Metal forging surface grinding device

By designing the cooperation of the fixing mechanism and the grinding mechanism, the problem of low grinding efficiency of long metal forgings in the existing technology is solved, the surface of the metal forgings is fully grinded and polished, and the processing efficiency and processing qualification rate are improved.

CN118875930BActive Publication Date: 2025-01-21LUOYANG FULONG HEAVY IND CO LTD

Patent Information

Application Number
CN202411370151.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-01-21
Estimated Expiration
2044-09-29

AI Technical Summary

Technical Problem

The existing metal forging grinding devices are difficult to effectively polish when processing forgings of longer sizes, and there are grinding blind spots, resulting in low processing efficiency.

Method used

A metal forging surface grinding device is designed. Through the cooperation of the fixing mechanism and the grinding mechanism, it can achieve comprehensive grinding and polishing of the pipe surface, clean the residual impurities on the surface, and improve the processing efficiency through the preheating and detection mechanism.

Benefits of technology

It achieves comprehensive grinding and polishing of the surface of metal forgings, improves processing efficiency, reduces manual grinding steps, and improves the processing qualification rate during pipe bending.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of pipe forming, specifically to a surface grinding device for metal forgings, including a processing table, the upper end face of the processing table is rotatably connected to a driving disk, one side of the driving disk is provided with a driving fixture and a fixing fixture with a C-shaped longitudinal cross-section, wherein the driving fixture and the fixing fixture have the same size and structure, a rotation groove is provided at the upper end face of the processing table corresponding to the driving fixture, the fixing fixture is fixedly connected to the processing table, the driving fixture and the adjacent surface of the driving disk are detachably connected and fixed, and are rotatably connected to the processing table through the rotation groove. The present invention can comprehensively grind and polish the surface of the pipe to be processed by designing a fixing mechanism in conjunction with a grinding mechanism, clean up residual impurities and rust marks such as iron filings on the surface, facilitate the subsequent manual spraying of protective coatings, replace the manual grinding treatment method, and combine multiple processing steps to improve the processing efficiency of the device.
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Description

Technical Field

[0001] The invention relates to the technical field of metal forging processing, in particular to a metal forging surface grinding device. Background Art

[0002] Metal is a substance that has lustre (i.e. strong reflection of visible light), is ductile, and is easy to conduct electricity and heat. Most metal elements on Earth exist in nature in a combined state. This is because the chemical properties of most metals are relatively active, and only a very small number of metals, such as gold and silver, exist in a free state. Metals are widely present in nature and are widely used in life. They are a very important and most widely used type of substance in modern industry.

[0003] During the processing and grinding of metal workpieces, workers often need to grind multiple surfaces of the metal workpieces, and usually the workers use grinding devices to grind the metal workpieces;

[0004] The utility model with announcement number CN207448148U specifically discloses a non-ferrous metal forging grinding device that can achieve double-sided grinding. Through the mutual cooperation between the first motor, the first rotating shaft, the first grinding plate, the second motor, the first gear, the second gear, the second rotating shaft, the second grinding plate, the first electric push rod, the second electric push rod, the connecting plate, the third electric push rod and the extrusion plate, the purpose of double-sided grinding of the metal workpiece is achieved, thereby facilitating the work of the staff.

[0005] This device is only suitable for double-sided grinding of shorter forgings, but if the forging is longer, it cannot complete the grinding operation of the outer surface of the forging well. In addition, the device has a blind area for grinding the fixed contact surface area of ​​the forging, which requires the user to perform secondary processing operations later. Therefore, it cannot improve the efficiency of the device in grinding forgings. Summary of the invention

