A production system and production method of anti-scaling and anti-corrosion alloy material

By designing an automated slag rod and gear structure, the problem of time-consuming and labor-intensive manual stirring is solved, and the uniform mixing of alloy raw materials and deoxidants is achieved, and the anti-scaling and corrosion resistance and production efficiency are improved.

CN118794264BActive Publication Date: 2024-12-27ZHEJIANG JUSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411031186.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2024-12-27
Estimated Expiration
2044-07-30

AI Technical Summary

Technical Problem

During the smelting of anti-scaling and anti-corrosion alloy materials, manual stirring is time-consuming and labor-intensive and has safety risks. It is difficult for the prior art to efficiently achieve uniform mixing of alloy raw materials and deoxidizing agents.

Method used

A production system for anti-scaling and anti-corrosion alloy materials was designed, and the motor-driven slag rod was used to perform automatic stirring and intermittent addition of deoxidant. Combined with gear and rotary column structure, the alloy raw materials and deoxidant were achieved uniformly mixing, reducing manual operation. Improve production efficiency and safety.

Benefits of technology

It realizes automated production without manual stirring, improves the anti-scaling and corrosion capabilities of alloy materials, and improves productivity and worker safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of alloys, and provides a production system and a production method of anti-scaling and anti-corrosion alloy materials, including a connecting seat, an induction furnace and a recycling box, wherein the induction furnace is fixedly connected to the top wall of the connecting seat, the recycling box is detachably connected to the top wall of the connecting seat, the lower end of the piston rod on the cylinder body is fixedly connected to a storage box, the bottom wall of the storage box is rotatably connected to a rotating column, a gear 2 and a connecting rod 1 are fixedly connected to the rotating column, a gear 1 is fixedly connected to the output end of the motor, two or more slag supporting rods are fixedly connected to the connecting rod 1, and gaps are reserved between adjacent slag supporting rods, the piston rod is fixedly connected to a wedge plate 1 through a connecting strip, the top wall of the recycling box is slidably connected to a sliding column, a connecting rod 2, a wedge plate 2 and a wedge plate 3 are fixedly connected to the sliding column, and two or more guide rods are fixedly connected to the connecting rod 2, and gaps are reserved between adjacent guide rods. The present invention can simultaneously realize the function of pushing the sliding valve to intermittently add a deoxidizer to the electric furnace cavity and the function of stirring the alloy raw material and the deoxidizer.
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Description

Technical Field

[0001] The invention relates to the technical field of alloys, and in particular to a production system and a production method of an anti-scaling and anti-corrosion alloy material. Background Art

[0002] The preparation steps of anti-scaling and anti-corrosion alloy materials usually include multiple steps, including:

[0003] Material selection and proportioning: according to the required alloy composition, choose appropriate pure metals or intermediate alloys as raw materials, and calculate the proportioning according to the mass and proportion of alloy elements;

[0004] Melting: Add the selected alloy raw materials into an induction furnace to heat and melt, then manually add the deoxidizer, stir manually with the help of tools, and take samples for testing after removing the slag.

[0005] Subsequent steps include casting, molding, and finished product quality inspection.

[0006] During smelting, manually stirring the alloy raw materials is very time-consuming and labor-intensive, and the temperature near the device is high, which puts the workers who perform the stirring at a high risk. Summary of the invention

[0007] In view of the above technical problems, the present invention aims to provide a production system and a production method of an anti-scaling and anti-corrosion alloy material. To solve the above technical problems, the present invention adopts the following technical solutions:

[0008] A production system for anti-scaling and anti-corrosion alloy materials comprises a connecting seat, an induction furnace and a recycling box, wherein the induction furnace is fixedly connected to the top wall of the connecting seat, the recycling box is detachably connected to the top wall of the connecting seat, an electric furnace cavity is provided on the induction furnace, a heating assembly is fixedly connected to the induction furnace, the top wall of the induction furnace is fixedly connected to a top plate through a supporting column, a cylinder body is fixedly connected to the top plate, a piston rod on the cylinder body is fixedly connected to a storage box at the lower end, a rotating column is rotatably connected to the bottom wall of the storage box, a gear 2 and a connecting rod 1 are fixedly connected to the rotating column, a motor is fixedly connected to the bottom wall of the storage box, a gear 1 is fixedly connected to the output end of the motor, the gear 1 is meshed with the gear 2, more than two slag supporting rods are fixedly connected to the connecting rod 1, and gaps are reserved between adjacent slag supporting rods.

