A rubber roller appearance detection device
Through the automated detection of the rubber roller appearance detection device, combined with high-definition camera, laser rangefinder and rotating components, the problem of difficult identification of tiny defects and damages in traditional detection methods is solved, and the high accuracy and stability of rubber roller detection is achieved, and the high accuracy and stability of rubber roller detection is extended. The service life of the rubber roller.
Patent Information
- Application Number
- CN202411319959.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-23
AI Technical Summary
Traditional rubber roller detection methods are difficult to accurately identify tiny surface defects, and contact detection will cause damage to the rubber roller surface.
A rubber roller appearance detection device is designed, using a high-definition camera, laser rangefinder, active rotation assembly and driven rotation assembly to realize automatic detection of rubber rollers, combining Rockwell hardness meter and circular jump detection method to ensure the accuracy of detection. Sex and reliability.
Through automated inspection, the stability and consistency of rubber roller inspection are improved, surface defects are accurately identified, quality problems caused by uneven circular jumps are avoided, and the service life of rubber rollers is extended.
Smart Images

Figure CN118837377B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber roller manufacturing, in particular to a rubber roller appearance detection device. Background Art
[0002] A rubber roller is a cylindrical component with an elastic surface, which is widely used in various mechanical equipment in industrial production. It usually consists of a metal shaft core and an elastic material (such as rubber, polyurethane, silicone, etc.) on the outside. The specific role and use scenario of the rubber roller may vary depending on its application field, but the main functions include transmission, embossing, coating, transmission, guidance, etc.
[0003] During the manufacturing process, various defects may appear on the surface of the rubber roller, such as scratches, dents, bubbles, cracks and contaminants. These surface defects will not only affect the service life of the rubber roller, but also have an adverse effect on the processing accuracy and product quality. During the printing process, scratches or dents on the surface of the rubber roller may cause uneven printing patterns, thus affecting the quality of the printed products.
[0004] Traditional rubber roller inspection methods mainly rely on manual visual inspection and simple mechanical inspection methods, which are difficult to accurately identify tiny surface defects, and contact inspection technology will cause damage to the rubber roller surface.
[0005] Therefore, an appearance inspection device is proposed to solve the problem that traditional inspection methods are difficult to accurately identify and may cause surface damage. Summary of the invention
[0006] The object of the present invention is to provide a rubber roller appearance detection device to solve the problems raised in the above background technology.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a rubber roller appearance detection device, comprising a main body bracket and a rubber roller, wherein the main body bracket is provided with an interlayer inside, a first motor is fixedly installed on the interlayer, a main body table is fixedly installed on the top of the main body bracket, and a controller is fixedly installed on the left side of the main body table for controlling the entire detection process. A photoelectric sensor is fixedly installed on the middle top of the main body table, and the photoelectric sensor is directed upward and perpendicular to the main body table for detecting whether the rubber roller has reached a specified position. A cleaning brush and a cleaning nozzle are also fixedly installed on the middle top of the main body table for cleaning the rubber roller before detection. A seventh groove and an eighth groove are opened on the lower side of the top of the main body table along the long side direction to provide installation space for the moving component. Guide rail bodies are fixedly installed on both sides of the top of the main body table, and guide rail sliders are slidably installed on the guide rail bodies on both sides, and a rubber roller bracket is fixedly installed on the top of the guide rail slider for supporting and moving the rubber roller.
[0008] According to the above technical solution, an active rotating assembly is fixedly installed on the left side of the guide rail body, and a driven rotating assembly is fixedly installed on the right side, and the two are used together to clamp and rotate the rubber roller. A first moving assembly is installed in the seventh groove, and a second moving assembly is installed in the eighth groove, and the two move the detection bracket in different directions respectively, so as to perform a comprehensive detection on the rubber roller.
[0009] According to the above technical solution, the first moving component includes a first guide shell, a first screw rod is fixedly installed in the inner cavity of the first guide shell in parallel along the long side direction, a first screw rod nut is threadedly connected to the first screw rod, and a second motor is fixedly connected to the outside of the first guide shell along the axial direction of the first screw rod, and the output end of the second motor is connected to the optical axis part of the first screw rod through a coupling, so as to drive the first screw rod nut to move axially along the first screw rod.