[0006] The purpose of the present invention is to provide a surface grinding device for metal forgings. The present invention can comprehensively grind and polish the surface of the pipe to be processed by designing a fixing mechanism to cooperate with the grinding mechanism, clean up the residual impurities and rust marks such as iron filings on the surface, facilitate the subsequent manual spraying of protective coatings, replace the manual grinding treatment method, combine multiple processing steps to improve the processing efficiency of the device, and solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal forging surface grinding device, comprising a processing table, the upper end face of the processing table is rotatably connected to a driving disk, a servo motor is fixed inside the processing table, and the servo motor is fixed to the middle part of the lower end face of the driving disk, a driving fixture and a fixing fixture with a C-shaped longitudinal cross-section are arranged on one side of the driving disk, wherein the driving fixture and the fixing fixture have the same size and structure, a rotating groove is opened at the corresponding position of the upper end face of the processing table and the driving fixture, the fixing fixture is fixedly connected to the processing table, the driving fixture is detachably connected and fixed to the adjacent surface of the driving disk, and is movably connected to the processing table through the rotating groove, a motor is arranged on the front end face of the driving fixture, a fixing mechanism is fixedly connected between the motor and the driving fixture, a preheating mechanism is arranged at the adjacent ends of the fixing fixture and the driving fixture, and a grinding mechanism is arranged inside the fixing fixture and the driving fixture.

[0008] Preferably, the fixing mechanism is composed of a fixing component one and a fixing component two. The fixing component one is used for fixing and processing pipes made of non-magnetic metal materials, and the fixing component two is used for fixing and processing pipes made of magnetic metal materials. The two can respectively cooperate with the grinding mechanism and the preheating mechanism to grind and preheat the pipes to be processed inside the driving fixture and the fixing fixture, and cooperate with the driving disk to rotate the driving fixture to bend the pipes into shape.

[0009] Preferably, a fixing component includes an outer turntable 1 fixedly connected to the front end of the driving clamp, the inner embedded internal rotation connection of the outer turntable 1, the rear end surface of the inner turntable is provided with a slide groove, the internal sliding connection of the slide groove is provided with a fixing block, the rear end of the fixing block extends to the interior of the driving clamp, a threaded hole is provided at one end of the fixing block located inside the slide groove, the internal spiral transmission of the threaded hole is connected with a threaded rod with a two-way threaded structure, the outer surface of the outer turntable 1 and the corresponding position of the slide groove are provided with a plug-in hole, the plug-in hole corresponds to the threaded rod inside the slide groove, the top of the threaded rod is rotatably connected to the inner wall of the slide groove through a ball bearing, the built-in hexagonal hole in the top corresponds to the plug-in hole, the front end of the outer turntable 1 is designed to be open, and the front end of the outer turntable 1 is screwed connected to an end cover 1, and the motor output shaft passes through the end cover 1 and is fixed to the middle of the front end surface of the inner turntable.

[0010] Preferably, the fixing block and the slide groove are in a T-shaped structure, matched with each other and slidably connected, and the end of the fixing block away from the threaded hole is tilted.

[0011] Preferably, the fixing component 2 includes an outer turntable 2 fixedly connected to the front end of the driving clamp, the front end of the outer turntable 2 is designed to be open, and the front end of the outer turntable 2 is screwed to the end cover 2, the motor is fixed to the front end of the end cover 2, an electromagnet is embedded in the interior of the outer turntable 2, and the motor passes through the end cover 2 and is fixed to the electromagnet, the rear end of the electromagnet is located inside the driving clamp, and a bearing is fixed between the electromagnet and the outer turntable 2 and is rotatably connected through the bearing.

[0012] Preferably, the preheating mechanism comprises a high-frequency heating tube fixedly connected to the inner wall of the fixing fixture, and both ends of the high-frequency heating tube extend to one side of the fixing fixture and are fixedly connected with joints.

[0013] Preferably, the grinding mechanism includes an installation groove opened inside the driving clamp and the fixing clamp, the inner wall of the installation groove is detachably connected with a grinding piece, the grinding piece is designed in a C-shaped structure, the left end faces of the driving clamp and the fixing clamp are detachably connected with a sealing plate, the bottom of the sealing plate and the driving clamp and the fixing clamp are fixed with hinges, and the top of the sealing plate is magnetically fixed to the driving clamp and the fixing clamp by an electromagnetic block, the electromagnetic block is embedded in the sealing plate, high-temperature resistant airbags are glued between the movable ends of the grinding piece and the inner wall of the installation groove, and the high-temperature resistant airbag inflation tube extends to the right end face of the fixing clamp and the driving clamp.

[0014] Preferably, the high temperature resistant airbag is made of high temperature resistant rubber material, and the polishing piece includes an outer layer of a heat insulating elastic metal sheet glued to the high temperature resistant airbag and an inner layer of polishing sandpaper.

