A method for preparing high-chewy fibrous protein

Through improved mixing and stirring equipment, using structures such as gears, risers and curved plates, the problem of difficult to meet high chewability and hardness in traditional wire drawing protein preparation methods is solved, and the structure and preparation efficiency of wire drawing proteins are significantly improved. The production of high-quality plant-based protein foods has been achieved.

CN118830586BActive Publication Date: 2024-12-13FUJIAN XIAOERGE FOOD CO LTD
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Patent Information

Application Number
CN202411297411.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2024-12-13
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

Traditional brushed protein preparation methods are difficult to meet the requirements of high hardness, elasticity and excellent chewability, which makes the product taste difficult to match real meat, and existing mixing equipment is difficult to quickly deal with soy protein, wheat protein and low-temperature edible soybean meal. The formation of bonding groups affects the preparation efficiency of high chewable wire drawing protein.

Method used

Adopt improved mixing and agitating equipment, including cylinder, motor, riser, rolling plate and spiral blades, the riser rotates through the meshing of gears and racks, and combines the interlaced distribution of arc plates and blades for crushing to enhance stirring. The effect is achieved through the rotation of the ring frame and the limit block to achieve crushing and crushing, improving the stirring effect of the mixed raw materials.

Benefits of technology

It significantly improves the tissueization, hardness, elasticity and chewability of wire drawing proteins, improves the preparation efficiency of high-chewable wire drawing proteins, meets the market's demand for high-quality plant-based protein foods, and broadens the scope of application.

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Abstract

The invention relates to the technical field of preparation of fibrous protein, and specifically to a preparation method of fibrous protein with high chewiness, comprising a cylinder, wherein a motor 1 is installed on the top outer wall of the cylinder, one end of the output shaft of the motor 1 is connected to a gear 1 through a coupling, and gears 2 are rotatably arranged on the inner walls on both sides of the top of the cylinder, the gear 1 is meshed with the gear 2, a vertical pipe 1 is fixedly connected to the bottom outer wall of the gear 1, and a vertical pipe 2 is fixedly connected to the bottom outer wall of the gear 2; the large-sized raw materials filtered and retained by the invention rotate with the vertical pipes 1 and 2, and are crushed and cleaned by blades 1, brushes and blades 2 staggeredly distributed on an arc plate, the gear 3 is linked to the annular frame by the meshing rack to rotate, thereby driving four rolling plates to rotate, and the raw materials are crushed and processed in coordination with the filter hole 2 and the distance between the annular frame and the cylinder, thereby further enhancing the stirring effect of the mixed raw materials and improving the preparation efficiency of fibrous protein with high chewiness.
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Description

Technical Field

[0001] The invention relates to the technical field of drawing protein preparation, in particular to a method for preparing high-chewy drawing protein. Background Art

[0002] As a nutritious and environmentally friendly alternative, plant-based protein food has attracted widespread attention due to its advantages such as high protein, low fat and no cholesterol. Among them, fibrous protein, as an important representative of plant-based protein food, has shown great application potential in vegetarian products, imitation meat products and healthy snacks due to its unique fibrous structure and meat-like taste.

[0003] Traditional methods for preparing fibrous protein often find it difficult to simultaneously meet the requirements of high hardness, elasticity and excellent chewiness, resulting in a product that is difficult to compare in taste with real meat. In order to prepare fibrous protein products with high chewiness and excellent texture characteristics, it is necessary to comprehensively consider the use of additives, the optimization of extrusion process parameters and the adjustment of raw material ratios. The preparation of fibrous protein also requires a series of processing techniques, including mixing and stirring raw materials such as soy protein, wheat protein and low-temperature edible soybean meal. When existing mixing and stirring equipment stirs these raw materials, it is difficult to quickly process the raw materials that are clumped together only through the stirring structure. Long-term stirring is prone to protein denaturation. In addition, there are some larger particles in raw materials such as low-temperature edible soybean meal that have not been crushed. Direct stirring is also difficult to ensure the mixing uniformity of the raw materials, which reduces the preparation efficiency of high-chewy fibrous protein. Summary of the invention

[0004] The object of the present invention is to provide a method for preparing high-chewy fibrous protein to solve the problems raised in the above background technology.

