Aluminum alloy surface silver plating equipment
By introducing temperature control, electroplating, replating, cleaning and testing mechanisms into silver plating equipment, the problems of poor temperature control and lack of automated inspection in existing equipment are solved, and the uniformity and quality of the plating are improved, reducing production Cost and energy consumption.
Patent Information
- Application Number
- CN202411357856.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The existing silver plating equipment lacks fine temperature control, automation and online inspection, resulting in uneven coating, insufficient adhesion, low efficiency and quality problems.
A silver plating equipment on the surface of aluminum alloy parts including temperature control mechanism, electroplating mechanism, replacing mechanism, cleaning mechanism and testing mechanism is designed. The temperature is precisely controlled through the pipeline system and the spiral air duct, and the suspension is stable using hydraulic and elastic elements. and move the workpiece, set up a replenishing pipe and a replenishing check valve to ensure the supply of materials, and the testing mechanism automatically reworks.
It improves the uniformity and quality of the plating layer, reduces energy consumption and production costs, and meets the requirements of industrial production for high-standard silver plating products.
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Figure CN118880423B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silver plating equipment, in particular to a silver plating equipment for the surface of an aluminum alloy part. Background Art
[0002] With the development of manufacturing industry, especially in the fields of high precision and high standards, such as electronics, automobiles, aviation, medical equipment, power grid devices and other related fields, electroplating technology, especially silver plating technology, plays a vital role. Silver has excellent conductivity and corrosion resistance, making it the first choice for many applications. In order to meet the increasingly stringent quality requirements and environmental protection standards, the existing electroplating technology is developing towards automation, intelligence and environmental protection.
[0003] The electroplating technology on the market currently focuses on increasing the speed of electroplating and reducing costs. Common silver electroplating equipment usually includes a simple electroplating tank, a basic temperature control system, and a manual workpiece suspension system. These systems often lack fine temperature control and automated object handling mechanisms, which makes it challenging to ensure the uniformity and quality of the coating. In addition, traditional electroplating equipment often does not include an integrated detection mechanism, which means that the coating quality control depends on the later quality inspection steps, increasing production costs and time.
[0004] With respect to the above-mentioned related technologies, the temperature control system in the prior art is usually unable to accurately adjust the temperature of the electroplating tank, which may result in uneven coating and insufficient adhesion for the silver plating process that requires fine temperature control. The hanging and movement of the workpiece are inconvenient, which is not only inefficient, but also difficult to maintain the consistency of the coating. There is a lack of post-detection and quality control, and there is no integrated online detection system, which makes it impossible to monitor and adjust the electroplating process, which may lead to low production efficiency and coating quality problems such as bubbles, peeling, scratches, etc. There is a lack of automatic rework processing function. Therefore, a technician in this field provides an aluminum alloy surface silver plating device to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a device for silver-plating the surface of an aluminum alloy part to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The silver plating equipment includes a temperature control mechanism, an electroplating mechanism, a re-plating mechanism, a cleaning mechanism and a testing mechanism. The temperature control mechanism and the electroplating mechanism are tightly connected. The electroplating mechanism is located inside the temperature control mechanism. The re-plating mechanism and the electroplating mechanism are tightly connected. The cleaning mechanism and the re-plating mechanism are tightly connected. The testing mechanism and the electroplating mechanism are tightly connected.
[0008] By adopting the above technical solution, firstly, the temperature control mechanism cooperates with the pipeline system and the spiral air duct to achieve precise temperature control. The tight connection between the temperature control mechanism and the electroplating mechanism ensures the effective transfer of heat energy and a stable operating environment. The electroplating mechanism is located in the temperature control mechanism, and hydraulic and elastic elements are used to achieve stable suspension and dynamic movement of the workpiece. The connection between the electroplating tank and the temperature control tube further enhances the control of the plating solution temperature, thereby improving the uniformity and quality of the plating layer. The repair plating mechanism is tightly connected to the electroplating mechanism to achieve surface grinding and finishing of the electroplated workpiece, thereby improving the surface finish and plating quality of the product. The integrity of the layer, the refill tube and the refill one-way valve ensure the accurate supply of supplementary materials and prevent backflow. The cleaning mechanism provides necessary surface preparation and cleaning for the workpiece before and after electroplating through cleaning operations. The detection mechanism is tightly connected to the electroplating mechanism to achieve accurate detection of the thickness and uniformity of the electroplating layer. At the same time, it can detect defects on the plating surface due to poor surface treatment of aluminum alloy or improper operation, such as bubbles, peeling, scratches, etc., and perform automatic rework processing, thereby improving work efficiency, reducing energy consumption and improving productivity, thereby meeting the high standards for silver-plated products in industrial production.
[0009] Furthermore, the temperature control mechanism includes a temperature control box, a temperature control board, a liquid inlet pipe, a liquid outlet pipe, a connecting pipe, a temperature control tube, a fan, a liquid pump, a liquid storage tank and a temperature sensor. The temperature control box is tightly connected to the electroplating mechanism, the temperature control board is tightly connected to the temperature control box, an air duct is arranged in the area enclosed between the temperature control board and the temperature control box, and the air duct is spiral-shaped. The temperature control box is provided with a dustproof air outlet, the air duct is connected to the dustproof air outlet, the liquid inlet pipe is tightly connected to the temperature control box, the liquid outlet pipe is tightly connected to the temperature control box, the temperature control tube is tightly connected to the electroplating mechanism, a part of the temperature control tube is located in the air duct, and another part of the temperature control tube is located in the electroplating mechanism. The liquid inlet pipe and the temperature control tube are connected. The temperature control tube is connected to the liquid outlet pipe, the liquid inlet pipe is connected to the liquid pump, the liquid pump is connected to the liquid storage tank, the liquid pump and the liquid storage tank are tightly connected, the liquid storage tank and the liquid outlet pipe are connected, the temperature sensor and the electroplating mechanism are tightly connected, a heating wire is provided on the liquid storage tank, the heating wire and the liquid storage tank are tightly connected, the heating wire is located at the bottom of the liquid storage tank, the heating wire and the temperature sensor are electrically connected, the fan and the temperature sensor are electrically connected, and the liquid pump and the temperature sensor are electrically connected, which optimizes the temperature control effect of the liquid, ensures the temperature stability during the electroplating process, achieves a more uniform and higher quality plating effect, and at the same time reduces energy consumption and improves production efficiency.
[0010] By adopting the above technical scheme, the temperature control box is tightly connected to the electroplating mechanism to form a closed temperature control environment, wherein the temperature control board and the temperature control box are connected and fixed to ensure the stability of the temperature control board and facilitate maintenance. A spiral air duct is provided in the temperature control box, which is connected to the dustproof air outlet, which not only improves the air flow efficiency of the air duct, but also effectively prevents dust from entering and protects internal components. The liquid inlet pipe and the liquid outlet pipe are tightly connected to the temperature control box and connected to the temperature control tube. One part of the temperature control tube is arranged in the air duct, and the other part extends to the inside of the electroplating mechanism. Through this layout, liquid preheating and temperature balance are achieved. The liquid pump is tightly connected to the liquid storage tank, and the liquid pump extracts the liquid in the liquid storage tank. The heating wire in the liquid storage tank is tightly connected to the bottom and is connected to the temperature sensor through an electrical connection to achieve automatic temperature control. The fan is also electrically connected to the temperature sensor to adjust the wind speed according to temperature feedback to further accurately control the temperature.
