A PTC liquid heater

By using multiple PTC heating elements, guide wires and partition disks in the PTC liquid heater, the problems of low heating efficiency and unstable structure of traditional liquid heaters are solved, and rapid and uniform heating of liquids and safe and reliable heating are achieved. Effect.

CN118816390BActive Publication Date: 2024-12-13JINGJIANG CITY GREE ENVIRONMENT PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411308785.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2024-12-13
Estimated Expiration
2044-09-19

AI Technical Summary

Technical Problem

Traditional liquid heaters have low heating efficiency, uneven heating, unstable structure, and safety hazards such as liquid leakage and unstable current transmission. The lack of effective insulation measures leads to heat loss and temperature fluctuations.

Method used

A PTC liquid heater was designed, using multiple PTC heating elements to be installed along the length direction of the semiconductor base, combining the large-pass pipe and the shunt pipe, guide wire and conductor piston, partition disk and other components to achieve rapid and uniform heating of the liquid, and through Access piston-fixed conductor pistons for enhanced structural stability and safety.

Benefits of technology

It realizes rapid and uniform heating of liquids, improves the consistency of heating efficiency and quality, ensures the stability and safety of heating effects, avoids liquid leakage and unstable current transmission, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a PTC liquid heater, which relates to the technical field of PTC liquid heaters, including a heater assembly, wherein the heater assembly includes multiple PTC heating elements, and the PTC heating elements are installed at both ends of a semiconductor base along the length direction thereof. Both ends of each PTC heating element are provided with maintenance pistons for sealing the liquid stored in the liquid adding tube. The advantage of the present invention is that the guide wire guides the current to be evenly distributed in the shunt tube, ensuring that all parts of the liquid can be fully heated. The design of the partition plate effectively isolates the influence of the external ambient temperature on the interior of the heater, avoids heat loss and temperature fluctuations, thereby ensuring the stability and uniformity of the heating effect. This design not only improves the heating efficiency, but also ensures the consistency of the heating quality, and provides reliable support for various application scenarios requiring liquid heating.
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Description

Technical Field

[0001] The invention relates to the technical field of PTC liquid heaters, in particular to a PTC liquid heater. Background Art

[0002] In the prior art, although liquid heaters are widely used in various occasions that require liquid heating, there are generally some problems. Traditional liquid heaters often use a single heating element, which leads to limited heating efficiency and uneven liquid heating, affecting the heating effect and application scope. At the same time, due to unreasonable structural design, traditional heaters are prone to safety hazards such as liquid leakage and unstable current transmission during long-term use, which brings many inconveniences to users' use and maintenance. In addition, traditional heaters often lack effective thermal insulation measures, resulting in a greater impact of the external ambient temperature on the inside of the heater, heat is easily lost, and the temperature fluctuates greatly, further affecting the stability and uniformity of the heating effect. Therefore, there is an urgent need for a liquid heater that can efficiently and evenly heat liquid and has a stable and safe structure to meet market demand. The PTC liquid heater of the present invention is an innovative solution proposed based on this background technology, aiming to solve the problems existing in traditional liquid heaters and provide a more efficient, more stable and safer heating experience. Summary of the invention

[0003] The object of the present invention is to provide a PTC liquid heater.

[0004] In order to solve the problems raised in the above background technology, the present invention provides the following technical solutions: a PTC liquid heater, comprising a heater assembly, the heater assembly comprising a plurality of PTC heating elements, the PTC heating elements being mounted at both ends of a semiconductor base along the length direction thereof;

[0005] Both ends of each of the PTC heating elements are provided with inspection pistons for sealing the liquid stored in the liquid adding pipe;

[0006] The liquid adding pipe comprises a large through pipe and a shunt pipe, and the liquid enters through the large through pipe and is distributed around the PTC heating element through the shunt pipe;

[0007] A guide wire is arranged in the shunt pipe, and conductor pistons are installed at both ends of the guide wire. The conductor pistons are fixed to the two ends of the PTC heating element through the inspection piston. There are six guide wires and conductor pistons, and they are respectively installed in six holes opened in the six-hole disk of the fixing part. The six-hole disk is equidistantly installed inside the large through pipe through hexagonal columns.

