A multifunctional integrated equipment for steel rope stretching and heat treatment

Abstract

The present invention relates to the technical field of steel rope stretching processing, and specifically to a multifunctional integrated steel rope stretching and heat treatment equipment, comprising: an integrated processing frame; two steel rope stretching mechanisms are installed on the integrated processing frame, and the two steel rope stretching mechanisms have the same structure and are used for steel rope stretching processing; the two steel rope stretching mechanisms are symmetrically arranged on the integrated processing frame, and one of the steel rope stretching mechanisms is fixedly assembled on the integrated processing frame. In the present invention, the precise control of the No. 1 servo motor enables the bidirectional screw to accurately drive the guide clamping structure to move toward the steel rope, so as to achieve close contact between the No. 1 guide plate roller and the No. 2 guide plate roller and the steel rope. This precise control ensures the stability and consistency of the steel rope during the clamping process, thereby realizing flexible guided movement of the steel rope. This design allows the steel rope to move along a predetermined path after stretching, thereby improving the flexibility and adaptability of the system.

Description

Technical Field

[0001] The invention relates to the technical field of steel rope stretching processing, and in particular to a multifunctional steel rope stretching and heat treatment integrated equipment. Background Art

[0002] In the prior art, the installation and connection of elevator cars generally involves steel rope connectors. The lengths of steel ropes used in elevator cars of different specifications are different. First, the steel rope needs to be cut into fixed lengths manually according to the requirements, and then the two ends of the steel rope are riveted and fixedly connected to the screw rods respectively. Finally, the connecting plate is riveted and fixedly connected to the middle of the steel rope. In order to complete the above-mentioned steel rope processing, it generally requires 6 people to collaborate, which requires high labor costs, and each steel rope finished product takes about 786 seconds of work, which has low production efficiency and is not conducive to mass production; in addition, the manual operation method is adopted, and the qualified rate of the connection quality of the screw rod and the connecting plate with the steel rope in the steel rope product can only reach 95%, which is easy to cause material waste and increase production costs. The Chinese patent discloses an auxiliary mechanism for stretching steel ropes (authorization announcement number CN105598323B). The patent technology discloses an auxiliary mechanism for stretching steel ropes. There are two groups of X-axis stretching mechanisms, which are symmetrically arranged on the left and right sides of the frame, and the Y-axis stretching mechanism is arranged on the two X-axis. Between the stretching mechanisms, the grabbing mechanism is arranged on the frame above the Y-axis stretching mechanism. By controlling the two sets of X-axis stretching mechanisms and the Y-axis stretching mechanism, the steel rope is straightened along the X-axis direction and the Y-axis direction accordingly. The two sets of X-axis stretching mechanisms are independently controlled, which can adapt to the stretching of steel ropes of different lengths and specifications, and facilitate the adjustment and determination of the middle position of the steel rope grabbed by the grabbing mechanism for riveting and fixing with the connecting plate, which facilitates the next step of processing. The technical solution is adopted to realize automatic and accurate determination of the length of the steel rope and its middle connection position, which has the characteristics of simple structure and easy control, improves production efficiency and yield rate, and effectively ensures the uniformity of finished product quality, which is suitable for mass production. This patented technology solves the problem that during the processing process, the use of manual assistance machine operation, due to the different degree of mastery of the processing equipment by each person, fatigue and slackness are prone to occur after long-term operation, resulting in a high safety hazard.

[0003] However, in the prior art, the steel rope is usually locked in a clamping mechanism during stretching. After stretching, the steel rope needs to be removed manually and pulled to change to other stretching areas. It is necessary to solve the problem in the prior art that the position of the steel rope can be automatically guided and moved after the steel rope stretching process to facilitate subsequent stretching processing.

[0004] Therefore, those skilled in the art provide a multifunctional integrated steel rope stretching and heat treatment device to solve the problems raised in the above background technology. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides:

[0006] A multifunctional integrated steel rope stretching and heat treatment equipment, comprising: an integrated processing frame; two steel rope stretching mechanisms are installed on the integrated processing frame, and the two steel rope stretching mechanisms have the same structure and are used for steel rope stretching processing; the two steel rope stretching mechanisms are symmetrically arranged on the integrated processing frame, and one of the steel rope stretching mechanisms is fixedly installed on the integrated processing frame, and the other steel rope stretching mechanism is movably installed on the integrated processing frame; the steel rope stretching mechanism is equipped with two guide clamping structures, and a single guide clamping structure is equipped with a steel rope locking structure; the integrated processing frame is also equipped with a steel rope heat treatment mechanism for steel rope heat treatment; the steel rope heat treatment mechanism includes a plurality of electromagnetic induction heating structures that can perform electromagnetic induction heating on the steel rope, and a transverse adjustment structure for adjusting the position of the electromagnetic induction heating structure.