[0009] The piston rod is fixedly connected to a wedge plate 1 through a connecting strip, the top wall of the recovery box is slidably connected to a sliding column, connecting rod 2, wedge plate 2 and wedge plate 3 are fixedly connected to the sliding column, connecting rod 2 is fixedly connected to two or more guide rods, gaps are reserved between adjacent guide rods, and the guide rods are inclined.

[0010] Furthermore, a storage cavity is provided on the storage box, the bottom wall of the storage cavity is in an inclined shape, the bottom wall of the storage cavity is connected to the bottom wall of the storage box through a discharge channel, a connecting piece is fixedly connected to the bottom wall of the storage box, a sliding valve is slidably connected to the bottom wall of the storage box, a valve channel is provided on the sliding valve, the sliding valve is connected to the connecting piece through an elastic member, the storage cavity is filled with a deoxidizer, and a toggle piece is fixedly connected to the rotating column.

[0011] Furthermore, a sampling assembly is connected to the rotating column, and a transmission assembly is connected to one of the supporting columns.

[0012] Furthermore, the sampling assembly includes a support plate, a support seat, a movable rod and a sampling box, the support plate is fixedly connected to the rotating column, the support seat is fixedly connected to the top wall of the support plate, a seat groove is provided on the support seat, the movable rod is placed on the inner wall of the seat groove, the sampling box is fixedly connected to one end of the movable rod, the sampling box and the top wall of the support plate are abutted, a sampling cavity is provided on the sampling box, and a flow guide is connected to the sampling box;

[0013] The transmission component includes a recovery box, a sliding column and an air storage box. The recovery box and the air storage box are both fixedly connected to one of the support columns. The sliding column is slidably connected to one of the support columns. The top wall of the sliding column is connected to the storage box. A storage cavity is provided on the storage box. A gravity plate is slidably connected to the inner wall of the storage cavity. The bottom wall of the gravity plate is connected to the bottom wall of the storage cavity through elastic member 2. A limiting rod is fixedly connected to the top wall of the gravity plate. An L-shaped sealing plate is slidably connected to the storage box. A limiting groove is provided on the L-shaped sealing plate. The limiting rod extends into the limiting groove. The L-shaped sealing plate is connected to the outer wall of the storage box through elastic member 3. One-way valve 1, one-way valve 2 and an intake channel are inlaid on the L-shaped sealing plate. The intake channel and the one-way valve 2 are connected The air inlet passage is connected to the outer wall of the L-shaped sealing plate, the one-way valve two is connected to the bottom wall of the L-shaped sealing plate, the one-way valve one is connected to the top wall of the L-shaped sealing plate, the one-way valve one is connected to the bottom wall of the L-shaped sealing plate, an air storage cavity is provided on the air storage box, a gas filling pipe and a push-type air pump are fixedly connected to the outer wall of the air storage box, one end of the gas filling pipe extends into the air storage cavity, one end of the push-type air pump is fixedly connected to the air filling pipe, a fixed cylinder is fixedly connected to the inner wall of the air storage cavity, a cylinder groove is provided on the fixed cylinder, a movable bar is slidably connected to the inner wall of the cylinder groove, the movable bar extends into the air storage cavity, a gas extrusion plate is fixedly connected to the movable bar, the gas extrusion plate is slidably connected to the inner wall of the air storage cavity, one end of the air filling pipe is connected to the inner wall of the cylinder groove, and the air storage cavity is filled with inert gas.

[0014] Furthermore, the storage box is detachably connected to the top wall of the sliding column.

[0015] Furthermore, two heat-insulating handles are fixedly connected to the storage box.

[0016] Furthermore, the diameter of the gear one is smaller than the diameter of the gear two.

[0017] Furthermore, the second top wall of the gear is in a slope shape.

[0018] Furthermore, the wedge plate one is located between the wedge plate two and the wedge plate three, and the vertical height of the wedge plate three is higher than that of the wedge plate two.

[0019] A method for producing an anti-scaling and anti-corrosion alloy material comprises the following steps: placing alloy raw materials in an electric furnace cavity, turning on a heating component to heat and melt the alloy raw materials, turning on a cylinder body and a motor, extending a piston rod to drive a slag supporting rod to enter the electric furnace cavity, the motor driving gear one, gear two, a rotating column, a connecting rod one and the slag supporting rod to rotate, a storage box adding a deoxidizer to the electric furnace cavity, the slag supporting rod stirring and mixing the deoxidizer and the alloy raw materials to generate a slag body, the motor stopping running, the piston rod shortening, all the slag supporting rods holding up the slag body in the electric furnace cavity, the upward movement of a wedge plate one will push the storage cavity to move rightward, thereby driving a sliding column and a guide rod to move rightward, at which time the slag supporting rod has moved upward to above the guide rod, the piston rod extending, the slag supporting rod will pass through the gap between adjacent guide rods and move downward again into the electric furnace cavity, the slag body on the slag supporting rod is transferred to the guide rod, and the slag body falls into a recovery box along the guide rod for recovery.