[0015] Preferably, a detection mechanism is also provided on the front side of the driving disk, and the detection mechanism can detect the bending curvature during the process in which the driving disk carries the driving clamp to bend the internal pipe.

[0016] Preferably, the detection mechanism includes a guide groove provided on the upper end surface of the processing table, a guide block is slidably connected inside the guide groove, the upper end of the guide block is rotatably connected to a rotating shaft, an arc scale line is provided on the edge of the upper end surface of the guide groove, and a spring is fixedly connected between the guide groove and the guide block.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention can fully polish the surface of the pipe to be processed by designing a fixing mechanism in conjunction with a grinding mechanism, clean the residual impurities and rust marks such as iron filings on the surface, facilitate the subsequent manual spraying of protective coatings, replace the manual grinding treatment method, and combine multiple processing steps to improve the processing efficiency of the device;

[0019] 2. The present invention can preheat the area of ​​the pipe to be processed to be bent by designing a preheating mechanism, thereby increasing the stress pulling of the metal pipe in the subsequent bending process, reducing the fracture at the bending part of the pipe and the invisible tensile damage, thereby improving the processing qualification rate;

[0020] 3. The present invention designs a detection mechanism that can detect the bending value of the pipe in real time during and after the pipe bending process, thereby avoiding the rebound of the pipe and causing unqualified bending, thereby improving the use efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is the overall structural view of the present invention;

[0023] Figure 2 A structural view of a fixing assembly 1 of the present invention;

[0024] Figure 3 It is a structural view of the fixing component 2 of the present invention;

[0025] Figure 4 For the present invention Figure 2 The enlarged schematic diagram at D in the middle;

[0026] Figure 5 For the present invention Figure 2 Cross-section at CC;

[0027] Figure 6 For the present invention Figure 2 Sectional view at the middle BB;

[0028] Figure 7 For the present invention Figure 1 The enlarged schematic diagram at A in the middle;

[0029] Figure 8 It is a structural view of the detection mechanism of the present invention;

[0030] Fig. 9 It is a schematic diagram of the combination of the servo motor and the driving disk of the present invention;

[0031] Fig.10 It is a schematic diagram of the bending angle structure of the tube of the present invention.

[0032] Description of reference numerals:

[0033] 1. Processing table; 11. Rotating groove; 12. Driving plate; 13. Servo motor;

[0034] 2. Fixing assembly 1; 21. Fixing block; 22. Inner turntable; 23. Slide groove; 24. Threaded hole; 25. Threaded rod; 26. Plug hole; 27. Outer turntable 1; 28. End cover 1;

[0035] 3. Detection mechanism; 31. Guide groove; 32. Rotating shaft; 33. Guide block; 34. Spring; 35. Scale line;

[0036] 4. Motor; 5. Driving fixture; 6. Fixing fixture;

[0037] 7. Grinding mechanism; 71. Sealing plate; 72. High temperature resistant airbag; 73. Hinge; 74. Grinding piece; 75. Mounting slot;

[0038] 8. Preheating mechanism; 81. High frequency heating tube; 82. Joint;

[0039] 9. Fixed component 2; 91. External turntable 2; 92. Bearing; 93. Electromagnet; 94. End cover 2. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] See also Figures 1 to 10 , the present invention provides a technical solution:

[0042] A surface grinding device for metal forgings comprises a processing table 1, wherein the upper end surface of the processing table 1 is rotatably connected to a driving disk 12, a servo motor 13 is fixed inside the processing table 1, and the servo motor 13 is fixed to the middle of the lower end surface of the driving disk 12, a driving fixture 5 and a fixing fixture 6 with a C-shaped longitudinal cross section are arranged on one side of the driving disk 12, wherein the driving fixture 5 and the fixing fixture 6 have the same size and structure, a rotating groove 11 is opened at a position corresponding to the upper end surface of the processing table 1 and the driving fixture 5, the fixing fixture 6 is fixedly connected to the processing table 1, and the adjacent surfaces of the driving fixture 5 and the driving disk 12 are fixed to each other. Removable connection and fixation, the detachable connection method includes screw connection, or screw connection and fixation with connecting parts such as angle irons, and movably connected with the processing table 1 through a rotating groove 11. The design purpose of the rotating groove 11 is to avoid the frequent deflection and displacement of the driving fixture 5 on the processing table 1, and the wear of the processing table 1. A motor 4 is provided on the front end face of the driving fixture 5, and a fixing mechanism is fixedly connected between the motor 4 and the driving fixture 5. A preheating mechanism 8 is provided at the adjacent ends of the fixing fixture 6 and the driving fixture 5, and a grinding mechanism 7 is provided inside the fixing fixture 6 and the driving fixture 5.

