Three-combing and one-laying spunlace nonwoven full cross production unit
By designing a fully cross-cross production unit of spunlace with three combs and one paving, the combination of multiple treatment points is used to solve the problem of low efficiency of traditional units, and efficient non-woven fabric production is achieved, and production capacity and production efficiency are improved.
Patent Information
- Application Number
- CN202411265583.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2024-04-19
- Filing Date
- 2024-09-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-10
AI Technical Summary
The traditional spunlace non-woven production unit has low efficiency and the raw material carding process is slow, and requires multiple steps to process, which reduces automation performance and production efficiency.
Design a three-comb and one-spunlace non-woven fabric full cross-production unit, and use three processing points to sort and lay at the same time. Through guidance components, carding mechanism, feeding mechanism, feeding mechanism, drafting mechanism, spunlace mechanism, drying The combination of mechanism and testing device realizes a continuous production process and improves the efficiency of raw material sorting and network laying.
The production efficiency of non-woven fabrics has been greatly improved, and the production capacity of non-woven fabrics has increased by more than 62% compared with traditional units and more than 79% compared with dual-comb units, which has reduced work steps and improved user work convenience and production speed.
Smart Images

Figure CN118792810B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of production and processing of spunlace nonwoven fabrics, in particular to a three-combing and one-laying spunlace nonwoven fabric full-cross production unit. Background Art
[0002] The spunlace nonwoven cross production unit is used for the production and processing of nonwoven fabrics. The traditional production units include two-comb and one-laying semi-cross type, with a daily production capacity of about 15 tons, and two-comb and one-laying full-cross type, with a daily production capacity of about 19 tons. These two types are also common and commonly used in the market, but the traditional production units produce nonwoven fabrics slowly and inefficiently. They are slow in the combing process of raw materials, because there are only two "combing channels" or the nonwoven fabric needs to be transferred between the combing and laying processes, which increases the user's work steps, which not only reduces the automation performance of the unit, but also increases the user's work intensity and reduces the production efficiency of nonwoven fabrics.
[0003] In view of the above problems, the present invention makes improvements. Summary of the invention
[0004] The present invention proposes a three-combing and one-laying spunlace nonwoven fabric full-cross production unit, which solves the above-mentioned problems existing in the use process of the prior art.
[0005] The technical solution of the present invention is achieved as follows: a three-comb and one-lay spunlace non-woven fabric full-cross production unit includes a web laying mechanism, the web laying mechanism includes a casing arranged on the ground, two laying components are fixedly installed inside the casing, the two laying components are arranged in a vertical direction, and a guide component corresponding to the two laying components is fixedly installed on the surface of the casing, the laying component includes two limiting guide rails fixedly connected to the inner wall of the web laying mechanism, one end of the two limiting guide rails on the opposite side is slidably installed with a moving frame, a conveyor belt 1 is arranged at the bottom between the two moving frames, two conveying rollers located above the conveyor belt 1 are rotatably installed between the two moving frames, one end of the conveying roller is sleeved with a gear 1 located between the two moving frames, and both sides of the top of one of the moving frames are A stepper motor 1 is fixedly installed, and a gear 2 meshing with the gear 1 is fixedly installed on the output shaft of the stepper motor 1. A sliding pin is fixedly installed on one side of one of the moving frames, and a stepper motor 2 is fixedly installed on one side of the top of one of the limiting guide rails. A rotating rod is fixedly installed on the output shaft of the stepper motor 2, and the rotating rod is rotatably installed on one of the limiting guide rails. The stepper motor 2 and the rotating rod are arranged on the same limiting guide rail, and a Z-shaped slide groove is provided on the surface of the rotating rod, and one end of the sliding pin is slidably installed in the Z-shaped slide groove. A single combing mechanism placed on the ground is provided on one side of the web laying mechanism, and a double combing mechanism perpendicular to the single combing mechanism is provided on one side of the web laying mechanism, and a conveying mechanism is provided at the bottom of the inner side of the web laying mechanism;
[0006] The guiding assembly includes two fixed frames fixedly connected to the outer wall of the web laying mechanism, two rotating rollers distributed up and down are rotatably installed between the two fixed frames, one end of the two rotating rollers passes through the outside of one of the fixed frames and is fixedly installed with gear three, the two gear threes are meshed with each other, a stepper motor three is fixedly installed on the outside of one of the fixed frames, and the output shaft of the stepper motor three passes through the inside of one of the fixed frames and is fixedly connected to one of the rotating rollers.
[0007] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: the single combing mechanism includes a combing mechanism 1 arranged on the ground, a feeding mechanism 1 is fixedly installed on one side of the combing mechanism 1, the combing mechanism 1 and the feeding mechanism 1 are both fixedly installed on a bracket placed on the ground, a feeding mechanism 1 is arranged between the laying mechanism and the combing mechanism 1, the two sides of the feeding mechanism 1 are respectively detachably installed on the combing mechanism 1 and the laying mechanism, and a conveying device is arranged between the combing mechanism 1 and the feeding mechanism 1.
[0008] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: the combing mechanism one includes a shell fixedly connected to the feeding mechanism one, a conveyor belt two is fixedly installed inside the shell, and flattening rollers distributed at equal intervals are rotatably installed on the inner side of the conveyor belt two, and evenly distributed stepper motors four are fixedly installed on the top of the shell, the output shaft of the stepper motor four passes through the interior of the shell and is fixedly installed with a combing rod, and the multiple combing rods are all located above the conveyor belt two.
[0009] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: a feed roller is movably arranged on one side of the shell, and long holes are opened on one side of both sides of the shell, and the two ends of the feed roller respectively pass through the corresponding two long holes and extend to the outside of the shell, and the two ends of the feed roller are sleeved with mounting blocks, and the two sides of the top of the shell are fixedly connected with fixing plates, and the top of the fixing plate is threadedly connected with an adjusting rod, and the bottom end of the adjusting rod extends to the bottom of the fixing plate and is rotatably connected to the mounting block.
[0010] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: the feeding mechanism one includes a silo fixedly mounted on a bracket, both sides of the top of the silo are connected to feed pipes, the bottoms of both sides of the silo are movably mounted with opening and closing buckets, one side of the silo is fixedly mounted with a stepper motor five, the output end of the stepper motor five is fixedly mounted with a push rod, the bottom end of the push rod is movably mounted with two connecting rods, and the ends of the two connecting rods away from the push rod are respectively movably mounted in two feeding mechanisms one.
[0011] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: the double combing mechanism includes a bracket, a combing mechanism 2 is fixedly installed on the inner side of the bracket, a feeding mechanism 2 is fixedly installed on the inner side of the bracket and at one end away from the combing mechanism 2, a combing mechanism 3 matched with the feeding mechanism 2 is fixedly installed on the inner side of the bracket and at one end away from the feeding mechanism 2, a feeding mechanism 3 matched with the combing mechanism 3 is fixedly installed on the inner side of the bracket and at one end away from the combing mechanism 3, the combing mechanism 2 and the feeding mechanism 2 and the combing mechanism 3 and the feeding mechanism 3 are not on the same horizontal plane, and a feeding mechanism 2 is fixedly installed on the inner side of the bracket and at one end facing the laying mechanism, and the feeding mechanism 2 is matched with the combing mechanism 2 and the combing mechanism 3.
[0012] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: the side of the laying mechanism away from the feeding mechanism is detachably installed with a stretching mechanism compatible with the transmission mechanism, the end of the stretching mechanism away from the laying mechanism is provided with a spunlace mechanism placed on the ground, and the end of the stretching mechanism facing the spunlace mechanism extends into the inner side of the spunlace mechanism.
