Compacting device and compacting method for cotton fabric processing

By adjusting the distance between the upper pressure roller and the lower fixed roller and high-pressure gas delivery, combined with the mesh sleeve and wind direction adjustment plate, the operation problems caused by the thickness and fluffy of the textile during storage are solved, and uniform compaction and follow-up of the textile are achieved. Processing is carried out normally.

CN118849500BActive Publication Date: 2024-12-13XUZHOU JUJIN TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202411330100.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2024-12-13
Estimated Expiration
2044-09-24

AI Technical Summary

Technical Problem

In the prior art, textiles lack compaction devices during storage, resulting in textiles of larger thickness and fluffyness that may hinder the operation of the machine and even damage the textiles when they are operated in subsequent equipment.

Method used

A compacting device for cotton fabric processing is designed. By adjusting the distance between the upper pressure roller and the lower fixed roller, and transporting high-pressure gas into the air chamber through the gas conveying end, the air pressure is formed to face the textile with an air outlet opposite to the upper and lower directions. Compact the compaction, combine the mesh sleeve and the wind direction adjustment plate to achieve uniform high-pressure purge compaction.

Benefits of technology

Effectively compact textiles to ensure the normal progress of subsequent processing, and ensure uniformity of compaction thickness by adjusting the wind direction adjustment plate to avoid wrapping and damage to textiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a compacting device and compacting method for cotton fabric processing, which relates to the field of cotton fabric compacting, including a warehouse body, a conveying mechanism located at the front end of the warehouse body, and an output mechanism located at the rear end of the warehouse body, wherein a plurality of compacting roller groups are arranged inside the warehouse body, and a lifting assembly is arranged on the top of the plurality of compacting roller groups, wherein the compacting roller groups include an upper pressing roller, a lower fixed roller, a moving block, a driving assembly, and a cleaning assembly, wherein the upper pressing roller is located directly above the lower fixed roller, and both ends of the upper pressing roller are supported by the moving block, and the moving block is connected to the inner wall of the warehouse body by a sliding assembly; the present invention adjusts the distance between the upper pressing roller and the lower fixed roller by adjusting the downward pressure of the upper pressing roller, thereby compacting the textiles, and at the same time, conveys high-pressure gas to the inside of the air cavity through the air transmission end, and then blows it out from the air outlet, and forms an upper and lower pressure surface through the upper and lower opposite air outlets, thereby compacting the textiles.
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Description

Technical Field

[0001] The invention relates to the technical field of cotton fabric compaction, and in particular to a compaction device and a compaction method for cotton fabric processing. Background Art

[0002] When textiles are stored, they are usually rolled up by rollers without a compacting device. If they are directly sent to subsequent equipment for rolling processing, the large thickness and fluffiness will inevitably affect the normal operation of the machine. For example, excessive thickness will hinder the operation of the machine, and the fluffy fibers will entangle the equipment, etc., and even damage the original textiles. Therefore, the present invention proposes a compacting device for cotton fabric processing to solve the problems existing in the prior art. Summary of the invention

[0003] In view of the above problems, the present invention proposes a compacting device and a compacting method for processing cotton fabrics. The compacting device for processing cotton fabrics adjusts the distance between the upper pressing roller and the lower fixed roller by adjusting the downward pressure of the upper pressing roller, thereby compacting the textiles. At the same time, high-pressure gas is transported to the interior of the air cavity through the air supply end, and then blown out from the air outlet. Through the upper and lower opposite air outlets, an upper and lower air pressure surface is formed, thereby compacting the textiles.

[0004] To achieve the purpose of the present invention, the present invention is implemented through the following technical solutions: A compacting device for cotton fabric processing, comprising a bin, a conveying mechanism located at the front end of the bin, and an output mechanism located at the rear end of the bin, wherein a plurality of compacting roller groups are arranged inside the bin, and a lifting assembly is arranged on the top of the plurality of compacting roller groups;

[0005] The compaction roller group includes an upper pressure roller, a lower fixed roller, a moving block, a driving assembly and a cleaning assembly. The upper pressure roller is located directly above the lower fixed roller. Both ends of the upper pressure roller are supported by the moving block. The moving block is connected to the inner wall of the bin body by a sliding assembly. The upper pressure roller and the lower fixed roller are driven by the driving assembly and rotate synchronously, and the rotation directions are opposite. A cleaning assembly is provided above the upper pressure roller and below the lower fixed roller.