[0043] By adopting the above technical scheme, the fixing mechanism is composed of a fixing component 1 2 and a fixing component 2 9. The fixing component 1 2 is used for fixing the processing of non-magnetic metal pipes, and the fixing component 2 9 is used for fixing the processing of magnetic metal pipes. The two can respectively cooperate with the grinding mechanism 7 and the preheating mechanism 8 to grind and preheat the pipes to be processed inside the driving fixture 5 and the fixing fixture 6, and cooperate with the driving disk 12 to rotate the driving fixture 5 to bend the pipe. The present invention can comprehensively grind and polish the surface of the pipe to be processed by designing a fixing mechanism to cooperate with the grinding mechanism 7 to clean up the residual impurities and rust marks such as iron filings on the surface, which is convenient for subsequent manual spraying of protective coatings, replacing the manual grinding treatment method, and combining multiple processing steps to improve the processing efficiency of the device.

[0044] As an embodiment of the present invention, Figure 2 and Figure 4 As shown, the fixing assembly 2 includes an outer turntable 27 fixedly connected to the front end of the driving fixture 5, the inner turntable 22 is rotatably connected to the inner turntable 22 in an embedded manner inside the outer turntable 27, a slide groove 23 is provided on the rear end surface of the inner turntable 22, a fixing block 21 is slidably connected inside the slide groove 23, the rear end of the fixing block 21 extends to the inside of the driving fixture 5, a threaded hole 24 is provided at one end of the fixing block 21 located inside the slide groove 23, a threaded rod 25 with a bidirectional thread structure is spirally connected inside the threaded hole 24, and the outer surface of the outer turntable 27 corresponds to the position of the slide groove 23. A plug-in hole 26 is provided, and the plug-in hole 26 corresponds to the internal threaded rod 25 of the slide groove 23. The top of the threaded rod 25 is rotatably connected to the inner wall of the slide groove 23 through a ball bearing. The built-in hexagonal hole on the top corresponds to the plug-in hole 26. The front end of the outer turntable 27 is designed to be open, and the front end of the outer turntable 27 is screwed with an end cover 28. The output shaft of the motor 4 passes through the outer end cover 28 and is fixed to the middle part of the front end surface of the inner turntable 22. The fixed block 21 and the slide groove 23 are T-shaped structures that match each other and are slidably connected. The end of the fixed block 21 away from the threaded hole 24 is inclined.

[0045] By adopting the above technical solution, when working, the user selects the corresponding fixing mechanism according to the characteristics of the pipe to be processed. For example, when the metal pipe to be processed is an aluminum alloy non-magnetic metal pipe, the user fixes the fixing component 2 on the front end of the driving fixture 5, and then the user pushes the pipe through the rear end inlet of the fixing fixture 6 to the inside of the driving fixture 5. At this time, the two fixing blocks 21 in the fixing component 2 are located inside one end of the hollow pipe. At this time, the user inserts the external tool into the inner hexagon of the upper end of the threaded rod 25 through the plug hole 26. In the corner hole, the threaded rod 25 is driven to rotate by rotation. At this time, one end of the fixed block 21 connected to the threaded rod 25 by spiral transmission is displaced in the opposite direction in the slide groove 23, and then reaches the inner wall of the hollow tube to firmly fix the hollow tube. Then the user pulls the tool out of the plug hole 26. At this time, the user controls the motor 4 to rotate in both directions, and then controls the inner turntable 22 through the output shaft of the motor 4 to cooperate with the fixed block 21 that fixes the inner wall of the hollow tube to carry the hollow tube to the fixing fixture 6 and the grinding mechanism 7 inside the driving fixture 5 to grind and polish the surface of the tube.

