A winding device for producing special-shaped joints of high-pressure glass fiber pipelines
Through equipment that dynamically adjusts the winding speed and resin viscosity, the problem of uneven winding in the production of special-shaped joints is solved, the production efficiency and product performance of glass fiber pipelines are improved, and the production efficiency and product performance are adapted to diversified production needs.
Patent Information
- Application Number
- CN202411345908.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2044-09-26
AI Technical Summary
The existing high-pressure glass fiber pipeline special-shaped joint production winding equipment is used to process special-shaped joints such as transition circles. The winding speed and resin viscosity are fixed, which affects the uniformity of the glass fiber winding and product performance, resulting in inconvenience in production.
A device including a winding control bracket, a winding control mechanism, a control system, a collection groove and a winding speed detection device are designed. By reducing the synchronous rotation of the transmission sleeve and the detection transmission shaft, combined with the speed control assembly and the workpiece detection assembly, dynamically adjusting Winding speed and resin viscosity ensure uniform winding of glass fibers.
It realizes efficient and uniform winding of special-shaped joints, improves product performance and production efficiency, simplifies the operation process, and adapts to the production needs of special-shaped joints of different specifications and shapes.
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Figure CN118849399B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass fiber tube production, in particular to a winding device for producing special-shaped joints of high-pressure glass fiber pipelines. Background Art
[0002] In the early days, the production of fiberglass pipes mainly relied on manual or semi-automatic winding methods, which were incapable of dealing with special-shaped joints, which have complex structures and high precision requirements. With the advancement of science and technology, especially the development of automation and intelligent technology, special special-shaped joint production winding equipment has emerged, thus forming a high-quality winding structure. Not only has the structural strength of the joint been improved, but also its pressure resistance and corrosion resistance have been significantly improved. At the same time, modern special-shaped joint production winding equipment also has a high degree of flexibility and customizability. By adjusting program parameters and replacing different molds, the equipment can adapt to the production needs of special-shaped joints of different specifications and shapes, greatly improving production efficiency and product diversity.
[0003] The existing winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines, during use, for special-shaped joints with transition circles, due to the different diameters of various parts of the joints, the always fixed winding speed and the viscosity of the coating resin will affect the uniformity of the glass fiber winding, thereby affecting the winding effect and product performance, and is inconvenient to use. Therefore, in view of the above situation, it is urgent to develop a winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines to overcome the shortcomings in current practical applications. Summary of the invention
[0004] The object of the present invention is to provide a winding device for producing special-shaped joints of high-pressure glass fiber pipelines to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A winding device for producing special-shaped joints of high-pressure glass fiber pipelines, comprising a fixed support and:
[0007] A winding control bracket, the winding control bracket is fixedly mounted on the fixed support, and a deceleration control shaft and a detection transmission shaft are rotatably mounted on the winding control bracket, and the deceleration control shaft and the detection transmission shaft are collinear; wherein a deceleration transmission sleeve is fixedly mounted on the deceleration control shaft, and the other end of the detection transmission shaft is inserted into the deceleration transmission sleeve and is slidably connected with the deceleration transmission sleeve;
[0008] and a winding control mechanism, the winding control mechanism is connected to the winding control bracket and to the reduction transmission sleeve, wherein the winding control mechanism includes a winding drive component, a workpiece detection component and a speed control component;
[0009] The winding drive assembly is connected to the winding control bracket, and is respectively connected to the deceleration control shaft and the detection transmission shaft; the workpiece detection assembly is connected to the deceleration transmission sleeve, and is vertically arranged with the winding drive assembly; the speed control assembly is connected to the workpiece detection assembly, and is detachably connected to the deceleration transmission sleeve.
[0010] As a further solution of the present invention: it also includes: a control system, the control system is fixedly mounted on the fixed support, and the control system is also electrically connected to the winding control mechanism;
[0011] and a collecting trough, wherein the collecting trough is fixedly connected to the fixed support, wherein a slag discharge port is opened on one side of the collecting trough, and the collecting trough is also located below the winding control mechanism.
[0012] As a further solution of the present invention: it also includes: a guide bar, the number of the guide bars is multiple, the multiple guide bars are evenly distributed on the detection transmission shaft, and are respectively clamped in multiple clamping grooves opened in the reduction transmission sleeve;
[0013] and a winding speed detection device, wherein the winding speed detection device is fixedly mounted on the winding control bracket and connected to the winding drive assembly.
