A water blocking tape testing system and testing method

By introducing a water-blocking tape selection module, a tensile test module, an environmental abnormality test module, a durability test module and a water-blocking tape evaluation and processing module into the water-blocking tape testing system, the existing technology's problems with water-blocking tapes under extreme use conditions are solved. The quality assurance and performance testing of each test length have been solved to achieve a systematic evaluation and quality assurance of the performance of the water blocking tape.

CN118817955BActive Publication Date: 2025-01-24JIANGSU XINCHENYA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202410819377.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-01-24
Estimated Expiration
2044-06-24

AI Technical Summary

Technical Problem

The existing water blocking belt testing technology lacks quality assurance for water blocking belt under extreme use conditions, and fails to effectively test the water blocking belt performance under each test length, resulting in a reduced waterproofing ability of water blocking belt.

Method used

Provide a water-blocking tape testing system, including a water-blocking tape selection module, a tensile test module, an environmental abnormality test module, a durability test module, and a water-blocking tape evaluation processing module. By randomly selecting water-blocking tapes of each test length, the tensile force Testing, environmental abnormality testing and durability testing to screen out water blocking tapes that meet the standards and evaluate their production quality.

Benefits of technology

Through systematic testing methods, the water-blocking performance of water-blocking tapes can be accurately judged, ensuring its use quality under extreme conditions and reducing the occurrence of problems with reduced waterproofing capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a water-blocking tape testing system and a testing method, and relates to the technical field of water-blocking tape testing. The present invention comprises: a water-blocking tape selection module, a tension test module, an environmental anomaly test module, a durability test module, a water-blocking tape evaluation and processing module, and a local database. The present invention performs tension tests and temperature change tests on each test water-blocking tape of each test length after the production of the present batch of water-blocking tapes. On the one hand, the water-blocking tape is prone to physical structure damage due to a bad storage environment and bad usage habits, and the produced water-blocking tape is subjected to a pressure test of a bad storage environment and bad usage habits, thereby ensuring the quality of the water-blocking tape. On the other hand, the occurrence rate of the problems of low water absorption efficiency and slow expansion rate of the water-blocking tape due to uneven mixing of composite materials is reduced, thereby ensuring the water-blocking performance of the water-blocking tape.
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Description

Technical Field

[0001] The present invention relates to the technical field of water-blocking tape testing, and in particular to a water-blocking tape testing system and a testing method. Background Art

[0002] With the development of the times, cables occupy an increasingly important position in people's lives. In humid areas, if the sheath is damaged, moisture in the environment can easily penetrate into the cable. The water-blocking tape can effectively prevent moisture from penetrating along the longitudinal direction of the cable due to its characteristic of rapidly expanding in rainwater to form a gel-like substance, thereby ensuring the dryness of the cable. However, due to problems such as the poor storage environment and usage habits of the water-blocking tape, the waterproof ability of the water-blocking tape is greatly reduced, which requires the water-blocking tape to have a certain ability to resist the external environment at the beginning of production, so as to reduce the incidence of the problem of reduced waterproof ability of the water-blocking tape. Therefore, it is necessary to study a testing technology after the production of the water-blocking tape.

[0003] Prior art, such as the invention patent application with announcement number: CN115993427B, discloses a water-blocking tape testing device, system and testing method, the method comprising: a cup unit, comprising a main body and a fixing rod arranged in the main body, the fixing rod being arranged along the axial direction of the main body, the main body comprising a first cup body and a second cup body connected to each other, the diameter of the second cup body being larger than the diameter of the first cup body, during testing, the water-blocking tape to be tested is placed in the second cup body; a pressure plate, which is provided with a first through hole, the pressure plate is arranged on the fixing rod through the first through hole, and the pressure plate is also provided with a plurality of injection holes. The water-blocking tape testing device of the present invention can provide space for the horizontal expansion of the water-blocking tape, can reflect the actual situation of the hydrogel in the water-blocking tape expanding in the horizontal direction and the height direction when encountering water, obtain relatively accurate test results, and thus accurately judge the water-blocking performance of the water-blocking tape.

[0004] It can be seen from the above scheme that the current water-blocking tape testing technology, on the one hand, in actual applications, the water-blocking tape is prone to physical structure damage during use and storage due to poor storage environment and bad usage habits. The existing technology lacks tensile testing and temperature change testing, resulting in the quality of the water-blocking tape under extreme use conditions cannot be guaranteed. On the other hand, there is a lack of testing of water-blocking tapes of various test lengths. During the processing of water-blocking tapes, uneven mixing of composite materials is prone to occur. At certain test lengths, this problem will lead to low water absorption efficiency and slow expansion rate of the water-blocking tape. Customers of water-blocking tape manufacturers may need to use the water-blocking tape at these lengths, and thus the water-blocking performance of the water-blocking tape cannot be guaranteed. Summary of the invention

[0005] The purpose of the present invention is to provide a water-blocking tape testing system and a testing method, which solve the problems existing in the background technology.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions: The first aspect of the present invention provides a water-blocking tape testing system, including: a water-blocking tape selection module, which is used to randomly select test water-blocking tapes of each test length from this batch after the water-blocking tapes of this batch are produced and processed, and select each feature point of each test water-blocking tape of each test length according to a predefined feature point selection strategy, and obtain the test graphics corresponding to each feature point of each test water-blocking tape of each test length.

[0007] The tension test module is used to perform tension tests on each test water-blocking tape of each test length, and to screen each tension potential test water-blocking tape of each test length and each tension normal test water-blocking tape.