[0011] Furthermore, the liquid inlet pipe is shaped like a serpentine, and is provided with an upper liquid inlet, and a lower liquid inlet, the upper liquid inlet is located at the upper end of the liquid inlet pipe, and the lower liquid inlet is located at the lower end of the liquid inlet pipe; the liquid outlet pipe is shaped like a serpentine, and is provided with an upper liquid outlet, and is provided with a lower liquid outlet, the upper liquid outlet is located at the upper end of the liquid outlet pipe, and the lower liquid outlet is located at the lower end of the liquid outlet pipe; the liquid inlet pipe and the temperature control pipe are arranged alternately, the liquid outlet pipe and the temperature control pipe are arranged alternately, the temperature control pipe is a rectangular ring, and every two temperature control pipes are connected by a connecting pipe, the connecting pipe is located at the rectangular corner end of the temperature control pipe, and every two connecting pipes are arranged diagonally opposite to the temperature control pipe.
[0012] By adopting the above technical solution, the liquid inlet pipe and the liquid outlet pipe are arranged in a serpentine shape. This structure can effectively increase the total length and surface area of the pipe, thereby improving the heat exchange efficiency and enabling the liquid to better regulate the temperature during the flow process. Specifically, the liquid inlet pipe and the liquid outlet pipe are staggered with the temperature control pipe in the temperature control box to form preheating convection and direct temperature control of the pipe. The liquid inlet pipe and the liquid outlet pipe are respectively provided with an upper liquid inlet and an upper liquid outlet located at the upper end of the pipe, and a lower liquid inlet and a lower liquid outlet located at the lower end of the pipe, allowing the liquid to flow evenly over the entire length of the pipe, promoting the efficiency of fluid dynamics through gravity and pressure difference, and the design of the temperature control pipe. The design is a quasi-rectangular ring, which helps to maximize the layout of the pipeline in a smaller space and increase the contact area with the inlet and outlet liquid pipes, thereby more effectively exchanging heat. The temperature control tubes are connected by connecting pipes, which are located at the quasi-rectangular corner ends of the temperature control tubes and are set diagonally. The flow path length flowing in from the diagonal is consistent, ensuring the uniform distribution of liquid in the pipeline and balanced heat transfer. The silver plating equipment can effectively control the thermal management of the silver plating process while maintaining the balance of liquid temperature. This efficient heat exchange system not only improves the quality and uniformity of electroplating, but also significantly improves the overall production efficiency and energy-saving performance.
[0013] Furthermore, the electroplating mechanism includes a hanger assembly, an electroplating tank, a rotating assembly and a positive plug. The hanger assembly is tightly connected to the temperature control box, the electroplating tank is tightly connected to the temperature control box, the electroplating tank is tightly connected to the temperature control tube, the rotating assembly is tightly connected to the hanger assembly, the positive plug is tightly connected to the hanger assembly, the positive plug is connected to the external electrical positive electrode, the hanger assembly is located above the electroplating tank, the rotating assembly is divided into two groups, and the two groups of rotating assemblies are diagonally arranged at both ends of the hanger assembly. The hanger assembly includes a hanger frame, a hanger, a hook clamp, a first hydraulic cylinder and a first elastic member. The hanger frame is tightly connected to the temperature control box, the first hydraulic cylinder is tightly connected to the hanger frame, the first hydraulic cylinder is transmission-connected to the hanger, and the first elastic member is tightly connected to the hanger. The first elastic member is fastened to the hook clamp, the hook clamp is connected to the external electrical negative electrode, the rotating assembly includes a rotating motor, a rotating rod, a rotating wheel, a fan wheel, a transmission belt, an inert box and a one-way nozzle, the rotating motor is fastened to the hanger, the rotating motor is transmission-connected to the rotating rod, the rotating rod is transmission-connected to the rotating wheel, the rotating rod is transmission-connected to the transmission belt, the transmission belt is transmission-connected to the fan wheel, the fan wheel is rotationally connected to the inert box, the one-way nozzle is fastened to the inert box, the one-way nozzle is communicated with the inert box, the inert box is fastened to the hanger, the hanger includes a rotating block, the hanger also includes a rotating motor, the rotating block is rotationally connected to the hanger, the rotating motor is fastened to the hanger, and the rotating motor is transmission-connected to the rotating block.
[0014] By adopting the above technical solution, the hanger assembly is placed above the temperature control box and is tightly connected to the electroplating tank. The position of the hanger assembly enables it to stably suspend the object to be electroplated in the electroplating tank. The electroplating tank is tightly connected to the temperature control tube. The tight connection ensures stable structural support and good heat exchange performance, and keeps the temperature of the electroplating solution within an ideal range. The rotating assembly includes two sets of diagonally arranged rotating motors, rotating rods, rotating wheels and transmission belts. These parts are connected by transmission to achieve uniform and continuous rotation in the plating solution. This arrangement of the rotating assembly ensures uniform rotation of the electroplated object in the electroplating tank, thereby achieving a uniform electroplating effect. The positive plug is tightly connected to the hanger assembly and is connected to the external electrical positive electrode through an electrical conductor to ensure stable input of current. The first hydraulic cylinder in the hanger assembly is connected to the hanger transmission so that it can be vertically lowered or raised, thereby providing a stable and adjustable hanging force. The rotating motor drives the rotating rod through the transmission The dynamic belt transmits power evenly to the impeller and the inert box, which promotes the circulation of the plating solution on the one hand and releases the inert gas to prevent oxidation on the other hand, which can help release bubbles in the solution and reduce the accumulation of oxygen. This dynamic flow helps prevent oxygen from accumulating on the surface of the electrode, thereby reducing oxidation and the formation of bubbles. Injecting inert gases (such as nitrogen or argon) above the plating tank can form a protective layer to isolate oxygen in the air from contact with the plating solution, which not only helps to reduce the dissolution of oxygen, but also stabilizes the chemical properties of the plating solution. The convection formed by the rotating components maintains the uniformity of the plating environment, thereby achieving uniform plating of the workpiece, improving product quality and production efficiency. The combination of constant temperature control in the plating tank and the continuous rotation of the object ensures the uniformity and adhesion of the plating layer, reduces defects and the need for reprocessing, and the overall design significantly improves the reliability of the plating process and the output efficiency of the production line by optimizing the interaction and coordination of each component.
[0015] Furthermore, the repair plating mechanism includes a grinding wheel, a first electrically controlled slide rail, a repair plating shell, a grinding motor, a repair plating positive electrode, a liquid replenishment tube, a liquid replenishment one-way valve, an etcher and a cleaning tube. The first electrically controlled slide rail and the repair plating shell are tightly connected, the first electrically controlled slide rail and the grinding motor are transmission connected, the grinding motor and the grinding wheel are transmission connected, the repair plating positive electrode and the repair plating shell are tightly connected, the liquid replenishment tube and the repair plating shell are connected, the liquid replenishment one-way valve and the repair plating shell are tightly connected, the cleaning tube and the repair plating shell are connected, and the etcher and the repair plating shell are tightly connected.