[0007] Preferably: an adjustment groove is opened on the inner wall of the integrated processing frame, and the other steel rope stretching mechanism is movably arranged on the inner side of the adjustment groove, and a hydraulic cylinder is installed inside the adjustment groove, the steel rope stretching mechanism is movably assembled on the integrated processing frame through the hydraulic cylinder, and a rail plate is fixed on the surface of the integrated processing frame.

[0008] Preferably: the steel rope stretching mechanism includes a stretching frame, a rail groove is opened in the side wall of the stretching frame, a rail wheel is rotatably mounted inside the rail groove, and an adjustment plate is fixed to the side wall of the stretching frame as a whole, the stretching frame is arranged on the inner side of the adjustment groove through the adjustment plate, and the stretching frame is movably restricted on the outer side of the rail plate through the rail groove, and the rail plate is provided with a rail wheel, which is rotatably mounted inside the rail groove.

[0009] Preferably: the stretching moving frame is rotatably equipped with an annular shaft on the inner side, an inner rotating frame is rotatably equipped inside the annular shaft, a bidirectional groove is opened on the inner side of the inner rotating frame, and a bidirectional screw is rotatably equipped on the inner side of the bidirectional groove, one end of the bidirectional screw is connected to a No. 1 servo motor, and the bidirectional screw is used to adjust the position distance between the two guide clamping structures.

[0010] Preferably: a spur gear ring and a hand-turning ring are fixedly mounted on the outside of the inner rotating frame, and the spur gear ring meshes with a spur gear, the spur gear is connected to a No. 2 servo motor, and the No. 2 servo motor is fixedly mounted on the outer wall of the stretching moving frame.

[0011] Preferably: the guide clamping structure includes a screw shift frame which is movably located in a bidirectional groove and a spiral transmission sleeve is arranged on the bidirectional screw rod, a middle plate is fixedly installed on the inner side of the screw shift frame, and a bottom plate is fixedly installed on the bottom end of the middle plate, and a top plate is fixedly installed on the top of the middle plate, a No. 1 guide plate roller and a No. 2 guide plate roller are rotatably installed between the top plate and the bottom plate, the top of the No. 1 guide plate roller is located on the inner side of the top plate and is fixedly installed with a No. 1 sprocket, and the top of the No. 2 guide plate roller is located on the inner side of the top plate and is fixedly installed with a No. 2 sprocket.

[0012] Preferably: a toothed chain is provided on the outer engaging sleeves of the No. 1 sprocket and the No. 2 sprocket, a No. 3 sprocket is also engaged on the inner side of the toothed chain, and a No. 3 servo motor is connected to the bottom of the No. 3 sprocket.

[0013] Preferably: the steel rope locking structure includes a positioning frame fixedly mounted on the bottom of the screw shift frame, the positioning frame is provided with a vertical frame with both front and rear ends extending to the outside of the screw shift frame, and a hydraulic cylinder 2 is installed on the inner side of the vertical frame, and a clamping arc cylinder is fixedly mounted on the end of the hydraulic cylinder 2 away from the vertical frame, and the clamping arc cylinder is used to lock the steel rope.

[0014] Preferably: an outer wall of the positioning frame is integrally fixed with an axis block, a positioning roller is rotatably installed on the top of the axis block, an active rod is rotatably installed at the center of the positioning roller, the bottom end of the active rod rotates and passes through the outside of the axis block, and a worm gear is fixedly installed on the outer wall, the worm gear is meshed with a worm, and one end of the worm is connected to a brushless motor.

[0015] Preferably: the top end of the active rod rotates and passes through the outside of the positioning roller, and is fixedly equipped with a top moving frame, an inner moving frame is movably provided on the inner side of the top moving frame, a transmission roller is rotatably equipped on the inner side of the inner moving frame, an adjusting screw is rotatably equipped on the inner side of the top moving frame, one end of the adjusting screw is connected to a No. 4 servo motor, and a spiral transmission sleeve of the inner moving frame is arranged on the outside of the adjusting screw.