[0005] The technical solution of the present invention is: a method for preparing high-chewy fibrous protein, comprising the following steps:

[0006] S1. Put soy protein, wheat protein, low-temperature edible soybean meal, water, L-cysteine ​​and calcium chloride into a mixing device for mixing and stirring;

[0007] S2, extruding and texturizing the mixture obtained by stirring, wherein the process of extruding and texturizing the mixture includes weighing the raw protein in proportion, mixing and stirring, feeding, extruding, cutting, microwave drying, bagging, sealing and storing;

[0008] Among them, the mixing equipment in S1 includes a cylinder, a motor 1 is installed on the top outer wall of the cylinder, one end of the output shaft of the motor 1 is connected to gear 1 through a coupling, gear 2 is rotatably provided on the inner walls on both sides of the top of the cylinder, the gear 1 is meshed with gear 2, the bottom outer wall of the gear 1 is fixedly connected to standpipe 1, the bottom outer walls of all gears 2 are fixedly connected to standpipe 2, the outer walls of all standpipes 2 are fixedly connected to gear 3, the bottom outer wall of the cylinder is fixedly connected to a U-shaped frame, the bottom outer wall of the U-shaped frame is installed with motor 2, one end of the output shaft of the motor 2 is connected to gear 4 through a coupling, gear 5 is rotatably provided on the outer walls on both sides of the bottom end of the cylinder, the gear 4 is meshed with gear 5, the top outer walls of the gear 4 and gear 5 are fixedly connected to rotating rollers, the outer walls of all rotating rollers are fixedly connected to spiral leaves, and the spiral leaves are slidably connected to the inner walls of standpipes 1 and 2. The outer wall of the cylinder is slidably connected with an annular frame, the top outer wall of the annular frame is fixedly connected with a rack, and the gear three is meshed with the rack, and a rotating shaft is installed at the four corners of the outer wall of the annular frame, and the outer walls of all the rotating shafts are movably connected with a rolling plate, and the outer walls of one side of all the rolling plates are provided with an inclined surface, and the top and bottom outer walls of the vertical pipe one and the vertical pipe two are provided with a filtering hole one, and the outer wall of the other side of the rolling plate is provided with a filtering hole two, and the four corners of the outer wall of the top and bottom of the annular frame are provided with a limiting block one and a limiting block two, and the rotating shaft is located between the limiting block one and the limiting block two, the top and bottom inner walls of the cylinder are fixedly connected with two brackets, and the inner walls of all the brackets are fixedly connected with an arc plate, and the inner walls of one side of all the arc plates are fixedly connected with a plurality of blades one, and the inner walls of the other side of all the arc plates are fixedly connected with a plurality of blades two, and the outer walls of all the arc plates are installed with brushes.

[0009] Preferably, the blade one and the blade two are distributed in a linear array, the brush is located between the blade one and the blade two, the blade one and the blade two are distributed in a staggered array, the arc plates are distributed in a linear array, the blade one, the blade two and the brush are slidably connected to the outer walls of the vertical pipe one and the vertical pipe two, the arc plates are adapted to the height of the filter hole one, the filter hole one is distributed in a circular array, and the filter hole two is distributed in a rectangular array.

[0010] Preferably, the rolling plate is slidably connected to the outer wall of the annular frame, the limit blocks 1 and 2 are adapted to the size of the rolling plate, the spiral blades are adapted to the size of the risers 1 and 2, and the risers 1 and 2 are slidably connected to the inner wall of the annular frame.

[0011] Preferably, stirring blade 1 is fixedly connected to the outer walls on both sides of the top and bottom of the vertical pipe 1, and stirring blade 2 is fixedly connected to the outer walls on both sides of the top and bottom of the vertical pipe 2. The stirring blade 1 and the stirring blade 2 are distributed in a linear array, and the stirring blade 1 and the stirring blade 2 are staggered.

[0012] Preferably, mounting holes are provided on both side outer walls of the top of the cylinder, and the inner walls of all the mounting holes are slidably connected with a feeding rack, and the outer walls of both side of the feeding rack are fixedly connected with springs, and the springs are fixedly connected to the inner walls of the mounting holes.