[0020] The present invention has the following beneficial effects:

[0021] The present invention can drive the rotation of the slag supporting rod through a motor, and can simultaneously realize the functions of pushing the sliding valve to intermittently add deoxidizer to the electric furnace chamber and stir the alloy raw material and the deoxidizer, without manual stirring, thereby improving productivity and production comfort.

[0022] The alloy material produced not only has improved anti-scaling ability, but also slows down the corrosion rate of the metal, thereby improving the corrosion resistance of the alloy material. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.

[0024] Figure 1 It is a structural schematic diagram of a production system of an anti-scaling and anti-corrosion alloy material of the present invention;

[0025] Figure 2 The present invention Figure 1 A schematic diagram of the structure of the middle connecting rod 1 and the slag supporting rod;

[0026] Figure 3 The present invention Figure 1 A schematic diagram of the structure of the middle connecting rod 2 and the guide rod;

[0027] Figure 4 The present invention Figure 1 The enlarged view of point A in the middle;

[0028] Figure 5The present invention Figure 4 A schematic diagram of the structure of the sliding valve and the toggle plate;

[0029] Figure 6 The present invention Figure 1 The enlarged view of point B in the middle;

[0030] Figure 7 The present invention Figure 1 Enlarged view of point C in the middle;

[0031] Figure 8 The present invention Figure 1 Enlarged view of point D in the middle.

[0032] Figure numerals: 1, connecting seat; 2, induction furnace; 3, furnace cavity; 4, heating assembly; 5, supporting column; 6, top plate; 7, cylinder body; 8, piston rod; 9, agent storage box; 10, agent storage cavity; 11, agent outlet channel; 12, motor; 13, gear 1; 14, rotating column; 15, gear 2; 16, toggle plate; 17, connecting plate; 18, elastic member 1; 19, sliding valve; 20, valve channel; 21, connecting strip; 22, wedge plate 1; 23, connecting rod 1; 24, slag supporting rod; 25, supporting plate; 26, supporting seat; 27, seat groove; 28, movable rod; 29, sampling box; 30, sampling cavity; 31. guide part; 32. recovery box; 33. sliding column; 34. connecting rod 2; 35. guide rod; 36. storage box; 37. storage cavity; 38. gravity plate; 39. elastic member 2; 40. limit rod; 41. limit groove; 42. L-shaped sealing plate; 43. one-way valve 1; 44. one-way valve 2; 45. air intake channel; 46. elastic member 3; 47. air storage box; 48. air storage cavity; 49. gas filling pipe; 50. push-type air pump; 51. air pump pipe; 52. fixed cylinder; 53. cylinder groove; 54. movable strip; 55. gas extrusion plate; 56. wedge plate 2; 57. wedge plate 3. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0035] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] like Figure 1-Figure 6 As shown, a production system of anti-scaling and anti-corrosion alloy materials includes a connecting seat 1, an induction furnace 2 and a recycling box 32. The induction furnace 2 is fixedly connected to the top wall of the connecting seat 1, and the recycling box 32 is detachably connected to the top wall of the connecting seat 1. The induction furnace 2 is provided with an electric furnace cavity 3, and a heating component 4 is fixedly connected to the induction furnace 2. The induction furnace 2 is a device that uses the principle of electromagnetic induction to heat metal. The induction furnace 2 generates eddy currents in the metal workpiece to heat the metal by the heating component 4. This heating method has the advantages of high efficiency, rapid heating, uniform heating and The induction furnace 2 has the advantages of being easy to control, etc. The top wall of the induction furnace 2 is fixedly connected to a top plate 6 through a supporting column 5, a cylinder body 7 is fixedly connected to the top plate 6, a piston rod 8 on the cylinder body 7 is fixedly connected to a storage box 9 at the lower end, a rotating column 14 is rotatably connected to the bottom wall of the storage box 9, a gear 2 15 and a connecting rod 1 23 are fixedly connected to the rotating column 14, a motor 12 is fixedly connected to the bottom wall of the storage box 9, a gear 13 is fixedly connected to the output end of the motor 12, the gear 13 and the gear 2 15 are meshed, and more than two slag supporting rods 24 are fixedly connected to the connecting rod 1 23, and gaps are reserved between adjacent slag supporting rods 24.