[0013] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: the spunlace mechanism includes a stand placed on the ground, a feed roller one is rotatably installed on one side inside the stand, a feed roller three is rotatably installed on the side inside the stand and away from the feed roller one, a feed roller two located above the feed roller three is rotatably installed inside the stand, a plurality of spunlace heads distributed in a fan shape are arranged above the feed roller one and the feed roller two, and the plurality of spunlace heads are fixedly installed on the inner side of the stand.
[0014] The present invention as described above is used for the full cross production unit of three-combing and one-laying spunlace non-woven fabrics, further: a drying mechanism placed on the ground is arranged on the side of the spunlace mechanism away from the stretching mechanism, the drying mechanism is adapted to the spunlace mechanism, a guiding mechanism placed on the ground is arranged on the side of the drying mechanism away from the spunlace mechanism, the guiding mechanism is adapted to the drying mechanism, a detection device placed on the ground is arranged on one side of the guiding mechanism, and a winding device is fixedly installed on the side of the guiding mechanism away from the drying mechanism.
[0015] In summary, the beneficial effects of the present invention are:
[0016] 1. The present invention adopts a structural design of a three-combing and one-laying unit layout. The entire unit has three processing points to comb and process the non-woven fabric raw materials at the same time, and then send them out and lay them together on the non-woven fabric bottom net. The entire unit works with a raw material combing efficiency three times that of the traditional unit, which greatly speeds up the production speed of non-woven fabrics, improves the production efficiency of non-woven fabrics, and provides convenience for users' work and use.
[0017] 2. The present invention provides a guiding component. When the non-woven fabric enters the web laying mechanism, it will pass between the two rotating rollers. In this way, under the action of the two rotating rollers, the non-woven fabric will be continuously fed into the web laying mechanism for web laying processing without breaking or falling, thereby ensuring the smooth and fluent web laying work. When working, turn on stepper motor three, stepper motor three will drive one of the rotating rollers to rotate, and the rotating roller will drive the corresponding gear three to rotate, and then the current gear three will drive another gear three to rotate, and then the other corresponding rotating roller will also follow the rotation. At this time, the two rotating rollers will rotate in the same direction, thereby realizing the transfer of the non-woven fabric, providing convenience for the user's work.
[0018] 3. The present invention is provided with a combing mechanism 1, a feeding mechanism 1 and a feed mechanism 1. The feed mechanism 1 is used for feeding, and is used for feeding the raw materials into the combing mechanism 1 for combing. After the combing is completed, the raw materials are fed into the web laying mechanism by the feeding mechanism 1 and the web laying is carried out by the corresponding laying components in the web laying mechanism. In this way, a single combing procedure can be composed of the combing mechanism 1, the feeding mechanism 1 and the feed mechanism 1, and then combined with a double combing mechanism composed of the combing mechanism 2, the feed mechanism 2, the combing mechanism 3 and the feed mechanism 3 to form a three-combing unit, thereby improving the production capacity of spunlace non-woven fabrics. Compared with the traditional single-combing unit, the production capacity of non-woven fabrics is increased by more than 62%, and compared with the double-combing unit, the production capacity of non-woven fabrics is increased by more than 79%, thereby greatly improving the production efficiency of non-woven fabrics.
[0019] 4. The present invention is provided with a combing mechanism 1, which is used to comb the scattered raw materials that enter, so that they are pressed into shape and then sent out. When working, the stepper motor 4 is started, and the stepper motor 4 drives the combing rod to rotate. The combing rod is provided with a protruding combing rod, and under the rotation, the combing rod can break up the mixed raw materials, and the broken raw materials will fall onto the flattening roller, and be brought into the combing mechanism 1 under the rotation of the flattening roller, and then through the transmission of the combing mechanism 1 and the cooperation with the flattening roller, the raw materials are squeezed into a cloth shape and sent out, and continue to be sent out in a cloth shape through the delivery roller, and then sent into the feeding mechanism 1, wherein the position of the delivery roller can be moved up and down The adjustment process is as follows: the user turns the adjusting rod, and because the adjusting rod is threadedly connected to the fixed plate, it will move downward when it turns, and then drive the mounting block to move downward. At the same time, the adjusting rod is also rotated on the mounting block, and the mounting block will drive the delivery roller to move downward, and the two ends of the delivery roller slide in the long hole to limit the movement of the delivery roller and ensure the stability of the delivery roller during adjustment. It should be noted that the two adjusting rods should be rotated and adjusted alternately to provide convenience for the user's work.
[0020] 5. The present invention is provided with a feeding mechanism 1, which is used to feed materials for the processing work of the entire unit. When working, the raw materials are fed into the silo through two feeding pipes. At this time, the stepper motor 5 is turned on, and the stepper motor 5 will drive the push rod to move downward, and the push rod will push the two connecting rods to move, and the two connecting rods will gradually change from an inclined state to a horizontal state. At the same time, the two connecting rods will open the corresponding two opening and closing buckets outward. At this time, the raw materials in the silo will be fed into the combing mechanism 1 by the conveying device between the combing mechanism 1 and the feeding mechanism 1 for combing processing, and then sent out after combing.
[0021] 6. The present invention arranges the combing mechanism 2, the feeding mechanism 2, the combing mechanism 3, the feeding mechanism 3 and the feeding mechanism 2. The structures of the combing mechanism 2 and the combing mechanism 3 are the same as the combing mechanism 1, and both are used to comb the non-woven fabric raw materials. Moreover, the arrangement height of the combing mechanism 2 is higher than that of the combing mechanism 3. The structures of the feeding mechanism 2 and the feeding mechanism 3 are the same as that of the feeding mechanism 1, and both are used to feed materials. The arrangement height of the feeding mechanism 2 is the same as that of the combing mechanism 2 and the combing mechanism 3, and the arrangement height of the feeding mechanism 2 is higher than that of the feeding mechanism 3. In this way, two combing channels can be formed to achieve the purpose of double combing processing. Finally, under the action of the feeding mechanism 2, the two layers of combed semi-finished non-woven fabrics are overlapped together, and finally fed into the web laying mechanism by the feeding mechanism 2 for web laying processing, which provides convenience for the user's work.
[0022] 7. Through the setting of the stretching mechanism, the non-woven fabric will be sent into the stretching mechanism for stretching treatment after the web laying process. This can avoid the non-woven fabric from piling up and can also stretch the non-woven fabric to a suitable thickness, thereby meeting the user's usage requirements and improving the processing quality of the non-woven fabric.
[0023] 8. The present invention is provided with a water spurt mechanism. During operation, the non-woven fabric will pass over feed roller one, feed roller two and feed roller three and finally be fed out. During this process, a plurality of water spurt heads located above feed roller two and feed roller one will spray water to the non-woven fabric from above the non-woven fabric, so as to remove the stray hair in the non-woven fabric and improve the compactness of the non-woven fabric. When the non-woven fabric passes by, a plurality of water spurt heads will start working at the same time, the outer side of the water spurt head will be connected to the water supply pipe, and the side of the water spurt head facing the non-woven fabric will have a water spray port for spraying water to the non-woven fabric.