[0014] As a further solution of the present invention: the winding drive assembly includes:
[0015] A driving motor, wherein the driving motor is fixedly mounted on the winding control bracket;
[0016] A rotating shaft and a supporting shaft, wherein the rotating shaft and the supporting shaft are both rotatably connected to the winding control bracket, and the rotating shaft and the supporting shaft are collinear, wherein the rotating shaft is also fixedly connected to the output end of the driving motor;
[0017] and fastening units, wherein the number of the fastening units is two sets, and the two sets of the fastening units are respectively connected to the rotating shaft and the supporting shaft.
[0018] As a further solution of the present invention: the fastening unit comprises:
[0019] There are two positioning sleeves, one of which is fixedly connected to the rotating shaft, and the other is fixedly connected to the supporting shaft;
[0020] And a clamping and fixing rod, the number of the clamping and fixing rods is multiple, and the multiple clamping and fixing rods are evenly distributed on the positioning sleeve.
[0021] As a further solution of the present invention: the winding drive assembly also includes two sets of synchronous transmission parts, wherein two ends of one set of synchronous transmission parts are respectively connected to the deceleration control shaft and the rotating shaft, and two ends of the other set of synchronous transmission parts are respectively connected to the detection transmission shaft and the support shaft;
[0022] Wherein, the synchronous transmission component is composed of a driving gear, an internal toothed belt and a driven gear, and the driving gear and the driven gear are connected by an internal toothed belt.
[0023] As a further solution of the present invention: the workpiece detection component includes:
[0024] U-shaped brackets, the number of the U-shaped brackets is two, the two U-shaped brackets are fixedly mounted on the reduction transmission sleeve, and the speed control component is arranged between the two U-shaped brackets;
[0025] A conversion control frame, wherein the number of the conversion control frames is two, the two conversion control frames are respectively fixedly connected to the two ends of the U-shaped bracket, and a driving member is also provided on the conversion control frame;
[0026] A movable square slot, the movable square slot is provided on the conversion control frame;
[0027] and a workpiece surface positioning unit, wherein the workpiece surface positioning unit is respectively connected to the conversion control frame and the movable square groove, and is electrically connected to the speed control component.
[0028] As a further solution of the present invention: the workpiece surface positioning unit comprises:
[0029] A control slider, which is slidably mounted in the movable square groove and is electrically connected to the speed control assembly;
[0030] A movable square groove, the two ends of which are respectively fixedly connected to the movable square groove and the control slide block;
[0031] A guide slide rod, one end of which is fixedly connected to the control slide block, and the other end of which passes through the conversion control frame and is fixedly mounted with a positioning and pressing head, on which a plurality of balls are distributed;
[0032] and an elastic detection plate, wherein the elastic detection plate is fixedly mounted on the positioning and pressing head, wherein the elastic detection plate is arranged on the positioning and pressing head in an inclined manner.
[0033] As a further solution of the present invention: the speed control component comprises:
[0034] A telescopic control member, wherein the number of the telescopic control members is multiple, the multiple telescopic control members are all fixedly connected to the U-shaped bracket, and the telescopic control member is also electrically connected to the control slider;
[0035] A deceleration heat-conducting plate, the deceleration heat-conducting plate is fixedly connected to the output end of the telescopic control member, and the deceleration heat-conducting plate is also detachably connected to the deceleration transmission sleeve;
[0036] A resin storage box, the resin storage box is fixedly mounted on the deceleration heat conduction plate, and the resin storage box is also provided with a cover plate;
[0037] And a threading port 1 and a threading port 2, wherein the threading port 1 and the threading port 2 are respectively located on the top end and the bottom end of the resin storage box.
[0038] As a further solution of the present invention: it also includes: a heating strip, the number of the heating strips is multiple, the multiple heating strips are evenly distributed on the detection transmission shaft, and are all inserted into the reduction transmission sleeve, and the heating strips are also slidably connected to the reduction transmission sleeve;
[0039] And a detection sensor, the number of the detection sensors is multiple, the multiple detection sensors are evenly distributed on the heating strip, and are detachably connected to the inner wall of the reduction transmission sleeve.
