A laying device for photovoltaic modules and a laying method thereof

Abstract

The present invention relates to the field of photovoltaic module processing technology, and discloses a laying device for photovoltaic modules and a laying method thereof, including a main body and two movable slide grooves, the two movable slide grooves are both opened on the top of the main body, the left and right sides of the main body are fixedly connected with extension frames, the tops of the two extension frames are fixedly connected with two slide groove columns, and also includes a transmission mechanism. The present invention presses the adhesive film inside the two sliding limit rods to the bottom of the film application hole through a clamping wheel, so that the two sides of the adhesive film are tilted inside the adhesive film transmission wheel groove, so that the adhesive film leaves the two adhesive film transmission wheel grooves and is applied to the battery cell on the top of the docking transmission frame. As the connecting frame and the pull rod pull the front clamping wheel to continue to move, the front clamping wheel can roll on the adhesive film applied on the top of the battery cell when moving, so as to flatten and compact the adhesive film, and can flatten the wrinkles and other states that appear after the adhesive film is applied on the battery cell, thereby improving the tightness of the contact between the adhesive film and the surface of the battery cell.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic component processing, and in particular to a laying device and a laying method for photovoltaic components. Background Art

[0002] During the production of single-glass and double-glass photovoltaic modules, the EVA film is used to bond and fix the tempered glass and the power generation body (such as the battery cell) and needs to be positioned and laid on the battery cell so that the terminal of the busbar of the battery cell can pass through the film.

[0003] When laying the adhesive film cut to the size corresponding to the battery cell on the battery cell, the battery cell is moved to the specified position by clamping the two ends of the adhesive film, and the battery cell is driven up by the lifting mechanism so that the top of the battery cell contacts the bottom of the adhesive film, thereby directly covering the top of the battery cell to complete the laying. However, due to various factors during the laying process, the adhesive film may be wrinkled after being laid on the battery cell, resulting in loose contact between the adhesive film and the surface of the battery cell. During the rapid transmission of the battery cell after laying the adhesive film, the loosely laid adhesive film may be misaligned and offset from the surface of the battery cell due to inertia due to the fast transmission speed, thereby affecting the production quality of the device. Summary of the invention

[0004] The object of the present invention is to provide a laying device for photovoltaic modules and a laying method thereof, so as to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a laying device for photovoltaic modules, comprising a main body and two movable chutes, both of which are arranged on the top of the main body, an extension frame is fixedly connected to the left and right sides of the main body, and two chute columns are fixedly connected to the tops of the two extension frames, and further comprising:

[0007] The transmission mechanism is arranged on the top of the main body, and the transmission mechanism includes two sets of sliding frames, the two sets of sliding frames are respectively slidably connected inside the two movable slide grooves, and the tops of the two sets of sliding frames are fixedly connected with connecting frames;

[0008] The lifting mechanism is arranged on two sliding frames close to the slide column, and the lifting mechanism includes two extension push frames, which are respectively fixedly connected to the two sliding frames close to the slide column, and one end of the top of the extension push frame away from the sliding frame is rotatably connected to a lifting support bar;

[0009] The film coating mechanism is arranged on the top of the two lifting support bars, and the film coating mechanism includes a laying docking frame, which is rotatably connected to one end of the two lifting support bars away from the extension push frame, and a film coating hole is penetrated through the inner wall of the bottom of the laying docking frame, and film transmission wheel grooves are provided on the front and back inner walls of the film coating hole, and a transmission wheel is arranged inside the film transmission wheel groove, and downward pressing moving holes are penetrated through the front and back of the laying docking frame, and the front and back of the laying docking frame are fixedly connected with clamping electric push rods, and the output ends of the two clamping electric push rods are fixedly connected with a pulling connection frame;

[0010] The clamping mechanism is arranged on the top of the pulling connecting frame, and the clamping mechanism includes a pull rod, which is movably connected to the top of the pulling connecting frame. The end of the pull rod away from the pulling connecting frame is rotatably connected to a moving rod 1, and the two downward pressing moving holes are slidably connected to the inside of the moving rod 2. The outer walls of the moving rod 1 and the moving rod 2 are fixedly connected to two wheel frames, and a front clamping wheel is rotatably connected between the two wheel frames.

[0011] Furthermore, a hydraulic cylinder is fixedly connected to the bottom of the main body, and two limit baffles are fixedly connected to one end of the top of the main body close to the slide column. The limit baffles are against the outer wall of the connecting frame, and a push groove is opened on the top of the extension frame. The two push grooves are respectively connected to the two movable slide grooves.

[0012] Furthermore, the transmission mechanism also includes a docking transmission frame, which is fixedly connected to the inside of the connecting frame, the sliding frame slides through the movable slide groove, the bottom inner wall of the connecting frame is fixedly connected to a support frame, and the bottom of the two sliding frames close to the slide groove column are fixedly connected to a connecting push plate, and the connecting push plate is fixedly connected to the output end of the hydraulic cylinder.

[0013] Furthermore, the extension push frame is slidably connected inside the movable slide groove, and the two extension push frames are fixedly connected to stable push frames on the sides away from each other. The stable push frame is slidably connected to the inside of the push groove, and the top of the stable push frame is rotatably connected to a stable support bar.