[0024] 9. The present invention is provided with a drying mechanism, a guiding mechanism, a detection device and a winding device. After the non-woven fabric is processed through the spunlace process, it will be sent to the drying mechanism for drying. After the non-woven fabric enters the drying mechanism, the drying mechanism is started to increase the moisture on the non-woven fabric by high temperature and then transmit it out. This is the prior art. The specific structure and specific working process of the drying mechanism are not described in detail in this article. Then the dried non-woven fabric is sent into the guiding mechanism and is pulled and unfolded. During this process, the detection device will also detect the non-woven fabric passing through to ensure that the non-woven fabric meets the processing and use requirements, and finally it is wound up and stored by the winding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0028] Figure 3 It is a three-dimensional structural schematic diagram of the water spunlace mechanism;
[0029] Figure 4 It is a three-dimensional structural schematic diagram of the web laying mechanism;
[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the laying component;
[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the guide component;
[0032] Figure 7 It is a schematic cross-sectional view of the three-dimensional structure of the combing mechanism 1;
[0033] Figure 8 It is a schematic diagram of the three-dimensional structure assembly of the delivery roller;
[0034] Fig. 9 for Figure 8 A is an enlarged schematic diagram of the local three-dimensional structure;
[0035] Fig.10 It is a three-dimensional structural schematic diagram of the feeding mechanism 1;
[0036] Fig.11 This is a schematic diagram of one of the layout schemes of the present invention;
[0037] Fig.12 This is a schematic diagram of one of the layout solutions of the present invention.
[0038] In the figure: 1. web laying mechanism, 2. carding mechanism 1, 3. feeding mechanism 1, 4. feeding mechanism 1, 5. carding mechanism 2, 6. feeding mechanism 2, 7. carding mechanism 3, 8. feeding mechanism 3, 9. feeding mechanism 2, 10. conveying mechanism, 11. drafting mechanism, 12. spunlace mechanism, 13. drying mechanism, 14. guiding mechanism, 15. detecting device, 16. winding device, 101. casing, 102. laying component, 103. guiding component, 1021. limiting guide rail, 1022. moving frame, 1023. conveyor belt 1, 1024. conveying roller, 1025. gear 1, 1026. gear 2, 1027. stepping motor 1 , 1028, sliding pin, 1029, rotating rod, 10210, stepper motor two, 1031, fixed frame, 1032, rotating roller, 1033, gear three, 1034, stepper motor three, 21, shell, 22, conveyor belt two, 23, stepper motor four, 24, combing rod, 25, flattening roller, 26, feed roller, 27, fixed plate, 28, adjusting rod, 29, mounting block, 41, silo, 42, feed pipe, 43, opening and closing bucket, 44, stepper motor five, 45, push rod, 46, connecting rod, 121, stand, 122, feed roller one, 123, feed roller two, 124, feed roller three, 125, water spunlace machine. DETAILED DESCRIPTION
[0039] The following will be combined with the attached embodiment of the present invention Figure 1-10 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0040] Embodiment 1
[0041] The three-comb and one-lay spunlace nonwoven fabric full cross production unit comprises a laying mechanism 1, wherein the laying mechanism 1 comprises a casing 101 arranged on the ground, wherein two laying components 102 are fixedly installed inside the casing 101, and the two laying components 102 are arranged in a vertical direction, and a guide component 103 corresponding to the two laying components 102 is fixedly installed on the surface of the casing 101, and the laying component 102 comprises two limiting guide rails 1021 fixedly connected to the inner wall of the laying mechanism 1, and a moving frame 1022 is slidably installed at one end of the opposite side of the two limiting guide rails 1021, and a conveyor belt 1023 is arranged at the bottom between the two moving frames 1022, and two conveying rollers 1024 located above the conveyor belt 1023 are rotatably installed between the two moving frames 1022, and one end of the conveying roller 1024 is sleeved with a gear 1025 located between the two moving frames 1022, and a stepping motor is fixedly installed on both sides of the top of one of the moving frames 1022 Machine 1027, the output shaft of the stepper motor 1027 is fixedly installed with a gear 2 1026 meshing with the gear 1 1025, a sliding pin 1028 is fixedly installed on one side of one of the moving frames 1022, a stepper motor 2 10210 is fixedly installed on one side of the top of one of the limiting guide rails 1021, the output shaft of the stepper motor 2 10210 is fixedly installed with a rotating rod 1029, the rotating rod 1029 is rotatably installed on one of the limiting guide rails 1021, the stepper motor 2 10210 and the rotating rod 1029 are arranged on the same limiting guide rail 1021, a Z-shaped slide groove is opened on the surface of the rotating rod 1029, one end of the sliding pin 1028 is slidably installed in the Z-shaped slide groove, a single combing mechanism placed on the ground is arranged on one side of the web laying mechanism 1, a double combing mechanism perpendicular to the single combing mechanism is arranged on one side of the web laying mechanism 1, and a conveying mechanism 10 is arranged at the bottom of the inner side of the web laying mechanism 1;
[0042] The guide assembly 103 includes two fixed frames 1031 fixedly connected to the outer wall of the web laying mechanism 1, two rotating rollers 1032 distributed up and down are rotatably installed between the two fixed frames 1031, one end of the two rotating rollers 1032 passes through the outside of one of the fixed frames 1031 and is fixedly installed with a gear three 1033, the two gears three 1033 are meshed with each other, a stepper motor three 1034 is fixedly installed on the outside of one of the fixed frames 1031, and the output shaft of the stepper motor three 1034 passes through the inside of one of the fixed frames 1031 and is fixedly connected to one of the rotating rollers 1032;
[0043] Specifically, the setting of the guide component 103 is that when the non-woven fabric enters the web laying mechanism 1, it will pass between the two rotating rollers 1032. In this way, under the action of the two rotating rollers 1032, the non-woven fabric will be continuously fed into the web laying mechanism 1 for web laying processing without breaking or falling, thereby ensuring the smooth and fluent web laying work. When working, turn on the stepper motor three 1034, the stepper motor three 1034 will drive one of the rotating rollers 1032 to rotate, and the rotating roller 1032 will drive the corresponding gear three 1033 to rotate, and then the current gear three 1033 will drive another gear three 1033 to rotate, and then the other corresponding rotating roller 1032 will also follow the rotation. At this time, the two rotating rollers 1032 will rotate in the same direction, thereby realizing the transfer of the non-woven fabric, providing convenience for the user's work.