[0040] Compared with the prior art, the present invention has the following beneficial effects:
[0041] When the workpiece is wound with glass fiber, first, the workpiece to be wound with glass fiber can be fixed on the winding drive assembly, then the winding drive assembly is started, and at the same time, the external driving device is started to drive the workpiece detection assembly to move horizontally, so as to push the entire workpiece detection assembly to move horizontally in the axial direction of the workpiece, so that the glass fiber (filament) is wound on the rotating workpiece in sequence. In this process, the winding drive assembly will also drive the reduction drive sleeve and the detection drive shaft to rotate synchronously. At the same time, the workpiece detection assembly will move in the axial direction of the workpiece. When it reaches the transition circle part of the workpiece, at this time, as the workpiece detection assembly continues to move, the diameter of the part where the glass fiber is wound will gradually decrease. In order to ensure the quality and effect of the winding, when the diameter of the winding part gradually decreases, the workpiece detection assembly will start the speed control assembly to work. The speed control assembly will control the speed of the reduction drive sleeve, and then indirectly control the speed of the workpiece to achieve the purpose of reducing the speed. At the same time, as the diameter of the workpiece gradually decreases, the speed control assembly also reduces the speed of the reduction drive sleeve approximately linearly until the diameter of the workpiece remains unchanged at a smaller value, thereby ensuring the quality of the glass fiber wound on the workpiece;
[0042] In addition, the rotation speed of the workpiece can be monitored by setting the winding speed detection device to avoid the speed control failure during the operation of the speed control component, thereby further ensuring the quality of the operation. The glass fiber runs through a certain part of the speed control component from top to bottom and is wound on the workpiece obliquely downward. As the diameter of the workpiece decreases, reducing the viscosity of the resin will improve the impregnation effect, improve production efficiency, optimize product quality and reduce equipment requirements. Therefore, when the rotation speed of the winding drive component is reduced by increasing the load, the heat generated by the reduction transmission sleeve will be conducted to the stored resin, thereby correspondingly increasing the temperature of the resin and reducing its viscosity.
[0043] In addition, during the glass fiber winding process, the fallen resin and the like can be collected through the set collecting trough (in the process of winding the glass fiber on the workpiece, the filamentary glass fiber is continuously wound on the workpiece from above and at an inclined angle. Therefore, the resin and other objects fall into the collecting trough under the action of their own gravity), and finally discharged to the outside of the equipment through the slag discharge port. The operation is simple. For workpieces with different diameters, the workpieces are wound at the corresponding winding speed and the viscosity of the coating resin, which can ensure the uniformity of the glass fiber winding, which is beneficial to improve the winding effect and product performance, and provides convenience for the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a schematic diagram of the three-dimensional structure of the front side of the overall winding device in an embodiment of the present invention.
[0045] Figure 2 It is a schematic diagram of the three-dimensional structure of the overall winding device in the embodiment of the present invention from the rear side.
[0046] Figure 3 It is a schematic diagram of the enlarged structure of the U-shaped bracket in an embodiment of the present invention.
[0047] Figure 4 It is a schematic diagram of the three-dimensional structure of the conversion control frame in an embodiment of the present invention.
[0048] Figure 5 It is a schematic diagram of the three-dimensional structure of the reduction transmission sleeve in an embodiment of the present invention.
[0049] Figure 6 It is a schematic diagram of the three-dimensional structure of the detection transmission shaft in an embodiment of the present invention.
[0050] Figure 7 It is a schematic diagram of the three-dimensional structure of the distribution of detection sensors in an embodiment of the present invention.
[0051] Figure 8 It is a schematic diagram of the three-dimensional structure of the positioning and pressing head in an embodiment of the present invention.
[0052] Fig. 9 Schematic diagram of the three-dimensional structure of the elastic detection plate in an embodiment of the present invention.
[0053] Fig.10 It is a schematic cross-sectional structure diagram of a reduction transmission sleeve in an embodiment of the present invention.
[0054] Fig.11 It is a schematic diagram of the three-dimensional structure of the deceleration heat conduction plate in an embodiment of the present invention.
[0055] Fig.12 It is a three-dimensional structural schematic diagram of the distribution of telescopic control components in an embodiment of the present invention.