[0016] By adopting the above technical solution, the first electrically controlled slide rail is fixed on the repair plating shell to provide stable linear guide and support for the grinding motor. The grinding motor is connected to the first electrically controlled slide rail, and the linear transmission is connected by electric control to drive the grinding wheel to rotate along the first electrically controlled slide rail. The power of the grinding motor is transmitted to the grinding wheel to achieve fine grinding of the workpiece surface. The grinding wheel is connected to the grinding motor through gear meshing. The surface of the workpiece is polished during rotation to remove uneven coatings and improve the smoothness and brightness of the surface. The repair plating positive electrode is fastened to the repair plating shell and connected to an external power supply to provide the required current for supplementary electroplating. The refilling tube is installed in the repair plating shell and connected to the refilling one-way valve to ensure the accurate supply of refilling material and prevent backflow. To keep the plating solution fresh and active, the refill one-way valve is fixed on the plating shell and connected to the refill pipe to control the liquid to flow in one direction only, preventing the backflow and contamination of the plating solution. The etcher is tightly connected to the plating shell, and the workpiece is finely treated on the surface by chemical or physical methods to improve the adhesion and overall quality of the coating. The cleaning pipe is fixed on the plating shell and connected to the etcher to clean the treated workpiece and remove all residues generated during the etching and grinding process, thereby achieving efficient reprocessing of the electroplated workpiece. The final quality of the coating is ensured through precise grinding of the grinding wheel, accurate replenishment of the refill pipe, surface activation of the etcher and thorough cleaning of the cleaning pipe, meeting the strict requirements of industrial production for the smoothness and integrity of the coating.
[0017] Furthermore, the plating repair mechanism also includes a return slide rail, a moving wheel, a moving motor, a moving block, a clamping hydraulic cylinder and a lowering hydraulic cylinder. The moving motor and the moving wheel are transmission-connected, the moving motor and the moving block are fixedly connected, the moving block and the return slide rail are slidingly connected, the moving wheel and the moving block are transmission-connected, the return slide rail and the hanger are fixedly connected, the lowering hydraulic cylinder and the moving block are fastened, the lowering hydraulic cylinder and the clamping hydraulic cylinder are transmission-connected, and the clamping hydraulic cylinder and the plating repair shell are transmission-connected.
[0018] By adopting the above technical scheme, the return slide rail has an annular or circular profile and is fixed on the hanger frame. The moving block slides along this slide rail to achieve annular or circular motion around the workpiece for uniform grinding and re-plating operations. The moving wheel is connected to the moving motor in a transmission manner to ensure the transmission of rotational power. The moving wheel is attached to the moving block and rolls with the rotation of the moving motor to push the moving block to move along the return slide rail. The moving motor is firmly connected to the moving block to provide the necessary power to drive the moving block to slide along the return slide rail. The moving block is assembled on the return slide rail and contacts the return slide rail by sliding. The downward hydraulic cylinder is firmly connected to the moving block and is responsible for vertical movement. It is used to adjust the height of the moving block to adapt to workpieces of different sizes or different operating requirements. The rise or fall of the moving block is controlled by increasing or decreasing the hydraulic pressure. The clamping hydraulic cylinder is connected to the downward hydraulic cylinder in a transmission manner, and the abutment adjustment is achieved by driving the hydraulic system. The clamping hydraulic cylinder is connected to the re-plating shell and the abutment against the workpiece is controlled by hydraulic power to ensure the stability of the workpiece during operation.
[0019] Furthermore, the cleaning mechanism includes a cleaning nozzle, a cleaning shell, a cleaning motor, a cleaning pump, a cleaning pipe, a cleaning box, a filter and a drain valve. The cleaning shell and the repair plating shell are fastened together, the cleaning nozzle and the cleaning shell are rotatably connected, the cleaning motor and the cleaning shell are fastened together, the cleaning motor and the cleaning nozzle are transmission-connected, the cleaning nozzle and the cleaning shell are communicated, the cleaning shell and the cleaning pipe are communicated, the cleaning pipe and the cleaning pump are communicated, the cleaning pump and the cleaning box are fastened together, the cleaning pump and the cleaning box are communicated, the filter and the cleaning box are fastened together, the drain valve and the cleaning box are fastened together, the drain valve and the cleaning box are communicated, the drain valve is located below the filter, the cleaning pump is located above the filter, a plating liquid pipe is provided on the electroplating tank, the plating liquid pipe is fastened together with the temperature control box, a plating liquid one-way valve is provided on the plating liquid pipe, a water inlet pipe is provided on the electroplating tank, the water inlet pipe is fastened together with the temperature control box, a water inlet one-way valve is provided on the water inlet pipe, a circulating pipe is provided on the electroplating tank, and the circulating pipe is communicated with the cleaning box.
[0020] By adopting the above technical solution, the cleaning shell is tightly connected to the plating repair shell to provide structural support and protection for the entire cleaning mechanism. The cleaning shell is designed in a box shape, and other cleaning components are accommodated inside. The cleaning nozzle is connected to the cleaning shell by rotation, allowing the nozzle to rotate within a certain range to cover a wider cleaning area. The nozzle is connected to the cleaning motor through a transmission so that it can receive power and perform necessary rotation operations. The cleaning motor is tightly connected to the cleaning shell and rotates by driving the cleaning nozzle. The main function of the cleaning motor is to provide power so that the nozzle can efficiently spray and clean the workpiece. The cleaning pump is tightly connected to the cleaning box and is connected to the cleaning nozzle through a pipeline. The cleaning pump is responsible for extracting the cleaning liquid in the cleaning box and pushing it to the nozzle through the cleaning pipe. The movement of the pump is linear, and the movement of the liquid is mainly achieved by an internal piston or rotation mechanism. The cleaning pipe connects the cleaning pump and the cleaning nozzle. The nozzle is a flexible pipe that allows necessary bending and movement while maintaining sealing and pressure. The cleaning box is tightly connected to the cleaning pump and is used to store liquid. A filter is provided in the box to filter impurities in the liquid and keep the liquid pure for recycling. The filter is fixed in the cleaning box above the suction port of the cleaning pump to capture and prevent larger particles from entering the pump and nozzle to prevent blockage and damage. The drain valve is located at the bottom of the cleaning box and is tightly connected to the cleaning box to control the discharge of waste cleaning liquid, dirt and waste liquid. The opening and closing of the valve is controlled by an electromagnetic or mechanical mechanism to ensure the safety and efficiency of the operation. Through this configuration, the cleaning mechanism can effectively spray clean the workpiece and remove contaminants that may remain before and after electroplating. The design of the entire system ensures efficient cleaning operations, improves the cleaning effect and processing speed, and thus creates ideal surface conditions for the electroplating process.
[0021] Furthermore, the detection mechanism includes an ultrasonic generator, a transverse block, a transverse slide rail, a first electromagnetic block, a vertical slide rail and a second electromagnetic block. The ultrasonic generator and the transverse block are tightly connected, the transverse block and the transverse slide rail are slidably connected, the first electromagnetic block and the transverse slide rail are tightly connected, the first electromagnetic block and the transverse block magnetic poles are attracted to each other, the transverse slide rail and the vertical slide rail are slidably connected, the vertical slide rail and the electroplating tank are tightly connected, the second electromagnetic block and the vertical slide rail are tightly connected, and the second electromagnetic block and the transverse slide rail magnetic poles are attracted to each other.