[0013] Preferably, feeding holes are provided on the outer walls on both sides of the top of the feeding rack, feeding tubes are inserted into the inner walls of all the feeding holes, a pressure block is fixedly connected to the outer wall on one side of the top of the feeding rack, a movable rod is fixedly connected to the outer wall on the top of all the gears 2, circular holes are provided on the outer walls on both sides of the top of the cylinder, the movable rod is slidably connected to the inner walls of the circular holes, and a pressing block is fixedly connected to the outer wall on one side of the top of all the movable rods.

[0014] Preferably, the outer walls of the pressing block and the pressure block are provided with curved surfaces, the outer walls on both sides of the top of the feeding rack are provided with shielding protrusions, the shielding protrusions are adapted to the size of the mounting hole, the outer wall on one side of the top of the cylinder is provided with a feed pipe, the outer wall on the other side of the bottom of the cylinder is provided with a discharge pipe, the inner walls of the feed pipe and the discharge pipe are installed with solenoid valves, and supporting feet are fixedly connected at the four corners of the outer wall of the bottom end of the cylinder.

[0015] The present invention provides a method for preparing high-chewy fibrous protein by improvement, which has the following improvements and advantages compared with the prior art:

[0016] First, the present invention significantly improves the organization, hardness, elasticity and chewiness of the fibrous protein through scientific selection of additives, optimization of process parameters and adjustment of raw material ratios, meets the market demand for high-quality plant-based protein foods, broadens the application scope of plant protein, and has good economic and social benefits;

[0017] Second, the present invention is provided with a cylinder, a motor 1, a motor 2, a vertical pipe 1, a vertical pipe 2, a rolling plate and a spiral blade. When the mixed raw materials are stirred, the motor 1 drives the vertical pipe 1 and the vertical pipe 2 to rotate through the meshing gear 1 and the gear 2, and the motor 2 drives the rotating roller and the spiral blade to rotate in opposite directions through the meshing gear 4 and the gear 5, so that the mixed raw materials in the cylinder can be continuously transported from the bottom to the top inside the vertical pipe 1, and from the top to the bottom inside the vertical pipe 2. When the control structures of the motor 1 and the motor 2 rotate in the opposite direction, the mixed raw materials in the cylinder can be continuously transported from the top to the bottom inside the vertical pipe 1. The first part is transported from the bottom to the top inside the vertical pipe 2, which increases the stirring effect. At the same time, the mixed raw materials can be screened and filtered in cooperation with the filter hole 1 on the outer wall of the vertical pipe 1 and the second vertical pipe. The large-sized raw materials retained by the filtration are crushed and cleaned by the blade 1, the brush and the blade 2 staggered on the arc plate as the vertical pipe 1 and the second vertical pipe rotate. The gear 3 is linked to the annular frame through the meshing rack to rotate, thereby driving the four rolling plates to rotate, and the raw materials are crushed and processed in cooperation with the filter hole 2 and the spacing between the annular frame and the cylinder, further enhancing the stirring effect of the mixed raw materials and improving the preparation efficiency of high-chewy fibrous protein.

[0018] Thirdly, the present invention is provided with an annular frame, a limiting block 1, a limiting block 2 and a rotating shaft. The annular frame rotates counterclockwise to contact the limiting block 2, and the distance between the annular frame and the cylinder body can be used to crush and pulverize the filtered large-sized raw materials. The annular frame rotates clockwise to contact the limiting block 1. At this time, there is no gap in the sliding connection between the annular frame and the cylinder body, and the raw materials that are crushed and adhered to the inner wall of the cylinder can be effectively scraped. The two effects change with the change of the rotation direction of the annular frame, further improving the stirring effect of the high-chewiness fibrous protein mixed raw materials.

[0019] Fourthly, the present invention is provided with gear 2, movable rod, pressing block, pressure block, feeding rack and spring. When gear 2 rotates, the pressing block can also be driven to rotate through the movable rod, and the pressure block on the feeding rack is also pressed accordingly, so that the feeding rack continuously slides left and right. The additive in the feeding tube is also put into the mixed raw material of the cylinder while moving left and right, and is in more complete and faster contact and mixing with the mixed raw material being stirred and rotated inside. The additive scattered by sliding left and right can also further prevent the possibility of sticking together, thereby further improving the stirring effect of the high-chewy fibrous protein.