[0056] In the figure: 1-fixed support, 2-control system, 3-collecting tank, 4-winding control bracket, 5-winding speed detection equipment, 6-slag discharge port, 7-driving motor, 8-deceleration control shaft, 9-rotating shaft, 10-synchronous transmission member, 11-deceleration transmission sleeve, 12-U-shaped bracket, 13-detection transmission shaft, 14-conversion control frame, 15-driving member, 16-positioning sleeve, 17-clamping fixed rod, 18-support shaft, 19-deceleration heat conduction plate, 20-telescopic control member, 21-heating strip, 22-guide strip, 23-detection sensor, 24-resin storage box, 25-threading port one, 26-movable square groove, 27-thrust spring, 28-guide slide bar, 29-positioning clamping head, 30-ball, 31-control slide block, 32-elastic detection plate, 33-cover plate, 34-threading port two. DETAILED DESCRIPTION
[0057] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0058] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0059] See also Figure 1-Figure 12 The embodiment of the present invention provides a winding device for producing a special-shaped joint of a high-pressure glass fiber pipeline, comprising a fixed support 1, and also comprising:
[0060] A winding control bracket 4, wherein the winding control bracket 4 is fixedly mounted on the fixed support 1, and a deceleration control shaft 8 and a detection transmission shaft 13 are rotatably mounted on the winding control bracket 4, and the deceleration control shaft 8 and the detection transmission shaft 13 are collinear; wherein a deceleration transmission sleeve 11 is fixedly mounted on the deceleration control shaft 8, and the other end of the detection transmission shaft 13 is inserted into the deceleration transmission sleeve 11 and is slidably connected with the deceleration transmission sleeve 11;
[0061] and a winding control mechanism, the winding control mechanism is connected to the winding control bracket 4 and to the reduction transmission sleeve 11, wherein the winding control mechanism includes a winding drive component, a workpiece detection component and a speed control component;
[0062] The winding drive assembly is connected to the winding control bracket 4, and is respectively connected to the deceleration control shaft 8 and the detection transmission shaft 13. The workpiece detection assembly is connected to the deceleration transmission sleeve 11 and is vertically arranged with the winding drive assembly. The speed control assembly is connected to the workpiece detection assembly and is detachably connected to the deceleration transmission sleeve 11.
[0063] See also Figure 1-Figure 12 , further comprising: a control system 2, the control system 2 being fixedly mounted on the fixed support 1, and the control system 2 being also electrically connected to the winding control mechanism;
[0064] and a collecting trough 3, wherein the collecting trough 3 is fixedly connected to the fixed support 1, wherein a slag discharge port 6 is opened on one side of the collecting trough 3, and the collecting trough 3 is also located below the winding control mechanism.
[0065] It also includes: a guide bar 22, the number of the guide bars 22 is multiple, the multiple guide bars 22 are evenly distributed on the detection transmission shaft 13, and are respectively clamped in multiple clamping grooves opened in the reduction transmission sleeve 11;
[0066] and a winding speed detection device 5, wherein the winding speed detection device 5 is fixedly mounted on the winding control bracket 4 and connected to the winding drive assembly.
[0067] When winding glass fiber on a workpiece (especially for a workpiece with a varying diameter, such as a workpiece with a transition circle), first, the workpiece to be wound with glass fiber can be fixed on the winding drive assembly, and then the winding drive assembly is started, and at the same time, the external driving device is started to drive the workpiece detection assembly to move horizontally, wherein the external driving device can be in the form of a stepping motor or a servo motor to make the entire device move forward slowly or step forward (wherein, the external driving device can also be electrically connected to the workpiece detection assembly, so that during the process of winding the workpiece with glass fiber, the implementation of the workpiece winding can be fed back by the workpiece detection assembly to timely control the start and stop of the external driving device. Of course, considering the design difficulty and cost control of the overall equipment, the external driving device is also The whole device can be pushed forward at a certain running speed, which is not controlled by other components. For details, please refer to the following content and will not be described in detail here) to push the whole workpiece detection assembly to move horizontally in the axial direction of the workpiece, so that the glass fiber (filamentous) is wound around the rotating workpiece in sequence. In this process, the winding drive assembly will also drive the reduction transmission sleeve 11 and the detection transmission shaft 13 to rotate synchronously, wherein the detection transmission shaft 13 is connected to the reduction transmission sleeve 11 through a plurality of guide strips 22, so that the detection transmission shaft 13 can only move horizontally in the reduction transmission sleeve 11, and the reduction transmission sleeve 11 can drive the detection transmission shaft 13 to rotate synchronously. At the same time, the workpiece detection assembly will move in the axial direction of the workpiece. When it reaches the workpiece, When the transition circle is reached, as the workpiece detection component continues to move, the diameter of the part where the glass fiber is wound will gradually decrease. To ensure