[0014] Furthermore, the film coating mechanism also includes two groups of lifting sliding blocks, the two groups of lifting sliding blocks are respectively fixedly connected to the left and right sides of the laying and docking frame, the two groups of lifting sliding blocks are respectively slidably connected to the inside of the two groups of slide groove columns, the side of the laying and docking frame away from the pulling and connecting frame is fixedly connected to two track hole frames, the left and right inner walls of the laying and docking frame are fixedly connected to the limiting rod at one end close to the pulling and connecting frame, and the bottom end of the laying and docking frame close to the limiting rod is fixedly connected to the limiting sliding hole frame.

[0015] Furthermore, two double sliding rods are rotatably connected to the bottom of the limit sliding hole frame, and the bottoms of the two double sliding rods are fixedly connected to the limit blocking frame. The bottom of the limit blocking frame is abutted against the top of the abutment frame, and a tension spring is fixedly connected between the top of the double sliding rod and the bottom of the limit sliding hole frame. Two film transmission wheel grooves pass through the side of the laying docking frame close to the track hole frame, and an outer wall of the moving rod is slidably connected to the inside of the two downward pressing moving holes, and the film laying holes are correspondingly arranged with the docking transmission frame.

[0016] Furthermore, the clamping mechanism also includes a stabilizing extension bar, which is movably connected to the outer wall of the second moving rod, and one end of the stabilizing extension bar away from the second moving rod is fixedly connected to a sliding limiting rod.

[0017] Furthermore, the sliding limit rod is slidably connected between the two track hole frames, and the outer wall of the sliding limit rod is fixedly connected to two elastic pressure frames. Two rear clamping wheels are rotatably connected between the two elastic pressure frames. The rear clamping wheels are arranged at the bottom of the laying docking frame, and the bottom of the pull rod is against the outer wall of the limit rod.

[0018] A method for laying a photovoltaic module installation device, comprising the following steps:

[0019] S1: After the battery sheet is transferred to the docking transmission rack, the connection rack is pushed by connecting the output end of the hydraulic cylinder at the bottom of the main body with the connection push plate, so that the connection rack moves to the bottom of the laying docking rack in two moving slide grooves through two sets of sliding racks;

[0020] S2: When the connecting frame moves on the top of the main body, the two sliding frames close to the extension frame respectively drive the two extension push frames to move synchronously, so that the two lifting support bars rotate at the ends of the two extension push frames away from the sliding frames, so that the opening and closing angles between the lifting support bars and the extension push frames gradually decrease, driving the two sets of lifting sliding blocks on the laying docking frame to slide inside the two sets of slide groove columns respectively. When the connecting frame moves to the bottom of the laying docking frame, the laying docking frame descends synchronously, so that the films inside the two film transmission wheel grooves are close to the top of the battery cell;

[0021] S3: When the extended push frame moves, it will simultaneously drive the two stable push frames to slide inside the push groove, so that the two ends of the stable support bar rotate on the two stable push frames and the two lifting sliding blocks corresponding to the two stable push frames, so that the opening and closing angle between the stable support bar and the stable push frame becomes smaller, and cooperates with the lifting support bar and the extended push frame to make the laying docking frame descend;

[0022] S4: When the laying docking frame descends to the vicinity of the battery cell, the bottom of the laying docking frame will abut against the top of the connecting frame, so that the battery cell on the docking transmission frame corresponds to the center of the film coating hole, and the connecting frame is pushed and pulled by two pressing electric push rods to extend, and the top of the connecting frame is pulled to be movably connected with the pull bar, and the moving rods 1 and 2 are pulled to slide inside the pressing moving hole;

[0023] S5: When the moving rod 1 and the moving rod 2 slide from the high position of the downward moving hole to the bottom, the front clamping wheel between the two wheel frames will be lowered, so that the front clamping wheel passes through the film coating hole and abuts against the top of the battery cell on the top of the docking transfer frame, thereby pressing the film inside the two film transmission wheel grooves to below the film coating hole through the front clamping wheel, so that the two sides of the film are lifted up inside the film transmission wheel groove, so that the film leaves the two film transmission wheel grooves and is applied to the battery cell on the top of the docking transfer frame. As the connecting frame and the pull rod pull the front clamping wheel to continue to move, the front clamping wheel can roll on the film applied on the top of the battery cell when moving, so as to flatten and compact the film.

[0024] The present invention has the following beneficial effects:

[0025] (1) In the present invention, when the laying docking frame is lowered to be close to the battery cell, the bottom of the laying docking frame will be against the top of the connecting frame, so that the battery cell on the docking transmission frame corresponds to the center of the film coating hole, and the connecting frame is pushed and pulled to extend by two clamping electric push rods. By pulling the active connection between the top of the connecting frame and the pull rod, the moving rod 1 and the moving rod 2 are pulled to slide inside the pressing moving hole. When the moving rod 1 and the moving rod 2 slide from the high position of the pressing moving hole to the bottom, the front clamping wheel between the two wheel frames will be lowered, so that the front clamping wheel passes through the film coating hole and is against the top of the battery cell on the top of the docking transmission frame, thereby the inside of the two sliding limit rods is clamped by the front clamping wheel. The adhesive film is pressed under the film application hole, so that the two sides of the adhesive film are lifted up inside the adhesive film transmission wheel groove, so that the adhesive film leaves the two adhesive film transmission wheel grooves and is applied to the battery cell on the top of the docking transmission frame. As the connecting frame and the pull rod pull the front clamping wheel to move continuously, the front clamping wheel can roll on the adhesive film applied on the top of the battery cell when it moves, so as to flatten and compact the adhesive film, and can flatten the wrinkles that appear after the adhesive film is applied on the battery cell, thereby improving the closeness of the contact between the adhesive film and the surface of the battery cell, thereby reducing the phenomenon of misalignment and offset between the adhesive film and the surface of the battery cell due to inertia, and improving the production quality of the device.