[0037] The piston rod 8 is fixedly connected to a wedge plate 22 through a connecting strip 21, and a sliding column 33 is slidably connected to the top wall of the recovery box 32. A connecting rod 2 34, a wedge plate 2 56 and a wedge plate 3 57 are fixedly connected to the sliding column 33. Two or more guide rods 35 are fixedly connected to the connecting rod 2 34. Gaps are reserved between adjacent guide rods 35. The guide rods 35 are inclined. The gap width between adjacent slag supporting rods 24 can accommodate the passage of the guide rods 35, and the gap width between adjacent guide rods 35 can accommodate the passage of the slag supporting rod 2.

[0038] like Figure 1 , 3 As shown, according to an optional embodiment of the present invention, a storage chamber 10 is provided on the storage box 9, and the bottom wall of the storage chamber 10 is in the shape of an inclined surface. The bottom wall of the storage chamber 10 is connected to the bottom wall of the storage box 9 through a discharge channel 11. A connecting piece 17 is fixedly connected to the bottom wall of the storage box 9. A sliding valve 19 is slidably connected to the bottom wall of the storage box 9. A valve channel 20 is provided on the sliding valve 19. The sliding valve 19 is connected to the connecting piece 17 through an elastic member 18. The storage chamber 10 is filled with a deoxidizer. There are many types of deoxidizers, and commonly used ones include ferrosilicon, ferromanganese, silicon-manganese alloy and elemental aluminum. The deoxidizer in the storage chamber 10 is selected according to actual conditions. A toggle plate 16 is fixedly connected to the rotating column 14, and a curved surface is provided on the sliding valve 19. The toggle plate 16 is provided with a curved surface so that the curved surface of the toggle plate 16 can push the curved surface of the sliding valve 19 when rotating.

[0039] like Figure 1 , Figure 6-8 As shown, according to an optional embodiment of the present invention, a sampling component is connected to the rotating column 14, and a transmission component is connected to one of the supporting columns 5.

[0040] like Figure 1 , Figure 6-8 As shown, according to an optional embodiment of the present invention, the sampling assembly includes a support plate 25, a support seat 26, a movable rod 28 and a sampling box 29, the support plate 25 is fixedly connected to the rotating column 14, the support seat 26 is fixedly connected to the top wall of the support plate 25, a seat groove 27 is provided on the support seat 26, the movable rod 28 is placed on the inner wall of the seat groove 27, the sampling box 29 is fixedly connected to one end of the movable rod 28, the sampling box 29 and the top wall of the support plate 25 are against each other, a sampling cavity 30 is provided on the sampling box 29, and a guide part 31 is connected to the sampling box 29, and the sampling assemblies are made of materials with a higher melting point than the alloy raw materials in the electric furnace cavity 3 to prevent melting;

[0041] The transmission assembly includes a recovery box 32, a sliding column 33 and an air storage box 47. The recovery box 32 and the air storage box 47 are fixedly connected to one of the support columns 5. The sliding column 33 is slidably connected to one of the support columns 5. The top wall of the sliding column 33 is connected to a storage box 36. The storage box 36 is provided with a storage cavity 37. The inner wall of the storage cavity 37 is slidably connected to a gravity plate 38. The bottom wall of the gravity plate 38 is connected to the bottom wall of the storage cavity 37 through an elastic member 39. The top wall of the gravity plate 38 is fixedly connected to a limit rod 40 ... 6 is slidably connected with an L-shaped sealing plate 42, a limiting groove 41 is provided on the L-shaped sealing plate 42, a limiting rod 40 extends into the limiting groove 41, the L-shaped sealing plate 42 is connected to the outer wall of the storage box 36 through an elastic member 3 46, a one-way valve 1 43, a one-way valve 2 44 and an air inlet channel 45 are inlaid on the L-shaped sealing plate 42, the gas can only move from bottom to top in the one-way valve 1 43, the air inlet channel 45 is connected to the one-way valve 2 44, the air inlet channel 45 is connected to the outer wall of the L-shaped sealing plate 42, and the one-way valve 2 44 is connected. 4 is connected to the bottom wall of the L-shaped sealing plate 42, the gas in the one-way valve 2 44 can only move from the air inlet channel 45 to the bottom of the L-shaped sealing plate 42, the one-way valve 1 43 is connected to the top wall of the L-shaped sealing plate 42, the one-way valve 1 43 is connected to the bottom wall of the L-shaped sealing plate 42, an air storage chamber 48 is provided on the air storage box 47, an air filling pipe 49 and a push-type air pump 50 are fixedly connected to the outer wall of the air storage box 47, one end of the air filling pipe 49 extends into the air storage chamber 48, one end of the push-type air pump 50 is fixedly connected to an air pump pipe 51, and the push-type air pump 50 is fixedly connected to the outer wall of the air storage box 47. The structure of the air cylinder 50 can refer to the existing manual bicycle air pump. A fixed cylinder 52 is fixedly connected to the inner wall of the air storage chamber 48. A cylinder groove 53 is opened on the fixed cylinder 52. A movable bar 54 is slidably connected to the inner wall of the cylinder groove 53. The movable bar 54 extends into the air storage chamber 48. A gas extrusion plate 55 is fixedly connected to the movable bar 54. The gas extrusion plate 55 is slidably connected to the inner wall of the air storage chamber 48. One end of the air pump 51 is connected to the inner wall of the cylinder groove 53. The air storage chamber 48 is filled with inert gas, such as argon and helium.