the quality and effect of the winding, when the diameter of the winding part gradually decreases, the workpiece detection component will start the speed control component to work (because as the diameter of the tube gradually decreases, the winding speed needs to be adjusted, and winding at a slower speed can ensure that the amount of glass fiber is more uniform. Therefore, the speed control component clamps the reduction transmission sleeve 11, thereby increasing the load and reducing the rotation speed of the winding drive component, thereby reducing the rotation speed of the workpiece. Other methods can also be used to reduce the rotation speed of the workpiece, such as directly adjusting the speed of the motor. This application only provides this method and simplifies the structure, which is not done here. Too much elaboration), the speed control component will indirectly control the speed of the workpiece by controlling the speed of the reduction transmission sleeve 11 to achieve the purpose of reducing the speed. At the same time, as the diameter of the workpiece gradually decreases, the speed control component also reduces the speed of the reduction transmission sleeve 11 approximately linearly until the diameter of the workpiece remains unchanged at a smaller value, thereby ensuring the quality of the glass fiber wound on the workpiece. In addition, the winding speed detection device 5 is set to monitor the speed of the workpiece to avoid speed regulation failure during the operation of the speed control component, thereby further ensuring the quality of the operation. The glass fiber penetrates a certain part of the speed control component from top to bottom and is wound around the workpiece obliquely downward (in actual operation,The glass fiber is wound while passing through an impregnation tank (containing a pre-mixed resin). In this process, the fiber is pulled through the resin tank, and is evenly coated with the resin and then directly wound onto the workpiece). As the diameter of the workpiece decreases, reducing the viscosity of the resin will improve the impregnation effect, improve production efficiency, optimize product quality, and reduce equipment requirements. Therefore, when the speed of the winding drive assembly is reduced by increasing the load, the heat generated by the reduction transmission sleeve 11 will be conducted to the stored resin (see the following content for details), thereby correspondingly increasing the temperature of the resin and reducing its viscosity. In addition, during the glass fiber winding process, the falling resin and the like can be collected by the set collecting tank 3 (in the process of winding the glass fiber on the workpiece, the filamentary glass fiber is continuously wound on the workpiece from above and at an inclined angle. Therefore, the resin and the like fall into the collecting tank 3 under the action of their own gravity), and finally discharged from the equipment outside through the slag discharge port 6. The operation is simple. For workpieces with different diameters in each part, the workpiece is wound at a corresponding winding speed and the viscosity of the coating resin, which can ensure the uniformity of the glass fiber winding, which is conducive to improving the winding effect and the performance of the product, and provides convenience for the staff. ,
[0068] In one embodiment of the present invention, see Figure 1-Figure 12 , the winding drive assembly comprises:
[0069] A driving motor 7, wherein the driving motor 7 is fixedly mounted on the winding control bracket 4;
[0070] A rotating shaft 9 and a supporting shaft 18, wherein the rotating shaft 9 and the supporting shaft 18 are both rotatably connected to the winding control bracket 4, and the rotating shaft 9 and the supporting shaft 18 are collinear, wherein the rotating shaft 9 is also fixedly connected to the output end of the driving motor 7;
[0071] And fastening units, the number of the fastening units is two sets, and the two sets of the fastening units are connected to the rotating shaft 9 and the supporting shaft 18 respectively.
[0072] The fastening unit comprises:
[0073] A positioning sleeve 16, wherein the number of the positioning sleeves 16 is two, one of the positioning sleeves 16 is fixedly connected to the rotating shaft 9, and the other positioning sleeve 16 is fixedly connected to the supporting shaft 18;
[0074] And a clamping and fixing rod 17 , wherein the number of the clamping and fixing rods 17 is multiple, and the multiple clamping and fixing rods 17 are evenly distributed on the positioning sleeve 16 .
[0075] The winding drive assembly also includes a synchronous transmission member 10, and the number of the synchronous transmission members 10 is two sets, wherein two ends of one set of the synchronous transmission members 10 are respectively connected to the deceleration control shaft 8 and the rotating shaft 9, and two ends of the other set of the synchronous transmission members 10 are respectively connected to the detection transmission shaft 13 and the support shaft 18;
[0076] The synchronous transmission member 10 is composed of a driving gear, an internally toothed belt and a driven gear, and the driving gear and the driven gear are connected by an internally toothed belt.
[0077] Before the winding operation is performed, the two ends of the workpiece to be wound are fixed on the fastening units respectively, wherein the fastening unit can also adopt the existing clamps as long as the workpiece can be firmly clamped. Then, the drive motor 7 is started to drive the workpiece to rotate. At the same time, through the set synchronous transmission part 10, the reduction transmission sleeve 11 and the detection transmission shaft 13 can be driven to rotate synchronously, which will not be elaborated here.