[0046] As an embodiment of the present invention, Figure 3 As shown, the fixing component 2 9 includes an outer turntable 2 91 fixedly connected to the front end of the driving fixture 5, the front end of the outer turntable 2 91 is designed to be open, and the front end of the outer turntable 2 91 is screwed with an end cover 2 94, the motor 4 is fixed to the front end of the end cover 2 94, an electromagnet 93 is embedded in the interior of the outer turntable 2 91, and the motor 4 passes through the end cover 2 94 and is fixed to the electromagnet 93, the rear end of the electromagnet 93 is located inside the driving fixture 5, and a bearing 92 is fixed between the electromagnet 93 and the outer turntable 2 91 and is rotatably connected through the bearing 92.

[0047] By adopting the above technical solution, when the metal pipe to be processed is made of magnetic metal material, the installation and fixing component 2 9 can be replaced. The installation principle of the metal pipe to be processed is consistent with the above steps. Then, the electromagnet 93 is mainly used for conducting electricity to generate magnetic force to firmly adsorb and fix one end of the metal pipe to be processed, and the grinding mechanism 7 is used to realize the grinding and polishing of the surface of the pipe.

[0048] As an embodiment of the present invention, Figure 2 and Figure 6 As shown, the preheating mechanism 8 includes a high-frequency heating tube 81 fixedly connected to the inner wall of the fixing fixture 6, and both ends of the high-frequency heating tube 81 extend to one side of the fixing fixture 6 and are fixedly connected with a joint 82.

[0049] By adopting the above technical solution, at the same time, the user also controls the preheating mechanism 8 to conduct electricity, and then the high-frequency heating tube 81 conducts electricity to preheat the internal pipe area to be bent. The present invention can preheat the area to be bent of the pipe to be processed by designing the preheating mechanism 8, thereby increasing the stress pulling of the metal pipe in the subsequent bending process, reducing the fracture at the bending part of the pipe and the tensile damage invisible to the naked eye, thereby improving the processing qualification rate.

[0050] As an embodiment of the present invention, Figure 2 and Figure 5 As shown, the grinding mechanism 7 includes a mounting groove 75 opened inside the driving clamp 5 and the fixing clamp 6, the inner wall of the mounting groove 75 is detachably connected with a grinding piece 74, the grinding piece 74 is designed in a C-shaped structure, the left end faces of the driving clamp 5 and the fixing clamp 6 are detachably connected with a sealing plate 71, the bottom of the sealing plate 71 and the driving clamp 5 and the fixing clamp 6 are fixed with hinges 73, and the top of the sealing plate 71 is magnetically fixed to the driving clamp 5 and the fixing clamp 6 by an electromagnetic block, and the electromagnetic block is embedded in the sealing plate 71, and high-temperature resistant airbags 72 are glued between the movable ends of the grinding piece 74 and the inner wall of the mounting groove 75, and the inflation tube of the high-temperature resistant airbag 72 extends to the right end face of the fixing clamp 6 and the driving clamp 5, the high-temperature resistant airbag 72 is made of high-temperature resistant rubber material, and the grinding piece 74 includes an outer layer of heat-insulating elastic metal sheet glued to the high-temperature resistant airbag 72 and an inner layer of grinding sandpaper.

[0051] By adopting the above technical solution, the sandpaper on the inner layer of the grinding piece 74 in the grinding mechanism 7 can effectively rub and clean the impurities on the surface of the pipe. At the same time, the user can also adjust the grinding mechanism 7 according to the diameter of the pipe to be processed so that the grinding piece 74 fits tightly to the outer surface of the pipe. The specific operation is that the user connects the air inlet pipe to the external air pump, and then delivers gas to the inside of the high-temperature resistant airbag 72. The expansion of the high-temperature resistant airbag 72 further squeezes the active end of the grinding piece 74 inward. Since the grinding piece 74 is an elastic grinding sheet, it can be deformed inward under the action of its own elastic deformation and make its inner sandpaper layer fit tightly to the outer surface of the wrapped pipe, and cooperate with the fixing mechanism to realize the grinding and polishing operation of the pipe surface. The device structure can further adjust the grinding mechanism 7 according to the diameter of the pipe to be processed so that it fits the pipe fitting, thereby achieving a better grinding effect.