[0008] As a further solution of the present invention: conductive rods are provided at the installation positions of the non-PTC heating elements at both ends of the semiconductor base, connecting holes are opened inside the conductive rods, and inner hollow magnetic circles are laid inside the connecting holes, and the conductive rods are connected to an external power supply through the inner hollow magnetic circles.

[0009] As a further solution of the present invention: a plurality of partition plates are arranged on the periphery of the PTC heating element. The partition plates are in the shape of an annular ring and are equidistantly installed on the outer ring of the heating PTC heating element. The end of the partition plate away from the PTC heating element is sharp and the partition plate is made of metal.

[0010] As a further solution of the present invention: the guide wire passes through the shunt tube, and the conductor piston evenly conducts heat to the liquid in the shunt tube.

[0011] As a further solution of the present invention: both ends of the shunt pipe are blocked by a conductor piston, and the conductor piston is fixed to both ends of the PTC heating element through a maintenance piston.

[0012] As a further solution of the present invention: the heater assembly further includes a connecting piece, and the PTC heating element is mounted on a semiconductor base.

[0013] As a further solution of the present invention: a hot plug is arranged on the bottom surface of the semiconductor base, and the hot plug is connected and disconnected with the external device for power supply, and a metal contact point is arranged on the side end of the top surface of the hot plug, and the metal contact point is in a hemispherical shape.

[0014] As a further solution of the present invention: the six-hole plate and the hexagonal column of the fixing member are designed in a hexagonal structure.

[0015] As a further solution of the present invention: the heater assembly is provided with a partition plate, and the partition plate is arranged inside the heater assembly to isolate the temperature exchange between the inside of the heater assembly and the external environment.

[0016] As a further solution of the present invention: the interior of the PTC heating element is completely penetrated by the main rod, and solder heads are installed at both ends of the main rod. There are two groups of solder heads, and one end away from the hot plug is connected to the semiconductor base.

[0017] By adopting the above technical solution, compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The present invention realizes rapid and uniform heating of the liquid through the coordinated work of the carefully designed PTC heating element, the guide wire and the conductor piston. The PTC heating element generates heat from the inside to quickly increase the temperature of the liquid, while the guide wire guides the heat to be evenly distributed in the shunt pipe to ensure that all parts of the liquid can be fully heated. At the same time, the design of the partition plate effectively isolates the influence of the external ambient temperature on the inside of the heater, avoids heat loss and temperature fluctuations, thereby ensuring the stability and uniformity of the heating effect. This design not only improves the heating efficiency, but also ensures the consistency of the heating quality, providing reliable support for various application scenarios requiring liquid heating;

[0019] 2. The design of the large through pipe and the shunt pipe in the heater assembly of the present invention enables the liquid to smoothly enter and be evenly distributed around the PTC heating element through the shunt pipe. This design optimizes the flow path of the liquid and ensures that the liquid can fully contact the heating element, thereby improving the heating efficiency. In addition, the longitudinal cross-sectional shape design of the PTC heating element further optimizes the flow state of the liquid when it flows through, reduces the flow resistance, and improves the heating effect. This optimized liquid flow and heating structure not only improves the heating efficiency, but also ensures the uniformity of liquid heating, providing an ideal solution for various liquids that require efficient and uniform heating.