[0010] According to the above technical solution, the second moving component includes a second guide shell, a second screw is fixedly installed in the inner cavity of the second guide shell in parallel along the long side direction, a second screw nut is threadedly connected to the second screw, and a third motor is fixedly connected to the outside of the second guide shell along the axial direction of the second screw, and the output end of the third motor is connected to the optical axis part of the second screw through a coupling, so as to drive the second screw nut to move axially along the second screw.
[0011] According to the above technical scheme, the active rotating component includes a first roller bracket base and a first roller bracket. The bottom of the first roller bracket base is fixedly installed on the main table top. Second grooves are respectively opened on both sides of the top of the first roller bracket base. The first guide shaft is slidably connected in the second groove. A third groove is opened in the middle of the top of the first roller bracket base. The first lifting piston is fixedly installed in the third groove for realizing the lifting and rotation of the first roller bracket. Three first grooves are opened at the bottom of the first roller bracket. The output shaft of the first lifting piston is fixedly connected in the center first groove. One end of the first guide shaft is fixedly installed in the first grooves on both sides. The top of the first roller bracket is rotatably connected with an active roller shaft for supporting and rotating the rubber roller.
[0012] According to the above technical solution, the structure of the driven rotating assembly is similar to that of the active rotating assembly, including the second roller bracket base, the second roller bracket and other parts, which are also used to support and rotate the rubber roller.
[0013] According to the above technical solution, the first detection bracket body is rotatably mounted on the bottom of the first detection bracket fixedly mounted on the top of the second screw nut through the first detection bracket rotating shaft, and the Rockwell hardness tester is fixedly mounted thereon for performing hardness testing on the surface of the rubber roller. At the same time, the corresponding detection bracket part is also fixedly mounted on the top of the first screw nut, including the second detection bracket bottom, the second detection bracket rotating shaft and the second detection bracket body, and the laser rangefinder fixedly mounted thereon is used to measure the outer diameter and length of the rubber roller.
[0014] According to the above technical solution, the first motor, the cleaning nozzle, the first lifting piston, the photoelectric sensor, the second lifting piston, the second motor, the third motor, the first detection bracket shaft, the Rockwell hardness tester, the laser rangefinder, and the second detection bracket shaft are all electrically connected to the controller.
[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention realizes the automatic detection of the rubber roller by providing a high-definition camera, a laser rangefinder, an active rotating assembly and a driven rotating assembly, ensures the stability and consistency of the rubber roller during the detection process, and further improves the accuracy and reliability of the detection;
[0016] The present invention is provided with a circular runout detection method, and uses a laser rangefinder to accurately measure and evaluate the circular runout of the rubber roller, thereby effectively avoiding quality problems caused by uneven circular runout of the rubber roller and greatly improving the overall performance and service life of the rubber roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 is a schematic diagram of the overall front structure of an embodiment of the present invention;
[0019] Figure 2 is a schematic diagram of the overall back structure of an embodiment of the present invention;
[0020] Figure 3 is a schematic diagram of a mobile component of an embodiment of the present invention;
[0021] Figure 4 is a schematic diagram of a detection component according to an embodiment of the present invention;
[0022] Figure 5 is a cross-sectional schematic diagram of an active rotating assembly according to an embodiment of the present invention;
[0023] Figure 6is a cross-sectional schematic diagram of a driven rotating component according to an embodiment of the present invention;