[0022] By adopting the above technical solution, the ultrasonic generator is firmly connected to the transverse block. The ultrasonic generator is responsible for emitting ultrasonic signals. These signals can penetrate the electroplating layer and be reflected back, and are used to measure the thickness of the coating. At the same time, they are used to uniformly act on the ions in the plating solution. The transverse block is installed on the transverse slide rail, and smooth transverse movement is achieved through the sliding mechanism. The movement of the transverse block allows the ultrasonic generator to scan the surface of the electroplated workpiece. The transverse slide rail supports the transverse block and is firmly connected to the first electromagnetic block. The first electromagnetic block is firmly connected to the transverse slide rail and interacts with the transverse block through magnetic force (magnetic poles attract each other), thereby transmitting power to control the position and movement of the transverse block. The vertical slide rail is firmly connected to the electroplating tank to provide a vertical moving platform. The sliding connection between the vertical slide rail and the transverse slide rail allows The workpiece is precisely positioned in both horizontal and vertical directions, and then the local area is controlled to concentrate the ion distribution and prevent insufficient local adhesion. The second electromagnetic block is fastened to the vertical slide rail, and interacts with the horizontal slide rail through magnetic force (magnetic poles attract each other) to achieve precise position adjustment of the vertical slide rail, thereby adjusting the vertical position of the ultrasonic generator. Through the cooperation of the above components, the detection mechanism can accurately control the ultrasonic generator to move along the surface of the workpiece in the electroplating tank to achieve comprehensive thickness measurement. Ultrasonic technology allows non-destructive evaluation of coating thickness and uniformity, and the fine control provided by the electromagnetic block ensures the accuracy and repeatability of the measurement, optimizes the detection process, facilitates the repair of plating, and ensures that the electroplated workpiece meets the quality standards, thereby improving the overall reliability and performance of the product.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The liquid inlet and outlet pipes are arranged in a serpentine shape. This structure can effectively increase the total length and surface area of the pipe, thereby improving the heat exchange efficiency and enabling the liquid to better regulate the temperature during the flow process. Specifically, the liquid inlet and outlet pipes are arranged in an alternating manner with the temperature control pipe in the temperature control box to form preheating convection and direct temperature control of the pipe. The liquid inlet and outlet pipes are respectively provided with an upper liquid inlet and an upper liquid outlet located at the upper end of the pipe, and a lower liquid inlet and a lower liquid outlet located at the lower end of the pipe, allowing the liquid to flow evenly over the entire length of the pipe, promoting the efficiency of fluid dynamics through gravity and pressure difference. The temperature control pipe is designed as a rectangular ring, which helps to maximize the arrangement of the pipe in a smaller space and increase the contact area with the inlet and outlet pipes, thereby more effectively exchanging heat. The temperature control pipes are connected by connecting pipes, which are located at the rectangular corner ends of the temperature control pipes and are arranged diagonally. The flow path length of the flow in from the diagonal is consistent, ensuring the uniform distribution of the liquid in the pipe and the balanced transfer of heat.
[0025] 2. The hanger assembly is placed above the temperature control box and is tightly connected to the electroplating tank. The position of the hanger assembly enables it to stably suspend the object to be electroplated in the electroplating tank. The electroplating tank is tightly connected to the temperature control tube. The tight connection ensures stable structural support and good heat exchange performance to keep the temperature of the electroplating solution within an ideal range. The rotating assembly includes two sets of diagonally arranged rotating motors, rotating rods, rotating wheels and transmission belts. These parts are connected by transmission to achieve uniform and continuous rotation in the plating solution. This setting of the rotating assembly ensures uniform rotation of the electroplated object in the electroplating tank, thereby achieving a uniform electroplating effect. The positive plug is tightly connected to the hanger assembly and is connected to the external electrical positive electrode through an electrical conductor to ensure stable input of current. The first hydraulic cylinder in the hanger assembly is connected to the hanger transmission so that it can be vertically lowered or raised, thereby providing a stable and adjustable hanging force. The rotating motor drives the rotating rod to move the moving wheel through the transmission belt. The force is evenly transmitted to the impeller and the inert box, which promotes the circulation of the plating solution on the one hand and releases the inert gas to prevent oxidation on the other hand, which can help release bubbles in the solution and reduce the accumulation of oxygen. This dynamic flow helps prevent oxygen from accumulating on the surface of the electrode, thereby reducing oxidation and the formation of bubbles. Injecting an inert gas (such as nitrogen or argon) above the plating tank can form a protective layer to isolate oxygen in the air from contact with the plating solution, which not only helps to reduce the dissolution of oxygen, but also stabilizes the chemical properties of the plating solution. The convection formed by the rotating components maintains the uniformity of the plating environment, thereby achieving uniform plating of the workpiece, improving product quality and production efficiency. The combination of constant temperature control in the plating tank and the continuous rotation of the object ensures the uniformity and adhesion of the plating layer, reduces defects and the need for reprocessing, and the overall design significantly improves the reliability of the electroplating process and the output efficiency of the production line by optimizing the interaction and coordination of each component.
[0026] 3. The return slide has an annular or circular profile and is fixed on the hanger frame. The moving block slides along this slide to achieve annular or circular motion around the workpiece for uniform grinding and re-plating operations. The moving wheel is connected to the moving motor to ensure the transmission of rotational power. The moving wheel is attached to the moving block and rolls with the rotation of the moving motor to push the moving block to move along the return slide. The moving motor is tightly connected to the moving block to provide the necessary power to drive the moving block to slide along the return slide. The moving block is assembled on the return slide and contacts the return slide by sliding. The lowering hydraulic cylinder is tightly connected to the moving block and is responsible for the vertical movement. It is used to adjust the height of the moving block to adapt to workpieces of different sizes or different operating requirements. The rise or fall of the moving block is controlled by the increase or decrease of hydraulic pressure. The clamping hydraulic cylinder is connected to the lowering hydraulic cylinder to achieve abutment adjustment through the drive of the hydraulic system. The clamping hydraulic cylinder is connected to the re-plating shell and controls the abutment of the workpiece through hydraulic power to ensure the stability of the workpiece during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the structure of the temperature control mechanism of the present invention;
[0029] Figure 3 It is a schematic diagram of the structure of the temperature control box of the present invention;
[0030] Figure 4 It is a schematic diagram of the electroplating mechanism structure of the present invention;
[0031] Figure 5 It is a schematic diagram of the structure of the sling assembly of the present invention;
[0032] Figure 6 It is a schematic diagram of the structure of the rotating assembly of the present invention;
[0033] Figure 7 It is a schematic diagram of the structure of the repair plating mechanism of the present invention;
[0034] Figure 8 This is a schematic diagram of the structure of the housing for repair plating of the present invention;
[0035] Fig. 9 It is a schematic diagram of the cleaning mechanism of the present invention;
[0036] Fig.10 It is a schematic diagram of the supplementary spraying mechanism of the present invention;
[0037] Fig.11 It is a schematic diagram of the supplementary spraying mechanism of the present invention.