[0026] (2) After the battery cells are transferred to the docking transmission rack, the present invention pushes the connecting rack through the connection between the output end of the hydraulic cylinder at the bottom of the main body and the connecting push plate, so that the connecting rack moves toward the bottom of the laying docking rack through the two moving slide grooves of the two sets of sliding racks, so as to facilitate the laying of adhesive film on the battery cells on the top of the docking transmission rack. When the connecting rack moves on the top of the main body, the two sliding racks close to the extension rack drive the two extension push racks to move synchronously, so that the two lifting support bars rotate at the ends of the two extension push racks away from the sliding racks, so that the opening and closing angle between the lifting support bar and the extension push rack gradually decreases, thereby driving the two sets of lifting sliding blocks on the laying docking rack to slide inside the two sets of slide groove columns, so that the battery cells on the top of the docking transmission rack can be laid. When the connecting frame moves to the bottom of the laying and docking frame, the laying and docking frame descends synchronously, so that the films inside the two film transmission wheel grooves are close to the top of the battery cell, which is convenient for laying the films inside the two film transmission wheel grooves on the battery cell on the top of the docking and transmission frame. When the extending push frame moves, it will simultaneously drive the two stable push frames to slide inside the push grooves, so that the two ends of the stable support bar rotate on the two stable push frames and the two lifting sliding blocks corresponding to the two stable push frames respectively, so that the opening and closing angle between the stable support bar and the stable push frame becomes smaller, so that the laying and docking frame descends. When the connecting frame moves out of the bottom of the laying and docking frame, the stability of the laying and docking frame is improved by supporting the laying and docking frame through the stable support bar and the lifting support bar.

[0027] (3) In the present invention, when the moving rod 1 and the moving rod 2 move inside the downward moving hole, the connection between the moving rod 2 and the stable extension strip will drive the sliding limit rod to slide synchronously inside the track hole frame. When the front pressing wheel moves on the film, the height difference between the rear pressing wheel and the front pressing wheel is only the thickness of a partition. The rear pressing wheel moves to the top of the film behind the front pressing wheel. When the front pressing wheel presses the top of the film in front, the rear pressing wheel also presses the film behind the front pressing wheel, thereby reducing the distance that the film slides on the battery cell due to the excessive forward thrust of the front pressing wheel, thereby avoiding excessive displacement of the film and the battery cell by the front pressing wheel. The effect of film laying is affected. When the laying docking frame is descending, the bottom of the limit stop frame will first contact with the top of the support frame. With the continuous pressure drop of the limit stop frame, the limit stop frame will slide on the top of the support frame, and at the same time, the double sliding rod will be pushed to slide through the limit sliding hole frame, and the spring between the top of the double sliding rod and the inner wall of the bottom of the limit sliding hole frame will be stretched. When the laying docking frame corresponds to the docking transmission frame, the limit stop frame will correspond to the end face of the battery cell on the docking transmission frame. When the limit rod rolls on the film, the limit stop frame will be against the end face of the battery cell, so as to avoid the battery cell moving forward a long distance on the docking transmission frame due to the thrust of the limit rod, thereby improving the laying effect of the photovoltaic module.

[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a bottom view of the present invention;

[0032] Figure 3 It is a schematic diagram of the main structure of the present invention;

[0033] Figure 4 It is a schematic diagram of the transmission mechanism structure of the present invention;

[0034] Figure 5 It is a schematic diagram of the bottom structure of the transmission mechanism of the present invention;

[0035] Figure 6 It is a schematic diagram of the structure of the film coating mechanism of the present invention;

[0036] Figure 7 It is a schematic diagram of the combination of the film coating mechanism and the pressing mechanism of the present invention;

[0037] Figure 8 It is a schematic diagram of the structure of the clamping mechanism of the present invention;

[0038] Fig. 9 for Figure 5 Enlarged view of point A in the middle;

[0039] Fig.10 Figure 2 is a diagram of the method of the present invention.

[0040] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0041] In the figure: 1, main body; 101, moving slide; 102, hydraulic cylinder; 103, extension frame; 104, slide column; 105, push groove; 106, limit baffle; 2, transmission mechanism; 201, sliding frame; 202, connecting frame; 203, docking transmission frame; 204, support frame; 205, connecting push plate; 3, lifting mechanism; 301, extension push frame; 302, stable push frame; 303, stable support bar; 304, lifting support bar; 4, film coating mechanism; 401, laying docking frame; 402, film coating hole; 403, downward pressure shift Moving hole; 404, lifting sliding block; 405, track hole frame; 406, film transmission wheel groove; 407, clamping electric push rod; 408, pulling connecting frame; 409, limiting rod; 410, limiting sliding hole frame; 411, double sliding rod; 412, tension spring; 413, limiting stop frame; 5, clamping mechanism; 501, moving rod one; 502, moving rod two; 503, wheel frame; 504, pull bar; 505, stable extension bar; 506, sliding limiting rod; 507, elastic pressure frame; 508, rear clamping wheel; 509, front clamping wheel. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] Example 1, please refer to Figure 1-Figure 10 As shown, the present invention is a laying device for photovoltaic modules and a laying method thereof, comprising a main body 1 and two movable chutes 101, both of which are opened on the top of the main body 1, and the left and right sides of the main body 1 are fixedly connected with extension frames 103, and the tops of the two extension frames 103 are fixedly connected with two chute columns 104, and also comprising:

[0044] The transmission mechanism 2 is arranged on the top of the main body 1. The transmission mechanism 2 has two sets of sliding frames 201. The two sets of sliding frames 201 are respectively slidably connected to the inside of the two moving slide grooves 101. The tops of the two sets of sliding frames 201 are fixedly connected with a connecting frame 202. The transmission mechanism 2 also includes a docking transmission frame 203. The docking transmission frame 203 is fixedly connected to the inside of the connecting frame 202. The sliding frames 201 slide through the moving slide grooves 101. The inner wall of the bottom of the connecting frame 202 is fixedly connected with a support frame 204. The bottoms of the two sliding frames 201 close to the slide groove column 104 are fixedly connected with a connecting push plate 205. The connecting push plate 205 is fixedly connected to the output end of the hydraulic cylinder 102. After the battery cell is transmitted to the docking transmission frame 203, the output end of the hydraulic cylinder 102 at the bottom of the main body 1 is connected with the connecting push plate 205 to push the connecting frame 202, so that the connecting frame 202 moves to the bottom of the laying docking frame 401 through the inside of the two moving slide grooves 101 of the two sets of sliding frames 201;

[0045] The lifting mechanism 3 is arranged on two sliding frames 201 close to the slide column 104. The lifting mechanism 3 includes two extending push frames 301, and the two extending push frames 301 are respectively fixedly connected to the two sliding frames 201 close to the slide column 104. The end of the top of the extending push frame 301 away from the sliding frame 201 is rotatably connected with a lifting support bar 304. The extending push frame 301 is slidably connected to the inside of the movable slide 101. The sides of the two extending push frames 301 away from each other are respectively fixedly connected with a stable push frame 302. The stable push frame 302 is slidably connected to the inside of the push groove 105. The top of the stable push frame 302 is rotatably connected with a stable support bar 303. When the connecting frame 202 moves on the top of the main body 1, the two sliding frames 201 close to the extending frame 103 respectively drive the two extending push frames 301 to move synchronously, so that the two lifting support bars 304 are respectively at one end of the two extending push frames 301 away from the sliding frame 201 The two lifting and closing angles between the lifting support bar 304 and the extension push frame 301 gradually become smaller, thereby driving the two sets of lifting sliding blocks 404 on the laying docking frame 401 to slide inside the two sets of slide slot columns 104 respectively, so that when the connecting frame 202 moves to the bottom of the laying docking frame 401, the laying docking frame 401 can be synchronously lowered. When the extension push frame 301 moves, it will simultaneously drive the two stable push frames 302 to slide inside the push slot 105, so that the two ends of the stable support bar 303 respectively rotate on the two stable push frames 302 and the two lifting sliding blocks 404 corresponding to the two stable push frames 302, so that the opening and closing angle between the stable support bar 303 and the stable push frame 302 becomes smaller, so that the laying docking frame 401 is lowered. When the connecting frame 202 moves out of the bottom of the laying docking frame 401, the stability of the laying docking frame 401 is improved by supporting the laying docking frame 401 with the stable support bar 303 and the lifting support bar 304;

[0046] The film coating mechanism 4 is arranged on the top of the two lifting support bars 304. The film coating mechanism 4 includes a laying docking frame 401. The laying docking frame 401 is rotatably connected to the two lifting support bars 304 at one end away from the extension push frame 301. The bottom inner wall of the laying docking frame 401 is penetrated with a film coating hole 402. The inner walls of the front and back sides of the film coating hole 402 are both provided with a film transmission wheel groove 406. A transmission wheel is arranged inside the film transmission wheel groove 406. The front and back sides of the laying docking frame 401 are penetrated with a downward pressing moving hole 403. The front and back sides of the laying docking frame 401 are penetrated with a downward pressing moving hole 403. The two pressing electric push rods 407 are fixedly connected to the pulling connection frame 408 at the output ends of the two pressing electric push rods 407. When the laying docking frame 401 is lowered to the battery sheet, the bottom of the laying docking frame 401 will be against the top of the connection frame 202, so that the battery sheet on the docking transmission frame 203 corresponds to the center of the film coating hole 402. The pulling connection frame 408 is extended by the two pressing electric push rods 407. By pulling the top of the connection frame 408 and the active connection with the pull bar 504, the moving rod 1 501 and the moving rod 2 502 are pulled to slide inside the pressing moving hole 403. The film coating mechanism 4 also includes two sets of lifting sliding blocks 404, which are respectively fixedly connected to the left and right sides of the laying docking frame 401, and the two sets of lifting sliding blocks 404 are respectively slidably connected to the inside of the two sets of slide groove columns 104. The side of the laying docking frame 401 away from the pulling connection frame 408 is fixedly connected with two track hole frames 405. The left and right inner walls of the laying docking frame 401 are fixedly connected to the limit rod 409 at one end near the pulling connection frame 408, and the bottom of the laying docking frame 401 is fixedly connected to the limit slide The hole frame 410, the bottom of the limit sliding hole frame 410 is rotatably connected to two double sliding rods 411, the bottom of the two double sliding rods 411 is fixedly connected to the limit blocking frame 413, the bottom of the limit blocking frame 413 is against the top of the abutment frame 204, and a tension spring 412 is fixedly connected between the top of the double sliding rod 411 and the bottom of the limit sliding hole frame 410, two film transmission wheel grooves 406 pass through the side of the laying docking frame 401 close to the track hole frame 405, the outer wall of the moving rod 501 is slidably connected to the inside of the two downward pressing moving holes 403, and the film laying hole 402 is arranged in correspondence with the docking transmission frame 203;