[0024] In the figure: 1. main bracket; 2. main table; 3. rubber roller; 4. first motor; 5. transmission shaft; 6. rubber roller bracket; 7. active rotating assembly; 71. active roller shaft; 72. first roller bracket; 73. first groove; 74. first guide shaft; 75. first lifting piston; 76. first roller bracket base; 77. second groove; 78. third groove; 8. cleaning brush; 9. controller; 10. photoelectric sensor; 11. guide rail body; 12. guide rail slider; 13. cleaning nozzle; 14. driven rotating assembly; 141. driven roller shaft; 142. second roller bracket; 143. fourth groove; 144. second guide shaft; 145. second lifting piston; 146. Second roller bracket base; 147. Fifth groove; 148. Sixth groove; 15. First moving assembly; 151. Second motor; 152. First guide housing; 153. First screw nut; 154. First screw; 16. Second moving assembly; 161. Third motor; 162. Second guide housing; 163. Second screw nut; 164. Second screw; 17. First detection bracket bottom; 18. First detection bracket rotating shaft; 19. First detection bracket body; 20. Rockwell hardness tester; 21. Second detection bracket body; 22. Laser rangefinder; 23. Seventh groove; 24. Eighth groove; 25. Second detection bracket bottom; 26. Second detection bracket rotating shaft. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-2, is a rubber roller appearance detection device according to an embodiment of the present invention. As shown in the figure, the rubber roller appearance detection device includes a main body bracket 1 and a rubber roller 3. The main body bracket 1 is provided with an interlayer inside, and a first motor 4 is fixedly installed on the interlayer. A main body table 2 is fixedly installed on the top of the main body bracket 1, and a controller 9 is fixedly installed on the left side of the main body table 2 for controlling the entire detection process. A photoelectric sensor 10 is fixedly installed on the middle top of the main body table 2. The photoelectric sensor 10 is upwardly perpendicular to the main body table 2 and is used to detect whether the rubber roller 3 has reached the specified position. A cleaning brush 8 and a cleaning nozzle 13 are also fixedly installed on the middle top of the main body table 2 for cleaning the rubber roller 3 before detection. A seventh groove 23 and an eighth groove 24 are opened on the lower side of the top of the main body table 2 along the long side direction to provide installation space for the moving component. Guide rail bodies 11 are fixedly installed on both sides of the top of the main table top 2, and guide rail sliders 12 are slidably installed on the guide rail bodies 11 on both sides respectively. A rubber roller bracket 6 is fixedly installed on the top of the guide rail slider 12 for supporting and moving the rubber roller 3.
[0027] The left side of the guide rail body 11 is fixedly mounted with an active rotating assembly 7, and the right side is fixedly mounted with a driven rotating assembly 14, which are used together to clamp and rotate the rubber roller 3. The seventh groove 23 is mounted with a first moving assembly 15, and the eighth groove 24 is mounted with a second moving assembly 16, which move the detection bracket in different directions respectively, so as to perform a comprehensive detection on the rubber roller 3.
[0028] See also Figure 3 , is a moving component of an embodiment of the present invention. As shown in the figure, the first moving component 15 includes a first guide shell 152, and a first screw rod 154 is fixedly installed in the inner cavity of the first guide shell 152 in parallel along the long side direction. A first screw rod nut 153 is threadedly connected to the first screw rod 154, and a second motor 151 is fixedly connected to the outside of the first guide shell 152 along the axial direction of the first screw rod 154. The output end of the second motor 151 is connected to the optical axis part of the first screw rod 154 through a coupling, which is used to drive the first screw rod nut 153 to move axially along the first screw rod 154.
[0029] The second moving assembly 16 includes a second guide shell 162, and a second screw rod 164 is fixedly installed in the inner cavity of the second guide shell 162 in parallel along the long side direction. A second screw rod nut 163 is threadedly connected to the second screw rod 164. The outside of the second guide shell 162 is fixedly connected to a third motor 161 along the axial direction of the second screw rod 164. The output end of the third motor 161 is connected to the optical axis part of the second screw rod 164 through a coupling, so as to drive the second screw rod nut 163 to move axially along the second screw rod 164.