[0008] The environmental abnormality test module is used to perform high and low temperature tests on each normal tension test water-blocking tape of each test length, calculate the abnormal expansion coefficient of each low-temperature expansion test water-blocking tape of each test length, evaluate the abnormal expansion coefficient of each high-temperature expansion test water-blocking tape of each test length, and screen each high-temperature expansion abnormality test water-blocking tape, each low-temperature expansion abnormality water-blocking tape and each normal expansion test water-blocking tape of each test length.

[0009] The durability test module is used to perform durability tests on each normal expansion test water blocking tape of each test length, and to screen each abnormal durability test water blocking tape and each qualified test water blocking tape of each test length.

[0010] The water-blocking tape evaluation and processing module is used to determine whether the water-blocking tape of this batch meets the production quality requirements. If not, the abnormal test lengths are screened and the person in charge of the water-blocking tape quality is notified that the water-blocking tape of this batch will have uneven mixing of composite materials at each abnormal test length.

[0011] Preferably, the tensile test is performed in a specific method as follows: obtaining the tensile test duration, the test tensile forces in each direction and the test rotation angle from a local database.

[0012] The test water-blocking tapes of each test length are grabbed by a robotic arm according to the test tension in each direction, and are rotated according to the test rotation angle in each direction. After the tensile test time, the test water-blocking tapes of each test length are released to obtain the tensile test heights and corresponding test patterns of each characteristic point of the test water-blocking tapes of each test length after the test.

[0013] Preferably, the screening of each tensile hidden danger test water-blocking tape of each test length and each tensile normal test water-blocking tape, the specific screening method is: if a test water-blocking tape of a certain test length breaks during the tensile test, then the test water-blocking tape is marked as a tensile hidden danger test water-blocking tape, otherwise, the test water-blocking tape is marked as a tensile test water-blocking tape, thereby screening each tensile hidden danger test water-blocking tape and each tensile test water-blocking tape of each test length.

[0014] Calculate the tensile deformation anomaly coefficient of each tensile test water-blocking tape at each test length.

[0015] The test abnormality coefficient threshold is obtained from the local database, and the tensile deformation abnormality coefficient of each tensile test water-blocking tape of each test length is compared with the test abnormality coefficient threshold; if the test abnormality coefficient of a tensile test water-blocking tape of a certain test length is greater than the test abnormality coefficient threshold, the tensile test water-blocking tape is marked as a tensile hidden danger test water-blocking tape; otherwise, the tensile test water-blocking tape is marked as a tensile normal test water-blocking tape, thereby screening each tensile hidden danger test water-blocking tape and each tensile normal test water-blocking tape of each test length.

[0016] Preferably, the tensile deformation anomaly coefficient of each tensile test water-blocking tape of each test length is calculated by: performing a graphic similarity calculation on the test graphics corresponding to each characteristic point of each tensile test water-blocking tape of each test length and the test graphics after the test, thereby obtaining the test graphics similarity E of each characteristic point of each tensile test water-blocking tape of each test length after the test. xni , where x is the number of each test length, x=1,2,...,y, y is a positive integer greater than 2, n is the number of each tensile test water-blocking tape, n=1,2,...,m, m is a positive integer greater than 2, i is the number of each characteristic point, i=1,2,...,j, j is a positive integer greater than 2.

[0017] According to the tensile test height of each characteristic point of each test water-blocking tape of each test length after the test, the tensile test height a of each characteristic point of each test water-blocking tape of each test length after the test is extracted. xni , calculate the tensile deformation anomaly coefficient of each tensile test water-blocking tape at each test length Where j represents the number of feature points.

[0018] Preferably, the high and low temperature test is performed by a specific testing method as follows: obtaining the experimental ultraviolet intensity, the experimental temperature range, the temperature control switching interval, the number of experimental temperature cycles from a local database, and extracting the maximum and minimum values ​​of the experimental temperature range.

[0019] Obtain the initial volume of each environmental test water-blocking tape of each test length, place each normal tension test water-blocking tape of each test length in an environment with the experimental ultraviolet intensity and the maximum value of the experimental temperature range, adjust the experimental temperature to the minimum value of the experimental temperature range after the temperature control switching interval, and adjust the experimental temperature to the maximum value of the experimental temperature range again after the temperature control switching interval, and so on, until the number of experimental temperature cycles has passed, stop the temperature cycle, and mark each normal tension test water-blocking tape of each test length as each environmental test water-blocking tape.

[0020] Each environmental test water-blocking tape of each test length is equally divided into two parts, and the two equally divided parts are respectively marked as each low-temperature expansion test water-blocking tape of each test length and each high-temperature expansion test water-blocking tape.

[0021] Each low-temperature expansion test water-blocking tape of each test length is made to absorb water and expand under the environment of the experimental ultraviolet intensity and the minimum value of the experimental temperature range, and at the same time, the maximum expansion volume of each low-temperature expansion test water-blocking tape of each test length when it can no longer absorb water and expand and the target time to reach the maximum expansion volume are obtained.

[0022] Each high-temperature expansion test water-blocking tape of each test length is made to absorb water and expand under the environment of the maximum value of the experimental ultraviolet intensity and the experimental temperature range. At the same time, the maximum expansion volume of each high-temperature expansion test water-blocking tape of each test length when it can no longer absorb water and expand and the target time when the maximum expansion volume is reached are obtained.