[0044] The specific use process is as follows: First, the working process of the web laying mechanism 1 is such that, under the action of the guide component 103, the combed raw material will be sent into the web laying mechanism 1 by the guide component 103, and in the process of the non-woven fabric entering the web laying mechanism 1, it will pass between the two rotating rollers 1032, so that under the action of the two rotating rollers 1032, the non-woven fabric will be continuously sent into the web laying mechanism 1 for web laying processing, and will not be disconnected and dropped, thereby ensuring the smooth and fluent web laying work. When working, turn on the stepper motor three 1034, the stepper motor three 1034 will drive one of the rotating rollers 1032 to rotate, and the rotating roller 1032 will drive the corresponding gear three 1033 to rotate, and then the current gear three 1033 will drive the other When one gear three 1033 rotates, the other corresponding rotating roller 1032 will also rotate accordingly. At this time, the two rotating rollers 1032 will rotate in the same direction, thereby realizing the transfer of non-woven fabrics, providing convenience for the user's work and use, and the non-woven fabrics will also be sent between the two conveyor rollers 1024 and the conveyor belt 1023, and then sent out by the two conveyor rollers 1024 and the conveyor belt 1023 for web laying processing. When working, turn on the stepper motor 1027 and the stepper motor 2 10210, the stepper motor 1 1027 will drive the gear 2 1026 to rotate, and the gear 2 1026 will also drive the corresponding gear 1 1025 to rotate, and the gear 1 1025 will drive the corresponding conveyor roller 1024 to rotate, and at the same time the conveyor belt 1023 It will also rotate and work. It should be noted that the two conveyor rollers 1024 and the conveyor belt 1023 all rotate in the same direction, so the two conveyor rollers 1024 and the conveyor belt 1023 can deliver the non-woven fabric raw materials, and then the stepper motor 10210 will drive the rotating rod 1029 to rotate, and a Z-shaped slide groove is opened on the surface of the rotating rod 1029, and the end of the sliding pin 1028 will slide in the Z-shaped slide groove, and under the action of the Z-shaped slide groove, the sliding pin 1028 will also move, and then the sliding pin 1028 will drive the moving frame 1022 to move, so that the conveyor belt 1023 and the two conveyor rollers 1024 will also move, and at this time the non-woven fabric will be between the two conveyor rollers 1024 and the conveyor belt 1 Under the action of 023, the non-woven fabric is laid layer by layer on the non-woven fabric bottom net, thereby completing the non-woven fabric laying work, wherein the feeding mechanism 1 4 is used for feeding, and is used to feed the raw material into the combing mechanism 1 2 for combing. After the combing is completed, the feeding mechanism 1 3 feeds it into the laying mechanism 1 and the corresponding laying component 102 in the laying mechanism 1 carries out the laying process. In this way, the combing mechanism 1 2, the feeding mechanism 1 3 and the feeding mechanism 1 4 can form a single combing procedure, and then be combined with a double combing mechanism composed of a combing mechanism 2 5, a feeding mechanism 2 6, a combing mechanism 3 7 and a feeding mechanism 3 8 to form a three-combing unit, thereby improving the production capacity of spunlace non-woven fabrics. Compared with the traditional single-combing unit, the production capacity of non-woven fabrics is increased by more than 62%. Compared with the double-combing unit,The production capacity of non-woven fabrics has been increased by more than 79%, which greatly improves the production efficiency of non-woven fabrics. Specifically, the combing mechanism 2 is used to comb the scattered raw materials that enter, so that they are pressed into shape and then sent out. When working, the stepper motor 23 is started, and the stepper motor 23 drives the combing rod 24 to rotate. The combing rod 24 is provided with a protruding combing rod, and under the rotation, the combing rod can break up the mixed raw materials, and the broken raw materials will fall onto the flattening roller 25, and be brought into the combing mechanism 2 under the rotation of the flattening roller 25, and then through the transmission of the combing mechanism 2 and the cooperation with the flattening roller 25, the raw materials are squeezed into a cloth-like shape and sent out, and continue to be sent out in a cloth-like shape through the sending roller 26, and then sent into the feeding mechanism 3, wherein the sending The position of the delivery roller 26 can be adjusted by moving up and down, so that the distance between the delivery roller 26 and the rotating roller on the shell 21 can be adjusted, so that the thickness of the non-woven fabric can also be adjusted, so as to meet the processing requirements of the non-woven fabric. The adjustment process is as follows: the user rotates the adjusting rod 28. Since the adjusting rod 28 is threadedly connected to the fixing plate 27, it will move downward when rotating, and then drive the mounting block 29 to move downward. At the same time, the adjusting rod 28 is also rotated on the mounting block 29, and the mounting block 29 will drive the delivery roller 26 to move downward, wherein the two ends of the delivery roller 26 slide in the long hole, so as to limit the movement of the delivery roller 26 and ensure the stability of the delivery roller 26 when adjusting. It should be noted that the two adjusting rods 28 should be rotated and adjusted alternately. The user's work is convenient to use. The feeding mechanism 1 4 is used to feed the processing work of the entire unit. When working, the raw materials are fed into the silo 41 through the two feeding pipes 42. At this time, the stepper motor 5 44 is turned on, and the stepper motor 5 44 will drive the push rod 45 to move downward, and the push rod 45 will push the two connecting rods 46 to move, and the two connecting rods 46 will gradually change from an inclined state to a horizontal state. At the same time, the two connecting rods 46 will open the corresponding two opening and closing buckets 43 outward. At this time, the raw materials in the silo 41 will be sent into the combing mechanism 1 2 by the conveying device between the combing mechanism 1 2 and the feeding mechanism 1 4 for combing processing, and then sent out after combing. The structures of the combing mechanism 2 5 and the combing mechanism 3 7 are the same as those of the combing mechanism 1 2. Both are used for combing non-woven raw materials, and the setting height of the combing mechanism 2 5 is higher than the setting height of the combing mechanism 3 7. The structures of the feeding mechanism 2 6 and the feeding mechanism 3 8 are the same as the feeding mechanism 1 4, and both are used for feeding materials. The layout of the combing mechanism 2 5 and the combing mechanism 3 7 is the same, and the setting height of the feeding mechanism 2 6 is higher than the setting height of the feeding mechanism 3 8, so that two combing channels can be formed to achieve the purpose of double combing processing. Finally, under the action of the feeding mechanism 2 9, the two layers of combed semi-finished non-woven fabrics are overlapped together, and finally fed into the web laying mechanism 1 by the feeding mechanism 2 9 for web laying processing, which provides convenience for the user's work and use, so that the non-woven fabric combing work at three points can be realized, and the combing efficiency of the non-woven fabric is effectively improved.It also improves the web laying efficiency of the non-woven fabric. When the web laying work is completed, the non-woven fabric is sent out from the web laying mechanism 1, and then stretched by the stretching mechanism 11 to continue to be sent forward and sent into the spunlace mechanism 12. During the working process, the non-woven fabric will pass through the feed roller 1 122, the feed roller 2 123 and the feed roller 3 124, and finally be sent out. In this process, a plurality of spunlace heads 125 located above the feed roller 2 123 and the feed roller 1 122 will spray water on the non-woven fabric from above the non-woven fabric to remove the stray hair in the non-woven fabric, and at the same time improve the compactness of the non-woven fabric and improve the willfulness of the non-woven fabric. When the non-woven fabric passes, the plurality of spunlace heads 125 The work will be started at the same time. The outer side of the water jet head 125 will be connected to the water supply pipe, and the side of the water jet head 125 facing the non-woven fabric has a water spray port for spraying water on the non-woven fabric. This is the prior art and will not be described in detail in the text. After the non-woven fabric water jet work is completed, the non-woven fabric is sent out again and then sent into the drying mechanism 13 for drying to evaporate the excess water on the non-woven fabric. After that, it is sent out from the drying mechanism 13 into the guide mechanism 14 and is pulled and unfolded. During this process, the detection device 15 will also detect the non-woven fabric passing through to ensure that the non-woven fabric meets the processing and use requirements. Finally, it is rolled up and stored by the winding device 16, and the entire non-woven fabric production work is completed. ,
[0045] Therefore, the structural design of the three-combing and one-laying unit layout is adopted. The whole unit has three processing points to comb the non-woven raw materials at the same time and then send them out and lay them on the non-woven bottom net together. The whole unit works with the raw material combing efficiency three times that of the traditional unit, which greatly speeds up the production speed of non-woven fabrics, improves the production efficiency of non-woven fabrics, and provides convenience for users' work.
[0046] The single combing mechanism includes a combing mechanism 2 arranged on the ground, a feeding mechanism 4 is fixedly installed on one side of the combing mechanism 2, and the combing mechanism 2 and the feeding mechanism 4 are both fixedly installed on a bracket placed on the ground, a feeding mechanism 3 is arranged between the web laying mechanism 1 and the combing mechanism 2, and the two sides of the feeding mechanism 3 are respectively detachably installed on the combing mechanism 2 and the web laying mechanism 1, and a conveying device is arranged between the combing mechanism 2 and the feeding mechanism 4.