[0020] 3. The present invention fixes the conductor piston at both ends of the PTC heating element through the inspection piston. The present invention realizes the sealed storage of liquid and enhances the stability and safety of the overall structure. This design not only prevents the leakage of liquid during the heating process, but also ensures the stability and safety of current transmission. The firm fixing effect of the inspection piston prevents the conductor piston from moving or falling off due to changes in liquid pressure or temperature, thereby ensuring the continuity and stability of current transmission. This enhanced structural stability and safety design improves the reliability and service life of the heater, and provides a strong guarantee for various heating application scenarios that require long-term stable operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is an overall schematic diagram of a heater assembly in an embodiment of the present invention;

[0022] Figure 2 A schematic diagram of a single PTC heating element in an embodiment of the present invention;

[0023] Figure 3 A schematic longitudinal section diagram of a PTC heating element in an embodiment of the present invention;

[0024] Figure 4 It is a schematic diagram of the positions of the fixing member and the conductor piston in an embodiment of the present invention;

[0025] Figure 5is a schematic cross-sectional view of a fixing member in an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the positions of the guide wire and the conductor piston in an embodiment of the present invention;

[0027] Figure 7 A partial cross-sectional schematic diagram of a PTC heating element in an embodiment of the present invention;

[0028] Figure 8 A schematic diagram of a repair piston in an embodiment of the present invention;

[0029] Fig. 9 A schematic cross-sectional view of a PTC heating element in an embodiment of the present invention;

[0030] Fig.10 A schematic diagram of the positions of the connecting member and the metal sheet in an embodiment of the present invention;

[0031] Fig.11 Schematic diagram of a metal sheet and a hot-plug plug in an embodiment of the present invention.

[0032] In the figure: 1. Heater assembly; 2. PTC heating element; 3. Connector; 31. Conductive rod; 32. Inner hollow magnetic coil; 33. Semiconductor base; 4. Maintenance piston; 5. Liquid filling pipe; 51. Large through pipe; 52. Diverter pipe; 6. Fixing part; 61. Hexagonal column; 62. Six-hole disk; 7. Guide wire; 71. Conductor piston; 8. Main rod; 81. Solder head; 9. Partition disk; 10. Metal sheet; 101. Hot pull plug. DETAILED DESCRIPTION

[0033] The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0034] In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0035] Please see attached Figure 1 -Attached Fig. 9 The present invention provides a PTC liquid heater, comprising a heater assembly 1, wherein the heater assembly 1 comprises a plurality of PTC heating elements 2, and the PTC heating elements 2 are mounted at both ends of a semiconductor base 33 along its length direction;

[0036] Both ends of each PTC heating element 2 are provided with an inspection piston 4 for sealing the liquid stored in the liquid adding pipe 5;

[0037] The liquid adding pipe 5 includes a large through pipe 51 and a shunt pipe 52. The liquid enters through the large through pipe 51 and is distributed around the PTC heating element 2 through the shunt pipe 52.

[0038] A guide wire 7 is provided in the shunt pipe 52, and conductor pistons 71 are installed at both ends of the guide wire 7. The conductor pistons 71 are fixed to the two ends of the PTC heating element 2 through the inspection piston 4. There are six guide wires 7 and conductor pistons 71, which are respectively installed in six holes opened in the six-hole disk 62 of the fixing part 6. The six-hole disk 62 is equidistantly installed inside the large through pipe 51 through the hexagonal columns 61.

[0039] As a further solution of the present invention: conductive rods 31 are provided at the installation positions of the non-PTC heating elements 2 at both ends of the semiconductor base 33, a connecting hole is opened inside the conductive rod 31, and an inner hollow magnetic ring 32 is laid inside the connecting hole, and the conductive rod 31 is connected to an external power supply through the inner hollow magnetic ring 32.

[0040] As a further solution of the present invention: a plurality of partition plates 9 are arranged on the periphery of the PTC heating element 2. The partition plates 9 are in a circular ring shape and are equidistantly installed on the outer ring of the heating PTC heating element 2. The end of the partition plate 9 away from the PTC heating element 2 is sharp, and the partition plate 9 is made of metal.

[0041] As a further solution of the present invention: the guide wire 7 passes through the shunt tube 52 , and the conductor piston 71 evenly conducts heat to the liquid in the shunt tube 52 .