[0078] In one embodiment of the present invention, see Figure 1-Figure 12 , the workpiece detection component comprises:
[0079] A U-shaped bracket 12, wherein the number of the U-shaped brackets 12 is two, the two U-shaped brackets 12 are fixedly mounted on the reduction transmission sleeve 11, and the speed control component is disposed between the two U-shaped brackets 12;
[0080] A conversion control frame 14, wherein the number of the conversion control frames 14 is two, and the two conversion control frames 14 are respectively fixedly connected to the two ends of the U-shaped bracket 12, and a driving member 15 is also provided on the conversion control frame 14;
[0081] A movable square slot 26, wherein the movable square slot 26 is provided on the conversion control frame 14;
[0082] And a workpiece surface positioning unit, which is respectively connected to the conversion control frame 14 and the movable square groove 26, and is electrically connected to the speed control component.
[0083] The workpiece surface positioning unit comprises:
[0084] A control slider 31, wherein the control slider 31 is slidably mounted in the movable square groove 26 and is electrically connected to the speed control assembly;
[0085] A movable square groove 26, two ends of which are fixedly connected to the movable square groove 26 and the control slider 31 respectively;
[0086] A guide slide bar 28, one end of which is fixedly connected to the control slide block 31, and the other end of which passes through the conversion control frame 14 and is fixedly mounted with a positioning and pressing head 29, on which a plurality of balls 30 are distributed;
[0087] and an elastic detection plate 32 , wherein the elastic detection plate 32 is fixedly mounted on the positioning and pressing head 29 , wherein the elastic detection plate 32 is arranged on the positioning and pressing head 29 in an inclined manner.
[0088] When the workpiece rotates, the glass fiber will be pulled and gradually wrapped around the surface of the workpiece. At this time, the external driving device remains stationary, and the glass fiber will be wrapped around the same part of the workpiece for multiple times, thereby ensuring the thickness of the winding. During the winding process of the glass fiber, the glass fiber will contact the elastic detection plate 32 and slide on the elastic detection plate 32, and the end of the elastic detection plate 32 is a short distance away from the workpiece (the distance is the thickness required for the glass fiber to be wrapped). At this time, during the winding process, the elastic detection plate 32 will be squeezed and deformed to a certain extent. A sensor can be set on the elastic detection plate 32 to detect whether the winding position changes, that is, for the situation of winding at the same part of the workpiece, the winding thickness is ensured, and a guiding effect can be provided during the winding process of the glass fiber (in addition, through this feature, the winding gap can also be monitored and controlled during the subsequent forward movement of the overall equipment in the axial direction of the workpiece). As the winding thickness increases, when the glass fiber is at the elastic detection plate 32, the glass fiber will be deformed to a certain extent. When the end of the measuring plate 32 contacts, under the control of the sensor, the external driving device will be started and drive the driving member 15 to work, wherein the driving member 15 can be in the form of threaded rod transmission to make the whole device move horizontally, which will not be described in detail here, so that the whole device can be driven to move forward a short distance to continue the winding operation (of course, in order to consider the design difficulty and cost control of the whole device, the external driving device can also push the whole device forward at a certain running speed, which is not controlled by other components, which will not be described in detail here). In addition, as the diameter of the workpiece decreases, under the elastic force of the thrust spring 27, the control slider 31 will be pushed to slide in the movable square groove 26, and the ball 30 will always be pressed against the workpiece, so that the control slider 31 can be continuously moved according to the change of the workpiece diameter. During the movement of the control slider 31, the displacement of the movement can be detected by the set sensor, and the speed control component can be controlled to start, so as to complete the speed reduction work as the diameter of the workpiece decreases.
[0089] In one embodiment of the present invention, see Figure 1-Figure 12 , the speed control component comprises:
[0090] A telescopic control member 20, wherein the number of the telescopic control members 20 is multiple, and the multiple telescopic control members 20 are all fixedly connected to the U-shaped bracket 12, and the telescopic control member 20 is also electrically connected to the control slider 31;
[0091] A deceleration heat-conducting plate 19, wherein the deceleration heat-conducting plate 19 is fixedly connected to the output end of the telescopic control member 20, and the deceleration heat-conducting plate 19 is also detachably connected to the deceleration transmission sleeve 11;
[0092] A resin storage box 24, wherein the resin storage box 24 is fixedly mounted on the deceleration heat conduction plate 19, and the resin storage box 24 is also provided with a cover plate 33;
[0093] And a threading port 1 25 and a threading port 2 34 , wherein the threading port 1 25 and the threading port 2 34 are respectively located on the top end and the bottom end of the resin storage box 24 .