[0020] Fifth: The present invention is provided with vertical pipe 1, vertical pipe 2, stirring blade 1 and stirring blade 2. Stirring blade 1 and stirring blade 2 are staggeredly arranged on the outer walls of vertical pipe 1 and vertical pipe 2. Vertical pipe 1 and vertical pipe 2 rotate in opposite directions all the time. Stirring blade 1 and stirring blade 2 can also better stir the mixed raw materials and speed up the mixing speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a cross-sectional schematic diagram of the cylinder connection structure of the present invention;

[0024] Figure 3 It is a schematic diagram of the connection structure of the riser 1 and the riser 2 of the present invention;

[0025] Figure 4 is a schematic diagram of the rotating roller connection structure of the present invention;

[0026] Figure 5 It is a three-dimensional schematic diagram of the annular frame connection structure of the present invention;

[0027] Figure 6 is a top view of the annular frame structure of the present invention;

[0028] Figure 7 is a schematic diagram of the support connection structure of the present invention;

[0029] Figure 8 It is a schematic diagram of the arc plate connection structure of the present invention;

[0030] Fig. 9 It is a schematic diagram of the connection structure of the charging rack of the present invention.

[0031] Description of reference numerals:

[0032] 1. Cylinder; 2. Feeding rack; 3. Feeding pipe; 4. Movable rod; 5. Motor 1; 6. Pressing block; 7. Pressure block; 8. Vertical pipe 1; 9. Vertical pipe 2; 10. Annular rack; 11. Bracket; 12. Arc plate; 13. Rolling plate; 14. Motor 2; 15. U-shaped rack; 16. Gear 1; 17. Gear 2; 18. Stirring blade 1; 19. Stirring blade 2; 20. Filter hole 1; 21. Gear 3; 22. Gear 4; 23. Gear 5; 24. Rotating roller; 25. Spiral blade; 26. Filter hole 2; 27. Rack; 28. Limit block 1; 29. ​​Limit block 2; 30. Rotating shaft; 31. Blade 1; 32. Brush; 33. Blade 2; 34. Spring. DETAILED DESCRIPTION

[0033] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] The present invention provides a method for preparing high-chewy fibrous protein by improvement. The technical solution of the present invention is:

[0035] like Figure 1-Figure 9 As shown, a method for preparing high-chewy fibrous protein comprises the following steps:

[0036] S1. Put soy protein, wheat protein, low-temperature edible soybean meal, water, L-cysteine ​​and calcium chloride into a mixing device for mixing and stirring;

[0037] S2, extruding and texturizing the mixture obtained by stirring, wherein the process of extruding and texturizing the mixture includes weighing the raw protein in proportion, mixing and stirring, feeding, extruding, cutting, microwave drying, bagging, sealing and storing;

[0038] The mixing device in S1 includes a cylinder 1, a motor 5 is installed on the top outer wall of the cylinder 1, one end of the output shaft of the motor 5 is connected to a gear 16 through a coupling, gears 17 are rotatably arranged on both sides of the inner wall of the top of the cylinder 1, and the gears 16 and 17 are meshed with each other. The outer wall of the bottom end of the gear 16 is fixedly connected to a vertical pipe 8, the outer wall of the bottom end of the gear 2 17 is fixedly connected to a vertical pipe 2 9, and the outer wall of the vertical pipe 2 9 is fixedly connected to a gear 3 21. The outer wall of the bottom end of the cylinder 1 A U-shaped frame 15 is fixedly connected, and a motor 2 14 is installed on the outer wall of the bottom end of the U-shaped frame 15. One end of the output shaft of the motor 2 14 is connected to a gear 4 22 through a coupling. The outer walls of both sides of the bottom end of the cylinder 1 are rotatably provided with gears 5 23, and the gears 4 22 and 5 23 are meshed. The outer walls of the top ends of the gears 4 22 and 5 23 are fixedly connected with rotating rollers 24, and the outer walls of the rotating rollers 24 are fixedly connected with spiral leaves 25. The spiral leaves 25 are slidably connected to the inner walls of the riser 1 8 and the riser 2 9. The inner wall of the body 1 is slidably connected with an annular frame 10, and the top outer wall of the annular frame 10 is fixedly connected with a rack 27, and the gear 3 21 is meshed with the rack 27. The outer wall of the annular frame 10 is equipped with a rotating shaft 30 at the four corners, and the outer wall of the rotating shaft 30 is movably connected with a rolling plate 13. The outer wall of one side of the rolling plate 13 is provided with an inclined surface, and the top and bottom outer walls of the vertical pipe 1 8 and the vertical pipe 2 9 are provided with a filter hole 1 20, and the outer wall of the other side of the rolling plate 13 is provided with a filter hole 26. The top of the annular frame 10 is provided with a filter hole 20, and the outer wall of the other side of the rolling plate 13 is provided with a filter hole 26. The four corners of the outer wall of the upper end and the lower end are fixedly connected with limit blocks 1 28 and limit blocks 2 29, the rotating shaft 30 is located between the limit blocks 1 28 and the limit blocks 2 29, the top and bottom inner walls of the cylinder 1 are fixedly connected with two brackets 11, the inner walls of the brackets 11 are fixedly connected with arc plates 12, the inner wall of one side of the arc plate 12 is fixedly connected with a plurality of blades 1 31, the inner wall of the other side of the arc plate 12 is fixedly connected with a plurality of blades 2 33, and the outer walls of the arc plates 12 are installed with brushes 32.