[0042] like Figure 7 As shown, according to an optional embodiment of the present invention, the storage box 36 is detachably connected to the top wall of the slide column 33, so that the user can detach the storage box 36 to process the slag.

[0043] like Figure 7 As shown, according to an optional embodiment of the present invention, two heat-insulating handles are fixedly connected to the storage box 36 to facilitate the user to lift the storage box 36.

[0044] like Figure 4 As shown, according to an optional embodiment of the present invention, the diameter of the gear 13 is smaller than the diameter of the gear 2 15 to achieve a deceleration effect and prevent the slag support rod 24 from rotating too fast and causing the alloy raw material to splash.

[0045] like Figure 4As shown, according to an optional embodiment of the present invention, the top wall of the gear 2 15 is in a sloped shape to facilitate the deoxidizer to slide into the electric furnace cavity 3.

[0046] like Figure 1 As shown, according to an optional embodiment of the present invention, the wedge plate 1 22 is located between the wedge plate 2 56 and the wedge plate 3 57 , and the vertical height of the wedge plate 3 57 is higher than that of the wedge plate 2 56 .

[0047] like Figure 1-8 As shown, a method for producing an anti-scaling and anti-corrosion alloy material comprises the following steps: placing the alloy raw material in the electric furnace chamber 3, turning on the heating component 4 to heat and melt the alloy raw material, turning on the cylinder body 7 and the motor 12, extending the piston rod 8 to drive the slag supporting rod 24 to enter the electric furnace chamber 3, the motor 12 drives the gear 1 13, the gear 2 15, the rotating column 14, the connecting rod 1 23 and the slag supporting rod 24 to rotate, the storage box 9 adds a deoxidizer into the electric furnace chamber 3, the slag supporting rod 24 stirs and mixes the deoxidizer and the alloy raw material, and the production is completed. When slag is formed, the motor 12 stops running, the piston rod 8 shortens, all the slag supporting rods 24 hold up the slag in the electric furnace chamber 3, and the upward movement of the wedge plate 22 will push the storage chamber 37 to move right, thereby driving the sliding column 33 and the guide rod 35 to move right. At this time, the slag supporting rod 24 has moved up to above the guide rod 35, the piston rod 8 extends, and the slag supporting rod 24 will pass through the gap between the adjacent guide rods 35 and move down again into the electric furnace chamber 3, the slag on the slag supporting rod 24 is transferred to the guide rod 35, and the slag falls along the guide rod 35 into the recovery box 32 for recovery.

[0048] Implementation process:

[0049] In the initial state, the guide rod 35 is located at the upper left of the electric furnace chamber 3 , the storage box 36 is located at the upper right of the electric furnace chamber 3 , and the slag supporting rod 24 is located above the electric furnace chamber 3 .