[0094] It also includes: a heating strip 21, the number of the heating strips 21 is multiple, the multiple heating strips 21 are evenly distributed on the detection transmission shaft 13, and are all inserted into the reduction transmission sleeve 11, and the heating strips 21 are also slidably connected to the reduction transmission sleeve 11;
[0095] And a detection sensor 23 , the number of the detection sensors 23 is multiple, the multiple detection sensors 23 are evenly distributed on the heating strip 21 , and are detachably connected to the inner wall of the reduction transmission sleeve 11 .
[0096] Under the control of the control slider 31, the telescopic control member 20 can be started, wherein the telescopic control member 20 can be in the form of an electromagnet, and in the process of increasing the displacement of the control slider 31, the magnetism of the telescopic control member 20 gradually increases, thereby providing a gradually increasing magnetic repulsive force to the deceleration heat conductive plate 19, so that the deceleration heat conductive plate 19 is squeezed on the deceleration transmission sleeve 11, thereby increasing the load and reducing the rotation of the workpiece, thereby reducing the winding speed of the glass fiber. At the same time, as the friction between the deceleration heat conductive plate 19 and the deceleration transmission sleeve 11, heat will be generated, and the greater the pressure of the deceleration heat conductive plate 19 on the deceleration transmission sleeve 11, the greater the heat generated will be, and the heat generated by the deceleration heat conductive plate 19 will be conducted to the resin in the resin storage box 24, thereby reducing the viscosity of the resin. When the glass fiber passes through the resin storage box 24 from the threading port 1 25 and the threading port 2 34, the glass fiber will be immersed in the resin, thereby According to the diameter of the workpiece, the impregnation effect is improved. In addition, as the diameter of the workpiece decreases, coupled with the loss of part of the heat generated by the deceleration heat conductive plate 19, the viscosity of the resin may not be reduced to the required viscosity. At this time, through the detection sensor 23, when the pressure of the deceleration heat conductive plate 19 on the deceleration transmission sleeve 11 increases, the pressure between the heating strip 21 and the inner wall of the deceleration transmission sleeve 11 will also change, especially when the pressure of the deceleration heat conductive plate 19 on the deceleration transmission sleeve 11 is large (at this time, the diameter of the part wrapped around the workpiece is also small), the detection sensor 23 detects the pressure change and starts the heating strip 21 to make the heating strip 21 heat the resin. In addition, the heating strip 21 can also play a role in guiding and improving the structural strength of the equipment. Of course, in order to improve the heating efficiency, the heating strip 21 can also be directly set on the resin storage box 24 (at this time, the detection sensor 23 is set on the guide strip 22) to improve the heating effect, which is not specifically limited here.
[0097] It should be noted that in the present invention, unless otherwise clearly specified and limited, the terms "slide", "rotate", "fix", "have" and the like should be understood in a broad sense, for example, it can be a welding connection, a bolt connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0098] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A winding device for producing special-shaped joints of high-pressure glass fiber pipelines, comprising a fixed support, characterized in that: Also includes: A winding control bracket, the winding control bracket is fixedly mounted on the fixed support, and a deceleration control shaft and a detection transmission shaft are rotatably mounted on the winding control bracket, and the deceleration control shaft and the detection transmission shaft are collinear; wherein a deceleration transmission sleeve is fixedly mounted on the deceleration control shaft, and the other end of the detection transmission shaft is inserted into the deceleration transmission sleeve and is slidably connected with the deceleration transmission sleeve; and a winding control mechanism, the winding control mechanism is connected to the winding control bracket and to the reduction transmission sleeve, wherein the winding control mechanism includes a winding drive component, a workpiece detection component and a speed control component; The winding drive assembly is connected to the winding control bracket, and is respectively connected to the deceleration control shaft and the detection transmission shaft, the workpiece detection assembly is connected to the deceleration transmission sleeve, and is vertically arranged with the winding drive assembly, and the speed control assembly is connected to the workpiece detection assembly, and is detachably connected with the deceleration transmission sleeve; The workpiece detection assembly comprises: a U-shaped bracket, the number of the U-shaped brackets is two, the two U-shaped brackets are fixedly mounted on the reduction transmission sleeve, and the speed control assembly is arranged between the two U-shaped brackets; A conversion control frame, wherein the number of the conversion control frames is two, the two conversion control frames are respectively fixedly connected to the two ends of the U-shaped bracket, and a driving member is also provided on the conversion control frame; A movable square slot, the movable square slot is provided on the conversion control frame; and a workpiece surface positioning unit, the workpiece surface positioning unit being respectively