[0038] In the figure: 1. Temperature control mechanism; 11. Temperature control box; 111. Air duct; 112. Dust-proof air outlet; 12. Temperature control board; 13. Liquid inlet pipe; 1301. Liquid inlet upper opening; 1302. Liquid inlet lower opening; 14. Liquid outlet pipe; 1401. Liquid outlet upper opening; 1402. Liquid outlet lower opening; 15. Connecting pipe; 16. Temperature control tube; 17. Fan; 18. Liquid pump; 19. Liquid storage tank; 1901. Heating wire; 110. Temperature sensor; 2. Electroplating machine structure; 21, hanger assembly; 211, hanger frame; 212, hanger; 2121, rotating block; 2122, rotating motor; 213, hook fixture; 214, first hydraulic cylinder; 215, first elastic member; 22, electroplating tank; 221, plating liquid pipe; 222, plating liquid one-way valve; 223, water inlet pipe; 224, water inlet one-way valve; 225, circulation pipe; 23, rotating assembly; 231, rotating motor; 232, rotating rod; 23 3. Rotating wheel; 234. Fan wheel; 235. Driving belt; 236. Inert box; 237. One-way nozzle; 24. Positive plug; 3. Re-plating mechanism; 31. Grinding wheel; 32. First electric control slide rail; 33. Re-plating shell; 34. Grinding motor; 35. Re-plating positive electrode; 36. Refilling pipe; 37. Refilling one-way valve; 38. Etching machine; 39. Cleaning pipe; 310. Return slide rail; 311. Moving wheel; 312. Moving motor; 313, moving block; 314, clamping hydraulic cylinder; 315, lowering hydraulic cylinder; 4, cleaning mechanism; 41, cleaning nozzle; 42, cleaning shell; 43, cleaning motor; 44, cleaning pump; 45, cleaning pipe; 46, cleaning box; 47, filter screen; 48, drain valve; 5, detection mechanism; 51, ultrasonic generator; 52, transverse block; 53, transverse slide rail; 54, first electromagnetic block; 55, vertical slide rail; 56, second electromagnetic block. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1 - Fig.11 As shown, the present invention provides a technical solution for silver plating equipment on the surface of aluminum alloy parts:
[0041] The silver plating equipment includes a temperature control mechanism 1, an electroplating mechanism 2, a re-plating mechanism 3, a cleaning mechanism 4 and a detection mechanism 5. The temperature control mechanism 1 and the electroplating mechanism 2 are tightly connected, the electroplating mechanism 2 is located in the temperature control mechanism 1, the re-plating mechanism 3 and the electroplating mechanism 2 are tightly connected, the cleaning mechanism 4 and the re-plating mechanism 3 are tightly connected, and the detection mechanism 5 and the electroplating mechanism 2 are tightly connected.
[0042] By adopting the above technical solution, firstly, the temperature control mechanism 1 cooperates with the spiral air duct 111 to achieve precise temperature control. The tight connection between the temperature control mechanism 1 and the electroplating mechanism 2 ensures the effective transfer of heat energy and a stable operating environment. The electroplating mechanism 2 is located in the temperature control mechanism 1, and the hydraulic and elastic elements are used to achieve stable suspension and dynamic movement of the workpiece. The connection between the electroplating tank 22 and the temperature control tube 16 further enhances the control of the plating solution temperature, thereby improving the uniformity and quality of the plating layer. The re-plating mechanism 3 is tightly connected to the electroplating mechanism 2 to achieve surface grinding and finishing of the electroplated workpiece, thereby improving the surface finish of the product. The cleanliness and integrity of the coating, the refill tube 36 and the refill one-way valve 37 ensure the accurate supply of supplementary materials and prevent backflow. The cleaning mechanism 4 provides necessary surface preparation and cleaning for the workpiece before and after electroplating through cleaning operations. The detection mechanism 5 is tightly connected to the electroplating mechanism 2 to achieve accurate detection of the thickness and uniformity of the electroplating layer. At the same time, it can detect defects on the coating surface due to poor surface treatment of aluminum alloy or improper operation, such as bubbles, peeling, scratches, etc., and perform automatic rework processing, thereby improving work efficiency, reducing energy consumption and improving productivity, thereby meeting the high standards for silver-plated products in industrial production.
[0043] Furthermore, the temperature control mechanism 1 includes a temperature control box 11, a temperature control board 12, a liquid inlet pipe 13, a liquid outlet pipe 14, a connecting pipe 15, a temperature control tube 16, a fan 17, a liquid pump 18, a liquid storage tank 19 and a temperature sensor 110. The temperature control box 11 is tightly connected to the electroplating mechanism 2, the temperature control board 12 is tightly connected to the temperature control box 11, and an air duct 111 is arranged in the area enclosed by the temperature control board 12 and the temperature control box 11. The air duct 111 is spiral-shaped, and a dustproof air outlet 112 is arranged on the temperature control box 11. The air duct 111 is connected to the dustproof air outlet 112. The liquid inlet pipe 13 is tightly connected to the temperature control box 11, the liquid outlet pipe 14 is tightly connected to the temperature control box 11, the temperature control tube 16 is tightly connected to the electroplating mechanism 2, a part of the temperature control tube 16 is located in the air duct 111, and another part of the temperature control tube 16 is located in the electroplating mechanism 2. It is connected to the temperature control tube 16, the temperature control tube 16 is connected to the liquid outlet pipe 14, the liquid inlet pipe 13 is connected to the liquid pump 18, the liquid pump 18 is connected to the liquid storage tank 19, the liquid pump 18 and the liquid storage tank 19 are tightly connected, the liquid storage tank 19 is connected to the liquid outlet pipe 14, the temperature sensor 110 is tightly connected to the electroplating mechanism 2, a heating wire 1901 is provided on the liquid storage tank 19, the heating wire 1901 and the liquid storage tank 19 are tightly connected, the heating wire 1901 is located at the bottom of the liquid storage tank 19, the heating wire 1901 and the temperature sensor 110 are electrically connected, the fan 17 and the temperature sensor 110 are electrically connected, the liquid pump 18 and the temperature sensor 110 are electrically connected, which optimizes the temperature control effect of the liquid, ensures the temperature stability during the electroplating process, achieves a more uniform and higher quality coating effect, and at the same time reduces energy consumption and improves production efficiency.
[0044] By adopting the above technical solution, the temperature control box 11 is tightly connected to the electroplating mechanism 2 to form a closed temperature control environment, wherein the temperature control board 12 is connected and fixed to the temperature control box 11 to ensure the stability of the temperature control board 12 and facilitate maintenance. A spiral air duct 111 is provided in the temperature control box 11, which is connected to the dustproof air outlet 112, which not only enhances the air flow efficiency of the air duct 111, but also effectively prevents dust from entering and protects the internal components. The liquid inlet pipe 13 and the liquid outlet pipe 14 are tightly connected to the temperature control box 11 and are connected to the temperature control tube 16. The temperature control A portion of the tube 16 is arranged in the air duct 111, and the other portion extends to the inside of the electroplating mechanism 2. Through this layout, the preheating and temperature balance of the liquid are achieved. The liquid pump 18 is connected and fastened to the liquid storage tank 19. The liquid pump 18 extracts the liquid in the liquid storage tank 19. The heating wire 1901 in the liquid storage tank 19 is fastened to the bottom and is connected to the temperature sensor 110 through an electrical connection to achieve automatic temperature adjustment. The fan 17 is also electrically connected to the temperature sensor 110 to adjust the wind speed based on temperature feedback to further accurately control the temperature.
[0045] Further, the liquid inlet pipe 13 is arranged in a serpentine shape, and is provided with an upper liquid inlet 1301 on the liquid inlet pipe 13, and is provided with a lower liquid inlet 1302 on the liquid inlet pipe 13, the upper liquid inlet 1301 is located at the upper end of the liquid inlet pipe 13, and the lower liquid inlet 1302 is located at the lower end of the liquid inlet pipe 13, and the liquid outlet pipe 14 is arranged in a serpentine shape, and is provided with an upper liquid outlet 1401 on the liquid outlet pipe 14, and is provided with a lower liquid outlet 1402 on the liquid inlet pipe 13, and the outlet The upper liquid port 1401 is located at the upper end of the liquid outlet pipe 14, the lower liquid outlet 1402 is located at the lower end of the liquid outlet pipe 14, the liquid inlet pipe 13 and the temperature control tube 16 are arranged alternately, the liquid outlet pipe 14 and the temperature control tube 16 are arranged alternately, the temperature control tube 16 is a rectangular ring, and a connecting tube 15 is connected between every two temperature control tubes 16. The connecting tube 15 is located at the rectangular corner end of the temperature control tube 16, and every two connecting tubes 15 are arranged diagonally at the temperature control tube 16.