[0023] Preferably, the expansion anomaly coefficient of each low-temperature expansion test water-blocking tape of each test length is calculated by obtaining the maximum expansion rate B of each test length of the good water-blocking tape at low temperature from the local database. x and the target time T to reach the maximum expansion volume x .

[0024] According to the initial volume of each environmental test water blocking tape at each test length, the initial volume c of each low temperature expansion test water blocking tape at each test length is extracted. xr , where r represents the serial number of each low-temperature expansion test water-blocking tape, r=1, 2, ..., s, and s is a positive integer greater than 2.

[0025] The maximum expansion volume b of the water-blocking tape at each low-temperature expansion test at each test length when it can no longer absorb water and expand xr and the target time t to reach the maximum expansion volume xr , calculate the expansion anomaly coefficient of each low-temperature expansion test water-blocking tape at each test length Where e is a natural constant.

[0026] Preferably, the expansion anomaly coefficient of each high-temperature expansion test water-blocking tape of each test length is evaluated by obtaining the maximum expansion volume d of each test length of the qualified water-blocking tape at high temperature from the local database. x and the target time f to reach the maximum expansion volume x .

[0027] According to the initial volume of each environmental test water blocking tape at each test length, the initial volume k of each high temperature expansion test water blocking tape at each test length is extracted. xp , where p represents the serial number of each high temperature expansion test water blocking tape, p=1, 2, ..., q, and s is a positive integer greater than 2.

[0028] The maximum expansion volume g of the water-blocking tape when it can no longer absorb water and expand according to each high-temperature expansion test of each test length xp and the target time h to reach the maximum expansion volume xp , calculate the expansion anomaly coefficient of each high temperature expansion test water blocking tape of each test length

[0029] Preferably, the specific screening method for screening each abnormal test length is: obtaining a compliance ratio threshold from a local database, counting the number of compliance test water-blocking tapes of each test length based on each compliance test water-blocking tape of each test length, counting the number of test water-blocking tapes of each test length based on each test water-blocking tape of each test length, dividing the number of compliance test water-blocking tapes of each test length by the number of test water-blocking tapes, thereby obtaining a compliance ratio of the compliance test water-blocking tapes of each test length, comparing the compliance ratio of the compliance test water-blocking tapes of each test length with the compliance ratio threshold; if the compliance ratio of the compliance test water-blocking tape of a certain test length is less than the compliance ratio threshold, it is judged that the water-blocking tape of this batch does not meet the production quality, and the test length is marked as an abnormal test length, thereby screening each abnormal test length.

[0030] The second aspect of the present invention provides a water-blocking tape testing method of the water-blocking tape testing system, comprising: Step 1. Water-blocking tape selection: After the water-blocking tapes of this batch are produced and processed, each test water-blocking tape of each test length is randomly selected from this batch, and each feature point of each test water-blocking tape of each test length is selected according to a predefined feature point selection strategy, and the test graphics corresponding to each feature point of each test water-blocking tape of each test length are obtained.

[0031] Step 2. Tensile test: perform a tensile test on each test water-blocking tape of each test length, and screen each tensile potential test water-blocking tape of each test length and each tensile normal test water-blocking tape.

[0032] Step 3. Abnormal environment test: perform high and low temperature tests on each normal tension test water-blocking tape of each test length, calculate the abnormal expansion coefficient of each low-temperature expansion test water-blocking tape of each test length, evaluate the abnormal expansion coefficient of each high-temperature expansion test water-blocking tape of each test length, and screen each high-temperature expansion abnormal test water-blocking tape, each low-temperature expansion abnormal test water-blocking tape and each normal expansion test water-blocking tape of each test length.

[0033] Step 4. Durability test: perform durability test on each normal expansion test water blocking tape of each test length, and screen each abnormal durability test water blocking tape and each qualified test water blocking tape of each test length.

[0034] Step 5. Water-blocking tape evaluation and processing: Determine whether the water-blocking tape of this batch meets the production quality. If not, screen the abnormal test lengths and notify the person in charge of the water-blocking tape quality. This batch of water-blocking tape will have the problem of uneven mixing of composite materials at each abnormal test length.

[0035] The beneficial effects of the present invention are as follows: (1) The water-blocking tape selection module of the present invention selects each test water-blocking tape of each test length, selects characteristic points and adds test patterns, thereby facilitating subsequent experimental testing.

[0036] (2) The tensile test module of the present invention simulates the situation of pulling the water-blocking tape that may occur during actual use, tests whether each test water-blocking tape of each test length will be seriously deformed due to pulling, and screens each tensile potential test water-blocking tape of each test length and each tensile normal test water-blocking tape, so as to ensure the quality of the water-blocking tape.

[0037] (3) The environmental abnormality test module of the present invention performs strong ultraviolet and high and low temperature tests on each normal tensile test water-blocking tape of each test length to determine whether each normal tensile test water-blocking tape of each test length can expand normally, thereby ensuring that the water-blocking tape can still be used normally under extreme storage environment changes, thereby ensuring the quality of the water-blocking tape.

[0038] (4) The durability test module of the present invention performs a durability test on each normal expansion test water-blocking tape of each test length to determine whether the water-blocking tape can still be used normally in a high humidity, high temperature and strong ultraviolet environment after expansion, thereby ensuring the water-blocking performance of the water-blocking tape.