[0016] Technical effects and advantages of the present invention:

[0017] 1. The present invention realizes effective stretching processing of the steel rope by moving two steel rope stretching mechanisms away from each other, thereby increasing the processing range and flexibility. The design of the steel rope locking structure ensures the stability and safety of the steel rope during the stretching process. The coordinated use of the guide clamping structure and the steel rope locking structure provides secondary clamping and positioning for the steel rope, thereby ensuring the accuracy and stability during the stretching and processing process. Through the rotation of the transmission roller and the positioning roller, the steel rope is effectively wound and locked, thereby improving the clamping effect.

[0018] 2. The present invention ensures the stability and accuracy of the steel rope during the stretching and guiding process through the secondary clamping positioning of the steel rope locking structure and the subsequent guiding clamping structure. This double clamping design can reduce the possible sliding or deviation of the steel rope during operation, thereby improving the reliability and accuracy of the entire system.

[0019] 3. The precise control of the No. 1 servo motor in the present invention enables the bidirectional screw to accurately drive the guide clamping structure to move toward the steel rope, achieving close contact between the No. 1 guide plate roller and the No. 2 guide plate roller and the steel rope. This precise control ensures the stability and consistency of the steel rope during the clamping process, thereby achieving flexible guided movement of the steel rope. This design allows the steel rope to move along a predetermined path after being stretched, improving the flexibility and adaptability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0021] Figure 2 It is a schematic diagram of the front structure of a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0022] Figure 3 It is a schematic diagram of the structure of a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application from a top view;

[0023] Figure 4 It is a structural schematic diagram of an adjustment slot in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0024] Figure 5 It is a structural schematic diagram of a steel rope stretching mechanism in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0025] Figure 6 It is a schematic cross-sectional structure diagram of an inner rotating frame in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0026] Figure 7 It is a structural schematic diagram of a steel rope stretching mechanism in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0027] Figure 8 It is a structural schematic diagram of a toothed chain in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0028] Fig. 9 It is a structural schematic diagram of a steel rope locking structure in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0029] Fig.10 It is a structural schematic diagram of a top shift frame in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0030] Fig.11 It is a structural schematic diagram of a steel rope heat treatment mechanism in a multifunctional steel rope stretching and heat treatment integrated equipment provided by the present application;

[0031] Fig.12 It is a structural schematic diagram of an arc-shaped screw frame in a multifunctional steel rope stretching and heat treatment integrated equipment provided in the present application.

[0032] In the figure:

[0033] 1. Integrated processing frame; 11. Adjustment slot; 12. Rail plate; 13. Adjustment ring; 14. Side through slot;

[0034] 2. Steel rope stretching mechanism; 201. Stretching moving frame; 202. Ring shaft; 203. Inner rotating frame; 204. Bidirectional screw; 205. No. 1 servo motor; 206. Adjustment plate; 207. Rail groove; 208. Rail wheel; 209. Spur gear ring; 210. Hand rotating ring; 211. Spur gear; 212. No. 2 servo motor;

[0035] 21. Guide clamping structure; 2101. Screw shift frame; 2102. Middle plate; 2103. Bottom plate; 2104. Top plate; 2105. No. 1 guide plate roller; 2106. No. 1 sprocket; 2107. No. 2 guide plate roller; 2108. No. 2 sprocket; 2109. Toothed chain; 2110. No. 3 sprocket; 2111. No. 3 servo motor;

[0036] 22. Steel rope locking structure; 2201. Positioning frame; 2202. Hydraulic cylinder 2; 2203. Clamping arc tube; 2204. Shaft block; 2205. Positioning roller; 2206. Active rod; 2207. Top moving frame; 2208. Inner moving frame; 2209. Adjusting screw; 2210. No. 4 servo motor; 2211. Transmission roller; 2212. Worm gear 1; 2213. Worm 1; 2214. Brushless motor 1;

[0037] 3. Steel rope heat treatment mechanism; 301. Rotating rod frame; 302. Positioning screw; 303. Worm gear 2; 304. Worm gear 2; 305. Brushless motor 2; 306. Adjustment screw block; 307. Vertical frame; 308. Bidirectional screw; 309. Brushless motor 3; 310. Arc screw frame; 311. Electromagnetic induction coil heater;