[0042] As a further solution of the present invention: both ends of the shunt pipe 52 are blocked by a conductor piston 71 , and the conductor piston 71 is fixed to both ends of the PTC heating element 2 through an inspection piston 4 .

[0043] As a further solution of the present invention: the heater assembly 1 further comprises a connecting piece 3 , and the PTC heating element 2 is mounted on a semiconductor base 33 .

[0044] As a further solution of the present invention: a hot plug 101 is provided on the bottom surface of the semiconductor base 33, and the hot plug 101 is connected and disconnected with the external device for power supply, and a metal contact point is provided on the side end of the top surface of the hot plug 101, and the metal contact point is in a hemispherical shape.

[0045] As a further solution of the present invention, the six-hole plate 62 and the hexagonal column 61 of the fixing member 6 are designed in a hexagonal structure.

[0046] As a further solution of the present invention: the heater assembly 1 is provided with a partition plate 9, which is arranged inside the heater assembly 1 to isolate the temperature exchange between the inside of the heater assembly 1 and the external environment.

[0047] As a further solution of the present invention: the interior of the PTC heating element 2 is completely penetrated by the main rod 8, and solder heads 81 are installed at both ends of the main rod 8. There are two groups of solder heads 81, and the end away from the hot plug 101 is connected to the semiconductor base 33.

[0048] Embodiment 1: In the embodiment of the present invention, the PTC liquid heater realizes rapid and uniform heating of the liquid through the coordinated work of the carefully designed PTC heating element 2, the guide wire 7 and the conductor piston 71. Specifically, the PTC heating element 2 generates heat from the inside to rapidly increase the temperature of the liquid, while the guide wire 7 guides the heat to be evenly distributed in the shunt pipe 52, ensuring that all parts of the liquid can be fully heated. At the same time, the design of the partition plate 9 effectively isolates the influence of the external ambient temperature on the interior of the heater, avoids heat loss and temperature fluctuations, thereby ensuring the stability and uniformity of the heating effect. In practical applications, this design not only improves the heating efficiency, but also ensures the consistency of the heating quality. It is particularly suitable for laboratories or industrial production lines that require precise control of the liquid temperature.

[0049] Embodiment 2: In the embodiment of the present invention, the large through tube 51 and the bypass tube 52 in the heater assembly 1 are designed so that the liquid can smoothly enter and be evenly distributed around the PTC heating element 2 through the bypass tube 52. This design optimizes the flow path of the liquid, ensures that the liquid can fully contact the heating element, thereby improving the heating efficiency. In order to achieve this goal, the longitudinal cross-sectional shape of the PTC heating element 2 is also specially designed to further optimize the flow state of the liquid when it flows through, reduce the flow resistance, and improve the heating effect. In actual applications, this optimized liquid flow and heating structure not only improves the heating efficiency, but also ensures the uniformity of liquid heating. It is particularly suitable for liquid processing equipment that requires efficient and uniform heating, such as food processing machinery or chemical reactors.

[0050] Embodiment 3: In the embodiment of the present invention, the conductor piston 71 is fixed to the two ends of the PTC heating element 2 by the inspection piston 4, so as to realize the sealed storage of the liquid and enhance the stability and safety of the overall structure. This design not only prevents the leakage of the liquid during the heating process, but also ensures the stability and safety of the current transmission. The firm fixing effect of the inspection piston 4 prevents the conductor piston 71 from moving or falling off due to changes in liquid pressure or temperature, thereby ensuring the continuity and stability of the current transmission. In practical applications, this enhanced structural stability and safety design improves the reliability and service life of the heater, and is particularly suitable for heating application scenarios that require long-term stable operation and have high safety requirements, such as constant temperature control systems for medical equipment or liquid propellant heating devices in the aerospace field.