[0039] Furthermore, the blade 1 31 and the blade 2 33 are distributed in a linear array, the brush 32 is located between the blade 1 31 and the blade 2 33, the blade 1 31 and the blade 2 33 are distributed in a staggered array, the arc plate 12 is distributed in a linear array, the blade 1 31, the blade 2 33 and the brush 32 are slidably connected to the outer wall of the standpipe 1 8 and the standpipe 2 9, the arc plate 12 is adapted to the height of the filter hole 1 20, the filter hole 1 20 is distributed in a ring array, the filter hole 26 is distributed in a rectangular array, the rolling plate 13 is slidably connected to the outer wall of the ring frame 10, the limit block 1 28 and the limit block 29 are The size of the rolling plate 13 is adapted, and the spiral blades 25 are adapted to the sizes of the vertical pipe 1 8 and the vertical pipe 2 9. The vertical pipe 1 8 and the vertical pipe 2 9 are slidably connected to the inner wall of the annular frame 10. The arc plate 12 is provided with staggered blades 1 31 and blades 2 33. The vertical pipe 1 8 and the vertical pipe 2 9 rotate to carry the filtered large-sized raw materials together with the arc plate 12 at the bottom of the cylinder 1. The large-sized raw materials are crushed by the staggered blades 1 31 and blades 2 33, and a brush 32 is provided between the blades 1 31 and blades 2 33 on the arc plate 12 to clean the raw materials blocked in the filter hole 1 20.

[0040] Furthermore, stirring blades 18 are fixedly connected to the outer walls on both sides of the top and bottom of vertical pipe 18, and stirring blades 2 19 are fixedly connected to the outer walls on both sides of the top and bottom of vertical pipe 2 9. Stirring blades 18 and stirring blades 19 are distributed in a linear array, and stirring blades 18 and stirring blades 19 are staggered. Stirring blades 18 and stirring blades 2 19 are staggered on the outer walls of vertical pipe 1 8 and vertical pipe 2 9. Vertical pipe 1 8 and vertical pipe 2 9 rotate in opposite directions all the time, so as to better stir the mixed raw materials.

[0041] Furthermore, mounting holes are provided on both sides of the outer walls of the top of the cylinder 1, and the inner walls of the mounting holes are slidably connected with the feeding rack 2, and the outer walls of both sides of the feeding rack 2 are fixedly connected with springs 34, and the springs 34 are fixedly connected to the inner walls of the mounting holes, and the outer walls of both sides of the top of the feeding rack 2 are provided with feeding holes, and the inner walls of the feeding holes are plugged with feeding pipes 3, and the outer wall of one side of the top of the feeding rack 2 is fixedly connected with a pressure block 7, and the outer wall of the top of the gear 2 17 is fixedly connected with a movable rod 4, and the outer walls of both sides of the top of the cylinder 1 are provided with circular holes, and the movable rod 4 is slidably connected to the inner wall of the circular hole, and the outer wall of one side of the top of the movable rod 4 is fixedly connected with a pressing block 6, and the pressing block 6 and the outer walls of the pressure block 7 are both provided with curved surfaces, the outer walls on both sides of the top of the feeding rack 2 are both provided with shielding protrusions, and the shielding protrusions are adapted to the size of the mounting holes, a feed pipe is provided on one side of the outer wall at the top of the cylinder 1, and a discharge pipe is provided on the other side of the outer wall at the bottom of the cylinder 1, and solenoid valves are installed on the inner walls of the feed pipe and the discharge pipe, and supporting feet are fixedly connected to the four corners of the outer wall at the bottom end of the cylinder 1. The feeding rack 2 slides left and right continuously, and the additive in the feeding pipe 3 is more easily diffused when entering the cylinder 1, and is more fully and quickly contacted and mixed with the mixed raw materials being stirred and rotated inside, and the additives scattered by sliding left and right can also further prevent the possibility of sticking together.