[0038] 4. Hydraulic cylinder 1; 5. Controller. DETAILED DESCRIPTION

[0039] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0040] For example, see Figures 1 to 4 In this embodiment, a multifunctional integrated steel rope stretching and heat treatment equipment is provided, including: an integrated processing frame 1; two steel rope stretching mechanisms 2 are installed on the integrated processing frame 1, and the steel rope stretching mechanism 2 can guide and move the steel rope so that the steel rope can be stretched continuously. The steel rope stretching mechanism 2 can also stably clamp and lock the steel rope to increase its stability when the steel rope is stretched and stressed, and the two steel rope stretching mechanisms 2 have the same structure and are used for steel rope stretching processing; the two steel rope stretching mechanisms 2 are symmetrically arranged on the integrated processing frame 1, and one of the steel rope stretching mechanisms 2 is fixedly mounted on the integrated processing frame 1, and the other The steel rope stretching mechanism 2 is movably assembled on the integrated processing frame 1; the steel rope stretching mechanism 2 is equipped with two guide clamping structures 21, and a single guide clamping structure 21 is equipped with a steel rope locking structure 22; the integrated processing frame 1 is also equipped with a steel rope heat treatment mechanism 3 for heat treatment of the steel rope; the steel rope heat treatment mechanism 3 includes multiple groups of electromagnetic induction heating structures that can perform electromagnetic induction heating on the steel rope, and a transverse adjustment structure for adjusting the position of the electromagnetic induction heating structure; the electromagnetic induction heating structure can be multiple groups, and the multiple groups of induction heating structures are detachably assembled on the transverse adjustment structure to form multiple groups of transverse heating areas for adjustable electromagnetic induction heating of longer steel ropes.

[0041] An adjustment groove 11 is provided on the inner wall of the integrated processing frame 1, and the other steel rope tensioning mechanism 2 is movably arranged on the inner side of the adjustment groove 11, and a hydraulic cylinder 4 is installed inside the adjustment groove 11. The steel rope tensioning mechanism 2 is movably installed on the integrated processing frame 1 through the hydraulic cylinder 4, and a rail plate 12 is fixed on the surface of the integrated processing frame 1.

[0042] The steel rope stretching mechanism 2 movably installed on the integrated processing frame 1 can adjust the distance between the steel rope stretching mechanism 2 fixedly installed on the integrated processing frame 1 through a hydraulic cylinder 4. When the hydraulic cylinder 4 contracts, the movable steel rope stretching mechanism 2 moves away from the fixed steel rope stretching mechanism 2, so that the steel rope can be stretched.

[0043] A controller 5 is installed on the outer wall of the integrated processing frame 1;

[0044] An adjusting ring 13 is mounted on one end of the top of the integrated processing frame 1 , and a side through slot 14 is opened on the other end of the top of the integrated processing frame 1 .

[0045] For example 2, please refer to Figures 5 to 10 In the present embodiment, a steel rope stretching mechanism 2 in a multifunctional steel rope stretching and heat treatment integrated equipment is provided, and the steel rope stretching mechanism 2 includes a stretching frame 201, and a rail groove 207 is opened in the side wall of the stretching frame 201, and a rail wheel 208 is rotatably installed inside the rail groove 207, and an adjustment plate 206 is fixed to the side wall of the stretching frame 201 as a whole, the stretching frame 201 is arranged on the inner side of the adjustment groove 11 through the adjustment plate 206, and the stretching frame 201 is restricted to move outside the rail plate 12 through the rail groove 207, and a rail wheel 208 is provided on the rail plate 12, and the rail wheel 208 is rotatably installed inside the rail groove 207.

[0046] The stretching and moving frame 201 uses the rail wheel 208 as a support point, so that its movable steel rope stretching mechanism 2 can stably move to a position on the integrated processing frame 1.

[0047] The stretching moving frame 201 is rotatably equipped with an annular shaft 202 on the inner side, and an inner rotating frame 203 is rotatably equipped inside the annular shaft 202. A bidirectional groove is provided on the inner side of the inner rotating frame 203, and a bidirectional screw 204 is rotatably equipped on the inner side of the bidirectional groove. A servo motor 205 is connected to one end of the bidirectional screw 204. The bidirectional screw 204 is used to adjust the position distance between the two guide clamping structures 21.

[0048] The two guide clamping structures 21 are symmetrically and movably arranged on the inner side of the bidirectional groove of the annular shaft 202, and the structures of the two guide clamping structures 21 are the same.