[0051] Specifically, the well-designed PTC heating element 2 cooperates with the guide wire 7 and the conductor piston 71 to achieve rapid and uniform heating of the liquid. The PTC heating element 2 generates heat from the inside to quickly increase the temperature of the liquid, while the guide wire 7 guides the heat to be evenly distributed in the shunt pipe 52 to ensure that all parts of the liquid can be fully heated. At the same time, the design of the partition plate 9 effectively isolates the influence of the external ambient temperature on the inside of the heater, avoids heat loss and temperature fluctuations, and thus ensures the stability and uniformity of the heating effect. This design not only improves the heating efficiency, but also ensures the consistency of the heating quality, providing reliable support for various application scenarios requiring liquid heating.

[0052] Specifically, the design of the large through pipe 51 and the shunt pipe 52 in the heater assembly 1 allows the liquid to smoothly enter and be evenly distributed around the PTC heating element 2 through the shunt pipe 52. This design optimizes the flow path of the liquid, ensures that the liquid can fully contact the heating element, thereby improving the heating efficiency. In addition, the longitudinal cross-sectional shape design of the PTC heating element 2 further optimizes the flow state of the liquid when it flows through, reduces the flow resistance, and improves the heating effect. This optimized liquid flow and heating structure not only improves the heating efficiency, but also ensures the uniformity of liquid heating, providing an ideal solution for various liquids that require efficient and uniform heating.

[0053] Specifically, the conductor piston 71 is fixed to the two ends of the PTC heating element 2 through the inspection piston 4. The present invention realizes the sealed storage of liquid and enhances the stability and safety of the overall structure. This design not only prevents the leakage of liquid during the heating process, but also ensures the stability and safety of current transmission. The firm fixing effect of the inspection piston 4 prevents the conductor piston 71 from moving or falling off due to changes in liquid pressure or temperature, thereby ensuring the continuity and stability of current transmission. This enhanced structural stability and safety design improves the reliability and service life of the heater, and provides a strong guarantee for various heating application scenarios that require long-term stable operation.

[0054] The directions for innovation in existing technologies are as follows:

[0055] 1. Overall design of PTC liquid heater

[0056] The core of the PTC liquid heater lies in its carefully designed heater assembly 1, which not only includes multiple PTC heating elements 2, but also cleverly combines key components such as the semiconductor base 33, the liquid adding tube 5 (including the large through tube 51 and the shunt tube 52), the guide wire 7, the conductor piston 71 and the fixing part 6, together forming an efficient and stable heating system;

[0057] The semiconductor base 33 serves as the cornerstone of the heater, carrying the PTC heating element 2, and is connected to an external power source through the conductive rods 31 at both ends thereof, providing a continuous supply of electric energy for the entire heating process. The design of the liquid adding pipe 5 ensures that the liquid can smoothly enter the heater and be evenly distributed around the PTC heating element 2 through the shunt pipe 52, thereby achieving an efficient heating effect;

[0058] The introduction of the guide wire 7 and the conductor piston 71 has added a strong touch to the performance improvement of the heater. The guide wire 7 runs through the shunt tube 52 to guide the heat to be evenly distributed in the shunt tube 52, ensuring that all parts of the liquid can be fully heated. The conductor piston 71 is fixed to both ends of the PTC heating element 2 through the inspection piston 4, which not only realizes the sealed storage of the liquid, but also enhances the stability and safety of the overall structure.

[0059] The structural design of the six-hole disk 62 and the hexagonal column 61 of the fixing part 6 further reflects the refinement and ingenuity of the heater assembly 1. They ensure that the guide wire 7 and the conductor piston 71 can be evenly and effectively distributed on both sides of the PTC heating element 2, providing a strong guarantee for the stable operation of the heater.