[0047] The clamping mechanism 5 is arranged at the top of the pulling connection frame 408, and the clamping mechanism 5 includes a pull rod 504, and the pull rod 504 is movably connected to the top of the pulling connection frame 408. The end of the pull rod 504 away from the pulling connection frame 408 is rotatably connected to the moving rod 1 501, and the two downward pressing moving holes 403 are slidably connected to the moving rod 2 502. The outer wall of the moving rod 1 501 and the moving rod 2 502 is fixedly connected to two wheel frames 503, and the front clamping wheel 509 is rotatably connected between the two wheel frames 503. The clamping mechanism 5 also includes a stabilizing extension bar 505, which is movably connected to the outer wall of the moving rod 2 502. The stabilizing extension bar 505 is rotatably connected to the outer wall of the moving rod 2 502. One end of the sliding limit rod 506 away from the moving rod 2 502 is fixedly connected, and the sliding limit rod 506 is slidably connected between the two track hole frames 405. The outer wall of the sliding limit rod 506 is fixedly connected with two elastic pressure frames 507. Two rear pressure wheels 508 are rotatably connected between the two elastic pressure frames 507. The rear pressure wheel 508 is arranged at the bottom of the laying docking frame 401. The bottom of the pull bar 504 is against the outer wall of the limit rod 409. When the moving rod 1 501 and the moving rod 2 502 slide from the high position of the downward pressing moving hole 403 to the bottom, the front pressure wheel 509 between the two wheel frames 503 will be lowered, so that the front pressure wheel 509 passes through the film laying hole 402. The top of the battery cell on the top of the docking transmission frame 203 is abutted against, so that the adhesive film inside the two sliding limit rods 506 is pressed to the bottom of the film application hole 402 through the front pressure wheel 509, so that the two sides of the adhesive film are tilted inside the adhesive film transmission wheel groove 406, so that the adhesive film leaves the two adhesive film transmission wheel grooves 406 and is applied to the battery cell on the top of the docking transmission frame 203. As the connecting frame 408 and the pull bar 504 are pulled to pull the front pressure wheel 509 to continue to move, the front pressure wheel 509 can roll on the adhesive film applied on the top of the battery cell when it moves, so as to flatten and compact the adhesive film. When the moving rod 1 501 and the moving rod 2 502 are pressed down inside the moving hole 403 When moving, the connection between the second moving rod 502 and the stable extension bar 505 will drive the sliding limit rod 506 to slide synchronously inside the track hole frame 405. When the front pressing wheel 509 moves on the film, the height difference between the rear pressing wheel 508 and the front pressing wheel 509 is only the thickness of a partition. The rear pressing wheel 508 moves to the top of the film behind the front pressing wheel 509. When the front pressing wheel 509 presses the top of the film in front, the rear pressing wheel 508 also presses the film behind the front pressing wheel 509, thereby reducing the distance that the film slides on the battery sheet due to the excessive thrust of the front pressing wheel 509 rolling forward.

[0048] A hydraulic cylinder 102 is fixedly connected to the bottom of the main body 1, and two limit baffles 106 are fixedly connected to one end of the top of the main body 1 close to the slide column 104. The limit baffles 106 are against the outer wall of the connecting frame 202. A push groove 105 is opened on the top of the extension frame 103, and the two push grooves 105 are respectively connected to the two movable slide grooves 101.

[0049] When in use, after the battery cells are transferred to the docking transmission frame 203, the connection between the output end of the hydraulic cylinder 102 at the bottom of the main body 1 and the connecting push plate 205 is used to push the connecting frame 202, so that the connecting frame 202 moves to the bottom of the laying docking frame 401 through the two moving slide grooves 101 of the two groups of sliding frames 201. When the connecting frame 202 moves on the top of the main body 1, the two sliding frames 201 close to the extension frame 103 respectively drive the two extension push frames 301 to move synchronously, so that the two lifting support bars 304 respectively rotate at the ends of the two extension push frames 301 away from the sliding frames 201, so that the opening and closing angles between the lifting support bars 304 and the extension push frames 301 gradually become smaller, thereby driving the two groups of lifting sliding blocks 404 on the laying docking frame 401 to slide respectively inside the two groups of slide groove columns 104, so that the connecting frame 202 can move to the laying docking frame When the bottom of the connecting frame 401 is reached, the laying docking frame 401 is simultaneously lowered, so that the films inside the two film transmission wheel grooves 406 are close to the top of the battery cell, which is convenient for laying the films inside the two film transmission wheel grooves 406 on the battery cell at the top of the docking transmission frame 203. When the extended push frame 301 moves, it will simultaneously drive the two stable push frames 302 to slide inside the push groove 105, so that the two ends of the stable support bar 303 are respectively rotated on the two stable push frames 302 and the two lifting sliding blocks 404 corresponding to the two stable push frames 302, so that the opening and closing angle between the stable support bar 303 and the stable push frame 302 becomes smaller, so that the laying docking frame 401 is lowered. When the connecting frame 202 moves out of the bottom of the laying docking frame 401, the stability of the laying docking frame 401 is improved by supporting the laying docking frame 401 with the stable support bar 303 and the lifting support bar 304.