[0030] See also Figure 4-5 , is an active rotating component of an embodiment of the present invention. As shown in the figure, the active rotating component 7 includes a first roller bracket base 76 and a first roller bracket 72. The bottom of the first roller bracket base 76 is fixedly installed on the main table 2. Second grooves 77 are respectively provided on both sides of the top of the first roller bracket base 76. A first guide shaft 74 is slidably connected in the second groove 77. A third groove 78 is provided in the middle of the top of the first roller bracket base 76. A first lifting piston 75 is fixedly installed in the third groove 78 for realizing the lifting and rotation of the first roller bracket 72. Three first grooves 73 are provided at the bottom of the first roller bracket 72. The output shaft of the first lifting piston 75 is fixedly connected in the central first groove 73. One end of the first guide shaft 74 is fixedly installed in the first grooves 73 on both sides. The top of the first roller bracket 72 is rotatably connected with an active roller shaft 71 for supporting and rotating the rubber roller 3.
[0031] The structure of the driven rotating assembly 14 is similar to that of the active rotating assembly 7 , including the second roller bracket base 146 , the second roller bracket 142 and other parts, and is also used to support and rotate the rubber roller 3 .
[0032] See also Figure 6 , is a detection assembly of an embodiment of the present invention. As shown in the figure, during the detection process, the first detection bracket body 19 is rotatably mounted on the first detection bracket bottom 17 fixedly mounted on the top of the second screw nut 163 through the first detection bracket rotating shaft 18, and the Rockwell hardness tester 20 is fixedly mounted thereon for performing hardness detection on the surface of the rubber roller 3. At the same time, the corresponding detection bracket part is also fixedly mounted on the top of the first screw nut 153, including the second detection bracket bottom 25, the second detection bracket rotating shaft 26 and the second detection bracket body 21, and the laser rangefinder 22 fixedly mounted thereon is used to measure the outer diameter and length of the rubber roller 3.
[0033] The first motor 4, the cleaning nozzle 13, the first lifting piston 75, the photoelectric sensor 10, the second lifting piston 145, the second motor 151, the third motor 161, the first detection bracket shaft 18, the Rockwell hardness tester 20, the laser rangefinder 22, and the second detection bracket shaft 26 are all electrically connected to the controller 9.
[0034] The detection process is as follows: In the detection process, the rubber roller 3 is first placed in the groove of the rubber roller bracket 6 to ensure that it is stably placed on the rubber roller bracket 6. Subsequently, the controller 9 controls the transmission mechanism (not shown in the figure) to start, so that the rubber roller bracket 6 enters the appearance detection device along the direction of the guide rail body 11. When the rubber roller 3 reaches the specified detection position, the photoelectric sensor 10 detects that the rubber roller bracket 6 has reached the specified position and sends a ready signal to the controller 9, indicating that the next step can be performed. The controller 9 controls the transmission mechanism to stop, and at the same time controls the first lifting piston 75 and the second lifting piston 145 to lift synchronously, lift the rubber roller 3 from the rubber roller bracket 6, and make the rubber roller 3 separate from the rubber roller bracket 6 to achieve the best detection height. The first motor 4 is started, and through the rotation of the transmission shaft 5, the active roller shaft 71 is driven to rotate through the belt, and the active roller shaft 71 drives the rubber roller 3 to start rotating at a uniform speed through close contact with the rubber roller 3. During the rotation of the rubber roller 3, the cleaning nozzle 13 sprays compressed air, and the cleaning brush 8 thoroughly cleans the surface of the rubber roller to remove all surface impurities and contaminants to ensure the accuracy of subsequent detection. After the cleaning is completed, the controller 9 sends a signal to control the rotation shaft 18 of the first detection bracket and the rotation shaft 26 of the second detection bracket to rotate, so that the Rockwell hardness tester 20 and the laser rangefinder 22 are adjusted to the detection position to prepare for the next step of detection. While the rubber roller 3 continues to rotate, the laser rangefinder 22 starts to work and measures the outer diameter of the rubber roller 3 to ensure that its size meets the standard. The second motor 151 starts to drive the first screw nut 153 to move axially along the first screw 154. During this process, the laser rangefinder 22 continues to work to measure the length of the rubber roller 3 to ensure that its size is within the allowable tolerance range. Afterwards, a