[0060] 2. Detailed analysis of key components

[0061] (1) PTC heating element

[0062] The PTC heating element 2 is the core component of the heater, and its performance directly affects the quality of the heating effect. In the present invention, the PTC heating element 2 is installed at both ends of the semiconductor base 33 along its length direction, and is connected to the external power supply through the conductive rod 31, so as to obtain electrical energy and generate heat. This installation method not only ensures that the PTC heating element 2 can work stably and reliably, but also provides it with sufficient heat dissipation space, thereby extending its service life;

[0063] (2) Liquid filling pipe and diversion pipe

[0064] The design of the liquid adding pipe 5 is crucial to the heating process of the liquid. The liquid adding pipe 5 in the present invention comprises a large through pipe 51 and a shunt pipe 52. The liquid first enters the heater through the large through pipe 51, and then is evenly distributed around the PTC heating element 2 through the shunt pipe 52. This design not only optimizes the flow path of the liquid, but also ensures that the liquid can fully contact the heating element, thereby improving the heating efficiency.

[0065] (3) Guide wire and conductor piston

[0066] The guide wire 7 and the conductor piston 71 work together to achieve rapid and uniform heating of the liquid. The guide wire 7 runs through the shunt tube 52 to guide the heat to be evenly distributed in the shunt tube 52, while the conductor piston 71 is fixed to both ends of the PTC heating element 2 through the inspection piston 4 to evenly conduct the heat to the liquid in the shunt tube 52. This design not only ensures that all parts of the liquid can be fully heated, but also improves the uniformity and stability of the heating.

[0067] (4) Partition plates and fixings

[0068] The design of the partition plate 9 effectively isolates the influence of the external ambient temperature on the interior of the heater. They isolate the heat generated by the PTC heating element 2 from the external environment, maintaining the uniformity and efficiency of liquid heating. At the same time, the structural design of the six-hole plate 62 and the hexagonal column 61 of the fixing part 6 ensures that the guide wire 7 and the conductor piston 71 can be evenly and effectively distributed on both sides of the PTC heating element 2, providing strong support for the stable operation of the heater.

[0069] 3. In-depth analysis of the implementation examples

[0070] The first embodiment demonstrates the excellent performance of the PTC liquid heater in practical applications. Through the coordinated work of the carefully designed PTC heating element 2, the guide wire 7, and the conductor piston 71, the liquid is heated quickly and evenly. This design not only improves the heating efficiency, but also ensures the consistency of the heating quality. In practical applications, this heater is particularly suitable for laboratories or industrial production lines that require precise control of the liquid temperature.

[0071] The second embodiment further highlights the superiority of the design of the large through pipe 51 and the shunt pipe 52 in the heater assembly 1. They enable the liquid to smoothly enter and be evenly distributed around the PTC heating element 2 through the shunt pipe 52. This design optimizes the flow path of the liquid and ensures that the liquid can fully contact the heating element. At the same time, the longitudinal cross-sectional shape design of the PTC heating element 2 further optimizes the flow state of the liquid when it flows through, reduces the flow resistance, and improves the heating effect. This optimized liquid flow and heating structure is particularly suitable for liquid processing equipment that requires efficient and uniform heating.

[0072] Embodiment 3 emphasizes the important role of the maintenance piston 4 in the heater structure. The conductor piston 71 is fixed to the two ends of the PTC heating element 2 through the maintenance piston 4, thereby realizing the sealed storage of the liquid and enhancing the stability and safety of the overall structure. This design not only prevents the leakage of the liquid during the heating process, but also ensures the stability and safety of the current transmission. In practical applications, this enhanced structural stability and safety design improves the reliability and service life of the heater, and is particularly suitable for heating application scenarios that require long-term stable operation and have high safety requirements.

[0073] 4. Detailed explanation of working principle

[0074] In the working process, the PTC liquid heater is first connected to an external power source through the conductive rods 31 at both ends of the semiconductor base 33 to provide power to the PTC heating element 2. The liquid then enters the heater through the large through pipe 51 and is evenly distributed around the PTC heating element 2 through the shunt pipe 52. At this time, the guide wire 7 begins to guide the heat to be evenly distributed in the shunt pipe 52 to ensure that all parts of the liquid can be fully heated. At the same time, the partition plate 9 effectively isolates the influence of the external ambient temperature on the inside of the heater, avoiding heat loss and temperature fluctuations.