[0039] (5) The water-blocking tape evaluation and processing module of the present invention determines whether the water-blocking tape of this batch meets the production quality requirements. If not, each abnormal test length is sent to the person in charge of the water-blocking tape quality. On the one hand, it ensures that the water-blocking tape will not have the problem of uneven mixing of the composite materials in each test length, thereby ensuring the water-blocking performance of the water-blocking tape. On the other hand, it is convenient for the person in charge of the water-blocking tape quality to determine whether each abnormal test length will threaten the actual needs of the customer based on the actual needs of the customer, thereby facilitating subsequent work. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0041] Figure 1 It is a schematic diagram of the system module of the present invention.

[0042] Figure 2 It is a schematic diagram of the method flow of the present invention.

[0043] Figure 3 It is a schematic diagram of the test graph corresponding to each characteristic point of the test water-blocking tape of the present invention.

[0044] Figure numerals: 1, 2, 3, 4, 5, 6, 7, 8, 9 are test figures, and 10 is a top view of the test water-blocking tape. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] Reference Figure 1 As shown, the first invention of the present invention provides a water-blocking tape testing system, including: a water-blocking tape selection module, a tension testing module, an environmental abnormality testing module, a durability testing module, a water-blocking tape evaluation processing module and a local database.

[0047] It should be noted that the water-blocking tape selection module is connected to the tensile test module, the tensile test module is connected to the environmental abnormality test module, the environmental abnormality test module is connected to the durability test module, the durability test module is connected to the water-blocking tape evaluation and processing module, and the local database is connected to the tensile test module, the environmental abnormality test module, the durability test module, and the water-blocking tape evaluation and processing module.

[0048] It should also be noted that the local database is used to store the tensile test duration, the test tensile force and test rotation angle in each direction, the test abnormality coefficient threshold, the experimental ultraviolet intensity, the experimental temperature range, the temperature control switching interval, the number of experimental temperature cycles, the maximum expansion rate of each test length of the qualified water-blocking tape at low temperature and the target time to reach the maximum expansion volume, the maximum expansion volume of each test length of the qualified water-blocking tape at high temperature and the target time to reach the maximum expansion volume, the high-temperature expansion abnormality coefficient threshold, and the compliance ratio threshold.

[0049] The water-blocking tape selection module is used to randomly select test water-blocking tapes of each test length from this batch after the water-blocking tapes of this batch are produced and processed, select each feature point of each test water-blocking tape of each test length according to a predefined feature point selection strategy, and obtain the test graphics corresponding to each feature point of each test water-blocking tape of each test length.

[0050] In a specific embodiment, the method for obtaining the test circle corresponding to each characteristic point of each test water blocking tape of each test length is as follows: Figure 3 As shown, a test pattern is added at each characteristic point by means of a special coating, so as to obtain a test pattern corresponding to each characteristic point of each test water-blocking tape of each test length.

[0051] It should be noted that the top view of the water blocking tape is a regular quadrilateral, the test pattern is also a regular quadrilateral, and the aspect ratio of the test pattern is consistent with the aspect ratio of the regular quadrilateral in the top view of the water blocking tape.

[0052] The water-blocking tape selection module of the present invention selects each test water-blocking tape of each test length, selects characteristic points and adds test patterns, thereby facilitating subsequent experimental tests.

[0053] The tension test module is used to perform tension tests on each test water-blocking tape of each test length, and to screen each tension potential hazard test water-blocking tape and each tension normal test water-blocking tape of each test length.

[0054] In a specific embodiment of the present invention, the tensile test is performed by a specific testing method of: acquiring the tensile test duration, the test tensile forces in each direction, and the test rotation angle from a local database.

[0055] The test water-blocking tapes of each test length are grabbed by a robotic arm according to the test tension in each direction, and are rotated according to the test rotation angle in each direction. After the tensile test time, the test water-blocking tapes of each test length are released to obtain the tensile test heights and corresponding test patterns of each characteristic point of the test water-blocking tapes of each test length after the test.

[0056] In a specific embodiment, the tensile test height and the corresponding test pattern of each test water-blocking tape of each test length at each characteristic point after the test are obtained, and the specific acquisition method is: the tensile test height of each test water-blocking tape of each test length at each characteristic point after the test is obtained by an infrared ranging sensor, and the test pattern corresponding to each characteristic point of each test water-blocking tape of each test length after the test is obtained by a camera.

[0057] In a specific embodiment of the present invention, the screening of each tensile hidden danger test water-blocking tape of each test length and each tensile normal test water-blocking tape, the specific screening method is: if a test water-blocking tape of a certain test length breaks during the tensile test, then the test water-blocking tape is marked as a tensile hidden danger test water-blocking tape, otherwise, the test water-blocking tape is marked as a tensile test water-blocking tape, thereby screening each tensile hidden danger test water-blocking tape and each tensile test water-blocking tape of each test length.

[0058] Calculate the tensile deformation anomaly coefficient of each tensile test water-blocking tape at each test length.

[0059] The test abnormality coefficient threshold is obtained from the local database, and the tensile deformation abnormality coefficient of each tensile test water-blocking tape of each test length is compared with the test abnormality coefficient threshold; if the test abnormality coefficient of a tensile test water-blocking tape of a certain test length is greater than the test abnormality coefficient threshold, the tensile test water-blocking tape is marked as a tensile hidden danger test water-blocking tape; otherwise, the tensile test water-blocking tape is marked as a tensile normal test water-blocking tape, thereby screening each tensile hidden danger test water-blocking tape and each tensile normal test water-blocking tape of each test length.