[0046] By adopting the above technical solution, the liquid inlet pipe 13 and the liquid outlet pipe 14 are arranged in a serpentine shape. This structure can effectively increase the total length and surface area of the pipeline, thereby improving the heat exchange efficiency and enabling the liquid to better regulate the temperature during the flow process. Specifically, the liquid inlet pipe 13 and the liquid outlet pipe 14 are arranged in an alternating manner with the temperature control pipe 16 in the temperature control box 11 to form preheating convection and direct temperature control of the pipe. The liquid inlet pipe 13 and the liquid outlet pipe 14 are respectively provided with an upper liquid inlet port 1301 and an upper liquid outlet port 1401 located at the upper end of the pipeline, and a lower liquid inlet port 1302 and a lower liquid outlet port 1402 located at the lower end of the pipeline, allowing the liquid to flow evenly over the entire length of the pipeline, promoting fluid dynamics through gravity and pressure difference. In order to improve the efficiency of the thermostatic tube 16, the thermostatic tube 16 is designed as a quasi-rectangular ring. This shape helps to maximize the arrangement of the pipeline in a smaller space and increase the contact area with the inlet and outlet liquid pipes 14, so as to more effectively exchange heat. The thermostatic tubes 16 are connected by connecting pipes 15. These connecting pipes 15 are located at the quasi-rectangular corner ends of the thermostatic tubes 16 and are arranged diagonally. The length of the flow path flowing in from the diagonal is consistent, ensuring the uniform distribution of liquid in the pipeline and the balanced transfer of heat. The silver plating equipment can effectively control the thermal management of the silver plating process while maintaining the balance of the liquid temperature. This efficient heat exchange system not only improves the quality and uniformity of electroplating, but also significantly improves the overall production efficiency and energy-saving performance.
[0047] Furthermore, the electroplating mechanism 2 includes a hanger assembly 21, an electroplating tank 22, a rotating assembly 23 and a positive plug 24, the hanger assembly 21 is fastened to the temperature control box 11, the electroplating tank 22 is fastened to the temperature control box 11, the electroplating tank 22 is fastened to the temperature control tube 16, the rotating assembly 23 is fastened to the hanger assembly 21, the positive plug 24 is fastened to the hanger assembly 21, the positive plug 24 is connected to the external electrical positive electrode, the hanger assembly 21 is located above the electroplating tank 22, and the rotating assembly 23 is two The two rotating components 23 are arranged diagonally at both ends of the sling component 21. The sling component 21 includes a sling frame 211, a hanger 212, a hook clamp 213, a first hydraulic cylinder 214 and a first elastic member 215. The sling frame 211 is fastened to the temperature control box 11, the first hydraulic cylinder 214 is fastened to the sling frame 211, the first hydraulic cylinder 214 is transmission-connected to the hanger 212, the first elastic member 215 is fastened to the hanger 212, and the first elastic member 215 is fastened to the hook clamp 213. The hook fixture 213 is connected to the external electrical negative electrode, the rotating assembly 23 includes a rotating motor 231, a rotating rod 232, a rotating wheel 233, a fan wheel 234, a transmission belt 235, an inert box 236 and a one-way nozzle 237, the rotating motor 231 and the hanger 212 are fastened, the rotating motor 231 and the rotating rod 232 are transmission-connected, the rotating rod 232 and the rotating wheel 233 are transmission-connected, the rotating rod 232 and the transmission belt 235 are transmission-connected, the transmission belt 235 and the fan wheel 234 are transmission-connected. Transmission connection, the impeller 234 and the inert box 236 are rotationally connected, the one-way nozzle 237 and the inert box 236 are firmly connected, the one-way nozzle 237 and the inert box 236 are communicated, the inert box 236 and the hanger 212 are firmly connected, the hanger 212 includes a rotating block 2121, the hanger 212 also includes a rotating motor 2122, the rotating block 2121 and the hanger 212 are rotationally connected, the rotating motor 2122 and the hanger 212 are firmly connected, and the rotating motor 2122 and the rotating block 2121 are transmission connected.
[0048] By adopting the above technical solution, the hanger assembly 21 is passed above the temperature control box 11 and is tightly connected to the electroplating tank 22. The position of the hanger assembly 21 enables it to stably hang the object to be electroplated in the electroplating tank 22. The electroplating tank 22 is tightly connected to the temperature control tube 16. The tight connection ensures stable structural support and good heat exchange performance, and keeps the temperature of the electroplating solution within an ideal range. The rotating assembly 23 includes two sets of diagonally arranged rotating motors 231, a rotating rod 232, a rotating wheel 233 and a transmission belt 23 5. These parts are connected by transmission to realize uniform and continuous rotation of the electroplating liquid. The setting of the rotating assembly 23 ensures the uniform rotation of the electroplated object in the electroplating tank 22, thereby achieving a uniform electroplating effect. The positive plug 24 is tightly connected to the hanger assembly 21 and is connected to the external electrical positive electrode through an electrical conductor to ensure stable input of current. The first hydraulic cylinder 214 in the hanger 212 assembly is connected to the hanger 212 by transmission so that it can be vertically lowered or raised, thereby providing a stable and adjustable hanging force. The motor 231 drives the rotating rod 232, and the power is evenly transmitted to the fan wheel 234 and the inert box 236 through the transmission belt 235. On the one hand, it promotes the circulation of the electroplating solution, and on the other hand, it releases the inert gas to prevent oxidation, which can help release bubbles in the solution and reduce the accumulation of oxygen. This dynamic flow helps to prevent oxygen from accumulating on the surface of the electrode, thereby reducing oxidation and the formation of bubbles. Injecting an inert gas (such as nitrogen or argon) above the electroplating tank 22 can form a protective layer to isolate oxygen in the air from contact with the electroplating solution, which not only helps to reduce the dissolution of oxygen, but also stabilizes the chemical properties of the plating solution. The convection formed by the rotating component 23 maintains the uniformity of the electroplating environment, thereby achieving uniform electroplating of the workpiece, improving product quality and production efficiency. The combination of constant temperature control in the electroplating tank 22 and the continuous rotation of the object ensures the uniformity and adhesion of the electroplating layer, reduces defects and the need for reprocessing, and the overall design significantly improves the reliability of the electroplating process and the output efficiency of the production line by optimizing the interaction and coordination of each component.
[0049] Furthermore, the repair plating mechanism 3 includes a grinding wheel 31, a first electrically controlled slide rail 32, a repair plating shell 33, a grinding motor 34, a repair plating positive electrode 35, a liquid replenishment tube 36, a liquid replenishment one-way valve 37, an etcher 38 and a cleaning tube 39. The first electrically controlled slide rail 32 and the repair plating shell 33 are fastened together, the first electrically controlled slide rail 32 and the grinding motor 34 are transmission-connected, the grinding motor 34 and the grinding wheel 31 are transmission-connected, the repair plating positive electrode 35 and the repair plating shell 33 are fastened together, the liquid replenishment tube 36 and the repair plating shell 33 are communicated, the liquid replenishment one-way valve 37 and the repair plating shell 33 are fastened together, the cleaning tube 39 and the repair plating shell 33 are communicated, and the etcher 38 and the repair plating shell 33 are fastened together.