high-precision camera (not shown in the figure) is used to detect whether there are any tiny defects on the entire exterior of the rubber roller 3, such as cracks, depressions, etc., which further improves the accuracy and reliability of the detection. The third motor 161 starts to drive the second screw nut 163 to move axially along the second screw 164. The second screw nut 163 drives the Rockwell hardness tester 20 to perform multi-point hardness detection on the surface of the rubber roller 3 to evaluate its material performance and durability, and transmit the hardness data to the controller 9. If the test result shows that the surface hardness of the rubber roller 3 is higher than the set value, this usually indicates that the rubber roller 3 has been stored in the air for too long, resulting in hardening of its surface material; in order to restore the normal use state of the rubber roller 3, it is necessary to grind its surface; the purpose of grinding is to remove the hardened surface layer and restore the rubber roller 3 to the appropriate softness and hardness, so as to ensure that it can normally cooperate with the contact surface during use and achieve the expected transmission or coating effect. On the contrary, if the test result shows that the surface hardness of the rubber roller 3 is lower than the set value, this often means that the surface of the rubber roller 3 has been impregnated with drugs or other solvents during storage; such impregnation will cause the material properties of the surface of the rubber roller 3 to change, which may affect its use performance. It is necessary to remove the damaged surface and select a solvent-resistant material to re-coat the rubber roller 3.This ensures that the properties of the rubber roller 3 will not change again when it comes into contact with similar drugs or solvents, thereby maintaining its stable performance. Subsequently, the laser rangefinder 22 detects the circular runout of the rubber roller 3 to evaluate the stability of the rubber roller during rotation. After the detection is completed, the controller 9 sends a signal to control the first lifting piston 75 and the second lifting piston 145 to descend, and at the same time controls the first detection bracket shaft 18 and the second detection bracket shaft 26 to rotate, so that the Rockwell hardness tester 20 and the laser rangefinder 22 return to the initial position to prevent collision with the rubber roller bracket 6. Finally, the rubber roller 3 falls back into the groove of the rubber roller bracket 6, and the controller 9 sends a signal to control the transmission mechanism to start, and the rubber roller bracket 6 leaves the appearance detection device, ending the entire detection process.
[0035] The above embodiment also provides a method for circular runout detection applied to the rubber roller appearance detection device, and the method has the following detailed steps:
[0036] Step S101, the laser rangefinder 22 is installed on the second detection bracket body 21 to ensure that it does not move during the detection process. Then the laser rangefinder 22 is accurately calibrated, and its measurement parameters and angles are adjusted to ensure the accuracy of the measurement results. At the same time, the second screw nut 163 drives the Rockwell hardness tester 20 to move to a preset position, ready to perform surface hardness detection on the rubber roller 3. After the calibration is completed, the laser rangefinder 22 is aligned with the preset detection point of the rubber roller 3, ready to start measurement.
[0037] Step S102, the rubber roller 3 rotates, and the laser rangefinder 22 starts to detect its circular runout. The laser rangefinder 22 will emit a laser beam, irradiate the surface of the rubber roller 3, and measure the time for the laser to reflect back, so as to calculate the distance from the laser rangefinder 22 to the surface of the rubber roller 3. At the same time, the Rockwell hardness tester 20 starts to test the hardness of the surface of the rubber roller 3 to evaluate its material properties and durability. If the test result shows that the surface hardness of the rubber roller 3 is higher than the set value, this may indicate that the rubber roller 3 has been stored in the air for too long, and the surface material has hardened, causing the laser rangefinder 22 to encounter greater surface roughness during measurement, thereby affecting the measurement accuracy. In order to cope with this situation, the controller 9 will adjust the measurement parameters of the laser rangefinder 22 to compensate for the measurement deviation caused by the change in hardness. This distance will change as the rubber roller 3 rotates, and the laser rangefinder 22 will transmit this real-time data to the controller 9 for recording. The laser distance meter 22 goes around the outer circle of the rubber roller 3 to draw a curve of the distance from the laser distance meter 22 to the surface of the rubber roller 3, and the curve is placed on the image for subsequent analysis.