[0006] The upper pressure roller and the lower fixed roller have the same structure, and both include a mesh sleeve, an air cavity, a side plate and an assembly component. Side plates are provided at both ends of the mesh sleeve, and a hollow rotating shaft is provided on one side of a group of the side plates, and the hollow rotating shaft is connected to the driving component. An air cavity is provided on the central axis of the mesh sleeve, and an air outlet is provided on the air cavity. The air outlets on the upper pressure roller and the lower fixed roller are arranged opposite to each other, one end of the air cavity is an air transmission end, and the other end of the air cavity is a supporting end. Both ends of the air cavity are fixedly connected to the moving block after passing through the side plates and the hollow rotating shaft through bearings, and the mesh sleeve is fixedly connected to the side plates through the assembly component.

[0007] Further improvements are: the assembly component includes a clamping rod, a limit cover, a fixing bolt and a clamping groove, multiple groups of clamping rods are distributed in a ring array on the side walls at both ends of the mesh port sleeve, and the multiple groups of clamping rods are L-shaped, and the side plates and the limit covers are provided with clamping grooves adapted to the clamping rods. The limit cover is fixedly connected to the side plates by fixing bolts and fixes the clamping rods, and the hollow rotating shaft is fixedly connected to the outer wall of the limit cover.

[0008] A further improvement is that: multiple groups of wind direction adjustment plates are rotatably installed in the air outlet, multiple groups of first gears compatible with the wind direction adjustment plates are provided on the outer wall of the air outlet, and corresponding tooth plates are provided under the multiple groups of first gears, and the tooth plates are supported by support rings. One end of the tooth plate is provided with an electric adjustment telescopic rod, and the electric adjustment telescopic rod is fixedly connected to the outer wall of the air outlet.

[0009] A further improvement is that an industrial camera is provided on the outer wall of the warehouse body between the upper pressure roller and the lower fixed roller, and the industrial camera is connected to the central control panel on the outer wall of the warehouse body.

[0010] A further improvement is that the driving assembly includes a second gear, a first gear ring, a second gear ring, a first pulley, a second pulley, a third pulley, a belt, an elastic member and a motor. A motor is provided on a moving block close to the hollow rotating shaft. A second gear is provided at an output end of the motor. A first gear ring is meshed with a first gear ring on one side of the second gear. The width of the first gear ring is twice the width of the second gear. The first gear ring is fixedly connected to the hollow rotating shaft. A second gear ring is provided on the hollow rotating shaft directly below the first gear ring. A first pulley is provided on the inner side of the second gear. A second pulley is provided on the outer side of the second gear ring. A third pulley is installed on the inner wall of the warehouse body on the same side of the second pulley through an elastic member. The first pulley, the second pulley and the third pulley are connected by a belt.

[0011] A further improvement is that the elastic member includes a support rod and a spring assembly, the support rod is fixedly connected to the inner wall of the bin body, one end of the spring assembly is fixedly connected to the support rod, and the other end of the spring assembly is fixedly connected to the wheel seat of the third pulley.

[0012] Further improvements are: the cleaning assembly includes a cleaning roller, a brush, a third gear, a synchronous toothed belt, cotton comb teeth and a support plate, a support plate is provided on the top of the two groups of moving blocks, a cleaning roller is provided above the upper pressure roller and below the lower fixed roller, both ends of the cleaning roller located above are rotatably connected to the support plate, and both ends of the cleaning roller located below are rotatably connected to the inner wall of the bin body, brushes are provided on the two groups of cleaning rollers, one end of the two groups of cleaning rollers is provided with a third gear, the two groups of third gears are respectively linked to the first gear ring and the second gear ring through a synchronous toothed belt, one side of the two groups of cleaning rollers is provided with cotton comb teeth for collecting cotton fibers on the brush, and the cotton comb teeth located above are connected to the supporting structure of the cleaning roller.

[0013] A further improvement is that the lifting assembly includes a pneumatic cylinder and a connecting frame, and multiple groups of moving blocks located on the same side are connected by the connecting frame. The pneumatic cylinders are symmetrically arranged on the connecting frame, and the top of the pneumatic cylinder is fixedly connected to the top inner wall of the warehouse body.

[0014] A further improvement is that: limiting strips are symmetrically arranged on the side walls of the moving block, and a matching sliding groove is arranged on the inner wall of the bin body, and the limiting strip is inserted into the sliding groove and is slidably connected with the sliding groove.