[0042] Working principle: When preparing high-chewy fibrous protein, soybean protein, wheat protein, low-temperature edible soybean meal, water, L-cysteine ​​and calcium chloride are mixed, and these raw materials are sent into the barrel 1 of the mixing and stirring equipment, and the motor 15 and the motor 214 are started. The motor 15 controls the gear 16 and the meshing gear 217 to rotate, and the motor 214 controls the gear 422 and the meshing gear 523 to rotate in the opposite direction. When the gear 16 and the gear 217 rotate, they will drive the vertical pipe 18 and the vertical pipe 29 fixed at the bottom to rotate, and the gear 42 2 and gear five 23 rotate in opposite directions, and the rotating roller 24 fixed at the top of gear four 22 and gear five 23 drives the spiral blade 25 to rotate on the inner wall of standpipe one 8 and standpipe two 9, so as to transport the mixed raw materials. The mixed raw materials are transported from the bottom to the top inside standpipe one 8, and from the top to the bottom inside standpipe two 9. Circular arrays of filter holes one 20 are provided at the top and bottom of standpipe one 8 and standpipe two 9. The larger raw materials will be filtered and stay on the outer wall of the filter hole one 20 at the bottom of standpipe one 8 and standpipe two 9. The second pipe 9 rotates itself, and the filtered and retained raw materials rotate with it. A bracket 11 and an arc plate 12 are arranged at the top and bottom of the cylinder 1. The arc plate 12 is provided with staggered blades 1 31 and blades 2 33. The vertical pipe 1 8 and the vertical pipe 2 9 rotate to carry the filtered large-sized raw materials together with the arc plate 12 at the bottom of the cylinder 1. The large-sized raw materials are crushed by the staggered blades 1 31 and blades 2 33, and a brush 32 is arranged between the blades 1 31 and blades 2 33 on the arc plate 12 to clean the raw materials blocked in the filter hole 20. After cleaning, the motor 15 controls the gear 16 and the gear 2 17 to rotate in the opposite direction after rotating for a certain period of time. The motor 2 14 also controls the gear 4 22 and the gear 5 23 to rotate in the opposite direction. The rotation direction of the spiral blade 25, the vertical pipe 1 8 and the vertical pipe 2 9 is reversed. The mixed raw materials are transported from the top to the bottom inside the vertical pipe 1 8, and from the bottom to the top inside the vertical pipe 2 9. The large-sized raw materials are filtered by the filter hole 1 20 at the top of the vertical pipe 1 8 and the vertical pipe 2 9, and then crushed by the arc plate 12 at the top of the cylinder 1 in cooperation with the blade 1 31 and the blade 2 33.

[0043] When the riser 1 8 and the riser 2 9 rotate, the gear 3 21 cooperates with the rack 27 to drive the annular frame 10 to rotate. The rotation speed of the annular frame 10 is slower than that of the riser 1 8 and the riser 2 9. The four rolling plates 13 connected to the rotating shaft 30 at the four corners of the outer wall of the annular frame 10 also rotate accordingly. When the annular frame 10 rotates counterclockwise, the rolling plates 13 rotate under the action of the rotating shaft 30 and abut against the limit block 29. At this time, there is a certain distance between the annular frame 10 and the inner wall of the cylinder 1. When the rolling plates 13 stir the mixed raw materials, the filter holes 26 on the outer wall of the rolling plates 13 filter the mixed raw materials. The material slides along the inclined outer wall of the rolling plate 13. When the large-sized raw materials move to the rolling plate 13 and the inner wall of the cylinder 1, they are crushed and processed by the rolling plate 13. The mixed raw materials on the inner wall of the cylinder 1 can be continuously filtered and crushed by stirring. When the annular frame 10 rotates clockwise, the rolling plate 13 rotates with the rotating shaft 30 and abuts against the limit block 28. At this time, there is no gap between the rolling plate 13 and the cylinder 1, and it is slidably connected to the inner wall of the cylinder 1. When the annular frame 10 rotates, the mixed raw materials crushed on the inner wall of the cylinder 1 can be cleaned, including the mixed raw materials that have just been crushed and adhered to the inner wall of the cylinder 1.