[0060] In a specific embodiment of the present invention, the tensile deformation anomaly coefficient of each tensile test water-blocking tape of each test length is calculated by a specific calculation method as follows: a test pattern corresponding to each characteristic point of each tensile test water-blocking tape of each test length is calculated with a test pattern after the test, thereby obtaining a test pattern similarity E of each characteristic point of each tensile test water-blocking tape of each test length after the test. xni , where x is the number of each test length, x=1,2,...,y, y is a positive integer greater than 2, n is the number of each tensile test water-blocking tape, n=1,2,...,m, m is a positive integer greater than 2, i is the number of each characteristic point, i=1,2,...,j, j is a positive integer greater than 2.

[0061] It should be noted that the existing graphic similarity calculation technology is relatively mature. Through the existing graphic similarity calculation technology, the test graphic similarity of each feature point of each test water-blocking tape of each test length after the test can be obtained.

[0062] According to the tensile test height of each characteristic point of each test water-blocking tape of each test length after the test, the tensile test height a of each characteristic point of each test water-blocking tape of each test length after the test is extracted. xni , calculate the tensile deformation anomaly coefficient of each tensile test water-blocking tape at each test length Where j represents the number of feature points.

[0063] The tension test module of the present invention simulates the situation of pulling the water-blocking tape that may occur during actual use, tests whether each test water-blocking tape of each test length will have serious deformation problems due to pulling, and screens each tension potential test water-blocking tape and each tension normal test water-blocking tape of each test length to ensure the quality of the water-blocking tape.

[0064] The environmental abnormality test module is used to perform high and low temperature tests on each normal tension test water-blocking tape of each test length, calculate the abnormal expansion coefficient of each low-temperature expansion test water-blocking tape of each test length, evaluate the abnormal expansion coefficient of each high-temperature expansion test water-blocking tape of each test length, and screen each high-temperature expansion abnormality test water-blocking tape, each low-temperature expansion abnormality water-blocking tape and each normal expansion test water-blocking tape of each test length.

[0065] In a specific embodiment of the present invention, the high and low temperature test is performed by a specific testing method as follows: obtaining the experimental ultraviolet intensity, experimental temperature range, temperature control switching interval, and experimental temperature cycle times from a local database, and extracting the maximum and minimum values ​​of the experimental temperature range.

[0066] Obtain the initial volume of each environmental test water-blocking tape of each test length, place each normal tension test water-blocking tape of each test length in an environment with the experimental ultraviolet intensity and the maximum value of the experimental temperature range, adjust the experimental temperature to the minimum value of the experimental temperature range after the temperature control switching interval, and adjust the experimental temperature to the maximum value of the experimental temperature range again after the temperature control switching interval, and so on, until the number of experimental temperature cycles has passed, stop the temperature cycle, and mark each normal tension test water-blocking tape of each test length as each environmental test water-blocking tape.

[0067] In a specific embodiment, the initial volume of each environmental test water blocking tape of each test length is obtained by using the existing machine vision volume measurement technology to obtain the initial volume of each environmental test water blocking tape of each test length.

[0068] Each environmental test water-blocking tape of each test length is equally divided into two parts, and the two equally divided parts are respectively marked as each low-temperature expansion test water-blocking tape of each test length and each high-temperature expansion test water-blocking tape.

[0069] Each low-temperature expansion test water-blocking tape of each test length is made to absorb water and expand under the environment of the experimental ultraviolet intensity and the minimum value of the experimental temperature range, and at the same time, the maximum expansion volume of each low-temperature expansion test water-blocking tape of each test length when it can no longer absorb water and expand and the target time to reach the maximum expansion volume are obtained.

[0070] Each high-temperature expansion test water-blocking tape of each test length is made to absorb water and expand under the environment of the maximum value of the experimental ultraviolet intensity and the experimental temperature range. At the same time, the maximum expansion volume of each high-temperature expansion test water-blocking tape of each test length when it can no longer absorb water and expand and the target time when the maximum expansion volume is reached are obtained.

[0071] In a specific embodiment of the present invention, the expansion anomaly coefficient of each low-temperature expansion test water-blocking tape of each test length is calculated by obtaining the maximum expansion rate B of each test length of the good water-blocking tape at low temperature from the local database. x and the target time T to reach the maximum expansion volume x .

[0072] According to the initial volume of each environmental test water blocking tape at each test length, the initial volume c of each low temperature expansion test water blocking tape at each test length is extracted. xr , where r represents the serial number of each low-temperature expansion test water-blocking tape, r=1, 2, ..., s, and s is a positive integer greater than 2.

[0073] The maximum expansion volume b of the water-blocking tape at each low-temperature expansion test at each test length when it can no longer absorb water and expand xr and the target time t to reach the maximum expansion volume xr , calculate the expansion anomaly coefficient of each low-temperature expansion test water-blocking tape at each test length Where e is a natural constant.

[0074] In a specific embodiment of the present invention, the expansion anomaly coefficient of each high-temperature expansion test water-blocking tape of each test length is evaluated by obtaining the maximum expansion volume d of each test length of the good water-blocking tape at high temperature from the local database. x and the target time f to reach the maximum expansion volume x .

[0075] According to the initial volume of each environmental test water blocking tape at each test length, the initial volume k of each high temperature expansion test water blocking tape at each test length is extracted. xp, where p represents the serial number of each high temperature expansion test water blocking tape, p=1, 2, ..., q, and s is a positive integer greater than 2.