[0047] Specifically, the carding mechanism 2, the feeding mechanism 3 and the feeding mechanism 4 are arranged, and the feeding mechanism 4 is used for feeding, for feeding the raw materials into the carding mechanism 2 for carding. After the carding is completed, the raw materials are fed into the web laying mechanism 1 by the feeding mechanism 3 and the corresponding laying component 102 in the web laying mechanism 1 carries out web laying processing. In this way, the carding mechanism 2, the feeding mechanism 3 and the feeding mechanism 4 can form a single carding procedure, and then be combined with the double carding mechanism composed of the carding mechanism 2 5, the feeding mechanism 2 6, the carding mechanism 3 7 and the feeding mechanism 3 8 to form a triple carding unit, thereby improving the production capacity of spunlace non-woven fabrics. Compared with the traditional single-combing unit, the production capacity of non-woven fabrics is increased by more than 62%, and compared with the double-combing unit, the production capacity of non-woven fabrics is increased by more than 79%, thereby greatly improving the production efficiency of non-woven fabrics.
[0048] The combing mechanism 2 includes a shell 21 fixedly connected to the feeding mechanism 3, a conveyor belt 22 is fixedly installed inside the shell 21, and flattening rollers 25 distributed at equal intervals are rotatably installed on the inner side of the conveyor belt 22. Evenly distributed stepper motors 23 are fixedly installed on the top of the shell 21, and the output shaft of the stepper motor 23 passes through the interior of the shell 21 and is fixedly installed with a combing rod 24. A plurality of combing rods 24 are all located above the conveyor belt 22. A delivery roller 26 is movably provided on one side of the shell 21. Long holes are provided on one side of both sides of the shell 21. Both ends of the delivery roller 26 extend to the outside of the shell 21 through the corresponding two long holes respectively, and both ends of the delivery roller 26 are sleeved with mounting blocks 29. Fixed plates 27 are fixedly connected to both sides of the top of the shell 21. An adjusting rod 28 is threadedly connected to the top of the fixing plate 27. The bottom end of the adjusting rod 28 extends below the fixing plate 27 and is rotatably connected to the mounting block 29.
[0049] Specifically, the setting of the combing mechanism 2 is used to comb the scattered raw materials that enter, so that they are pressed into shape and then sent out. When working, the stepper motor 23 is started, and the stepper motor 23 drives the combing rod 24 to rotate. The combing rod 24 is provided with a protruding combing rod, and under the rotation, the combing rod can break up the mixed raw materials, and the broken raw materials will fall onto the flattening roller 25, and be brought into the combing mechanism 2 under the rotation of the flattening roller 25, and then through the transmission of the combing mechanism 2 and the cooperation with the flattening roller 25, the raw materials are squeezed into a cloth shape and sent out, and continue to be sent out in a cloth shape through the delivery roller 26, and then sent into the feeding mechanism 3, wherein the position of the delivery roller 26 can be adjusted by moving up and down. In this way, the distance between the delivery roller 26 and the rotating roller on the shell 21 can be adjusted, so that the processing thickness of the non-woven fabric can also be adjusted, so as to meet the processing requirements of the non-woven fabric. The adjustment process is as follows: the user rotates the adjusting rod 28. Because the adjusting rod 28 is threadedly connected to the fixing plate 27, it will move downward when rotating, and then drive the mounting block 29 to move downward. At the same time, the adjusting rod 28 is also rotated on the mounting block 29, and the mounting block 29 will drive the delivery roller 26 to move downward, wherein the two ends of the delivery roller 26 slide in the long hole, thereby limiting the movement of the delivery roller 26 and ensuring the stability of the delivery roller 26 during adjustment. It should be noted that the two adjusting rods 28 should be rotated and adjusted alternately to provide convenience for the user's work.
[0050] The feeding mechanism 14 includes a silo 41 fixedly mounted on a bracket, both sides of the top of the silo 41 are connected to a feeding pipe 42, and the bottoms of both sides of the silo 41 are movably mounted with opening and closing buckets 43, a stepper motor 5 44 is fixedly mounted on one side of the silo 41, a push rod 45 is fixedly mounted on the output end of the stepper motor 5 44, and two connecting rods 46 are movably mounted on the bottom end of the push rod 45, and the ends of the two connecting rods 46 away from the push rod 45 are respectively movably mounted in the two feeding mechanisms 13.
[0051] Specifically, the feeding mechanism 4 is set up, and the feeding mechanism 4 is used to feed the processing work of the entire unit. When working, the raw materials are fed into the silo 41 through the two feeding pipes 42. At this time, the stepper motor 44 is turned on, and the stepper motor 44 will drive the push rod 45 to move downward, and the push rod 45 will push the two connecting rods 46 to move, and the two connecting rods 46 will gradually change from an inclined state to a horizontal state. At the same time, the two connecting rods 46 will open the corresponding two opening and closing buckets 43 outward. At this time, the raw materials in the silo 41 will be sent into the combing mechanism 2 by the conveying device between the combing mechanism 2 and the feeding mechanism 4 for combing processing, and then sent out after combing.
[0052] The double combing mechanism includes a bracket, a combing mechanism 25 is fixedly installed on the inner side of the bracket, a feeding mechanism 26 is fixedly installed on the inner side of the bracket and at one end away from the combing mechanism 25, a combing mechanism 37 matched with the feeding mechanism 26 is fixedly installed on the inner side of the bracket and at one end away from the feeding mechanism 26, a feeding mechanism 38 matched with the combing mechanism 37 is fixedly installed on the inner side of the bracket and at one end away from the combing mechanism 37, the combing mechanism 25 and the feeding mechanism 26 and the combing mechanism 37 and the feeding mechanism 38 are not on the same horizontal plane, and a feeding mechanism 29 is fixedly installed on the inner side of the bracket and at one end facing the web laying mechanism 1, and the feeding mechanism 29 is matched with the combing mechanism 25 and the combing mechanism 37.
[0053] Specifically, the arrangement of the combing mechanism 25, the feeding mechanism 26, the combing mechanism 37, the feeding mechanism 38 and the feeding mechanism 29, the structures of the combing mechanism 25 and the combing mechanism 37 are the same as the combing mechanism 12, both of which are used to comb the non-woven raw materials, and the arrangement height of the combing mechanism 25 is higher than the arrangement height of the combing mechanism 37, the structures of the feeding mechanism 26 and the feeding mechanism 38 are the same as the feeding mechanism 14, both of which are used to feed materials, and the same as the layout of the combing mechanism 25 and the combing mechanism 37, the arrangement height of the feeding mechanism 26 is higher than the arrangement height of the feeding mechanism 38, so that two combing channels can be formed to achieve the purpose of double combing processing, and finally, under the action of the feeding mechanism 29, the two layers of combed semi-finished non-woven fabrics are overlapped together, and finally fed into the web laying mechanism 1 by the feeding mechanism 29 for web laying processing, providing convenience for the user's work.
[0054] A stretching mechanism 11 adapted to the conveying mechanism 10 is detachably mounted on one side of the web-laying mechanism 1 away from the feeding mechanism 3, and a water-jet mechanism 12 placed on the ground is arranged at one end of the stretching mechanism 11 away from the web-laying mechanism 1, and one end of the stretching mechanism 11 facing the water-jet mechanism 12 extends into the inner side of the water-jet mechanism 12.
[0055] Specifically, the stretching mechanism 11 is set up so that the non-woven fabric will be sent into the stretching mechanism 11 for stretching treatment after the web laying process. This can avoid the non-woven fabric from piling up and can also stretch the non-woven fabric to a suitable thickness, thereby meeting the user's usage needs and improving the processing quality of the non-woven fabric.