[0038] Step S103, in order to accurately evaluate the circular runout of the rubber roller 3, the laser rangefinder 22 will take multiple points on the rubber roller 3 for repeated measurement. These points should be evenly distributed on the surface of the rubber roller 3 to ensure the comprehensiveness of the measurement. Similarly, the laser rangefinder 22 will plot these measurement data into a curve and superimpose them with the previous curve. At the same time, the Rockwell hardness tester 20 will also perform hardness measurement at these points and transmit the hardness data to the controller 9. By comparing these curves and hardness data, the circular runout and hardness change of the rubber roller 3 at different positions can be determined.
[0039] Step S104: The controller 9 generates a circular runout test table and a hardness test table based on all the collected data. These two tables list the distance data, hardness data and corresponding curve images of each measuring point in detail. By comparing the data in the test table with the preset standard range, the controller 9 can determine whether the circular runout and hardness of the rubber roller 3 are within the normal range. If the data exceeds the standard range, it means that there is a problem with the circular runout or hardness of the rubber roller 3.
[0040] Step S105: When the controller 9 determines that the surface hardness of the rubber roller 3 is high, the controller 9 will further analyze the influence of the hardness on the circular runout measurement. Since the high hardness may increase the surface roughness, thereby affecting the measurement accuracy of the laser rangefinder 22, the controller 9 will adjust the measurement parameters or adopt other compensation measures to ensure the accuracy of the circular runout measurement. At the same time, the controller 9 will also determine whether the absolute height difference between different curves is less than the standard value to evaluate the circular runout difference of the rubber roller 3 at different positions. Only when the curve as a whole does not exceed the standard range and the absolute height difference between different curves is less than the standard value, can the circular runout of the rubber roller 3 be considered qualified.
[0041] Step S106: When the controller 9 determines that the surface hardness of the rubber roller 3 is low, it will consider that the surface of the rubber roller may be more susceptible to external factors such as drugs or solvents. Such influence may not only lead to inaccurate hardness measurement results, but also change the properties of the rubber roller surface material, thereby affecting the accuracy of the circular runout measurement.
[0042] Step S107, according to the judgment result, the system will make a corresponding response. If the data is within the standard range, and the absolute height difference between the curves meets the requirements, it means that the circular runout and hardness of the rubber roller 3 are normal, and the controller 9 will not issue an alarm signal. If the data exceeds the standard range, or the absolute height difference between the curves is too large, it means that there is a problem with the circular runout or hardness of the rubber roller 3. The controller 9 will trigger an alarm and notify the staff to check and adjust. The operator can perform corresponding maintenance or replacement work on the rubber roller 3 according to the prompts. If the problem is caused by low hardness, it may be necessary to select solvent-resistant materials to re-coat the rubber roller 3 to ensure its stable performance.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rubber roller appearance inspection device, comprising a main frame (1) and a rubber roller (3), characterized in that: The main frame (1) is provided with an interlayer inside, and a first motor (4) is fixedly mounted on the interlayer. A main table (2) is fixedly mounted on the top of the main frame (1). A controller (9) is fixedly mounted on the left side of the main table (2) for controlling the entire detection process. A photoelectric sensor (10) is fixedly mounted on the top middle of the main table (2). The photoelectric sensor (10) is directed upward and perpendicular to the main table (2) and is used to detect whether the rubber roller (3) has reached a specified position. A control unit (9) is also fixedly mounted on the top middle of the main table (2). A cleaning brush (8) and a cleaning nozzle (13) are provided for cleaning the rubber roller (3) before testing. A seventh groove (23) and an eighth groove (24) are provided on the lower side of the top of the main table (2) along the long side direction to provide installation space for the moving component. A guide rail body (11) is fixedly installed on both sides of the top of the main table (2). Guide rail sliders (12) are slidably installed on the guide rail bodies (11) on both sides. A rubber roller bracket (6) is fixedly installed on the top of the guide rail slider (12) for