[0076] The maximum expansion volume g of the water-blocking tape when it can no longer absorb water and expand according to each high-temperature expansion test of each test length xp and the target time h to reach the maximum expansion volume xp , calculate the expansion anomaly coefficient of each high temperature expansion test water blocking tape of each test length

[0077] In a specific embodiment, the screening of each high-temperature expansion abnormality test water-blocking tape, each low-temperature expansion abnormality water-blocking tape and each normal expansion test water-blocking tape of each test length, the specific screening method is: obtaining a high-temperature expansion abnormality coefficient threshold from a local database, comparing the expansion abnormality coefficient of each high-temperature expansion test water-blocking tape of each test length with the high-temperature expansion abnormality coefficient threshold, if the expansion abnormality coefficient of a certain high-temperature expansion test water-blocking tape of a certain test length is greater than the high-temperature expansion abnormality coefficient threshold, then the high-temperature expansion test water-blocking tape is marked as a high-temperature expansion abnormality test water-blocking tape, otherwise, the high-temperature expansion test water-blocking tape is marked as a normal expansion test water-blocking tape, thereby screening each high-temperature expansion abnormality test water-blocking tape and each normal expansion test water-blocking tape of each test length, and similarly screening each low-temperature expansion abnormality test water-blocking tape and each normal expansion test water-blocking tape of each test length.

[0078] The environmental abnormality test module of the present invention performs strong ultraviolet and high and low temperature tests on each normal tension test water-blocking tape of each test length to determine whether each normal tension test water-blocking tape of each test length can expand normally, thereby ensuring that the water-blocking tape can still be used normally under extreme storage environment changes, thereby ensuring the quality of the water-blocking tape.

[0079] The durability test module is used to perform durability tests on each normal expansion test water blocking tape of each test length, and to screen each abnormal durability test water blocking tape and each qualified test water blocking tape of each test length.

[0080] In a specific embodiment, the durability test is carried out, and each durable abnormal test water-blocking tape and each standard test water-blocking tape of each test length are screened. The specific method is: a certain expansion normal test water-blocking tape of a certain test length is used to block the only outlet of the experimental container, and the side of the expansion normal test water-blocking tape of the test length that is in contact with the external air is continuously subjected to water flow impact, and the environmental ultraviolet light and temperature are adjusted according to the method of conducting strong high and low temperature tests. After the temperature cycle is completed, it is detected whether water appears in the experimental container. If water appears, the normal expansion test water-blocking tape is marked as a durable abnormal test water-blocking tape, otherwise, the normal expansion test water-blocking tape is marked as a standard test water-blocking tape, thereby screening each durable abnormal test water-blocking tape and each standard test water-blocking tape of each test length.

[0081] The durability test module of the present invention performs durability tests on each normally expanded test water-blocking tape of each test length to determine whether the water-blocking tape can still be used normally in a high humidity, high temperature and strong ultraviolet environment after expansion, thereby ensuring the water-blocking performance of the water-blocking tape.

[0082] The water-blocking tape evaluation and processing module is used to determine whether the water-blocking tapes of this batch meet the production quality standards. If not, each abnormal test length is screened and the person in charge of the water-blocking tape quality is notified that the water-blocking tapes of this batch will have the problem of uneven mixing of composite materials at each abnormal test length.

[0083] In a specific embodiment of the present invention, the specific screening method for screening each abnormal test length is: obtaining a compliance ratio threshold from a local database, counting the number of compliance test water-blocking tapes of each test length based on each compliance test water-blocking tape of each test length, counting the number of test water-blocking tapes of each test length based on each test water-blocking tape of each test length, dividing the number of compliance test water-blocking tapes of each test length by the number of test water-blocking tapes, thereby obtaining a compliance ratio of the compliance test water-blocking tapes of each test length, comparing the compliance ratio of the compliance test water-blocking tapes of each test length with the compliance ratio threshold; if the compliance ratio of the compliance test water-blocking tape of a certain test length is less than the compliance ratio threshold, it is judged that the water-blocking tape of this batch does not meet the production quality, and the test length is marked as an abnormal test length, thereby screening each abnormal test length.

[0084] The water-blocking tape evaluation and processing module of the present invention determines whether the water-blocking tape of this batch meets the production quality requirements. If not, each abnormal test length is sent to the person in charge of the water-blocking tape quality. On the one hand, it ensures that the water-blocking tape will not have the problem of uneven mixing of the composite materials in each test length, thereby ensuring the water-blocking performance of the water-blocking tape. On the other hand, it is convenient for the person in charge of the water-blocking tape quality to judge whether each abnormal test length will threaten the actual needs of the customer based on the actual needs of the customer, thereby facilitating subsequent work.

[0085] Reference Figure 2 As shown, the second aspect of the present invention provides a water-blocking tape testing method of the water-blocking tape testing system, comprising: Step 1. Water-blocking tape selection: After the water-blocking tapes of this batch are produced and processed, each test water-blocking tape of each test length is randomly selected from this batch, and each feature point of each test water-blocking tape of each test length is selected according to a predefined feature point selection strategy, and the test graphics corresponding to each feature point of each test water-blocking tape of each test length are obtained.

[0086] Step 2. Tensile test: perform a tensile test on each test water-blocking tape of each test length, and screen each tensile potential test water-blocking tape of each test length and each tensile normal test water-blocking tape.