[0015] Using the above compacting device for cotton fabric processing, the compacting method comprises the following steps:

[0016] S1, the textiles are sent into the warehouse through the conveying mechanism, and the motor is started, which drives the upper pressing roller and the lower fixed roller to rotate synchronously in opposite directions, thereby causing the textiles to continue to move inwards;

[0017] S2. When the textile enters, high-pressure air is delivered to the air cavity through the air delivery end and ejected from the air outlet. The high-pressure air ejected by upward and downward convection compacts the textile under high pressure.

[0018] S3. During the initial compaction, the compaction thickness of the textile is determined by the industrial camera, and then the central control panel automatically controls the pneumatic cylinder to drive the upper pressing roller to move downward, so that the mesh sleeve squeezes the textile, and the high-pressure air from the air outlet can better perform the compaction work;

[0019] S4. During the compaction process, the blowing angle is adjusted by adjusting the angle of the wind direction adjusting plate, thereby evenly blowing and compacting the textiles with high pressure to ensure uniform compaction thickness;

[0020] S5. Finally, the compacted textile is output through an output mechanism for the next processing step.

[0021] The beneficial effects of the present invention are as follows: the present invention adjusts the distance between the upper pressing roller and the lower fixed roller by adjusting the downward pressure of the upper pressing roller, thereby compacting the textiles; at the same time, the present invention transmits high-pressure gas to the inside of the air cavity through the air transmission end, and then blows it out from the air outlet, and forms an air pressure surface sandwiched between the upper and lower air outlets through the upper and lower opposite air outlets, thereby compacting the textiles; in conjunction with the mesh sleeve, the textiles can be compacted well to ensure the normal progress of subsequent processing; at the same time, the tooth plate is pushed to move by the electric adjustment telescopic rod, thereby driving the gear to rotate, and then adjusting the angle of the wind direction adjustment plate so that it can sweep the wind left and right, thereby performing uniform high-pressure blowing and compacting on the textiles, thereby ensuring the uniformity of the compacted thickness. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional schematic diagram of the present invention.

[0023] Figure 2 It is a structural schematic diagram of the compaction roller group of the present invention.

[0024] Figure 3 It is a schematic diagram of the disassembly of the compaction roller group of the present invention.

[0025] Figure 4 It is a cross-sectional schematic diagram of the cleaning component of the present invention.

[0026] Figure 5 It is a schematic structural diagram of the air outlet of the present invention.

[0027] Figure 6 It is a schematic diagram of the chute of the present invention.

[0028] Figure 7 The present invention Figure 5 A magnified schematic diagram of center A.

[0029] Among them: 1. Bin; 2. Upper pressure roller; 3. Lower fixed roller; 4. Moving block; 5. Mesh sleeve; 6. Air cavity; 7. Side plate; 8. Hollow shaft; 9. Air outlet; 10. Snap-on rod; 11. Limit cover; 12. Fixing bolt; 13. Snap-on groove; 14. Wind direction adjustment plate; 15. First gear; 16. Tooth plate; 17. Support ring; 18. Electric adjustable telescopic rod; 19. Industrial camera; 20. Central control panel; 21. , second gear; 22, first gear ring; 23, second gear ring; 24, first pulley; 25, second pulley; 26, third pulley; 27, belt; 28, motor; 29, support rod; 30, spring assembly; 31, cleaning roller; 32, brush; 33, third gear; 34, synchronous toothed belt; 35, cotton comb teeth; 36, support plate; 37, pneumatic cylinder; 38, connecting frame; 39, limit strip; 40, slide groove. DETAILED DESCRIPTION

[0030] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with examples. The examples are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0031] according to Figure 1-Figure 7 As shown, this embodiment proposes a compacting device for cotton fabric processing, comprising a bin 1, a conveying mechanism located at the front end of the bin 1, and an output mechanism located at the rear end of the bin 1, wherein a plurality of compacting roller groups are arranged inside the bin 1, and a lifting assembly is arranged on the top of the plurality of compacting roller groups;

[0032] The compaction roller group includes an upper pressure roller 2, a lower fixed roller 3, a moving block 4, a driving assembly and a cleaning assembly. The upper pressure roller 2 is located directly above the lower fixed roller 3. Both ends of the upper pressure roller 2 are supported by the moving block 4. The moving block 4 is connected to the inner wall of the bin body 1 through a sliding assembly. The upper pressure roller 2 and the lower fixed roller 3 are driven by the driving assembly and rotate synchronously, and the rotation directions are opposite. Cleaning assemblies are provided above the upper pressure roller 2 and below the lower fixed roller 3.