supporting and moving the rubber roller (3). A driving rotating assembly (7) is fixedly mounted on the left side of the guide rail body (11), and a driven rotating assembly (14) is fixedly mounted on the right side, and the two are used together to clamp and rotate the rubber roller (3); a first moving assembly (15) is mounted in the seventh groove (23), and a second moving assembly (16) is mounted in the eighth groove (24), and the two respectively move the detection bracket in different directions so as to perform a comprehensive detection on the rubber roller (3); The first moving assembly (15) comprises a first guide housing (152), a first screw rod (154) being fixedly mounted in parallel to the inner cavity of the first guide housing (152) along the long side direction, a first screw rod nut (153) being threadedly connected to the first screw rod (154), a second motor (151) being fixedly connected to the outside of the first guide housing (152) along the axial direction of the first screw rod (154), an output end of the second motor (151) being connected to the optical axis portion of the first screw rod (154) via a coupling, and being used to drive the first screw rod nut (153) to move axially along the first screw rod (154); The second moving assembly (16) comprises a second guide housing (162), a second screw rod (164) being fixedly mounted in parallel to the inner cavity of the second guide housing (162) along the long side direction, a second screw rod nut (163) being threadedly connected to the second screw rod (164), a third motor (161) being fixedly connected to the outside of the second guide housing (162) along the axial direction of the second screw rod (164), an output end of the third motor (161) being connected to the optical axis portion of the second screw rod (164) via a coupling, and being used to drive the second screw rod nut (163) to move axially along the second screw rod (164); The active rotating assembly (7) comprises a first roller bracket base (76) and a first roller bracket (72); the bottom of the first roller bracket base (76) is fixedly mounted on the main body table (2); second grooves (77) are respectively provided on both sides of the top of the first roller bracket base (76); a first guide shaft (74) is slidably connected in the second groove (77); a third groove (78) is provided in the middle of the top of the first roller bracket base (76); a first lifting piston (75) is fixedly mounted in the third groove (78) for lifting and rotating the first roller bracket (72); three first grooves (73) are provided at the bottom of the first roller bracket (72); an output shaft of the first lifting piston (75) is fixedly connected in the center first groove (73); one end of the first guide shaft (74) is fixedly mounted in the first grooves (73) on both sides; and an active roller rotating shaft (71) is rotatably connected to the top of the first roller bracket (72) for supporting and rotating the rubber roller (3); The driven rotating assembly (14) has a similar structure to the driving rotating assembly (7), and comprises a second roller support base (146) and a second roller support (142), and is also used to support and rotate the rubber roller (3).
2. The rubber roller appearance detection device according to claim 1, characterized in that: The top of the second screw nut (163) is fixedly mounted on the bottom (17) of the first detection bracket, the bottom (17) of the first detection bracket is rotatably connected to a first detection bracket rotating shaft (18), the first detection bracket rotating shaft (18) is rotatably connected to a first detection bracket body (19), a Rockwell hardness tester (20) is fixedly mounted on the first detection bracket body (19), the Rockwell hardness tester (20) is used to perform hardness testing on the surface of the rubber roller (3), and at the same time, the top of the first screw nut (153) is fixedly mounted on the bottom (25) of the second detection bracket, the bottom (25) of the second detection bracket is rotatably connected to a second detection bracket rotating shaft (26), the second detection bracket rotating shaft (26) is rotatably connected to a second detection bracket body (21), a laser rangefinder (22) is fixedly mounted on the second detection bracket body (21), the laser rangefinder (22) is used to measure the outer diameter and length of the rubber roller (3).
3. The rubber roller appearance detection device according to claim 2, characterized in that: The first motor (4), the cleaning nozzle (13), the first lifting piston (75), the photoelectric sensor (10), the second lifting piston (145), the second motor (151), the third motor (161), the first detection bracket shaft (18), the Rockwell hardness tester (20), the laser rangefinder (22), and the second detection bracket shaft (26) are all electrically connected to the controller (9).
Citation Information
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Diameter measuring device for hulling rubber roller
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