[0087] Step 3. Abnormal environment test: perform high and low temperature tests on each normal tension test water-blocking tape of each test length, calculate the abnormal expansion coefficient of each low-temperature expansion test water-blocking tape of each test length, evaluate the abnormal expansion coefficient of each high-temperature expansion test water-blocking tape of each test length, and screen each high-temperature expansion abnormal test water-blocking tape, each low-temperature expansion abnormal test water-blocking tape and each normal expansion test water-blocking tape of each test length.

[0088] Step 4. Durability test: perform durability test on each normal expansion test water blocking tape of each test length, and screen each abnormal durability test water blocking tape and each qualified test water blocking tape of each test length.

[0089] Step 5. Water-blocking tape evaluation and processing: Determine whether the water-blocking tape of this batch meets the production quality. If not, screen the abnormal test lengths and notify the person in charge of the water-blocking tape quality. This batch of water-blocking tape will have the problem of uneven mixing of composite materials at each abnormal test length.

[0090] The above contents are merely examples and explanations of the concept of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the present invention, they shall all fall within the protection scope of the present invention.

Claims

1. A water blocking tape testing system, characterized in that: include: The water-blocking tape selection module is used to randomly select each test water-blocking tape of each test length from the batch after the water-blocking tape of the batch is produced and processed, select each feature point of each test water-blocking tape of each test length according to a predefined feature point selection strategy, and obtain the test pattern corresponding to each feature point of each test water-blocking tape of each test length; A tension test module is used to perform tension tests on each test water blocking tape of each test length, and to screen each tension potential test water blocking tape of each test length and each tension normal test water blocking tape; The tensile test is carried out in the following specific test method: Obtain the tensile test duration, test tensile force in each direction, and test rotation angle from the local database; Grab each test water-blocking tape of each test length by a mechanical arm according to the test tension in each direction, and rotate it according to the test rotation angle in each direction. After the tensile test time, release each test water-blocking tape of each test length, and obtain the tensile test height and corresponding test pattern of each feature point of each test water-blocking tape of each test length after the test. The specific screening method of screening each tensile hidden danger test water blocking tape of each test length and each tensile normal test water blocking tape is as follows: If a test water-blocking tape of a certain test length breaks during the tensile test, the test water-blocking tape is marked as a tensile hidden danger test water-blocking tape, otherwise, the test water-blocking tape is marked as a tensile test water-blocking tape, thereby screening each tensile hidden danger test water-blocking tape and each tensile test water-blocking tape of each test length; Calculate the abnormal coefficient of tensile deformation of each tensile test water-blocking tape at each test length; Obtain a test abnormality coefficient threshold from a local database, compare the tensile deformation abnormality coefficient of each tensile test water-blocking tape of each test length with the test abnormality coefficient threshold, if the test abnormality coefficient of a tensile test water-blocking tape of a certain test length is greater than the test abnormality coefficient threshold, then mark the tensile test water-blocking tape as a tensile hidden danger test water-blocking tape, otherwise, mark the tensile test water-blocking tape as a tensile normal test water-blocking tape, thereby screening each tensile hidden danger test water-blocking tape and each tensile normal test water-blocking tape of each test length; The specific calculation method for calculating the abnormal tensile deformation coefficient of each tensile test water-blocking tape of each test length is as follows: The test pattern corresponding to each characteristic point of each tensile test water-blocking tape of each test length is calculated with the test pattern after the test, so as to obtain the test pattern similarity E of each characteristic point of each tensile test water-blocking tape of each test length after the test. xni , where x is the number of each test length, x = 1, 2, ..., y, y is a positive integer greater than 2, n is the number of each tensile test water-blocking tape, n = 1, 2, ..., m, m is a positive integer greater than 2, i is the number of each characteristic point, i = 1, 2, ..., j, j is a positive integer greater than 2; According to the tensile test height of each characteristic point of each test water-blocking tape of each test length after the test, the tensile test height a of each characteristic point of each test water-blocking tape of each test length after the test is extracted. xni , calculate the tensile deformation anomaly coefficient of each tensile test water-blocking tape at each test length Where j represents the number of feature points; The environmental abnormality test module is used to perform high and low temperature tests on each normal tension test water blocking tape of each test length, calculate the abnormal expansion coefficient of each low temperature expansion test water blocking tape of each test length, evaluate the abnormal expansion coefficient of each high temperature expansion test water blocking tape of each test length, and screen each high temperature expansion abnormality test water blocking tape, each low temperature expansion abnormality test water blocking tape and each normal expansion test water blocking tape of each test length; The durability test module is used to perform durability tests on each normal expansion test water blocking tape of each test length, and to screen each abnormal durability test water blocking tape and each qualified test water blocking tape of each test length; The water-blocking tape evaluation and processing module is used to determine whether the water-blocking tape of this batch meets the production quality requirements. If not, the abnormal test lengths are screened and the person in charge of the water-blocking tape quality is notified that the water-blocking tape of this batch will have uneven mixing of composite materials at each abnormal test length.