[0052] As an embodiment of the present invention, Figure 7 and Figure 8As shown, a detection mechanism 3 is also provided on the front side of the driving disk 12. The driving disk 12 carries the driving clamp 5 to detect the bending curvature during the bending forming process of the internal pipe. The detection mechanism 3 includes a guide groove 31 provided on the upper end surface of the processing table 1, and a guide block 33 is slidably connected to the inside of the guide groove 31. The upper end of the guide block 33 is rotatably connected to a rotating shaft 32. The upper end surface edge of the guide groove 31 is provided with a curvature scale line 35, and a spring 34 is fixedly connected between the guide groove 31 and the guide block 33.

[0053] By adopting the above technical solution, after the preheating and grinding work is completed, the threaded rod 25 is rotated in the opposite direction, so that the fixing block 21 is loosened, the front end of the pipe loses the tension clamping, the front end motor 4 of the driving fixture 5 stops running, and the servo motor 13 installed inside the processing table 1 is connected to the driving disk 12 on the surface of the processing table 1. The servo motor 13 is controlled to drive the driving disk 12 to rotate counterclockwise, thereby carrying the driving fixture 5 to rotate and displace, and the pipe is bent and formed. During the bending process, as the pipe bends, the driving fixture 5 will touch the rotating shaft 32 in the detection mechanism 3, and then squeeze the rotating shaft 32. As the arc deflection displacement of the driving fixture 5, the rotating shaft 32 itself will also rotate to reduce the extrusion friction between the two. At the same time, the guide block 33 at the lower end of the rotating shaft 32 is displaced inside the guide groove 31, and in this process, the internal spring 34 is pulled. Then, after the bending is finalized, the curvature of the pipe is understood by observing the value of the scale line 35 corresponding to the edge of the rotating shaft 32, so as to prevent the rebound phenomenon after the pipe is bent, which causes a large bending error and affects the product qualification.

[0054] Working principle: During operation, the user selects a corresponding fixing mechanism according to the characteristics of the pipe to be processed. For example, when the metal pipe to be processed is an aluminum alloy non-magnetic metal pipe, the user fixes the fixing component 2 on the front end of the driving fixture 5, and then pushes the pipe through the rear end inlet of the fixing fixture 6 to the inside of the driving fixture 5. At this time, the two fixing blocks 21 in the fixing component 2 are located inside one end of the hollow pipe. At this time, the user inserts the external tool into the hexagonal hole at the upper end of the threaded rod 25 through the plug hole 26. The threaded rod 25 is driven to rotate, and one end of the fixed block 21 connected to the threaded rod 25 is displaced in the opposite direction in the slide groove 23, and then reaches the inner wall of the hollow pipe to firmly fix the hollow pipe. Then the user pulls the tool out of the plug hole 26. At this time, the user controls the motor 4 to rotate in both directions, and then controls the inner turntable 22 through the output shaft of the motor 4 to cooperate with the fixed block 21 that fixes the inner wall of the hollow pipe to carry the hollow pipe in the fixing fixture 6 and the driving fixture 5 to cooperate with the grinding mechanism 7 to grind and polish the surface of the pipe.

[0055] When the metal pipe to be processed is a magnetic metal material, the second installation fixing component 9 can be replaced. The installation principle of the metal pipe to be processed is consistent with the above steps. Then, the electromagnet 93 is mainly used for conducting and operating to generate magnetic force to firmly adsorb and fix one end of the metal pipe to be processed, and the grinding mechanism 7 is used to grind and polish the surface of the pipe.

[0056] The sandpaper on the inner layer of the grinding piece 74 in the grinding mechanism 7 can effectively clean the impurities on the surface of the pipe by friction. At the same time, the user can also adjust the grinding mechanism 7 according to the diameter of the pipe to be processed so that the grinding piece 74 fits tightly to the outer surface of the pipe. The specific operation is that the user connects the air inlet pipe to the external air pump, and then delivers gas to the inside of the high-temperature resistant airbag 72. The expansion of the high-temperature resistant airbag 72 further squeezes the active end of the grinding piece 74 inward. Since the grinding piece 74 is an elastic grinding sheet, it can deform inward under the action of its own elastic deformation and make the inner sandpaper layer fit tightly to the outer surface of the wrapped pipe, and cooperate with the fixing mechanism to realize the grinding and polishing operation of the pipe surface. At the same time, the user also controls the preheating mechanism 8 to conduct electricity, and then the high-frequency heating tube 81 conducts electricity to preheat the internal pipe surface to be bent.