[0056] The water spurting mechanism 12 includes a stand 121 placed on the ground, a feed roller 122 is rotatably installed on one side of the stand 121, a feed roller 3 124 is rotatably installed on the side of the stand 121 away from the feed roller 1 122, a feed roller 2 123 located above the feed roller 3 124 is rotatably installed inside the stand 121, and a plurality of water spurting heads 125 distributed in a fan shape are arranged above the feed roller 1 122 and the feed roller 2 123, and the plurality of water spurting heads 125 are fixedly installed on the inner side of the stand 121.
[0057] Specifically, the water jet mechanism 12 is arranged so that during operation, the non-woven fabric will pass over the feed roller 1 122, the feed roller 2 123 and the feed roller 3 124 and finally be fed out. During this process, a plurality of water jet heads 125 located above the feed roller 2 123 and the feed roller 1 122 will spray water to the non-woven fabric from above the non-woven fabric, so as to remove the stray hair in the non-woven fabric and improve the compactness of the non-woven fabric. When the non-woven fabric passes by, a plurality of water jet heads 125 will start working at the same time, the outer side of the water jet head 125 will be connected to the water supply pipe, and the side of the water jet head 125 facing the non-woven fabric will have a water spray port for spraying water to the non-woven fabric. This is a prior art and will not be described in detail in the text.
[0058] A drying mechanism 13 placed on the ground is arranged on the side of the water entanglement mechanism 12 away from the stretching mechanism 11, and the drying mechanism 13 is adapted to the water entanglement mechanism 12. A guiding mechanism 14 placed on the ground is arranged on the side of the drying mechanism 13 away from the water entanglement mechanism 12, and the guiding mechanism 14 is adapted to the drying mechanism 13. A detection device 15 placed on the ground is arranged on one side of the guiding mechanism 14, and a winding device 16 is fixedly installed on the side of the guiding mechanism 14 away from the drying mechanism 13.
[0059] Specifically, the drying mechanism 13, the guiding mechanism 14, the detecting device 15 and the winding device 16 are arranged. When the non-woven fabric is processed through the spunlace process, it will be sent to the drying mechanism 13 for drying. After the non-woven fabric enters the drying mechanism 13, the drying mechanism 13 is started, and the moisture on the non-woven fabric is increased by high temperature and then transmitted out. This is the prior art. The specific structure and specific working process of the drying mechanism 13 are not described in detail in the text. Then the dried non-woven fabric is sent into the guiding mechanism 14 and is pulled and unfolded. During this process, the detecting device 15 will also detect the non-woven fabric passing through to ensure that the non-woven fabric meets the processing and use requirements, and finally it is wound up and stored by the winding device 16.
[0060] Embodiment 2
[0061] The web laying mechanism 1 comprises a casing 101 arranged on the ground, two laying components 102 are fixedly installed inside the casing 101, and the two laying components 102 are arranged in a vertical direction. A guide component 103 corresponding to the two laying components 102 is fixedly installed on the surface of the casing 101. The laying component 102 comprises two limiting guide rails 1021 fixedly connected to the inner wall of the web laying mechanism 1, and a moving frame 1022 is slidably installed at one end of the opposite side of the two limiting guide rails 1021, a conveyor belt 1023 is arranged at the bottom between the two moving frames 1022, and two conveying rollers 1024 located above the conveyor belt 1023 are rotatably installed between the two moving frames 1022, and one end of the conveying roller 1024 A gear 1025 is sleeved between two moving frames 1022, a stepper motor 1027 is fixedly installed on both sides of the top of one of the moving frames 1022, a gear 2 1026 meshing with the gear 1025 is fixedly installed on the output shaft of the stepper motor 1027, a sliding pin 1028 is fixedly installed on one side of one of the moving frames 1022, a stepper motor 2 10210 is fixedly installed on one side of the top of one of the limiting guide rails 1021, a rotating rod 1029 is fixedly installed on the output shaft of the stepper motor 2 10210, and the rotating rod 1029 is rotatably installed on one of the limiting guide rails 1021, and the stepper motor 2 10210 and the rotating rod 1029 are arranged on the same limiting guide rail 10 21, a Z-shaped slide groove is provided on the surface of the rotating rod 1029, one end of the sliding pin 1028 is slidably installed in the Z-shaped slide groove, a single combing mechanism placed on the ground is provided on one side of the web laying mechanism 1, a double combing mechanism perpendicular to the single combing mechanism is provided on one side of the web laying mechanism 1, a conveying mechanism 10 is provided at the bottom of the inner side of the web laying mechanism 1, the guiding assembly 103 includes two fixed frames 1031 fixedly connected to the outer wall of the web laying mechanism 1, two rotating rollers 1032 distributed up and down are rotatably installed between the two fixed frames 1031, one end of the two rotating rollers 1032 both penetrates to the outer side of one of the fixed frames 1031 and is fixedly installed with a gear three 1033, and the two gear three 103 3 are meshed with each other, a stepper motor 3 1034 is fixedly installed on the outer side of one of the fixing frames 1031, the output shaft of the stepper motor 3 1034 penetrates the inner side of one of the fixing frames 1031 and is fixedly connected to one of the rotating rollers 1032, the single combing mechanism comprises a combing mechanism 1 2 arranged on the ground, a feeding mechanism 1 4 is fixedly installed on one side of the combing mechanism 1 2, the combing mechanism 1 2 and the feeding mechanism 1 4 are both fixedly installed on a bracket placed on the ground, a feeding mechanism 1 3 is arranged between the web laying mechanism 1 and the combing mechanism 1 2, the two sides of the feeding mechanism 1 3 are detachably installed on the combing mechanism 1 2 and the web laying mechanism 1, and a conveying device is arranged between the combing mechanism 1 2 and the feeding mechanism 1 4,The combing mechanism 2 includes a shell 21 fixedly connected to the feeding mechanism 3, a conveyor belt 22 is fixedly installed inside the shell 21, and flattening rollers 25 with equal spacing are rotatably installed on the inner side of the conveyor belt 22. Evenly distributed stepper motors 23 are fixedly installed on the top of the shell 21. The output shaft of the stepper motor 23 passes through the inside of the shell 21 and is fixedly installed with a combing rod 24. Multiple combing rods 24 are all located above the conveyor belt 22. A delivery roller 26 is movably provided on one side of the shell 21. Long holes are opened on one side of both sides of the shell 21. Both ends of the delivery roller 26 extend to the outside of the shell 21 through the corresponding two long holes, and both ends of the delivery roller 26 are sleeved with mounting blocks 29 , Both sides of the top of the housing 21 are fixedly connected with a fixing plate 27, and the top of the fixing plate 27 is threadedly connected with an adjusting rod 28, and the bottom end of the adjusting rod 28 extends below the fixing plate 27 and is rotatably connected with the mounting block 29. The feeding mechanism 1-4 includes a silo 41 fixedly mounted on a bracket, and both sides of the top of the silo 41 are connected with a feeding pipe 42, and the bottom of both sides of the silo 41 are movably mounted with an opening and closing bucket 43, and one side of the silo 41 is fixedly mounted with a stepping motor 5 44, and the output end of the stepping motor 5 44 is fixedly mounted with a push rod 45, and the bottom end of the push rod 45 is movably mounted with two connecting rods 46, and the ends of the two connecting rods 46 away from the push rod 45 are movably mounted in the two feeding mechanisms 1-3. ,