[0049] The inner rotating frame 203 is externally fixedly equipped with a spur gear ring 209 and a hand rotating ring 210 , and the spur gear ring 209 is meshed with a spur gear 211 , and the spur gear 211 is connected to a second servo motor 212 , and the second servo motor 212 is fixedly assembled on the outer wall of the stretching transfer frame 201 .

[0050] The hand ring 210 can be used to manually rotate the inner rotating frame 203 to adjust the rotation direction of the steel rope.

[0051] The guide clamping structure 21 includes a screw frame 2101 which is movably located in a bidirectional groove and is spirally sleeved on the bidirectional screw 204. A middle plate 2102 is fixedly installed on the inner side of the screw frame 2101, and a bottom plate 2103 is fixedly installed at the bottom end of the middle plate 2102, and a top plate 2104 is fixedly installed on the top of the middle plate 2102. A No. 1 guide plate roller 2105 and a No. 2 guide plate roller 2107 are rotatably installed between the top plate 2104 and the bottom plate 2103. The top of the No. 1 guide plate roller 2105 is located on the inner side of the top plate 2104 and is fixedly installed with a No. 1 sprocket 2106. The top of the No. 2 guide plate roller 2107 is located on the inner side of the top plate 2104 and is fixedly installed with a No. 2 sprocket 2108.

[0052] A toothed chain 2109 is provided on the outer side of the first sprocket 2106 and the second sprocket 2108 , and a third sprocket 2110 is also provided on the inner side of the toothed chain 2109 . A third servo motor 2111 is connected to the bottom of the third sprocket 2110 .

[0053] The third servo motor 2111 drives the third sprocket 2110 , so that the first sprocket 2106 , the second sprocket 2108 and the third sprocket 2110 are coupled through the toothed chain 2109 .

[0054] The steel rope locking structure 22 includes a positioning frame 2201 fixedly installed at the bottom of the screw frame 2101, and the positioning frame 2201 is provided with a vertical frame with both front and rear ends extending to the outside of the screw frame 2101, and a hydraulic cylinder 2202 is installed on the inner side of the vertical frame. The end of the hydraulic cylinder 2202 away from the vertical frame is fixedly installed with a clamping arc tube 2203, and the clamping arc tube 2203 is used to lock the steel rope.

[0055] There are two hydraulic cylinders 2202 in total, and corresponding to the number of hydraulic cylinders 2202 , there are also two clamping arc tubes 2203 in total. The two hydraulic cylinders 2202 cooperate with each other to move the position between the clamping arc tubes 2203 .

[0056] The outer wall of the positioning frame 2201 is integrally fixed with an axis block 2204, the top of the axis block 2204 is rotatably equipped with a positioning roller 2205, the center of the positioning roller 2205 is rotatably equipped with an active rod 2206, the bottom end of the active rod 2206 rotates and passes through the outside of the axis block 2204, and the outer wall is fixedly equipped with a worm gear 2212, the worm gear 2212 is meshed with a worm 2213, and one end of the worm 2213 is connected to a brushless motor 2214.

[0057] The top end of the active rod 2206 rotates and passes through the outside of the positioning roller 2205, and is fixedly equipped with a top moving frame 2207. An inner moving frame 2208 is movably provided on the inner side of the top moving frame 2207. A transmission roller 2211 is rotatably installed on the inner side of the inner moving frame 2208. An adjusting screw 2209 is rotatably installed on the inner side of the top moving frame 2207. One end of the adjusting screw 2209 is connected to a No. 4 servo motor 2210, and a spiral transmission sleeve of the inner moving frame 2208 is arranged on the outer side of the adjusting screw 2209.

[0058] For example 3, please refer to Figures 11-12 In this embodiment, a steel wire rope heat treatment mechanism 3 in a multifunctional steel wire rope stretching and heat treatment integrated device is provided; the lateral adjustment structure includes a rotating rod frame 301 rotatably mounted on the inner side of the adjustment ring 13, a positioning screw 302 is rotatably mounted inside the rotating rod frame 301, one end of the positioning screw 302 is connected to a servo motor body, and the servo motor body is fixedly mounted on the inner wall of the rotating rod frame 301;

[0059] One end of the rotating rod frame 301 rotates and penetrates the outside of the adjusting ring 13, and a worm gear 303 is fixedly mounted on the outer wall of the rotating rod frame 301, and a worm gear 304 is meshed with the worm gear 303, and one end of the worm gear 304 is connected to a brushless motor 305, and the brushless motor 305 is fixedly mounted on the outer wall of the integrated processing frame 1;