[0033] The upper pressure roller 2 and the lower fixed roller 3 have the same structure, both of which include a mesh sleeve 5, an air cavity 6, a side plate 7 and an assembly component. Both ends of the mesh sleeve 5 are provided with side plates 7, and one side of a group of the side plates 7 is provided with a hollow rotating shaft 8, and the hollow rotating shaft 8 is connected to the driving component. An air cavity 6 is provided on the central axis of the mesh sleeve 5, and an air outlet 9 is provided on the air cavity 6. The air outlets 9 on the upper pressure roller 2 and the lower fixed roller 3 are arranged opposite to each other, one end of the air cavity 6 is the air transmission end, and the other end of the air cavity 6 is the supporting end. Both ends of the air cavity 6 are fixedly connected to the moving block 4 after passing through the side plates 7 and the hollow rotating shaft 8 through bearings, and the mesh sleeve 5 is fixedly connected to the side plates 7 through the assembly component.

[0034] The device adjusts the distance between the upper pressing roller 2 and the lower fixed roller 3 by adjusting the downward pressure of the upper pressing roller 2, thereby compacting the textiles. At the same time, high-pressure gas is delivered to the interior of the air cavity 6 through the air delivery end, and then blown out from the air outlet 9. Through the upper and lower opposite air outlets 9, an upper and lower air pressure surface is formed, thereby compacting the textiles. In conjunction with the mesh sleeve 5, the textiles can be compacted well to ensure the normal progress of subsequent processing.

[0035] The assembly component includes a clamping rod 10, a limiting cover 11, a fixing bolt 12 and a clamping groove 13. Multiple groups of clamping rods 10 are distributed in a ring array on the side walls at both ends of the mesh port sleeve 5. The multiple groups of clamping rods 10 are L-shaped. The side plate 7 and the limiting cover 11 are provided with a clamping groove 13 adapted to the clamping rod 10. The limiting cover 11 is fixedly connected to the side plate 7 by a fixing bolt 12 and fixes the clamping rod 10. The hollow rotating shaft 8 is fixedly connected to the outer wall of the limiting cover 11.

[0036] The device fixes the limit cover 11 with the side plate 7, the clamping rod 10 and the mesh sleeve 5 together through the fixing bolts 12, so that they become an assembly. The assembly is driven to rotate by the driving component, while the air cavity 6 does not rotate. At the same time, the upper pressure roller 2 is supported by the connection between the air cavity 6 and the moving block 4 and the inner wall of the warehouse body 1.

[0037] Multiple groups of wind direction adjustment plates 14 are rotatably installed in the air outlet 9, and multiple groups of first gears 15 compatible with the wind direction adjustment plates 14 are provided on the outer wall of the air outlet 9. Matching tooth plates 16 are provided below the multiple groups of first gears 15. The tooth plates 16 are supported by support rings 17. One end of the tooth plate 16 is provided with an electric adjustment telescopic rod 18, and the electric adjustment telescopic rod 18 is fixedly connected to the outer wall of the air outlet 9.

[0038] The tooth plate 16 is pushed to move by the electrically adjustable telescopic rod 18, thereby driving the first gear 15 to rotate, and then adjusting the angle of the wind direction adjustment plate 14 so that it can sweep the wind left and right, thereby evenly blowing and compacting the textiles with high pressure, thereby ensuring the uniformity of the compacted thickness.

[0039] An industrial camera 19 is provided on the inner wall of the warehouse body 1 at a position between the upper pressure roller 2 and the lower fixed roller 3 , and the industrial camera 19 is connected to a central control panel 20 located on the outer wall of the warehouse body 1 .

[0040] The thickness of the textile and whether there is a gap between the textile and the upper pressing roller 2 can be monitored in real time by the industrial camera 19 , so that the upper pressing roller 2 can be adjusted automatically.