[0062] The specific use process is as follows: First, the working process of the web laying mechanism 1 is such that, under the action of the guide component 103, the combed raw materials will be sent into the web laying mechanism 1 by the guide component 103, and in the process of the non-woven fabric entering the web laying mechanism 1, it will pass between the two rotating rollers 1032, so that under the action of the two rotating rollers 1032, the non-woven fabric will be continuously sent into the web laying mechanism 1 for web laying processing, and will not be disconnected and dropped, thereby ensuring the smooth and fluent web laying work. When working, turn on the stepper motor three 1034, the stepper motor three 1034 will drive one of the rotating rollers 1032 to rotate, and the rotating roller 1032 will drive the corresponding gear three 1033 to rotate, and then the current gear three 1033 will drive Another gear three 1033 rotates, and then another corresponding rotating roller 1032 will also rotate accordingly. At this time, the two rotating rollers 1032 will rotate in the same direction, thereby realizing the transfer of non-woven fabrics, providing convenience for the user's work and use, and the non-woven fabrics will also be sent between the two conveyor rollers 1024 and the conveyor belt 1023, and then sent out by the two conveyor rollers 1024 and the conveyor belt 1023 for web laying processing. When working, turn on the stepper motor 1027 and the stepper motor 2 10210, the stepper motor 1 1027 will drive the gear 2 1026 to rotate, and the gear 2 1026 will also drive the corresponding gear 1 1025 to rotate, and the gear 1 1025 will drive the corresponding conveyor roller 1024 to rotate, and at the same time, the conveyor belt 1 023 will also rotate and work. It should be noted that the two conveyor rollers 1024 and the conveyor belt 1023 all rotate in the same direction, so the two conveyor rollers 1024 and the conveyor belt 1023 can deliver the non-woven fabric raw materials, and then the stepper motor 2 10210 will drive the rotating rod 1029 to rotate and work, and a Z-shaped slide groove is opened on the surface of the rotating rod 1029, and the end of the sliding pin 1028 will slide in the Z-shaped slide groove, and under the action of the Z-shaped slide groove, the sliding pin 1028 will also move, and then the sliding pin 1028 will drive the moving frame 1022 to move, so that the conveyor belt 1023 and the two conveyor rollers 1024 will also move, and at this time the non-woven fabric will be between the two conveyor rollers 1024 and Under the action of the conveyor belt 1023, the non-woven fabric is laid layer by layer on the bottom net, thereby completing the non-woven fabric laying work, wherein the feeding mechanism 4 is used for feeding, and is used to feed the raw materials into the combing mechanism 2 for combing. After the combing is completed, the feeding mechanism 3 feeds it into the laying mechanism 1 and the corresponding laying component 102 in the laying mechanism 1 carries out the laying process. In this way, a single combing procedure can be composed of the combing mechanism 2, the feeding mechanism 3 and the feeding mechanism 4. Specifically, the combing mechanism 2 is used to comb the scattered raw materials that enter, so that they are pressed into shape and then sent out. When working, the stepper motor 4 23 is started, and the stepper motor 4 23 drives the combing rod 24 to rotate. The combing rod 24 is provided with a protruding combing rod, and under the rotation,The combing rod can break up the mixed raw materials, and the broken raw materials will fall onto the flattening roller 25, and be brought into the combing mechanism 2 under the rotation of the flattening roller 25, and then the raw materials are squeezed into a cloth-like shape and transmitted through the transmission of the combing mechanism 2 and the cooperation with the flattening roller 25, and continue to be sent out in a cloth-like shape through the delivery roller 26, and then sent into the feeding mechanism 3, wherein the position of the delivery roller 26 can be adjusted up and down, so that the distance between the delivery roller 26 and the rotating roller on the shell 21 can be adjusted, so that the thickness of the non-woven fabric can also be adjusted, so as to meet the processing requirements of the non-woven fabric, and the adjustment process is as follows, the user turns the adjustment rod 28, because the adjustment rod 28 is threadedly connected to the fixed plate 27, so it will rotate when it rotates. The two ends of the delivery roller 26 slide in the long holes to limit the movement of the delivery roller 26 and ensure the stability of the delivery roller 26 during adjustment. It should be noted that the two adjusting rods 28 should be rotated and adjusted alternately to provide convenience for the user's work. The feeding mechanism 4 is used to feed the processing work of the entire unit. When working, the raw materials are fed into the silo 41 through the two feeding pipes 42. At this time, the stepping motor 44 is turned on, and the stepping motor 44 will drive the pushing rod 45 to move downward, and the pushing rod 45 will push the two connecting rods 46 to move, and the two connecting rods 46 will gradually move from the inclined state. The nonwoven fabric is gradually sent out from the web laying mechanism 1, and then stretched by the stretching mechanism 11 to continue to be sent forward and sent into the spunlace mechanism 12. During the working process, the nonwoven fabric will pass through the feed roller 1 122, the feed roller 2 123 and the feed roller 3 124, and finally be sent out. In this process, a plurality of spunlace machines 125 located above the feed roller 2 123 and the feed roller 1 122 will spray water on the nonwoven fabric from above. It is used to remove the stray hair in the non-woven fabric and improve the compactness of the non-woven fabric. When the non-woven fabric passes through, multiple spunlacing machines 125 will start working at the same time. The outer side of the spunlacing machine 125 will be connected to the water supply pipe, and the side of the spunlacing machine 125 facing the non-woven fabric has a water spray port for spraying water on the non-woven fabric. This is a prior art and will not be described in detail in the text. After the spunlacing work of the non-woven fabric is completed, the non-woven fabric is sent out again and then sent into the drying mechanism 13 for drying to evaporate excess water on the non-woven fabric. After that, it is sent out from the drying mechanism 13 into the guide mechanism 14 and is pulled and unfolded. During this process, the detection device 15 will also detect the non-woven fabric passing through to ensure that the non-woven fabric meets the processing and use requirements. Finally, it is rolled up and fully stored through the winding device 16.Finally, the entire non-woven fabric production work is completed.
[0063] This single combing mode can be used when the non-woven fabric production volume is low. Of course, the double combing mode consisting of the combing mechanism 2 5, the feeding mechanism 2 6, the combing mechanism 3 7 and the feeding mechanism 3 8 can also be used separately. In this way, the whole unit can have more working modes for users to use, so that the whole unit can meet the different production requirements of non-woven fabrics and provide convenience for users' work.
[0064] It should be noted that the functions to be implemented by the hardware in the present invention are supported by a large number of mature technologies and belong to the prior art. The essence of the present invention is to optimize the combination of existing hardware and its connection methods for specific application scenarios to meet the adaptation needs in specific application scenarios and solve the problems raised in the background technology (not involving improvements to the software inside the hardware).