[0057] After the preheating and grinding work is completed, the threaded rod 25 is rotated in the reverse direction to loosen the fixing block 21, and the front end of the pipe loses the tension and clamping, and the front end motor 4 of the driving fixture 5 stops running. The servo motor 13 installed inside the processing table 1 is connected to the driving disk 12 on the surface of the processing table 1. The servo motor 13 is controlled to drive the driving disk 12 to rotate counterclockwise, thereby carrying the driving fixture 5 to rotate and move, and the pipe is bent and formed. During the bending process, as the pipe bends, the driving fixture 5 will touch the rotating shaft 32 in the detection mechanism 3, and then squeeze the rotating shaft 32. As the rotating shaft 32 is deflected and displaced in an arc shape by the driving fixture 5, the rotating shaft 32 itself will also rotate to reduce the extrusion friction between the two. At the same time, the guide block 33 at the lower end of the rotating shaft 32 is displaced inside the guide groove 31, and in this process, the internal spring 34 is pulled. After bending and shaping, the curvature of the pipe is understood by observing the value of the scale line 35 corresponding to the edge of the rotating shaft 32. The curvature is calculated by the deflection angle of the driving fixture 5 and the displacement scale value of the rotating shaft 32, so as to prevent the rebound phenomenon after the pipe is bent, which will cause a large bending error and affect the product quality.