[0041] The driving assembly includes a second gear 21, a first gear ring 22, a second gear ring 23, a first pulley 24, a second pulley 25, a third pulley 26, a belt 27, an elastic member and a motor 28. A motor 28 is provided on the moving block 4 close to the hollow shaft 8. The output end of the motor 28 is provided with a second gear 21. A first gear ring 22 is meshed with one side of the second gear 21. The width of the first gear ring 22 is twice the width of the second gear 21. The first gear ring 22 is fixedly connected to the hollow shaft 8. A second gear ring 23 is provided on the hollow shaft 8 directly below the first gear ring 22. A first pulley 24 is provided on the inner side of the second gear 21. A second pulley 25 is provided on the outer side of the second gear ring 23. A third pulley 26 is installed on the inner wall of the warehouse body 1 on the same side of the second pulley 25 through an elastic member. The first pulley 24, the second pulley 25 and the third pulley 26 are connected by a belt 27.

[0042] The second gear 21 is started to rotate by the motor 28, thereby driving the second gear 21 to rotate, and then driving the mesh sleeve 5 of the upper pressing roller 2 to rotate. At the same time, through the linkage between the first pulley 24, the second pulley 25, the third pulley 26 and the belt 27, the lower fixed roller 3 rotates synchronously, and the rotation directions of the lower fixed roller 3 and the upper pressing roller 2 are opposite, thereby ensuring the movement of the textile.

[0043] The elastic member includes a support rod 29 and a spring assembly 30 , wherein the support rod 29 is fixedly connected to the inner wall of the bin body 1 , one end of the spring assembly 30 is fixedly connected to the support rod 29 , and the other end of the spring assembly 30 is fixedly connected to the wheel seat of the third pulley 26 .

[0044] Through the elastic potential energy of the spring assembly 30, when the upper pressure roller 2 drops in height, the spring assembly 30 pulls the third pulley 26 to move, thereby ensuring the tension of the belt 27 and further ensuring the stability of the linkage.

[0045] The cleaning assembly includes a cleaning roller 31, a brush 32, a third gear 33, a synchronous toothed belt 34, cotton comb teeth 35 and a support plate 36. A support plate 36 is provided on the top of the two groups of moving blocks 4. Cleaning rollers 31 are provided above the upper pressure roller 2 and below the lower fixed roller 3. Both ends of the cleaning roller 31 located above are rotatably connected to the support plate 36, and both ends of the cleaning roller 31 located below are rotatably connected to the inner wall of the warehouse body 1. Brushes 32 are provided on the two groups of cleaning rollers 31. One end of the two groups of cleaning rollers 31 is provided with a third gear 33. The two groups of third gears 33 are respectively linked to the first gear ring 22 and the second gear ring 23 through a synchronous toothed belt 34. One side of the two groups of cleaning rollers 31 is provided with cotton comb teeth 35 for collecting cotton fibers on the brush 32, and the cotton comb teeth 35 located above are connected to the supporting structure of the cleaning roller 31.

[0046] The first gear ring 22 and the second gear ring 23 are linked with the two sets of third gears 33 through the synchronous toothed belt 34, so that the cleaning roller 31 rotates synchronously with the rotation of the upper pressure roller 2 and the lower fixed roller 3, and the fibers adhered to the mesh sleeve 5 are cleaned by the brush 32. While the brush 32 rotates, the fibers on the brush 32 can be combed off by the cotton comb teeth 35, and the fibers combed off by the cotton comb teeth 35 at the top can be compacted repeatedly, while the fibers combed off by the cotton comb teeth 35 at the bottom are collected.

[0047] The lifting assembly includes a pneumatic cylinder 37 and a connecting frame 38. Multiple groups of moving blocks 4 located on the same side are connected by the connecting frame 38. The pneumatic cylinders 37 are symmetrically arranged on the connecting frame 38. The top of the pneumatic cylinder 37 is fixedly connected to the top inner wall of the warehouse body 1.

[0048] The pneumatic cylinder 37 drives the connecting frame 38 to move up and down, thereby driving the multiple groups of upper pressing rollers 2 to move up and down as a whole, and supporting the upper pressing rollers 2 at the same time.

[0049] The side walls of the moving block 4 are symmetrically provided with limiting strips 39 , and the inner wall of the bin body 1 is provided with a matching sliding groove 40 , and the limiting strips 39 are inserted into the sliding groove 40 and are slidably connected with the sliding groove 40 .

[0050] The cooperation between the limiting strip 39 and the slide groove 40 provides a stable support for the moving block 4, thereby ensuring the stability of the movement.