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A three-combing and one-laying spunlace nonwoven full cross production unit, comprising a laying mechanism (1), characterized in that: The web laying mechanism (1) comprises a housing (101) arranged on the ground, two laying assemblies (102) are fixedly installed inside the housing (101), the two laying assemblies (102) are arranged in a vertical direction, and guide assemblies (103) corresponding to the two laying assemblies (102) are fixedly installed on the surface of the housing (101), and the laying assemblies (102) comprise two limiting guide rails (1021) fixedly connected to the inner wall of the web laying mechanism (1), and the two limiting guide rails (1021) are provided on opposite sides thereof. A moving frame (1022) is slidably mounted at one end of each moving frame (1022), a conveyor belt (1023) is arranged at the bottom between the two moving frames (1022), two conveyor rollers (1024) located above the conveyor belt (1023) are rotatably mounted between the two moving frames (1022), one end of the conveyor roller (1024) is sleeved with a gear (1025) located between the two moving frames (1022), a stepper motor (1027) is fixedly mounted on both sides of the top of one of the moving frames (1022), and the stepper motor (1027) is fixedly mounted on both sides of the top of each moving frame (1022). The output shaft of the stepper motor 1 (1027) is fixedly mounted with a gear 2 (1026) meshing with the gear 1 (1025); a sliding pin (1028) is fixedly mounted on one side of one of the moving frames (1022); a stepper motor 2 (10210) is fixedly mounted on one side of the top of one of the limiting guide rails (1021); a rotating rod (1029) is fixedly mounted on the output shaft of the stepper motor 2 (10210); and the rotating rod (1029) is rotatably mounted on one of the limiting guide rails (1021). The second stepping motor (10210) and the rotating rod (1029) are arranged on the same limiting guide rail (1021); a Z-shaped sliding groove is provided on the surface of the rotating rod (1029); one end of the sliding pin (1028) is slidably installed in the Z-shaped sliding groove; a single combing mechanism placed on the ground is provided on one side of the web laying mechanism (1); a double combing mechanism perpendicular to the single combing mechanism is provided on one side of the web laying mechanism (1); and a conveying mechanism (10) is provided at the bottom of the inner side of the web laying mechanism (1); The guide assembly (103) comprises two fixed frames (1031) fixedly connected to the outer wall of the web laying mechanism (1); two rotating rollers (1032) distributed up and down are rotatably mounted between the two fixed frames (1031); one end of each of the two rotating rollers (1032) passes through the outside of one of the fixed frames (1031) and is fixedly mounted with a gear three (1033); the two gear threes (1033) are meshed with each other; a stepper motor three (1034) is fixedly mounted on the outside of one of the fixed frames (1031); an output shaft of the stepper motor three (1034) passes through the inside of one of the fixed frames (1031) and is fixedly connected to one of the rotating rollers (1032).
2. The three-comb-one-lay spunlace nonwoven fabric full cross production unit according to claim 1 is characterized by: The single combing mechanism comprises a combing mechanism (2) arranged on the ground, a feeding mechanism (4) is fixedly mounted on one side of the combing mechanism (2), the combing mechanism (2) and the feeding mechanism (4) are both fixedly mounted on a bracket placed on the ground, a feeding mechanism (3) is arranged between the web laying mechanism (1) and the combing mechanism (2), the two sides of the feeding mechanism (3) are respectively detachably mounted on the combing mechanism (2) and the web laying mechanism (1), and a conveying device is arranged between the combing mechanism (2) and the feeding mechanism (4).
3. The three-comb-one-lay spunlace nonwoven fabric full cross production unit according to claim 2 is characterized by: The combing mechanism 1 (2) comprises a shell (21) fixedly connected to the feeding mechanism 1 (3), a conveyor belt 2 (22) is fixedly installed inside the shell (21), and flattening rollers (25) distributed at equal intervals are rotatably installed on the inner side of the conveyor belt 2 (22), and evenly distributed stepper motors 4 (23) are fixedly installed on the top of the shell (21), and the output shaft of the stepper motor 4 (23) passes through the inside of the shell (21) and is fixedly installed with a combing rod (24), and the plurality of combing rods (24) are all located above the conveyor belt 2 (22).
4. The three-combing and one-laying spunlace nonwoven fabric full cross production unit according to claim 3 is characterized by: A delivery roller (26) is movably provided on one side of the shell (21), and a long hole is provided on one side of both sides of the shell (21). Two ends of the delivery roller (26) respectively pass through the corresponding two long holes and extend to the outside of the shell (21), and two ends of the delivery roller (26) are sleeved with mounting blocks (29). Both sides of the top of the shell (21) are fixedly connected with fixing plates (27), and the top of the fixing plate (27) is threadedly connected with an adjusting rod (28), and the bottom end of the adjusting rod (28) extends below the fixing plate (27) and is rotatably connected to the mounting block (29).
5. The three-comb-one-lay spunlace nonwoven fabric full cross production unit according to claim 4 is characterized by: The feeding mechanism one (4) comprises a material bin (41) fixedly mounted on a bracket, both sides of the top of the material bin (41) are connected to a feeding pipe (42), the bottoms of both sides of the material bin (41) are movably mounted with opening and closing buckets (43), one side of the material bin (41) is fixedly mounted with a stepper motor five (44), the output end of the stepper motor five (44) is fixedly mounted with a push rod (45), the bottom end of the push rod (45) is movably mounted with two connecting rods (46), and the ends of the two connecting rods (46) away from the push rod (45) are movably mounted in the two feeding mechanisms one (3) respectively.
6. The three-combing and one-laying spunlace nonwoven fabric full cross production unit according to claim 5 is characterized by: The double combing mechanism comprises a bracket, a second combing mechanism (5) is fixedly installed on the inner side of the bracket, a second feeding mechanism (6) is fixedly installed on the inner side of the bracket and at one end away from the second combing mechanism (5), a third combing mechanism (7) matched with the second feeding mechanism (6) is fixedly installed on the inner side of the bracket and at one end away from the second feeding mechanism (6), a third feeding mechanism (8) matched with the third combing mechanism (7) is fixedly installed on the inner side of the bracket and at one end away from the third combing mechanism (7), the second combing mechanism (5) and the second feeding mechanism (6) and the third combing mechanism (7) and the third feeding mechanism (8) are not on the same horizontal plane, and a second feeding mechanism (9) is fixedly installed on the inner side of the bracket and at one end facing the web laying mechanism (1), and the second feeding mechanism (9) is matched with the second combing mechanism (5) and the third combing mechanism (7).
7. The three-combing and one-laying spunlace nonwoven fabric full cross production unit according to claim 6 is characterized by: A drafting mechanism (11) adapted to the conveying mechanism (10) is detachably mounted on a side of the web laying mechanism (1) away from the feeding mechanism (3); a water-entanglement mechanism (12) placed on the ground is disposed on one end of the drafting mechanism (11) away from the web laying mechanism (1); and an end of the drafting mechanism (11) facing the water-entanglement mechanism (12) extends into the inner side of the water-entanglement mechanism (12).
8. The three-combing and one-laying spunlace nonwoven fabric full cross production unit according to claim 7 is characterized by: The water spunlace mechanism (12) comprises a stand (121) placed on the ground, a feeding roller 1 (122) is rotatably mounted on one side of the stand (121), a feeding roller 3 (124) is rotatably mounted on the side of the stand (121) away from the feeding roller 1 (122), a feeding roller 2 (123) located above the feeding roller 3 (124) is rotatably mounted on the stand (121), a feeding roller 2 (123) is rotatably mounted on the stand (121), and a plurality of water spunlace machines (125) distributed in a fan shape are arranged above the feeding roller 1 (122) and the feeding roller 2 (123), and the plurality of water spunlace machines (125) are fixedly mounted on the inner side of the stand (121).
9. The three-combing and one-laying spunlace nonwoven fabric full cross production unit according to claim 8, characterized in that: A drying mechanism (13) placed on the ground is arranged on the side of the water entanglement mechanism (12) away from the stretching mechanism (11); the drying mechanism (13) is matched with the water entanglement mechanism (12); a guiding mechanism (14) placed on the ground is arranged on the side of the drying mechanism (13) away from the water entanglement mechanism (12); the guiding mechanism (14) is matched with the drying mechanism (13); a detection device (15) placed on the ground is arranged on one side of the guiding mechanism (14); and a winding device (16) is fixedly installed on the side of the guiding mechanism (14) away from the drying mechanism (13).
Citation Information
Patent Citations
Three-combing and one-laying spunlace non-woven fabric full-cross production unit
CN118273008A