connected to the conversion control frame and the movable square slot, and being electrically connected to the speed control assembly; The workpiece surface positioning unit comprises: a control slider, which is slidably mounted in the movable square groove and is electrically connected to the speed control component; A movable square groove, the two ends of which are respectively fixedly connected to the movable square groove and the control slide block; A guide slide rod, one end of which is fixedly connected to the control slide block, and the other end of which passes through the conversion control frame and is fixedly mounted with a positioning and pressing head, on which a plurality of balls are distributed; and an elastic detection plate, the elastic detection plate being fixedly mounted on the positioning and pressing head, wherein the elastic detection plate is arranged obliquely on the positioning and pressing head; The speed control assembly includes: a telescopic control member, the number of the telescopic control members is multiple, the multiple telescopic control members are all fixedly connected to the U-shaped bracket, and the telescopic control member is also electrically connected to the control slider; A deceleration heat-conducting plate, the deceleration heat-conducting plate is fixedly connected to the output end of the telescopic control member, and the deceleration heat-conducting plate is also detachably connected to the deceleration transmission sleeve; A resin storage box, the resin storage box is fixedly mounted on the deceleration heat conduction plate, and the resin storage box is also provided with a cover plate; And a threading port 1 and a threading port 2, wherein the threading port 1 and the threading port 2 are respectively located on the top end and the bottom end of the resin storage box.
2. The winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines according to claim 1 is characterized in that: Also includes: A control system, wherein the control system is fixedly mounted on the fixed support and is also electrically connected to the winding control mechanism; and a collecting trough, wherein the collecting trough is fixedly connected to the fixed support, wherein a slag discharge port is opened on one side of the collecting trough, and the collecting trough is also located below the winding control mechanism.
3. The winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines according to claim 2 is characterized in that: Also includes: A plurality of guide bars, the plurality of guide bars being evenly distributed on the detection transmission shaft and respectively mounted in a plurality of slots provided in the reduction transmission sleeve; and a winding speed detection device, wherein the winding speed detection device is fixedly mounted on the winding control bracket and connected to the winding drive assembly.
4. The winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines according to any one of claims 1 to 3, characterized in that: The winding drive assembly comprises: A driving motor, wherein the driving motor is fixedly mounted on the winding control bracket; A rotating shaft and a supporting shaft, wherein the rotating shaft and the supporting shaft are both rotatably connected to the winding control bracket, and the rotating shaft and the supporting shaft are collinear, wherein the rotating shaft is also fixedly connected to the output end of the driving motor; and fastening units, wherein the number of the fastening units is two sets, and the two sets of the fastening units are respectively connected to the rotating shaft and the supporting shaft.
5. The winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines according to claim 4 is characterized in that: The fastening unit comprises: There are two positioning sleeves, one of which is fixedly connected to the rotating shaft, and the other is fixedly connected to the supporting shaft; And a clamping and fixing rod, the number of the clamping and fixing rods is multiple, and the multiple clamping and fixing rods are evenly distributed on the positioning sleeve.
6. The winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines according to claim 5 is characterized in that: The winding drive assembly also includes two sets of synchronous transmission parts, wherein two ends of one set of synchronous transmission parts are respectively connected to the deceleration control shaft and the rotating shaft, and two ends of the other set of synchronous transmission parts are respectively connected to the detection transmission shaft and the support shaft; Wherein, the synchronous transmission component is composed of a driving gear, an internal toothed belt and a driven gear, and the driving gear and the driven gear are connected by an internal toothed belt.
7. The winding equipment for producing special-shaped joints of high-pressure glass fiber pipelines according to claim 1 is characterized in that: Also includes: A heating strip, wherein the number of the heating strips is multiple, the multiple heating strips are evenly distributed on the detection transmission shaft, and are all inserted into the reduction transmission sleeve, and the heating strips are also slidably connected to the reduction transmission sleeve; And a detection sensor, the number of the detection sensors is multiple, the multiple detection sensors are evenly distributed on the heating strip, and are detachably connected to the inner wall of the reduction transmission sleeve.
Citation Information
Patent Citations
Fiber-wound glass fiber reinforced plastic pipe fitting manufacturing equipment and manufacturing process
CN105459412A
Glass fiber winding forming equipment
CN116442567A
Cited By
Multi-head synchronous glass fiber pipeline winding equipment
CN224276177U