[0050] Example 2, please refer to Figure 1-Figure 10As shown, when in use, after the laying docking frame 401 is lowered to be close to the battery cell, the bottom of the laying docking frame 401 will be against the top of the connecting frame 202, so that the battery cell on the docking transmission frame 203 corresponds to the center of the film coating hole 402, and the connecting frame 408 is pushed and pulled to extend by two pressing electric push rods 407, and the top of the pulling connecting frame 408 is movably connected with the pull bar 504, and the moving rod 1 501 and the moving rod 2 502 are pulled to slide inside the pressing moving hole 403. When the moving rod 1 501 and the moving rod 2 502 slide from the high position of the pressing moving hole 403 to the bottom, the front pressing wheel 503 between the two wheel frames 503 will be pressed. 09 descends, so that the front pressing wheel 509 passes through the film-applying hole 402 and abuts against the top of the battery cell on the top of the docking transmission frame 203, so that the adhesive film inside the two sliding limit rods 506 is pressed to the bottom of the film-applying hole 402 by the front pressing wheel 509, so that the two sides of the adhesive film are tilted inside the adhesive film transmission wheel groove 406, so that the adhesive film leaves the two adhesive film transmission wheel grooves 406 and is applied to the battery cell on the top of the docking transmission frame 203. As the connecting frame 408 and the pull bar 504 pull the front pressing wheel 509 to continue to move, the front pressing wheel 509 can roll on the adhesive film applied on the top of the battery cell when moving, so as to flatten and compact the adhesive film;

[0051] When the moving rod 1 501 and the moving rod 2 502 move inside the downward moving hole 403, the connection between the moving rod 2 502 and the stable extension strip 505 will drive the sliding limit rod 506 to slide synchronously inside the track hole frame 405. When the front pressing wheel 509 moves on the film, the height difference between the rear pressing wheel 508 and the front pressing wheel 509 is only the thickness of a partition. The rear pressing wheel 508 moves to the top of the film behind the front pressing wheel 509. When the front pressing wheel 509 presses the top of the film in the front, the rear pressing wheel 508 also presses the film behind the front pressing wheel 509, thereby reducing the distance that the film slides on the battery cell due to the excessive thrust of the front pressing wheel 509 rolling forward. When the rack 401 descends, the bottom of the limit stop frame 413 will first contact the top of the support frame 204. As the pressure of the limit stop frame 413 continues to drop, the limit stop frame 413 will slide on the top of the support frame 204, and at the same time, the double slide bar 411 will be pushed through the limit slide hole rack 410 to slide, and the spring between the top of the double slide bar 411 and the inner wall of the bottom of the limit slide hole rack 410 will be stretched. After the docking rack 401 is laid to correspond to the docking transmission rack 203, the limit stop frame 413 will correspond to the end face of the battery cell on the docking transmission rack 203. When the limit rod 409 rolls on the film, the limit stop frame 413 will be against the end face of the battery cell, so as to avoid the battery cell from moving forward a long distance on the docking transmission rack 203 due to the thrust of the limit rod 409.

[0052] A method for laying a photovoltaic module installation device, comprising the following steps:

[0053] S1: After the battery cells are transferred to the docking transfer rack 203, the output end of the hydraulic cylinder 102 at the bottom of the main body 1 is connected to the connecting push plate 205 to push the connecting rack 202, so that the connecting rack 202 moves to the bottom of the laying docking rack 401 in the two moving slide grooves 101 through the two sets of sliding racks 201;

[0054] S2: When the connecting frame 202 moves on the top of the main body 1, the two sliding frames 201 close to the extension frame 103 drive the two extension push frames 301 to move synchronously, so that the two lifting support bars 304 rotate at the ends of the two extension push frames 301 away from the sliding frames 201, so that the opening and closing angle between the lifting support bars 304 and the extension push frames 301 gradually decreases, driving the two sets of lifting sliding blocks 404 on the laying docking frame 401 to slide inside the two sets of slide groove columns 104, and when the connecting frame 202 moves to the bottom of the laying docking frame 401, the laying docking frame 401 descends synchronously, so that the films inside the two film transmission wheel grooves 406 are close to the top of the battery cell;

[0055] S3: When the extended push frame 301 moves, it will simultaneously drive the two stable push frames 302 to slide inside the push groove 105, so that the two ends of the stable support bar 303 rotate on the two stable push frames 302 and the two lifting sliding blocks 404 corresponding to the two stable push frames 302, so that the opening and closing angle between the stable support bar 303 and the stable push frame 302 becomes smaller, and cooperates with the lifting support bar 304 and the extended push frame 301 to make the laying docking frame 401 descend;