2. A water blocking tape testing system according to claim 1, characterized in that: The specific test method for the high and low temperature test is as follows: Obtain the experimental ultraviolet intensity, experimental temperature range, temperature control switching interval, and experimental temperature cycle times from the local database, and extract the maximum and minimum values ​​of the experimental temperature range; Obtain the initial volume of each environmental test water-blocking tape of each test length, place each normal tension test water-blocking tape of each test length in an environment with the experimental ultraviolet intensity and the maximum value of the experimental temperature range, adjust the experimental temperature to the minimum value of the experimental temperature range after the temperature control switching interval, and adjust the experimental temperature to the maximum value of the experimental temperature range again after the temperature control switching interval, and so on, until the number of experimental temperature cycles has passed, stop the temperature cycle, and mark each normal tension test water-blocking tape of each test length as each environmental test water-blocking tape; Each environmental test water-blocking tape of each test length is equally divided into two parts, and the two equally divided parts are respectively marked as each low-temperature expansion test water-blocking tape of each test length and each high-temperature expansion test water-blocking tape; Each low-temperature expansion test water-blocking tape of each test length is made to absorb water and expand under the environment of the minimum value of the experimental ultraviolet intensity and the experimental temperature range, and at the same time, the maximum expansion volume of each low-temperature expansion test water-blocking tape of each test length when it can no longer absorb water and expand and the target time when the maximum expansion volume is reached are obtained; Each high-temperature expansion test water-blocking tape of each test length is made to absorb water and expand under the environment of the maximum value of the experimental ultraviolet intensity and the experimental temperature range. At the same time, the maximum expansion volume of each high-temperature expansion test water-blocking tape of each test length when it can no longer absorb water and expand and the target time when the maximum expansion volume is reached are obtained.

3. A water blocking tape testing system according to claim 2, characterized in that: The specific calculation method of calculating the abnormal expansion coefficient of each low-temperature expansion test water-blocking tape of each test length is as follows: Obtain the maximum expansion rate B of the good water-blocking tape at each test length at low temperature from the local database x and the target time T to reach the maximum expansion volume x ; According to the initial volume of each environmental test water blocking tape at each test length, the initial volume c of each low temperature expansion test water blocking tape at each test length is extracted. xr , where r represents the serial number of each low-temperature expansion test water-blocking tape, r = 1, 2, ..., s, s is a positive integer greater than 2; The maximum expansion volume b of the water-blocking tape at each low-temperature expansion test at each test length when it can no longer absorb water and expand xr and the target time t to reach the maximum expansion volume xr , calculate the expansion anomaly coefficient of each low-temperature expansion test water-blocking tape at each test length Where e is a natural constant.

4. A water blocking tape testing system according to claim 3, characterized in that: The specific evaluation method of evaluating the abnormal expansion coefficient of each high temperature expansion test water blocking tape of each test length is as follows: Obtain the maximum expansion volume d of good water-blocking tapes of each test length at high temperature from the local database x and the target time f to reach the maximum expansion volume x ; According to the initial volume of each environmental test water blocking tape at each test length, the initial volume k of each high temperature expansion test water blocking tape at each test length is extracted. xp , where p represents the serial number of each high temperature expansion test water blocking tape, p = 1, 2, ..., q, and s is a positive integer greater than 2; The maximum expansion volume g of the water-blocking tape when it can no longer absorb water and expand according to each high-temperature expansion test of each test length xp and the target time h to reach the maximum expansion volume xp , calculate the expansion anomaly coefficient of each high temperature expansion test water blocking tape of each test length 5. A water blocking tape testing system according to claim 1, characterized in that: The specific screening method for screening each abnormal test length is as follows: A compliance ratio threshold is obtained from the local database, and the number of compliance test water-blocking tapes of each test length is counted based on the compliance test water-blocking tapes of each test length. The number of test water-blocking tapes of each test length is counted based on the test water-blocking tapes of each test length, and the number of compliance test water-blocking tapes of each test length is divided by the number of test water-blocking tapes to obtain the compliance ratio of the compliance test water-blocking tapes of each test length. The compliance ratio of the compliance test water-blocking tapes of each test length is compared with the compliance ratio threshold. If the compliance ratio of the compliance test water-blocking tape of a certain test length is less than the compliance ratio threshold, it is judged that the water-blocking tape of this batch does not meet the production quality, and the test length is marked as an abnormal test length, so as to screen out the abnormal test lengths.

6. A water blocking tape testing method using the water blocking tape testing system according to any one of claims 1 to 5, characterized in that: include: Step 1. Water blocking tape selection: After the water blocking tapes of this batch are produced and processed, each test water blocking tape of each test length is randomly selected from this batch, and each feature point of each test water blocking tape of each test length is selected according to a predefined feature point selection strategy, and a test pattern corresponding to each feature point of each test water blocking tape of each test length is obtained; Step 2. Tensile test: perform a tensile test on each test water blocking tape of each test length, and screen each tensile potential test water blocking tape of each test length and each tensile normal test water blocking tape; Step 3. Abnormal environment test: perform high and low temperature tests on each normal tension test water blocking tape of each test length, calculate the abnormal expansion coefficient of each low temperature expansion test water blocking tape of each test length, evaluate the abnormal expansion coefficient of each high temperature expansion test water blocking tape of each test length, and screen each high temperature expansion abnormal test water blocking tape, each low temperature expansion abnormal test water blocking tape and each normal expansion test water blocking tape of each test length; Step 4. Durability test: perform durability test on each normal expansion test water blocking tape of each test length, and screen each abnormal durability test water blocking tape and each qualified test water blocking tape of each test length; Step 5. Water-blocking tape evaluation and processing: Determine whether the water-blocking tape of this batch meets the production quality. If not, screen the abnormal test lengths and notify the person in charge of the water-blocking tape quality. This batch of water-blocking tape will have the problem of uneven mixing of composite materials at each abnormal test length.

Citation Information

Patent Citations

  • A water blocking tape testing device, system and testing method

    CN115993427B