material platform 530 and changes the pitch. After the pitch is changed, the swinging plate rotating manipulator 560 moves the finished inductor coil 600 on the swinging material platform 530. The receiving tray 550 of the swinging station of the receiving platform 540 is synchronously grabbed. In this embodiment, a row of multiple inductor coil products 600 placed on the receiving tray 550 and a row of multiple inductor coil products 600 on the swinging platform 530 are perpendicular to each other. Therefore, after the vacuum suction cup 563 grabs a row of inductor coil products 600 on the swinging platform 530, the vacuum suction cup 563 needs to be driven by the rotary motor 562 to rotate 90° before being placed on the receiving platform 540. The driving cylinder 541 transfers the receiving tray 550 of the swinging station to the inspection station, and the CCD camera detects the number and defects of the inductor coil products 600. Then, the driving cylinder 541 moves the receiving tray 550 of the inspection station to the closing station, and the elevator transports it to the good product flow line 570 or the defective tray collection bin 580.

[0063] The above implementation modes are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A double-coil inductor implanter, characterized in that: include: A first belt (100) running in an X-axis direction, wherein a plurality of semi-finished jigs (110) are conveyed on the first belt (100); at least one coil loader (200) located on one side of the first belt (100), the coil loader (200) comprising a coil vibrating disk (210), a coil receiving and turning clamp (220), and a coil transfer table (230); the U-shaped groove (611) of the coil material (610) discharged from the coil vibrating disk (210) faces downward, the coil receiving and turning clamp (220) is used to turn the U-shaped groove (611) upward and place it on the coil transfer table (230); the coil material (610) on the coil transfer table (230) is implanted into the semi-finished product jig (110) by a coil implanting robot (260); A powder block loader (300) is located on one side of the first belt (100), the powder block loader (300) comprising a powder block vibration plate (310), a powder block vacuum manipulator (320), a powder block transfer table (330), and a powder block implantation manipulator (340), the powder block vacuum manipulator (320) being used to synchronously transfer a plurality of powder block materials (620) from a material outlet of the powder block vibration plate (310) to the powder block transfer table (330), and the powder block implantation manipulator (340) being used to synchronously implant a plurality of powder block materials (620) on the powder block transfer table (330) into a U-shaped groove (611) of a coil material (610) in a semi-finished product jig (110) to form a semi-finished product; A female buckle loader (400) is located at the end of the first belt (100), the female buckle loader (400) comprising a female buckle vibration plate (410) and a rotating plate (430), at least female buckle jigs (440) corresponding to the female buckle loading station (430a), the semi-finished product loading station (430b), and the finished product unloading station (430c) are distributed around the rotating plate (430), the female buckle material (630) at the discharge end of the female buckle vibration plate (410) is transferred by a female buckle transfer robot (420) to the female buckle jig (440) at the female buckle loading station (430a), and the semi-finished product in the semi-finished product jig (110) at the end of the first belt (100) is transferred by a semi-finished product implantation robot (450) to the female buckle jig (440) at the semi-finished product loading station (430b) to which the female buckle material (630) has been transferred; The powder block transfer table (330) is provided with a plurality of powder block storage positions (331), each of the powder block storage positions (331) is composed of two mutually perpendicular retaining edges (332), and a plurality of positioning blocks (333) corresponding to the powder block storage positions (331) are slidably provided on the powder block transfer table (330), and the plurality of positioning blocks (333) are driven by a horizontal tilt cylinder (334) to move in a right angle direction to the powder block storage positions (331); The bottom of the powder block transfer table (330) is slidably arranged on a Y-axis slide rail (335), both ends of the Y-axis slide rail (335) are provided with limit members (336), and one side of the powder block transfer table (330) is provided with a powder block driving source for driving it to move along the Y-axis slide rail (335); When the powder block transfer table (330) moves toward the first belt (100), the powder block implantation robot (340) transfers the powder block material (620) to the U-shaped groove (611) of the coil material (610) in the semi-finished product jig (110).