[0050] By adopting the above technical solution, the first electrically controlled slide rail 32 is fixed on the plating repair housing 33 to provide stable linear guidance and support for the grinding motor 34. The grinding motor 34 is connected to the first electrically controlled slide rail 32. Through the electrically controlled linear transmission, the grinding wheel 31 is driven to rotate along the first electrically controlled slide rail 32. The power of the grinding motor 34 is transmitted to the grinding wheel 31 to achieve fine grinding of the workpiece surface. The grinding wheel 31 is connected to the grinding motor 34 through gear meshing. When rotating, the surface of the workpiece is ground to remove uneven coatings and improve the smoothness and brightness of the surface. The plating positive electrode 35 is fastened to the plating repair housing 33 and connected to an external power supply to provide the required current for supplementary electroplating. The rehydration tube 36 is installed in the plating repair housing 33 and is connected to the rehydration one-way valve 37 to ensure the accurate supply of rehydration materials and prevent To prevent backflow and keep the plating solution fresh and active, the refill one-way valve 37 is fixed on the plating repair shell 33 and connected to the refill tube 36 to control the liquid to flow in one direction only, preventing the backflow and pollution of the plating solution. The etcher 38 is tightly connected to the plating repair shell 33, and uses chemical or physical methods to perform fine surface treatment on the workpiece to improve the adhesion and overall quality of the coating. The cleaning tube 39 is fixed on the plating repair shell 33 and connected to the etcher 38 to clean the treated workpiece and remove all residues generated during the etching and grinding process, thereby achieving efficient reprocessing of the electroplated workpiece. Through the precise grinding of the grinding wheel 31, the accurate replenishment of the refill tube 36, the surface activation of the etcher 38 and the thorough cleaning of the cleaning tube 39, the final quality of the coating is ensured, meeting the strict requirements of industrial production on the smoothness and integrity of the coating.
[0051] Furthermore, the plating repair mechanism 3 also includes a return slide rail 310, a moving wheel 311, a moving motor 312, a moving block 313, a clamping hydraulic cylinder 314 and a lowering hydraulic cylinder 315. The moving motor 312 and the moving wheel 311 are transmission-connected, the moving motor 312 and the moving block 313 are fixedly connected, the moving block 313 and the return slide rail 310 are slidingly connected, the moving wheel 311 and the moving block 313 are transmission-connected, the return slide rail 310 and the hanger 212 are fixedly connected, the lowering hydraulic cylinder 315 and the moving block 313 are fixedly connected, the lowering hydraulic cylinder 315 and the clamping hydraulic cylinder 314 are transmission-connected, and the clamping hydraulic cylinder 314 and the plating repair shell 33 are transmission-connected.
[0052] By adopting the above technical solution, the return slide rail 310 has an annular or circular profile and is fixed on the hanger frame 211. The moving block 313 slides along this slide rail to achieve annular or circular motion around the workpiece, which is used for uniform grinding and re-plating operations. The moving wheel 311 is connected to the moving motor 312 in a transmission manner to ensure the transmission of rotational power. The moving wheel 311 is attached to the moving block 313 and rolls with the rotation of the moving motor 312, pushing the moving block 313 to move along the return slide rail 310. The moving motor 312 is tightly connected to the moving block 313 to provide the necessary power to drive the moving block 313 to slide along the return slide rail 310 The moving block 313 is assembled on the return slide rail 310 and contacts the return slide rail 310 by sliding. The downward hydraulic cylinder 315 is fastened to the moving block 313 and is responsible for the vertical movement. It is used to adjust the height of the moving block 313 to adapt to workpieces of different sizes or different operation requirements. The rise or fall of the moving block 313 is controlled by the increase or decrease of hydraulic pressure. The clamping hydraulic cylinder 314 is transmission-connected with the downward hydraulic cylinder 315, and the abutment adjustment is achieved by the drive of the hydraulic system. The clamping hydraulic cylinder 314 is connected to the repairing housing 33, and the abutment with the workpiece is controlled by hydraulic power to ensure the stability of the workpiece during operation.
[0053] Furthermore, the cleaning mechanism 4 includes a cleaning nozzle 41, a cleaning housing 42, a cleaning motor 43, a cleaning pump 44, a cleaning pipe 45, a cleaning box 46, a filter screen 47 and a drain valve 48. The cleaning housing 42 is fastened to the plating repair housing 33, the cleaning nozzle 41 is rotatably connected to the cleaning housing 42, the cleaning motor 43 is fastened to the cleaning housing 42, the cleaning motor 43 is transmission-connected to the cleaning nozzle 41, the cleaning nozzle 41 is communicated with the cleaning housing 42, the cleaning housing 42 is communicated with the cleaning pipe 45, the cleaning pipe 45 is communicated with the cleaning pump 44, the cleaning pump 44 is fastened to the cleaning box 46, and the cleaning pump 44 is connected to the cleaning box 46. The filter screen 47 and the cleaning box 46 are tightly connected, the drain valve 48 and the cleaning box 46 are tightly connected, the drain valve 48 and the cleaning box 46 are communicated, the drain valve 48 is located below the filter screen 47, the cleaning pump 44 is located above the filter screen 47, a plating liquid pipe 221 is provided on the electroplating tank 22, the plating liquid pipe 221 and the temperature control box 11 are tightly connected, a plating liquid check valve 222 is provided on the plating liquid pipe 221, a water inlet pipe 223 is provided on the electroplating tank 22, the water inlet pipe 223 and the temperature control box 11 are tightly connected, a water inlet check valve 224 is provided on the water inlet pipe 223, a circulation pipe 225 is provided on the electroplating tank 22, and the circulation pipe 225 and the cleaning box 46 are communicated.
[0054] By adopting the above technical solution, the cleaning shell 42 is tightly connected to the plating repair shell 33 to provide structural support and protection for the entire cleaning mechanism 4. The cleaning shell 42 is designed in a box shape, which accommodates other cleaning components. The cleaning nozzle 41 is connected to the cleaning shell 42 by rotation, allowing the nozzle to rotate within a certain range to cover a wider cleaning area. The nozzle is connected to the cleaning motor 43 through transmission so that it can receive power and perform necessary rotation operations. The cleaning motor 43 is tightly connected to the cleaning shell 42 and rotates by driving the cleaning nozzle 41. The main function of the cleaning motor 43 is to provide power so that the nozzle can efficiently spray and clean the workpiece. The cleaning pump 44 is tightly connected to the cleaning box 46 and is connected to the cleaning nozzle 41 through a pipeline. The cleaning pump 44 is responsible for extracting the cleaning liquid in the cleaning box 46 and pushing it to the nozzle through the cleaning pipe 45. The movement of the pump is linear, and the movement of the liquid is mainly achieved by an internal piston or rotation mechanism. The cleaning pipe 45 is connected to the cleaning The cleaning pump 44 and the cleaning nozzle 41 are a kind of flexible pipe, which allows necessary bending and movement under the condition of maintaining sealing and pressure. The cleaning box 46 is tightly connected to the cleaning pump 44 and is used to store liquid. A filter screen 47 is provided in the box body to filter impurities in the liquid and keep the liquid pure for recycling. The filter screen 47 is fixed in the cleaning box 46 and is located above the suction port of the cleaning pump 44 to capture and prevent larger particles from entering the pump and nozzle to prevent blockage and damage. The drain valve 48 is located at the bottom of the cleaning box 46 and is tightly connected to the cleaning box 46 to control the discharge of waste cleaning liquid, dirt and waste liquid. The opening and closing of the valve is controlled by an electromagnetic or mechanical mechanism to ensure the safety and efficiency of the operation. Through this configuration, the cleaning mechanism 4 can effectively spray clean the workpiece and remove pollutants that may remain before and after electroplating. The design of the entire system ensures efficient cleaning operation, improves the cleaning effect and processing speed, thereby creating ideal surface conditions for the electroplating process.