[0060] The electromagnetic induction heating structure includes an adjustment screw block 306 which is movably arranged on the inner side of a rotating rod frame 301 and is spirally sleeved on the outer side of a positioning screw 302. A vertical frame 307 is fixedly mounted on one end of the adjustment screw block 306 away from the positioning screw 302. A bidirectional screw rod 308 is rotatably mounted on the inner side of the vertical frame 307. A brushless motor 309 is connected to the top of the bidirectional screw rod 308. Two arc-shaped screw frames 310 are spirally driven on the inner side of the bidirectional screw rod 308. An electromagnetic induction coil heater 311 is mounted on the inner side of the arc-shaped screw frame 310.

[0061] According to the above embodiments, the working principle of the present invention is:

[0062] One end of the steel rope is clamped and fixed by a steel rope stretching mechanism 2 fixedly arranged on the integrated processing frame 1;

[0063] The other end of the steel rope is clamped and fixed by a steel rope stretching mechanism 2 movably arranged on the integrated processing frame 1;

[0064] When the steel rope is stretched, the hydraulic cylinder 1 4 is started, and the hydraulic cylinder 1 4 contracts after being started, so that the movable steel rope stretching mechanism 2 is moved away from the fixed steel rope stretching mechanism 2, so that the steel rope between the two steel rope stretching mechanisms 2 is stretched;

[0065] The steel rope is locked by the steel rope locking structure 22 of the steel rope stretching mechanism 2;

[0066] One end of the steel rope extends through the guide clamping structure 21 and extends to the steel rope locking structure 22;

[0067] When the steel rope is located at one side of the positioning roller 2205, the fourth servo motor 2210 is started, and the fourth servo motor 2210 starts to drive the adjusting screw 2209 to rotate. The rotating adjusting screw 2209 transmits the inner moving frame 2208 to make the driving roller 2211 on the inner side of the inner moving frame 2208 close to the positioning roller 2205, so as to facilitate the steel rope to be clamped between the driving roller 2211 and the positioning roller 2205;

[0068] After the brushless motor 2214 is started, the brushless motor 2214 starts to drive the worm 2213 to rotate, and the rotating worm 2213 meshes with the worm wheel 2212 to rotate, and the active rod 2206 is driven to rotate through the worm wheel 2212, and the top moving frame 2207 is driven to rotate in a circular manner through the active rod 2206, and the transmission roller 2211 thereof rotates the steel rope in a circular manner through the top moving frame 2207, so that the steel rope is wound around the outside of the positioning roller 2205;

[0069] When the driving roller 2211 rotates 180 degrees around the positioning roller 2205, the steel rope is U-shaped and located between the two clamping arc cylinders 2203. After the hydraulic cylinder 2202 is started, the hydraulic cylinder 2202 moves the clamping arc cylinder 2203, so that the steel rope is clamped, locked and fixed around the positioning roller 2205 through the clamping arc cylinder 2203, so as to achieve a better clamping and positioning effect when stretching the steel rope;

[0070] The guide clamping structure 21 is locked by the steel rope locking structure 22 before the steel rope is stretched, and then passes through two guide clamping structures 21 for secondary clamping and positioning;

[0071] Start the No. 1 servo motor 205. After the No. 1 servo motor 205 is started, it drives the bidirectional screw 204 to rotate. The rotating bidirectional screw 204 drives the two guide clamping structures 21 through the screw shift frame 2101, and moves along the bidirectional screw 204 on the inner side of the bidirectional groove to approach the steel rope, so that the No. 1 guide plate roller 2105 and the No. 2 guide plate roller 2107 contact the steel rope at the same time, and the steel rope is passed through the No. 1 guide plate roller 2105 and the No. 2 guide plate roller 2107 for secondary positioning and clamping.

[0072] When the stretched steel rope is guided to move to a certain position, the steel rope is first reset through the steel rope locking structure 22 to loosen the steel rope;

[0073] The No. 3 servo motors 2111 of the two guide clamping structures 21 rotate in opposite directions when started, so that the two sets of No. 1 guide plate rollers 2105 and No. 2 guide plate rollers 2107 rotate in opposite directions;

[0074] Then start the No. 3 servo motor 2111. After the No. 3 servo motor 2111 is started, it drives the No. 3 sprocket 2110. The No. 3 sprocket 2110 meshes with the toothed chain 2109. The toothed chain 2109 drives the No. 1 sprocket 2106 and the No. 2 sprocket 2108 through movement. The No. 1 sprocket 2106 synchronously drives the No. 1 guide plate roller 2105. The No. 2 sprocket 2108 synchronously drives the No. 2 guide plate roller 2107 to rotate. Then, the No. 1 guide plate roller 2105 and the No. 2 guide plate roller 2107 rotating in the synchronous direction guide the steel rope to move.