2. The double-coil inductor implanter according to claim 1, characterized in that: The coil material receiving and flipping clamp (220) comprises an X-axis linear module (221), a rotary cylinder (222), two groups of coil clamping jaws, and two coil translation cylinders (223); the rotary cylinder (222) is arranged on the X-axis linear module (221) and is driven by the X-axis linear module (221) to move back and forth in the X-axis direction; the two coil translation cylinders (223) are driven by the rotary cylinder (222) to rotate 180 degrees; the two groups of coil clamping jaws are respectively arranged at the ends of the telescopic shafts of the two coil translation cylinders (223); one group of the coil clamping jaws can move to a material outlet of the coil vibration disk (210), and the other group of the coil clamping jaws can move to the coil transfer table (230).

3. The double-coil inductor implanter according to claim 2, characterized in that: Each group of coil clamping jaws comprises a plurality of elastic clamping jaws (224), each of the elastic clamping jaws (224) comprises a clamping jaw body (224a), a fixed clamping jaw (224b), and a movable clamping jaw (224c), the fixed clamping jaw (224b) being fixed on the clamping jaw body (224a), the shape of the fixed clamping jaw (224b) matching the U-shaped groove (611), the movable clamping jaw (224c) penetrating the clamping jaw body (224a) and being rotatably connected thereto, a tension spring being arranged between the movable clamping jaw (224c) and the clamping jaw body (224a), the tension spring forcing the movable clamping jaw (224c) to move towards the fixed clamping jaw (224b), thereby clamping the coil material (610); A first clamp opening assembly (240) is provided at the discharge port of the coil vibration disk (210), and the first clamp opening assembly (240) forces the movable clamp (224c) to rotate in the opposite direction, thereby opening the elastic clamp (224); a first material lifting block (211) is provided below the discharge port of the coil vibration disk (210), and the first material lifting block (211) is driven to lift up by a first material lifting cylinder; when the coil clamp assembly moves to the discharge port of the coil vibration disk (210), the fixed clamp (224b) is inserted into the U-shaped groove (611) of the coil material (610); A second clamp opening assembly is provided on the coil transfer table (230), and the second clamp opening assembly forces the movable clamp (224c) to rotate in the opposite direction, thereby opening the elastic clamp (224).

4. The double-coil inductor implanter according to claim 3 is characterized in that: The first jaw opening assembly (240) comprises: A first lifting cylinder (241) is fixed at the discharge port of the coil vibration plate (210), with the telescopic shaft of the first lifting cylinder (241) facing downwards; A first stopper (242) is fixed to the end of the telescopic shaft of the first lifting cylinder (241) and is located above the elastic clamping claw (224); When the coil translation cylinder (223) drives the corresponding coil clamping jaw group to move horizontally toward the first stopper (242), the first stopper (242) forces the movable clamping jaw (224c) to rotate in a direction away from the fixed clamping jaw (224b), the tension spring is in a stretched state, and the elastic clamping jaw (224) is in an open state.

5. The double-coil inductor implanter according to claim 3, characterized in that: The second clamping jaw opening component is a second stopper (250), and the second stopper (250) is fixed on the coil transfer table (230) and is located below the coil clamping jaw group; When the coil clamping jaw group holding the coil material (610) rotates 180 degrees, the second stopper (250) contacts the movable clamping jaw (224c) and forces the movable clamping jaw (224c) to rotate in a direction away from the fixed clamping jaw (224b), the tension spring is in a stretched state, and the elastic clamping jaw (224) is in an open state.

6. The double-coil inductor implanter according to claim 5, characterized in that: The upper end surface of the coil transfer table (230) is provided with a plurality of transfer table coil slots (231); the number of the transfer table coil slots (231) is consistent with the number of the elastic clamping claws (224) and corresponds one to one; the transfer table coil slots (231) are higher than the second stopper (250); when the coil clamping claw group holding the coil material (610) rotates 180 degrees, the coil material (610) is located in the transfer table coil slots (231); a second ejecting block (232) is provided below the transfer table coil slots (231); the second ejecting block (232) can eject the coil material (610) in the transfer table coil slots (231) through the driving energy of the second ejecting cylinder (233).