[0075] During the heating process, the firm fixing effect of the inspection piston 4 prevents the conductor piston 71 from moving or falling off due to changes in liquid pressure or temperature, which ensures the continuity and stability of current transmission, so that the heater can continuously and stably provide heat to the liquid;

[0076] As the heating process proceeds, the temperature of the liquid gradually rises until it reaches the preset heating temperature. At this time, the heater will automatically stop heating and keep the temperature of the liquid stable. When heating is needed again, just reconnect the external power supply;

[0077] In summary, PTC liquid heaters have demonstrated strong strength in various heating application scenarios with their unique design concept and excellent working performance. Whether it is precise temperature control in laboratories, efficient heating of industrial production lines, or constant temperature control systems for medical equipment, or liquid propellant heating devices in the aerospace field, PTC liquid heaters can provide reliable and stable heating solutions.

[0078] At this point, the entire workflow ends.

[0079] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0080] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0081] It should be noted that the device structure and the drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above invention, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field.

[0082] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0083] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations are made to these embodiments without departing from the principle and spirit of the present invention, and they still fall within the protection scope of the present invention.

Claims

1. A PTC liquid heater, characterized in that: Comprising a heater assembly (1), the heater assembly (1) comprising a plurality of PTC heating elements (2), the PTC heating elements (2) being mounted at both ends of a semiconductor base (33) along its length direction; Both ends of each of the PTC heating elements (2) are provided with maintenance pistons (4) for sealing the liquid stored in the liquid adding pipe (5); The liquid adding pipe (5) comprises a large through pipe (51) and a diverter pipe (52); the liquid enters through the large through pipe (51) and is distributed around the PTC heating element (2) through the diverter pipe (52); A guide wire (7) is arranged in the shunt tube (52), and the guide wire (7) passes through the shunt tube (52). Conductor pistons (71) are installed at both ends of the guide wire (7) to stably support the guide wire in the shunt tube (52). The two ends of the shunt tube (52) are blocked by the conductor pistons (71). The conductor pistons (71) are fixed to the two ends of the PTC heating element (2) through the inspection piston (4). The guide wire (7) contacts the liquid in the shunt tube (52) to transfer heat. Six groups of the guide wires (7) and the conductor pistons (71) are respectively installed in six holes opened in a six-hole disk (62) of a fixing member (6). The fixing member (6) also includes a hexagonal column (61). The six-hole disk (62) is installed in the large through tube (51) through the hexagonal column (61).

2. A PTC liquid heater according to claim 1, characterized in that: Conductive rods (31) are provided at the installation positions of the non-PTC heating elements (2) at both ends of the semiconductor base (33), a connection hole is provided inside the conductive rod (31), and an inner hollow magnetic ring (32) is laid inside the connection hole, and the conductive rod (31) is connected to an external power source via the inner hollow magnetic ring (32).

3. A PTC liquid heater according to claim 1, characterized in that: A plurality of partition plates (9) are arranged on the periphery of the PTC heating element (2); the partition plates (9) are in the shape of a ring and are equidistantly mounted on the outer ring of the PTC heating element (2); one end of the partition plate (9) away from the PTC heating element (2) is sharp; and the partition plate (9) is made of metal.

4. A PTC liquid heater according to claim 1, characterized in that: The bottom surface of the semiconductor base (33) is provided with a hot-plug plug (101), the hot-plug plug (101) is used to connect and disconnect power to an external device, and the top side of the hot-plug plug (101) is provided with a metal contact point, the metal contact point being in the shape of a hemisphere.

5. A PTC liquid heater according to claim 1, characterized in that: The six-hole plate (62) and the hexagonal column (61) of the fixing member (6) are designed in a hexagonal structure.

6. A PTC liquid heater according to claim 4, characterized in that: The interior of the PTC heating element (2) is completely penetrated by a main rod (8), and solder heads (81) are installed at both ends of the main rod (8). Two groups of solder heads (81) are provided, and one end away from the hot plug (101) is connected to a semiconductor base (33).