[0044] Stirring blades 18 and 19 are arranged on the outer walls of the riser 1 8 and the riser 2 9, which rotate in opposite directions all the time, so as to better stir the mixed raw materials. When the two gears 2 17 rotate, the top, the movable rod 4 and the pressing block 6 are driven to rotate. A feeding rack 2 is arranged on the inner wall of the mounting hole at the top of the cylinder 1. Additives are put into the cylinder 1 through the feeding pipe 3 at the top of the feeding rack 2, and a corresponding amount of additives is put into the feeding pipe 3. Each time the movable rod 4 rotates one circle, the pressing block 6 presses the pressure block 7 on the feeding rack 2. When the pressing block 6 leaves and separates from the pressure block 7, the feeding rack 2 is reset under the action of the spring 34. The feeding rack 2 slides left and right continuously, and the additives in the feeding pipe 3 are more easily diffused when entering the cylinder 1, and are more fully and quickly contacted and mixed with the mixed raw materials being stirred and rotated inside. The additives scattered by sliding left and right can also further prevent the possibility of sticking together.

[0045] The technical means disclosed in the solution of the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.

Claims

1. A method for preparing high-chewy fibrous protein, characterized in that: The following steps are involved: S1. Put soy protein, wheat protein, low-temperature edible soybean meal, water, L-cysteine ​​and calcium chloride into a mixing device for mixing and stirring; S2, extruding and texturizing the mixture obtained by stirring, wherein the process of extruding and texturizing the mixture includes weighing the raw protein in proportion, mixing and stirring, feeding, extruding, cutting, microwave drying, bagging, sealing and storing; The mixing device in S1 comprises a cylinder (1), a motor 1 (5) is installed on the top outer wall of the cylinder (1), one end of the output shaft of the motor 1 (5) is connected to a gear 1 (16) via a coupling, gear 2 (17) is rotatably arranged on both sides of the inner wall of the top of the cylinder (1), the gear 1 (16) meshes with the gear 2 (17), the bottom outer wall of the gear 1 (16) is fixedly connected to a standpipe 1 (8), the bottom outer wall of the gear 2 (17) is fixedly connected to a standpipe 2 (9), the outer wall of the standpipe 2 (9) is fixedly connected to a gear 3 (21), the bottom outer wall of the cylinder (1) A U-shaped frame (15) is fixedly connected to the wall, a motor 2 (14) is installed on the outer wall of the bottom end of the U-shaped frame (15), one end of the output shaft of the motor 2 (14) is connected to a gear 4 (22) through a coupling, gears 5 (23) are rotatably arranged on the outer walls on both sides of the bottom end of the cylinder (1), the gears 4 (22) and 5 (23) are meshed, the top outer walls of the gears 4 (22) and 5 (23) are fixedly connected to rotating rollers (24), the outer walls of all the rotating rollers (24) are fixedly connected to spiral leaves (25), and the spiral leaves (25) are slidably connected to the inner walls of the riser 1 (8) and the riser 2 (9), The inner wall of the cylinder (1) is slidably connected to an annular frame (10), the top outer wall of the annular frame (10) is fixedly connected to a rack (27), the gear three (21) is meshed with the rack (27), the outer wall of the annular frame (10) is provided with rotating shafts (30) at four corners, the outer walls of all the rotating shafts (30) are movably connected to rolling plates (13), the outer walls of one side of all the rolling plates (13) are provided with inclined surfaces, the top and bottom outer walls of the vertical pipes one (8) and the vertical pipes two (9) are provided with filtering holes one (20), the outer wall of the other side of the rolling plates (13) is provided with filtering holes two (26), the annular frame ( Limit blocks 1 (28) and 2 (29) are arranged at the four corners of the top and bottom outer walls of the cylinder (10), the rotating shaft (30) is located between the limit blocks 1 (28) and 2 (29), the top and bottom inner walls of the cylinder (1) are fixedly connected to two brackets (11), the inner walls of all the brackets (11) are fixedly connected to an arc-shaped plate (12), the inner walls of one side of all the arc-shaped plates (12) are fixedly connected to a plurality of blades 1 (31), the inner walls of the other side of all the arc-shaped plates (12) are fixedly connected to a plurality of blades 2 (33), and the outer walls of all the arc-shaped plates (12) are installed with brushes (32); The rolling plate (13) is slidably connected to the outer wall of the annular frame (10), the limit block 1 (28) and the limit block 2 (29) are adapted to the size of the rolling plate (13), the spiral blade (25) is adapted to the size of the standpipe 1 (8) and the standpipe 2 (9), and the standpipe 1 (8) and the standpipe 2 (9) are slidably connected to the inner wall of the annular frame (10); The annular frame (10) rotates counterclockwise and contacts the second stop block (29), and the distance between the annular frame (1) and the cylinder (1) can be used to crush and pulverize large-sized raw materials for filtration. The annular frame (10) rotates clockwise and contacts the first stop block (28), and at this time, the annular frame (10) and the cylinder (1) are slidably connected without a gap, so that the raw materials that are crushed and adhered to the inner wall of the cylinder (1) can be scraped.