[0058] After the bending of the tube is completed, the controller connected to the electromagnetic block controls the electromagnetic block to cut off the power, and then the user flips the sealing plate 71 downward. At this time, the openings on the left end faces of the driving clamp 5 and the fixing clamp 6 are opened, and the user takes out the tube bent inside through the opening. After taking it out, the sealing plate 71 is flipped over again to cover the opening, and then the electromagnetic block is used to guide the electromagnetic attraction to fix the sealing plate 71, and then the servo motor 13 rotates in the opposite direction to drive the clamp 5 to reverse the deflection displacement and reset.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A metal forging surface grinding device, comprising a processing table (1), characterized in that: The upper end surface of the processing table (1) is rotatably connected to a driving disk (12); a servo motor (13) is fixed inside the processing table (1), and the servo motor (13) is fixed to the middle of the lower end surface of the driving disk (12); a driving fixture (5) and a fixing fixture (6) having a C-shaped longitudinal cross-section are provided on one side of the driving disk (12); the driving fixture (5) and the fixing fixture (6) have the same size and structure; a rotation groove (11) is provided at a position corresponding to the upper end surface of the processing table (1) and the driving fixture (5); and the fixing fixture (6) is provided at a position corresponding to the upper end surface of the processing table (1) and the driving fixture (5). The fixture (6) is fixedly connected to the processing table (1); the driving fixture (5) is detachably connected and fixed to the adjacent surface of the driving disk (12), and is movably connected to the processing table (1) through a rotating groove (11); a motor (4) is arranged on the front end surface of the driving fixture (5); a fixing mechanism is fixedly connected between the motor (4) and the driving fixture (5); a preheating mechanism (8) is arranged at the adjacent ends of the fixing fixture (6) and the driving fixture (5); and a grinding mechanism (7) is arranged inside the fixing fixture (6) and the driving fixture (5); The fixing mechanism is composed of a fixing component 1 (2) and a fixing component 2 (9). The fixing component 1 (2) is used for fixing the processing of non-magnetic metal pipes, and the fixing component 2 (9) is used for fixing the processing of magnetic metal pipes. The fixing mechanism and the fixing mechanism can respectively cooperate with the grinding mechanism (7) and the preheating mechanism (8) to grind and preheat the pipes to be processed inside the driving fixture (5) and the fixing fixture (6), and cooperate with the driving disc (12) to rotate the driving fixture (5) to bend the pipes. The fixing assembly (2) comprises an outer turntable (27) fixedly connected to the front end of the driving fixture (5); the inner turntable (22) is rotatably connected to the inner turntable (22) in an embedded manner inside the outer turntable (27); a slide groove (23) is provided on the rear end surface of the inner turntable (22); a fixing block (21) is slidably connected inside the slide groove (23); the rear end of the fixing block (21) extends into the interior of the driving fixture (5); a threaded hole (24) is provided at one end of the fixing block (21) located inside the slide groove (23); a threaded rod with a bidirectional thread structure is spirally connected inside the threaded hole (24) (25), a plug-in hole (26) is provided on the outer surface of the outer turntable (27) at a position corresponding to the slide groove (23), the plug-in hole (26) corresponds to the threaded rod (25) inside the slide groove (23), the bottom of the threaded rod (25) is rotatably connected to the inner wall of the slide groove (23) through a ball bearing, and a hexagonal hole is built into the top corresponding to the plug-in hole (26), the front end of the outer turntable (27) is designed to be open, and the front end of the outer turntable (27) is screwed to an end cover (28), and the output shaft of the motor (4) passes through the end cover (28) and is fixed to the middle of the front end surface of the inner turntable (22); The fixing block (21) and the slide groove (23) are matched with each other and slidably connected in a T-shaped structure, and the end of the fixing block (21) away from the threaded hole (24) is inclined; The second fixing component (9) comprises an outer turntable (91) fixedly connected to the front end of the driving fixture (5), the front end of the outer turntable (91) is designed to be open, and the front end of the outer turntable (91) is screwed to an end cover (94), the motor (4) is fixed to the front end of the end cover (94), an electromagnet (93) is embedded inside the outer turntable (91), and the motor (4) passes through the end cover (94) and is fixed to the electromagnet (93), the rear end of the electromagnet (93) is located inside the driving fixture (5), and a bearing (92) is fixed between the electromagnet (93) and the outer turntable (91) and is rotatably connected through the bearing (92); The preheating mechanism (8) comprises a high-frequency heating tube (81) fixedly connected to the inner wall of the fixing fixture (6), and both ends of the high-frequency heating tube (81) extend to one side of the fixing fixture (6) and are fixedly connected to joints (82); The grinding mechanism (7) comprises a mounting groove (75) provided inside the driving fixture (5) and the fixing fixture (6); the inner wall of the mounting groove (75) is detachably connected to a grinding piece (74); the grinding piece (74) is designed in a C-shaped structure; the left end faces of the driving fixture (5) and the fixing fixture (6) are detachably connected to a sealing plate (71); the bottom of the sealing plate (71) and the driving fixture (5) and the fixing fixture (6) are fixed with hinges (73); the top of the sealing plate (71) and the driving fixture (5) and the fixing fixture (6) are magnetically fixed by an electromagnetic block; the electromagnetic block is embedded in the sealing plate (71); high-temperature resistant airbags (72) are glued between the movable ends of both ends of the grinding piece (74) and the inner wall of the mounting groove (75); the inflation tube of the high-temperature resistant airbag (72) extends to the right end faces of the fixing fixture (6) and the driving fixture (5); The high temperature resistant airbag (72) is made of a high temperature resistant rubber material, and the grinding piece (74) comprises an outer layer of a heat insulating elastic metal sheet glued to the high temperature resistant airbag (72) and an inner layer of grinding sandpaper.

2. A metal forging surface grinding device according to claim 1, characterized in that: The front side of the driving disc (12) is also provided with a detection mechanism (3). The driving disc (12) carries the driving fixture (5) to bend the internal pipe into shape, and the bending curvature is detected by the detection mechanism (3).

3. A metal forging surface grinding device according to claim 2, characterized in that: The detection mechanism (3) comprises a guide groove (31) formed on the upper end surface of the processing table (1); a guide block (33) is slidably connected to the interior of the guide groove (31); the upper end of the guide block (33) is rotatably connected to a rotating shaft (32); an arc scale line (35) is provided on the edge of the upper end surface of the guide groove (31); and a spring (34) is fixedly connected between the guide groove (31) and the guide block (33).

Citation Information

Patent Citations

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    CN207448148U

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