[0056] S4: When the laying docking frame 401 descends to the vicinity of the battery cell, the bottom of the laying docking frame 401 will abut against the top of the connecting frame 202, so that the battery cell on the docking transmission frame 203 corresponds to the center of the film coating hole 402, and the connecting frame 408 is pushed and pulled to extend by two pressing electric push rods 407, and the top of the pulling connecting frame 408 is movably connected to the pull bar 504, and the moving rod 1 501 and the moving rod 2 502 are pulled to slide inside the pressing moving hole 403;

[0057] S5: When the moving rod 1 501 and the moving rod 2 502 slide from the high position of the downward moving hole 403 to the bottom, the front clamping wheel 509 between the two wheel frames 503 will be lowered, so that the front clamping wheel 509 passes through the film application hole 402 and abuts against the top of the battery cell on the top of the docking transfer frame 203, so that the film inside the two film transfer wheel grooves 406 is pressed to the bottom of the film application hole 402 by the clamping wheel 509, so that the two sides of the film are lifted up inside the film transfer wheel grooves 406, so that the film leaves the two film transfer wheel grooves 406 and is applied to the battery cell on the top of the docking transfer frame 203. As the connecting frame 408 and the pull bar 504 pull the front clamping wheel 509 to continue to move, the front clamping wheel 509 can roll on the film applied on the top of the battery cell when moving, so as to flatten and compact the film.

[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A photovoltaic module laying device, comprising a main body (1) and two movable slide grooves (101), wherein the two movable slide grooves (101) are both arranged on the top of the main body (1), an extension frame (103) is fixedly connected to the left and right sides of the main body (1), and two slide groove columns (104) are fixedly connected to the tops of the two extension frames (103), characterized in that: Also includes: A transmission mechanism (2), the transmission mechanism (2) being arranged on the top of the main body (1), the transmission mechanism (2) comprising two groups of sliding frames (201), the two groups of sliding frames (201) being slidably connected inside two movable slide grooves (101) respectively, and the tops of the two groups of sliding frames (201) being fixedly connected with a connecting frame (202); A lifting mechanism (3), the lifting mechanism (3) being arranged on two sliding frames (201) close to the slide column (104), the lifting mechanism (3) comprising two extension push frames (301), the two extension push frames (301) being respectively fixedly connected to the two sliding frames (201) close to the slide column (104), and the top of the extension push frame (301) being rotatably connected to an end of the sliding frame (201) away from the sliding frame (201) with a lifting support bar (304); A film coating mechanism (4), wherein the film coating mechanism (4) is arranged on the top of two lifting support bars (304), and the film coating mechanism (4) includes a coating docking frame (401), and the coating docking frame (401) is rotatably connected to one end of the two lifting support bars (304) away from the extension push frame (301), and a film coating hole (402) is formed through the inner wall of the bottom of the coating docking frame (401), and film coating hole (402) is formed on the inner wall of the front and back sides of the coating hole (402), and a transmission wheel is formed inside the film coating wheel groove (406), and a transmission wheel is formed inside the film coating wheel groove (406), and downward pressing moving holes (403) are formed through the front and back sides of the coating docking frame (401), and the front and back sides of the coating docking frame (401) are fixedly connected to pressing electric push rods (407), and the output ends of the two pressing electric push rods (407) are fixedly connected to pulling connection frames (408); A clamping mechanism (5), wherein the clamping mechanism (5) is arranged at the top of the pulling connecting frame (408), and the clamping mechanism (5) includes a pull rod (504), wherein the pull rod (504) is movably connected to the top of the pulling connecting frame (408), and one end of the pull rod (504) away from the pulling connecting frame (408) is rotatably connected to a moving rod 1 (501), and the two downward pressing moving holes (403) are slidably connected to a moving rod 2 (502), and the outer walls of the moving rod 1 (501) and the moving rod 2 (502) are fixedly connected to two wheel frames (503), and a front clamping wheel (509) is rotatably connected between the two wheel frames (503).

2. A photovoltaic module laying device according to claim 1, characterized in that: The bottom of the main body (1) is fixedly connected to a hydraulic cylinder (102); one end of the top of the main body (1) close to the slide slot column (104) is fixedly connected to two limit baffles (106); the limit baffles (106) are in contact with the outer wall of the connecting frame (202); a push slot (105) is provided on the top of the extension frame (103); the two push slots (105) are respectively connected to the two movable slide slots (101).

3. A photovoltaic module laying device according to claim 2, characterized in that: The transmission mechanism (2) further comprises a docking transmission frame (203), wherein the docking transmission frame (203) is fixedly connected inside the connecting frame (202), the sliding frame (201) slides through the movable slide groove (101), a support frame (204) is fixedly connected to the inner wall of the bottom of the connecting frame (202), and a connecting push plate (205) is fixedly connected to the bottom of the two sliding frames (201) close to the slide groove column (104), and the connecting push plate (205) is fixedly connected to the output end of the hydraulic cylinder (102).

4. A photovoltaic module laying device according to claim 3, characterized in that: The extension push frame (301) is slidably connected inside the movable slide groove (101), and the two sides of the extension push frames (301) that are away from each other are respectively fixedly connected with a stable push frame (302), the stable push frame (302) is slidably connected to the inside of the push groove (105), and the top of the stable push frame (302) is rotatably connected with a stable support bar (303).