[0050] When it is necessary to prepare anti-scaling and anti-corrosion alloy materials, the alloy raw materials are placed in the electric furnace chamber 3, and the heating component 4 is turned on to heat and melt the alloy raw materials. The heating time is 15min-30min, and the cylinder body 7 and the motor 12 are turned on. The piston rod 8 extends to drive the slag supporting rod 24 into the electric furnace chamber 3, and the motor 12 drives the gear 1 13, the gear 2 15, the rotating column 14, the connecting rod 1 23 and the slag supporting rod 24 to rotate. When the toggle piece 16 rotates, it will push the sliding valve 19 The elastic force of the elastic member 18 is overcome and the valve channel 20 is moved to the left, so that the valve channel 20 and the agent outlet channel 11 are connected, and the deoxidizer in the agent storage chamber 10 slides along the inclined bottom wall of the agent storage chamber 10 to the agent outlet channel 11 and then passes through the valve channel 20 and falls into the electric furnace chamber 3. After the toggle piece 16 is separated from the contact with the sliding valve 19, the sliding valve 19 moves to the right under the elastic force of the elastic member 18, and the sliding valve 19 blocks the agent outlet channel 11 again, so as to realize the intermittent addition of a small amount of deoxidizer and prevent the deoxidizer from being The slag supporting rod 24 stirs and mixes the deoxidizer and the alloy raw material to form a slag body. The motor 12 stops running, the piston rod 8 shortens, and all the slag supporting rods 24 hold up the slag body in the electric furnace chamber 3. The sampling chamber 30 will be loaded with a small amount of alloy raw materials. The upward movement of the wedge plate 22 will push the storage chamber 37 to the right, thereby driving the slide column 33 and the guide rod 35 to move to the right. At this time, the slag supporting rod 24 has moved up to above the guide rod 35, the piston rod 8 extends, and the slag supporting rod 24 will pass through the adjacent guide rod 35. The gap moves down again into the electric furnace chamber 3, and the slag on the slag supporting rod 24 is transferred to the guide rod 35, and the slag falls into the recovery box 32 along the guide rod 35 for recovery. After the slag supporting rod 24 moves down to a certain distance, the wedge plate 1 22 pushes the wedge plate 2 56 to move left, so that the guide rod 35 moves left and resets, so as to facilitate the transfer of the slag when the wedge plate 1 22 moves up next time. The direction in which the slag supporting rod 24 stops rotating is controlled by the motor 12, so that the slag in different directions in the electric furnace chamber 3 can be supported.

[0051] When it is necessary to sample and test the alloy raw materials in the electric furnace chamber 3, after the support plate 25 moves to above the storage box 36, the sliding column 33 is moved to the left to move the storage box 36 to the top of the electric furnace chamber 3. When the support plate 25 continues to move upward, the bottom wall of the recovery box 32 will abut against the right end of the movable rod 28, and the movable rod 28 becomes inclined to the right. The alloy material in the sampling chamber 30 flows into the storage chamber 37 after being guided by the guide part 31. After the alloy material in the storage chamber 37 gradually increases, the gravity plate 38 overcomes the elastic force of the elastic member 39 and moves downward more, the limit rod 40 moves downward and disengages from the limit groove 41, and the limit rod 40 releases the limit on the L-shaped sealing plate 42. The L-shaped sealing plate 42 moves left under the elastic force of the elastic member 34 to abut against the left wall of the storage chamber 37, thereby The alloy raw material in the cavity 37 is sealed to prevent the alloy raw material from being oxidized, and the slide column 33 is moved to the right. When the right wall of the L-shaped sealing plate 42 and the push-type air pump 50 are against each other, the gas filling pipe 49 is inserted into the air inlet channel 45, and the L-shaped sealing plate 42 pushes the push-type air pump 50 to inflate the cylinder groove 53 through the air filling pipe 51. The increase in gas in the cylinder groove 53 pushes the movable bar 54 and the gas extrusion plate 55 to move left, and the gas extrusion plate 55 pushes the inert gas in the gas storage cavity 48 to pass through the gas filling pipe 49, the air inlet channel 45, and the one-way valve 44 into the storage cavity 37, thereby discharging the air in the storage cavity 37 and replacing it with inert gas, thereby further preventing the alloy raw material from being oxidized during the transfer process. The user can then transfer the storage box 36 to the detection location for detection.

[0052] The present invention can drive the rotation of the slag supporting rod 24 through the motor 12, and can simultaneously realize the function of pushing the sliding valve 19 to intermittently add deoxidizer to the electric furnace chamber 3 and the function of stirring the alloy raw material and the deoxidizer, without the need for manual stirring, thereby improving productivity and improving production comfort. The lifting and lowering of the slag supporting rod 24 is controlled by the cylinder body 7, so that the guide rod 35 can be moved, so that the slag body is transferred from the slag supporting rod 24 to the guide rod 35 and enters the recovery box 32 for automatic recovery. The alloy raw material can be conveniently sampled through the sampling box 29 without the need for manual sampling with the help of a sampling spoon. The alloy raw material can be automatically sealed and stored through the storage box 36. In the process of moving the storage box 36, the inert gas is automatically discharged from the air in the storage chamber 37 to prevent the alloy raw material from oxidizing.