7. The double-coil inductor implanter according to claim 1, characterized in that: The female buckle transfer robot (420) comprises a female buckle two-axis moving module (421) and a transfer bracket (422). The female buckle two-axis moving module (421) drives the transfer bracket (422) to move back and forth in the Y-axis and Z-axis directions. An adsorption block (423) is fixedly arranged at the lower end of one side of the transfer bracket (422). A plurality of female buckle adsorption grooves (424) are arranged at the bottom of the adsorption block (423). An installation groove (425) is arranged at the upper end surface of the adsorption block (423). A movable block (426) is movably arranged in the installation groove (425). The movable block (426) has a plurality of magnets (427) built therein. A stripping cylinder (428) for driving the movable block (426) to move along the Z-axis direction is arranged at the upper end of one side of the transfer bracket (422). The movable block (426) can move back and forth in a direction close to the bottom surface of the installation groove (425) and away from the bottom surface of the installation groove (425).

8. The double-coil inductor implanter according to claim 1, characterized in that: A female buckle positioning assembly (460) is provided at the semi-finished product loading station (430b), and the female buckle positioning assembly (460) comprises: A lifting platform (461), the lifting platform (461) being driven by a second lifting cylinder (464) to be lifted and lowered along the Z axis, the lifting platform (461) being in a structure that at least surrounds two opposite sides of the female buckle fixture (440), the lifting platform (461) being able to rise to one side of the female buckle fixture (440), and the lifting platform (461) being able to be lowered to a level below the turntable (430); A positioning push plate (462) is located on at least one side of the female buckle jig (440), the positioning push plate (462) is fixed on the telescopic shaft of the positioning horizontal cylinder (463), the positioning horizontal cylinder (463) is fixed on the lifting platform (461), each of the female buckle jigs (440) is provided with a plurality of female buckle storage grooves (441), each of the female buckle storage grooves (441) is larger than the female buckle material (630), and the positioning horizontal cylinder (463) can drive the positioning push plate (462) to move toward the plurality of female buckle materials (630) in the female buckle jig (440), forcing the female buckle materials (630) to lean against the same side of the plurality of female buckle storage grooves (441).

9. The double-coil inductor implanter according to claim 1, characterized in that: It also includes a finished product receiving machine (500), the finished product receiving machine (500) comprising: A second belt (510) running in the X-axis direction, wherein the input end of the second belt (510) is connected to a female buckle fixture (440) of a finished product unloading station (430c) via a finished product transfer robot (520); A material swinging platform (530) extending in the direction of the X-axis, wherein the material swinging platform (530) is connected to the end of the second belt (510) via a material swinging manipulator; A material receiving platform (540) is provided on the Y-axis direction, and a plate swinging station, a detection station, and a plate closing station are distributed on the material receiving platform (540). A circulating material receiving tray (550) is provided on the material receiving platform (540). A plurality of driving cylinders (541) are provided on the material receiving platform (540) for driving the material receiving tray (550) to pass through the plate swinging station, the detection station, and the plate closing station in sequence. The material receiving tray (550) at the plate swinging station is connected to the material receiving platform (540) by a plate swinging rotating manipulator (560). 0), the swing plate rotating manipulator (560) comprises a three-axis servo module (561), a rotating motor (562), and a vacuum suction cup (563), the rotating motor (562) is driven by the three-axis servo module (561) to move back and forth in the directions of the X-axis, the Y-axis, and the Z-axis, the vacuum suction cup (563) is mounted on the output shaft of the rotating motor (562), and the rotating motor (562) is used to drive the finished product adsorbed by the vacuum suction cup (563) to rotate 90°; A CCD camera located above the inspection station and used to detect the quantity and defects of the finished inductor coils (600) in the receiving tray (550) of the inspection station; and a good product circulation line (570) and a defective material tray collection bin (580) arranged above the tray closing station; the receiving tray (550) on the tray closing station is transported to the good product circulation line (570) or the defective material tray collection bin (580) by an elevator.

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