[0075] When the steel rope needs to be rotated for pressurization test during stretching, the second servo motor 212 can be started, or the hand ring 210 can be rotated manually. When the second servo motor 212 rotates, it drives the spur gear 211 to rotate, and the spur gear 211 rotates to engage the spur gear ring 209 to rotate. The inner rotating frame 203 is driven to rotate on the inner side of the annular shaft 202 through the spur gear ring 209. The guide clamping structure 21 assembled on the inner rotating frame 203 and the steel rope locking structure 22 assembled on the guide clamping structure 21 can be rotated in a circular manner, which is convenient for measuring the strength of the steel rope by circular rotation and increasing the functionality of the steel rope stretching;

[0076] The steel rope heat treatment mechanism 3 can be assembled into multiple sets of electromagnetic induction heating structures on the transverse adjustment structure according to the length of the steel rope to be heated. After the electromagnetic induction heating structure is flipped and assembled by the transverse adjustment structure, the electromagnetic induction heating structure is moved between the two steel rope stretching mechanisms 2 through the transverse adjustment structure.

[0077] The electromagnetic induction heating structure is arranged inside the rotating rod frame 301 through the adjusting screw block 306, and its position is adjusted by the screw transmission of the positioning screw 302;

[0078] When the electromagnetic induction heating structure is assembled, the servo motor body is started, driving the positioning screw 302 to rotate, and the positioning screw 302 drives the adjustment screw block 306 to move, so that the adjustment screw block 306 moves along the positioning screw 302 on the inner side of the rotating rod frame 301, and the electromagnetic induction heating structure is assembled on the transverse adjustment structure. When the assembled electromagnetic induction heating structure moves between the two steel rope stretching mechanisms 2;

[0079] After starting the brushless motor 2 305, the brushless motor 2 305 starts to drive the worm 2 304 to rotate, and the worm 2 304 rotates to drive the worm wheel 2 303 spirally, and the worm wheel 2 303 drives the rotating rod frame 301 to turn 180 degrees inside the adjustment ring 13 and the side through groove 14, and then driven by the positioning screw 302, it moves to between the two steel rope stretching mechanisms 2, and then the brushless motor 2 305 is reversely started to reset the rotating rod frame 301, so that its electromagnetic induction heating structure moves between the two steel rope stretching structures;

[0080] The brushless motor 309 is used to drive the bidirectional screw rod 308 so that the bidirectional screw rod 308 can helically transmit the arc screw frame 310 to adjust the distance between the two arc screw frames 310. The steel rope can be inductively heated through the electromagnetic induction coil heater 311.