[0053] The alloy raw materials may include one or more of Mo, Cu, Zn, Ni, Pb, Sn, Fe, Sb, S and Mn. Subsequently, a mixture of NaF and NaCl is added to the alloy raw materials to improve the strength of the alloy and enhance the anti-corrosion and anti-scaling effects. After NaF is dissolved in water, fluoride ions are released, which can react with calcium ions in water to form insoluble calcium fluoride, thereby reducing the concentration of calcium ions in water that can form scale and improving the anti-scaling ability of the alloy material. When NaF and NaCl are mixed, a synergistic effect is produced. NaF increases the ionic strength of water, which may help fluoride ions react more effectively with calcium ions. As a corrosion inhibitor, NaF can be adsorbed on the metal surface to form a protective film, slowing down the corrosion rate of the metal and improving the anti-corrosion ability of the alloy material.

[0054] The components, modules, mechanisms and devices not described in detail in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A production system for anti-scaling and anti-corrosion alloy materials, characterized in that: The invention comprises a connecting seat (1), an induction furnace (2) and a recovery box (32), wherein the induction furnace (2) is fixedly connected to the top wall of the connecting seat (1), the recovery box (32) is detachably connected to the top wall of the connecting seat (1), an electric furnace cavity (3) is provided on the induction furnace (2), a heating component (4) is fixedly connected to the induction furnace (2), a top plate (6) is fixedly connected to the top wall of the induction furnace (2) via a support column (5), a cylinder body (7) is fixedly connected to the top plate (6), and a piston rod (16) on the cylinder body (7) is provided. 8) A reagent storage box (9) is fixedly connected to the lower end, a rotating column (14) is rotatably connected to the bottom wall of the reagent storage box (9), a second gear (15) and a connecting rod (23) are fixedly connected to the rotating column (14), a motor (12) is fixedly connected to the bottom wall of the reagent storage box (9), a gear (13) is fixedly connected to the output end of the motor (12), the gear (13) and the gear (15) are meshed, and two or more slag supporting rods (24) are fixedly connected to the connecting rod (23), and gaps are reserved between adjacent slag supporting rods (24); The piston rod (8) is fixedly connected to a wedge plate 1 (22) via a connecting strip (21); a sliding column (33) is slidably connected to the top wall of the recovery box (32); a connecting rod 2 (34), a wedge plate 2 (56) and a wedge plate 3 (57) are fixedly connected to the sliding column (33); two or more guide rods (35) are fixedly connected to the connecting rod 2 (34); gaps are reserved between adjacent guide rods (35); and the guide rods (35) are inclined. The agent storage box (9) is provided with an agent storage chamber (10), the bottom wall of the agent storage chamber (10) is in an inclined shape, the bottom wall of the agent storage chamber (10) is connected to the bottom wall of the agent storage box (9) through a agent outlet passage (11), a connecting piece (17) is fixedly connected to the bottom wall of the agent storage box (9), a sliding valve (19) is slidably connected to the bottom wall of the agent storage box (9), a valve passage (20) is provided on the sliding valve (19), the sliding valve (19) is connected to the connecting piece (17) through an elastic member (18), the agent storage chamber (10) is filled with a deoxidizer, and a toggle piece (16) is fixedly connected to the rotating column (14).

2. The production system of an anti-scaling and anti-corrosion alloy material according to claim 1 is characterized in that: The rotating column (14) is connected to a sampling component, and one of the supporting columns (5) is connected to a transmission component.