2. The method for preparing a high-chewy fibrous protein according to claim 1, characterized in that: The blade one (31) and the blade two (33) are both distributed in a linear array, the brush (32) is located between the blade one (31) and the blade two (33), the blade one (31) and the blade two (33) are distributed in a staggered array, the arc-shaped plates (12) are both distributed in a linear array, the blade one (31), the blade two (33) and the brush (32) are slidably connected to the outer walls of the stand pipe one (8) and the stand pipe two (9), the arc-shaped plates (12) are all adapted to the height of the filter hole one (20), the filter hole one (20) is all distributed in a ring array, and the filter hole two (26) is all distributed in a rectangular array.

3. The method for preparing a high-chewy fibrous protein according to claim 1, characterized in that: The outer walls on both sides of the top and bottom of the vertical pipe one (8) are fixedly connected with stirring blade one (18), and the outer walls on both sides of the top and bottom of the vertical pipe two (9) are fixedly connected with stirring blade two (19), and the stirring blade one (18) and stirring blade two (19) are distributed in a linear array, and the stirring blade one (18) and stirring blade two (19) are staggered.

4. The method for preparing a high-chewy fibrous protein according to claim 1, characterized in that: The outer walls on both sides of the top of the cylinder (1) are provided with mounting holes, the inner walls of all the mounting holes are slidably connected to a feeding rack (2), the outer walls on both sides of the feeding rack (2) are fixedly connected to springs (34), and the springs (34) are fixedly connected to the inner walls of the mounting holes.

5. The method for preparing a high-chewy fibrous protein according to claim 4, characterized in that: The outer walls on both sides of the top of the feeding rack (2) are provided with feeding holes, the inner walls of all the feeding holes are plugged with feeding tubes (3), one side of the outer wall of the top of the feeding rack (2) is fixedly connected with a pressure block (7), the outer wall of the top of all the gears 2 (17) is fixedly connected with a movable rod (4), the outer walls on both sides of the top of the cylinder (1) are provided with circular holes, the movable rod (4) is slidably connected to the inner walls of the circular holes, and one side of the outer wall at the top of all the movable rods (4) is fixedly connected with a pressing block (6).

6. The method for preparing a high-chewy fibrous protein according to claim 5, characterized in that: The outer walls of the pressing block (6) and the pressure block (7) are provided with curved surfaces, the outer walls on both sides of the top of the feeding rack (2) are provided with shielding protrusions, and the shielding protrusions are adapted to the size of the mounting holes, the outer wall on one side of the top of the cylinder (1) is provided with a feed pipe, and the outer wall on the other side of the bottom of the cylinder (1) is provided with a discharge pipe, and the inner walls of the feed pipe and the discharge pipe are provided with solenoid valves, and the four corners of the outer wall at the bottom of the cylinder (1) are fixedly connected with supporting feet.

Citation Information

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