5. The photovoltaic module laying device according to claim 4, characterized in that: The film coating mechanism (4) further comprises two groups of lifting and sliding blocks (404), the two groups of lifting and sliding blocks (404) being respectively fixedly connected to the left and right sides of the laying and docking frame (401), the two groups of lifting and sliding blocks (404) being respectively slidably connected to the inside of two groups of slide slot columns (104), the side of the laying and docking frame (401) away from the pulling and connecting frame (408) being fixedly connected to two track hole frames (405), the left and right inner walls of the laying and docking frame (401) being close to the pulling and connecting frame (408) being fixedly connected to a limiting rod (409), and the bottom of the laying and docking frame (401) being close to the limiting rod (409) being fixedly connected to a limiting sliding hole frame (410).

6. A photovoltaic module laying device according to claim 5, characterized in that: The bottom of the limit sliding hole frame (410) is rotatably connected to two double sliding bars (411), the bottom of the two double sliding bars (411) is fixedly connected to the limit blocking frame (413), the bottom of the limit blocking frame (413) is against the top of the abutment frame (204), a tension spring (412) is fixedly connected between the top of the double sliding bars (411) and the bottom of the limit sliding hole frame (410), the two film transmission wheel grooves (406) pass through the side of the laying docking frame (401) close to the track hole frame (405), the outer wall of the moving rod 1 (501) is slidably connected to the inside of the two downward pressing moving holes (403), and the film laying hole (402) is arranged correspondingly to the docking transmission frame (203).

7. A photovoltaic module laying device according to claim 6, characterized in that: The clamping mechanism (5) further comprises a stabilizing extension bar (505), wherein the stabilizing extension bar (505) is movably connected to the outer wall of the second moving rod (502), and one end of the stabilizing extension bar (505) away from the second moving rod (502) is fixedly connected to a sliding limiting rod (506).

8. The photovoltaic module laying device according to claim 7, characterized in that: The sliding limit rod (506) is slidably connected between the two track hole frames (405); the outer wall of the sliding limit rod (506) is fixedly connected to two elastic pressure frames (507); two rear pressure wheels (508) are rotatably connected between the two elastic pressure frames (507); the rear pressure wheels (508) are arranged at the bottom of the laying docking frame (401); and the bottom of the pull rod (504) is against the outer wall of the limit rod (409).

9. A method for laying a photovoltaic module laying device, using the photovoltaic module laying device as claimed in claim 8, characterized in that: The following steps are involved: S1: After the battery cells are transferred to the docking transfer rack (203), the connecting rack (202) is pushed by connecting the output end of the hydraulic cylinder (102) at the bottom of the main body (1) with the connecting push plate (205), so that the connecting rack (202) moves toward the bottom of the laying docking rack (401) in two movable slide grooves (101) through two sets of sliding racks (201); S2: When the connecting frame (202) moves on the top of the main body (1), the two sliding frames (201) close to the extension frame (103) respectively drive the two extension push frames (301) to move synchronously, so that the two lifting support bars (304) respectively rotate at one end of the two extension push frames (301) away from the sliding frame (201), so that the opening and closing angle between the lifting support bar (304) and the extension push frame (301) gradually decreases, driving the two groups of lifting sliding blocks (404) on the laying docking frame (401) to slide inside the two groups of slide groove columns (104), and when the connecting frame (202) moves to the bottom of the laying docking frame (401), the laying docking frame (401) is synchronously lowered, so that the adhesive film inside the two adhesive film transmission wheel grooves (406) is close to the top of the battery cell; S3: When the extension push frame (301) moves, it will simultaneously drive the two stable push frames (302) to slide inside the push groove (105), so that the two ends of the stable support bar (303) respectively rotate on the two stable push frames (302) and the two lifting sliding blocks (404) corresponding to the two stable push frames (302), so that the opening and closing angle between the stable support bar (303) and the stable push frame (302) becomes smaller, and cooperates with the lifting support bar (304) and the extension push frame (301) to make the laying docking frame (401) descend; S4: When the laying docking frame (401) is lowered to be close to the battery cell, the bottom of the laying docking frame (401) will be against the top of the connecting frame (202), so that the battery cell on the docking transmission frame (203) corresponds to the center of the film coating hole (402), and the connecting frame (408) is pushed and pulled to extend by two pressing electric push rods (407), and the top of the pulling connecting frame (408) is movably connected with the pull bar (504), and the moving rod 1 (501) and the moving rod 2 (502) are pulled to slide inside the pressing moving hole (403); S5: When the moving rod 1 (501) and the moving rod 2 (502) slide from the top of the downward pressing moving hole (403) to the bottom, the front pressing wheel (509) between the two wheel frames (503) will be lowered, so that the front pressing wheel (509) passes through the film coating hole (402) and abuts against the top of the battery sheet on the top of the docking transfer frame (203), thereby pressing the adhesive film inside the two adhesive film transfer wheel grooves (406) to the film coating hole (402) through the front pressing wheel (509). 402), so that both sides of the adhesive film are lifted up inside the adhesive film transmission wheel groove (406), so that the adhesive film leaves the two adhesive film transmission wheel grooves (406) and is applied to the battery sheet on the top of the docking transmission frame (203), and as the connecting frame (408) and the pull bar (504) are pulled to pull the front pressing wheel (509) to continue to move, the front pressing wheel (509) can roll on the adhesive film applied on the top of the battery sheet when moving, so as to flatten and press the adhesive film.

Images