[0051] Using the above compacting device for cotton fabric processing, the compacting method comprises the following steps:

[0052] S1, textiles are fed into the interior of the bin body 1 through the conveying mechanism, and the motor 28 is started, which drives the upper pressing roller 2 and the lower fixed roller 3 to rotate synchronously in opposite directions, thereby causing the textiles to continue to move inwards;

[0053] S2. When the textile enters, high-pressure air is delivered to the air cavity 6 through the air delivery end and ejected from the air outlet 9. The high-pressure air ejected by upward and downward convection compacts the textile under high pressure.

[0054] S3. During the initial compaction, the compaction thickness of the textile is determined by the industrial camera 19, and then the central control panel 20 automatically controls the pneumatic cylinder 37 to drive the upper pressing roller 2 to move downward, so that the mesh sleeve 5 squeezes the textile, and the high-pressure air from the air outlet 9 can better perform the compaction work;

[0055] S4. During the compaction process, the blowing angle is adjusted by adjusting the angle of the wind direction adjusting plate 14, thereby evenly blowing and compacting the textile with high pressure to ensure uniform compaction thickness;

[0056] S5. Finally, the compacted textile is output through an output mechanism for the next processing step.

[0057] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A compacting device for cotton fabric processing, comprising a bin (1), a conveying mechanism located at the front end of the bin (1), and an output mechanism located at the rear end of the bin (1), characterized in that: A plurality of compacting roller groups are arranged inside the bin body (1), and a lifting assembly is arranged on the top of the plurality of compacting roller groups; The compaction roller group comprises an upper pressure roller (2), a lower fixed roller (3), a moving block (4), a driving assembly and a cleaning assembly, wherein the upper pressure roller (2) is located directly above the lower fixed roller (3), both ends of the upper pressure roller (2) are supported by the moving block (4), the moving block (4) and the inner wall of the bin body (1) are connected by a sliding assembly, the upper pressure roller (2) and the lower fixed roller (3) are driven by the driving assembly and rotate synchronously, and the rotation directions are opposite, and a cleaning assembly is provided above the upper pressure roller (2) and below the lower fixed roller (3); The upper pressure roller (2) and the lower fixed roller (3) have the same structure, and both comprise a mesh sleeve (5), an air cavity (6), a side plate (7) and an assembly component. Both ends of the mesh sleeve (5) are provided with a side plate (7). A hollow rotating shaft (8) is provided on one side of a group of the side plates (7). The hollow rotating shaft (8) is connected to the driving component. An air cavity (6) is provided on the central axis of the mesh sleeve (5). An air outlet (9) is provided on the air cavity (6). The air outlets (9) on the upper pressure roller (2) and the lower fixed roller (3) are arranged opposite to each other. One end of the air cavity (6) is an air transmission end, and the other end of the air cavity (6) is a supporting end. Both ends of the air cavity (6) are fixedly connected to the moving block (4) after passing through the side plates (7) and the hollow rotating shaft (8) through bearings. The mesh sleeve (5) is fixedly connected to the side plates (7) through the assembly component. The assembly component comprises a clamping rod (10), a limiting cover (11), a fixing bolt (12) and a clamping groove (13); a plurality of groups of clamping rods (10) are distributed in a ring array on the side walls at both ends of the mesh port sleeve (5); the plurality of groups of clamping rods (10) are L-shaped; the side plate (7) and the limiting cover (11) are both provided with a clamping groove (13) adapted to the clamping rod (10); the limiting cover (11) is fixedly connected to the side plate (7) by a fixing bolt (12) and fixes the clamping rod (10); and the hollow rotating shaft (8) is fixedly connected to the outer wall of the limiting cover (11).

2. A compacting device for cotton fabric processing according to claim 1, characterized in that: A plurality of wind direction adjustment plates (14) are rotatably mounted in the air outlet (9); a plurality of first gears (15) matched with the wind direction adjustment plates (14) are provided on the outer wall of the air outlet (9); matching tooth plates (16) are provided below the plurality of first gears (15); the tooth plates (16) are supported by support rings (17); an electric adjustable telescopic rod (18) is provided at one end of the tooth plate (16); the electric adjustable telescopic rod (18) is fixedly connected to the outer wall of the air outlet (9).

3. A compacting device for cotton fabric processing according to claim 2, characterized in that: An industrial camera (19) is provided on the inner wall of the warehouse body (1) at a position between the upper pressure roller (2) and the lower fixed roller (3), and the industrial camera (19) is connected to a central control panel (20) located on the outer wall of the warehouse body (1).