3. The production system of the anti-scaling and anti-corrosion alloy material according to claim 2 is characterized in that: The sampling assembly comprises a support plate (25), a support seat (26), a movable rod (28) and a sampling box (29); the support plate (25) is fixedly connected to the rotating column (14); the support seat (26) is fixedly connected to the top wall of the support plate (25); a seat groove (27) is provided on the support seat (26); the movable rod (28) is placed on the inner wall of the seat groove (27); the sampling box (29) is fixedly connected to one end of the movable rod (28); the sampling box (29) and the top wall of the support plate (25) are abutted against each other; a sampling cavity (30) is provided on the sampling box (29); and a flow guide portion (31) is connected to the sampling box (29); The transmission component comprises a recovery box (32), a sliding column (33) and an air storage box (47), wherein the recovery box (32) and the air storage box (47) are both fixedly connected to one of the support columns (5), the sliding column (33) is slidably connected to one of the support columns (5), the top wall of the sliding column (33) is connected to a storage box (36), a storage cavity (37) is provided on the storage box (36), the inner wall of the storage cavity (37) is slidably connected to a gravity plate (38), and the bottom wall of the gravity plate (38) is connected to the bottom wall of the storage cavity (37) through a second elastic member (39) and the bottom wall of the storage cavity (37). The storage box (36) is connected to the outer wall of the storage box (36), the top wall of the gravity plate (38) is fixedly connected to a limiting rod (40), an L-shaped sealing plate (42) is slidably connected to the storage box (36), a limiting groove (41) is provided on the L-shaped sealing plate (42), the limiting rod (40) extends into the limiting groove (41), the L-shaped sealing plate (42) is connected to the outer wall of the storage box (36) through an elastic member three (46), a one-way valve one (43), a one-way valve two (44) and an air intake passage (45) are inlaid on the L-shaped sealing plate (42), and the air intake passage (45) and the one-way valve two (46) are connected to the outer wall of the storage box (36). 4), the air inlet passage (45) is connected to the outer wall of the L-shaped sealing plate (42), the second check valve (44) is connected to the bottom wall of the L-shaped sealing plate (42), the first check valve (43) is connected to the top wall of the L-shaped sealing plate (42), the first check valve (43) is connected to the bottom wall of the L-shaped sealing plate (42), an air storage chamber (48) is provided on the air storage box (47), an air filling pipe (49) and a push-type air pump (50) are fixedly connected to the outer wall of the air storage box (47), one end of the air filling pipe (49) extends into the air storage chamber (48), and the push-type air pump (50) A pumping tube (51) is fixedly connected to one end of the gas storage chamber (48), a fixed tube (52) is fixedly connected to the inner wall of the gas storage chamber (48), a tube groove (53) is provided on the fixed tube (52), a movable bar (54) is slidably connected to the inner wall of the tube groove (53), the movable bar (54) extends into the gas storage chamber (48), a gas extrusion plate (55) is fixedly connected to the movable bar (54), the gas extrusion plate (55) is slidably connected to the inner wall of the gas storage chamber (48), one end of the pumping tube (51) is connected to the inner wall of the tube groove (53), and the gas storage chamber (48) is filled with inert gas.

4. The production system of the anti-scaling and anti-corrosion alloy material according to claim 3 is characterized in that: The storage box (36) is detachably connected to the top wall of the sliding column (33).

5. The production system of anti-scaling and anti-corrosion alloy material according to claim 4 is characterized in that: Two heat-insulating handles are fixedly connected to the storage box (36).

6. The production system of anti-scaling and anti-corrosion alloy material according to claim 5, characterized in that: The diameter of gear one (13) is smaller than the diameter of gear two (15).

7. The production system of anti-scaling and anti-corrosion alloy material according to claim 6, characterized in that: The top wall of the gear 2 (15) is in the shape of an inclined surface.

8. The production system of anti-scaling and anti-corrosion alloy material according to claim 7, characterized in that: The wedge plate one (22) is located between the wedge plate two (56) and the wedge plate three (57), and the vertical height of the wedge plate three (57) is higher than that of the wedge plate two (56).

9. A method for producing an anti-scaling and anti-corrosion alloy material, characterized in that: A production system for anti-scaling and anti-corrosion alloy materials based on any one of claims 1 to 8 comprises the following steps: placing alloy raw materials in an electric furnace chamber (3), turning on a heating component (4) to heat and melt the alloy raw materials, turning on a cylinder body (7) and a motor (12), extending a piston rod (8) to drive a slag support rod (24) to enter the electric furnace chamber (3), the motor (12) driving gear one (13), gear two (15), a rotating column (14), a connecting rod one (23) and a slag support rod (24) to rotate, a storage box (9) adding a deoxidizer to the electric furnace chamber (3), and the slag support rod (24) stirring and mixing the deoxidizer and the alloy raw materials. , slag is generated, the motor (12) stops running, the piston rod (8) shortens, all the slag supporting rods (24) hold up the slag in the electric furnace chamber (3), the wedge plate (22) moves upward to push the storage chamber (37) to the right, thereby driving the slide column (33) and the guide rod (35) to move to the right. At this time, the slag supporting rod (24) has moved up to above the guide rod (35), the piston rod (8) extends, the slag supporting rod (24) passes through the gap between the adjacent guide rods (35) and moves down again into the electric furnace chamber (3), the slag on the slag supporting rod (24) is transferred to the guide rod (35), and the slag falls along the guide rod (35) into the recovery box (32) for recovery.