[0081] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0082] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A multifunctional integrated steel rope stretching and heat treatment equipment, characterized in that: include: An integrated processing frame (1); the integrated processing frame (1) is equipped with two steel rope stretching mechanisms (2), and the two steel rope stretching mechanisms (2) have the same structure and are used for steel rope stretching processing; The two steel cable stretching mechanisms (2) are symmetrically arranged on the integrated processing frame (1), and one of the steel cable stretching mechanisms (2) is fixedly mounted on the integrated processing frame (1), and the other steel cable stretching mechanism (2) is movably mounted on the integrated processing frame (1); The steel rope stretching mechanism (2) is equipped with two guide clamping structures (21), and a steel rope locking structure (22) is equipped on a single guide clamping structure (21); The integrated processing frame (1) is also equipped with a steel wire heat treatment mechanism (3) for heat treatment of the steel wire; The steel wire heat treatment mechanism (3) comprises a plurality of sets of electromagnetic induction heating structures for electromagnetic induction heating the steel wires, and a transverse adjustment structure for adjusting the position of the electromagnetic induction heating structures; The inner wall of the integrated processing frame (1) is provided with an adjustment groove (11), and the other steel rope tensioning mechanism (2) is movably arranged inside the adjustment groove (11), and a hydraulic cylinder (4) is installed inside the adjustment groove (11), the steel rope tensioning mechanism (2) is movably installed on the integrated processing frame (1) through the hydraulic cylinder (4), and a rail plate (12) is fixed on the surface of the integrated processing frame (1); The steel rope stretching mechanism (2) comprises a stretching frame (201), a rail groove (207) is provided in a side wall of the stretching frame (201), a rail wheel (208) is rotatably mounted inside the rail groove (207), and an adjustment plate (206) is integrally fixed to the side wall of the stretching frame (201), the stretching frame (201) is arranged inside the adjustment groove (11) through the adjustment plate (206), and the stretching frame (201) is movably restricted outside the rail plate (12) through the rail groove (207), and a rail wheel (208) is provided on the rail plate (12), and the rail wheel (208) is rotatably mounted inside the rail groove (207); The stretching moving frame (201) is rotatably equipped with an annular shaft (202) inside, and an inner rotating frame (203) is rotatably equipped inside the annular shaft (202). A bidirectional groove is provided inside the inner rotating frame (203), and a bidirectional screw (204) is rotatably equipped inside the bidirectional groove. One end of the bidirectional screw (204) is connected to a No. 1 servo motor (205). The bidirectional screw (204) is used to adjust the position distance between the two guide clamping structures (21); The inner rotating frame (203) is fixedly equipped with a spur gear ring (209) and a hand rotating ring (210) on the outside, and the spur gear ring (209) is meshed with a spur gear (211), and the spur gear (211) is connected to a second servo motor (212), and the second servo motor (212) is fixedly equipped on the outer wall of the stretching transfer frame (201); The guide clamping structure (21) comprises a screw shift frame (2101) movably located in a bidirectional groove and helically sleeved on a bidirectional screw rod (204); a middle plate (2102) is fixedly mounted on the inner side of the screw shift frame (2101); a bottom plate (2103) is fixedly mounted on the bottom end of the middle plate (2102); and a top plate (2104) is fixedly mounted on the top of the middle plate (2102); a first guide plate roller (2105) and a second guide plate roller (2107) are rotatably mounted between the top plate (2104) and the bottom plate (2103); a first sprocket (2106) is fixedly mounted on the top of the first guide plate roller (2105) located on the inner side of the top plate (2104); and a second sprocket (2108) is fixedly mounted on the top of the second guide plate roller (2107) located on the inner side of the top plate (2104); The steel rope locking structure (22) comprises a positioning frame (2201) fixedly mounted on the bottom of the screw shift frame (2101), the positioning frame (2201) is provided with a vertical frame with both front and rear ends extending outside the screw shift frame (2101), and a second hydraulic cylinder (2202) is mounted inside the vertical frame, and a clamping arc cylinder (2203) is fixedly mounted on the end of the second hydraulic cylinder (2202) away from the vertical frame, and the clamping arc cylinder (2203) is used to lock the steel rope; The outer wall of the positioning frame (2201) is integrally fixed with an axis block (2204); a positioning roller (2205) is rotatably mounted on the top of the axis block (2204); an active rod (2206) is rotatably mounted at the center of the positioning roller (2205); the bottom end of the active rod (2206) rotatably penetrates the outside of the axis block (2204); a worm gear (2212) is fixedly mounted on the outer wall; a worm gear (2213) is meshed with the worm gear (2212); one end of the worm gear (2213) is connected to a brushless motor (2214).

2. The multifunctional steel rope stretching and heat treatment integrated equipment according to claim 1 is characterized in that: The outer meshing sleeves of the first sprocket (2106) and the second sprocket (2108) are provided with a toothed chain (2109), the inner side of the toothed chain (2109) is also meshed with a third sprocket (2110), and the bottom of the third sprocket (2110) is connected to a third servo motor (2111).

3. The multifunctional steel rope stretching and heat treatment integrated equipment according to claim 1 is characterized in that: The top end of the active rod (2206) rotates and passes through the outside of the positioning roller (2205), and is fixedly equipped with a top moving frame (2207), the inner side of the top moving frame (2207) is movably provided with an inner moving frame (2208), the inner side of the inner moving frame (2208) is rotatably equipped with a transmission roller (2211), the inner side of the top moving frame (2207) is rotatably equipped with an adjusting screw (2209), one end of the adjusting screw (2209) is connected to a No. 4 servo motor (2210), and the spiral transmission sleeve of the inner moving frame (2208) is arranged on the outer side of the adjusting screw (2209).

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