4. A compacting device for cotton fabric processing according to claim 3, characterized in that: The driving assembly comprises a second gear (21), a first gear ring (22), a second gear ring (23), a first belt pulley (24), a second belt pulley (25), a third belt pulley (26), a belt (27), an elastic member and a motor (28). The motor (28) is provided on the moving block (4) close to the hollow rotating shaft (8). The output end of the motor (28) is provided with a second gear (21). The first gear ring (22) is meshed with one side of the second gear (21). The width of the first gear ring (22) is twice the width of the second gear (21). The toothed ring (22) is fixedly connected to the hollow rotating shaft (8); a second toothed ring (23) is provided on the hollow rotating shaft (8) directly below the first toothed ring (22); a first belt pulley (24) is provided on the inner side of the second gear (21); a second belt pulley (25) is provided on the outer side of the second toothed ring (23); a third belt pulley (26) is installed on the inner wall of the bin body (1) on the same side as the second belt pulley (25) via an elastic member; the first belt pulley (24), the second belt pulley (25) and the third belt pulley (26) are connected via a belt (27).

5. A compacting device for cotton fabric processing according to claim 4, characterized in that: The elastic member comprises a support rod (29) and a spring assembly (30), wherein the support rod (29) is fixedly connected to the inner wall of the bin body (1), one end of the spring assembly (30) is fixedly connected to the support rod (29), and the other end of the spring assembly (30) is fixedly connected to the wheel seat of the third pulley (26).

6. A compacting device for cotton fabric processing according to claim 5, characterized in that: The cleaning assembly comprises a cleaning roller (31), a brush (32), a third gear (33), a synchronous toothed belt (34), cotton comb teeth (35) and a support plate (36). The tops of the two groups of moving blocks (4) are each provided with a support plate (36). Cleaning rollers (31) are each provided above the upper pressure roller (2) and below the lower fixed roller (3). Both ends of the cleaning roller (31) located above are rotatably connected to the support plate (36), and both ends of the cleaning roller (31) located below are rotatably connected to the inner wall of the bin body (1). The two cleaning rollers (31) are connected, each having a brush (32), each having one end thereof being provided with a third gear (33), each having the two cleaning rollers (31) being linked to the first gear ring (22) and the second gear ring (23) via a synchronous toothed belt (34), each having one side thereof being provided with cotton comb teeth (35) for collecting cotton fibers on the brush (32), and each having the cotton comb teeth (35) located at the top being connected to the supporting structure of the cleaning roller (31).

7. A compacting device for cotton fabric processing according to claim 6, characterized in that: The lifting assembly comprises a pneumatic cylinder (37) and a connecting frame (38); a plurality of groups of the moving blocks (4) located on the same side are connected via the connecting frame (38); the pneumatic cylinders (37) are symmetrically arranged on the connecting frame (38); the top of the pneumatic cylinder (37) is fixedly connected to the top inner wall of the bin body (1).

8. A compacting device for cotton fabric processing according to claim 7, characterized in that: Limiting strips (39) are symmetrically arranged on the side walls of the moving block (4), and a matching sliding groove (40) is arranged on the inner wall of the bin body (1). The limiting strips (39) are inserted into the sliding groove (40) and are slidably connected to the sliding groove (40).

9. A compaction method for cotton textile processing, applied to the compaction device for cotton textile processing as claimed in claim 8, characterized in that: The steps include: S1, textiles are fed into the interior of the bin body (1) through a conveying mechanism, and the motor (28) is started, so that the motor (28) drives the upper pressing roller (2) and the lower fixed roller (3) to rotate synchronously and in opposite directions, thereby causing the textiles to continue to move inwards; S2, when the textile enters, high-pressure air is delivered to the air cavity (6) through the air delivery end and ejected from the air outlet (9), and the high-pressure air ejected by upward and downward convection is used to perform high-pressure compaction on the textile; S3, during the initial compaction, the compaction thickness of the textile is determined by the industrial camera (19), and then the central control panel (20) automatically controls the pneumatic cylinder (37) to drive the upper pressing roller (2) to move downward, so that the mesh sleeve (5) squeezes the textile, and the high-pressure air from the air outlet (9) can be used to better perform the compaction work; S4. During the compaction process, the blowing angle is adjusted by adjusting the angle of the wind direction adjusting plate (14), thereby evenly blowing and compacting the textile with high pressure, thereby ensuring uniformity of compaction thickness; S5. Finally, the compacted textile is output through an output mechanism for the next processing step.

Citation Information

Patent Citations

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