[0055] Furthermore, the detection mechanism 5 includes an ultrasonic generator 51, a transverse block 52, a transverse slide rail 53, a first electromagnetic block 54, a vertical slide rail 55 and a second electromagnetic block 56. The ultrasonic generator 51 and the transverse block 52 are fastened together, the transverse block 52 and the transverse slide rail 53 are slidably connected, the first electromagnetic block 54 and the transverse slide rail 53 are fastened together, the first electromagnetic block 54 and the transverse block 52 are magnetically attracted to each other, the transverse slide rail 53 and the vertical slide rail 55 are slidably connected, the vertical slide rail 55 and the electroplating tank 22 are fastened together, the second electromagnetic block 56 and the vertical slide rail 55 are fastened together, and the second electromagnetic block 56 and the transverse slide rail 53 are magnetically attracted to each other.
[0056] By adopting the above technical solution, the ultrasonic generator 51 is firmly connected to the transverse block 52. The ultrasonic generator 51 is responsible for emitting ultrasonic signals. These signals can penetrate the electroplating layer and be reflected back, and are used to measure the thickness of the plating layer. At the same time, they are used to uniformly act on the ions in the plating solution. The transverse block 52 is installed on the transverse slide rail 53, and smooth transverse movement is achieved through the sliding mechanism. The movement of the transverse block 52 allows the ultrasonic generator 51 to scan the surface of the electroplated workpiece. The transverse slide rail 53 supports the transverse block 52 and is firmly connected to the first electromagnetic block 54. The first electromagnetic block 54 is firmly connected to the transverse slide rail 53, and interacts with the transverse block 52 through magnetic force (magnetic poles attract each other), transmitting power to control the position and movement of the transverse block 52. The vertical slide rail 55 is firmly connected to the electroplating tank 22 to provide a vertical moving platform. The vertical slide rail 55 and the transverse slide The sliding connection of the rail 53 allows the workpiece to be precisely positioned in both the horizontal and vertical directions, thereby nearly controlling the local area, concentrating the ion distribution, and preventing local insufficient adhesion. The second electromagnetic block 56 is fastened to the vertical slide rail 55, and interacts with the horizontal slide rail 53 through magnetic force (magnetic poles attract each other) to achieve precise position adjustment of the vertical slide rail 55, thereby adjusting the vertical position of the ultrasonic generator 51. Through the cooperation of the above components, the detection mechanism 5 can accurately control the ultrasonic generator 51 to move along the surface of the workpiece in the electroplating tank 22 to achieve comprehensive thickness measurement. Ultrasonic technology allows non-destructive evaluation of coating thickness and uniformity, and the fine control provided by the electromagnetic block ensures the accuracy and repeatability of the measurement, optimizes the detection process, facilitates the implementation of re-plating, and ensures that the electroplated workpiece meets quality standards, thereby improving the overall reliability and performance of the product.
[0057] Working principle of the present invention: the liquid inlet pipe 13 and the liquid outlet pipe 14 are arranged in a serpentine shape. This structure can effectively increase the total length and surface area of the pipe, thereby improving the heat exchange efficiency and enabling the liquid to better adjust the temperature during the flow process. Specifically, the liquid inlet pipe 13 and the liquid outlet pipe 14 are arranged in a staggered manner with the temperature control pipe 16 in the temperature control box 11 to form preheating convection and direct temperature control of the pipe. The liquid inlet pipe 13 and the liquid outlet pipe 14 are respectively provided with an upper liquid inlet port 1301 and an upper liquid outlet port 1401 located at the upper end of the pipe, and a lower liquid inlet port 1302 and a lower liquid outlet port 1402 located at the lower end of the pipe, allowing the liquid to flow evenly over the entire length of the pipe, and promoting the efficiency of fluid dynamics through gravity and pressure difference. The temperature control pipe 16 is designed to be a rectangular ring. This shape helps to maximize the arrangement of pipes in a smaller space and increase the contact area with the inlet and outlet liquid pipes 14, thereby achieving more efficient heat exchange. The temperature control tubes 16 are connected by connecting pipes 15. These connecting pipes 15 are located at the rectangular corner ends of the temperature control tubes 16 and are arranged diagonally. The flow path lengths flowing in from the diagonals are consistent, ensuring uniform distribution of liquid in the pipes and balanced heat transfer. The hanger assembly 21 passes above the temperature control box 11 and is tightly connected to the electroplating tank 22. The position of the hanger assembly 21 enables it to stably suspend the object to be electroplated in the electroplating tank 22. The electroplating tank 22 is tightly connected to the temperature control tube 16. The tight connection ensures stable structural support and good heat exchange performance, keeping the temperature of the plating solution within an ideal range. The rotating assembly 23 includes two sets of diagonally arranged rotating motors 231, rotating rods 232, rotating wheels 233 and transmission belts 235. These parts are connected by transmission to realize uniform and continuous rotation of the electroplating liquid. This arrangement of the rotating assembly 23 ensures the uniform rotation of the electroplated object in the electroplating tank 22, thereby achieving a uniform electroplating effect. The positive plug 24 is tightly connected to the hanger assembly 21 and is connected to the external electrical positive electrode through an electrical conductor to ensure stable input of current. The first hydraulic cylinder 214 in the hanger 212 assembly is connected to the hanger 212 so that it can be vertically lowered or raised, thereby providing a stable and adjustable hanging force. The rotating motor 231 drives the rotating rod 232, which transmits the power through the transmission belt 235. The air is evenly transferred to the impeller 234 and the inert box 236, which, on the one hand, promotes the circulation of the electroplating solution, and on the other hand, releases the inert gas to prevent oxidation, which can help release bubbles in the solution and reduce the accumulation of oxygen. This dynamic flow helps prevent oxygen from accumulating on the electrode surface, thereby reducing oxidation and the formation of bubbles. Injecting an inert gas (such as nitrogen or argon) above the electroplating tank 22 can form a protective layer to isolate oxygen in the air from contacting the electroplating solution, which not only helps to reduce the dissolution of oxygen, but also stabilizes the chemical properties of the plating solution. The convection formed by the rotating component 23 maintains the uniformity of the electroplating environment, thereby achieving uniform electroplating of the workpiece, improving product quality and production efficiency. The constant temperature control in the electroplating tank 22 is combined with the continuous rotation of the object.The uniformity and adhesion of the electroplating layer are ensured, and defects and the need for reprocessing are reduced. The overall design significantly improves the reliability of the electroplating process and the output efficiency of the production line by optimizing the interaction and coordination of each component. The return slide 310 has an annular or circular profile and is fixed to the hanger frame 211. The moving block 313 slides along this slide to achieve annular or circular motion around the workpiece for uniform grinding and re-plating operations. The moving wheel 311 is connected to the moving motor 312 in a transmission manner to ensure the transmission of rotational power. The moving wheel 311 is attached to the moving block 313 and rolls with the rotation of the moving motor 312 to push the moving block 313 to move along the return slide 310. The moving motor 312 is firmly connected to the moving wheel 311. The moving block 313 provides the necessary power to drive the moving block 313 to slide along the return slide rail 310. The moving block 313 is assembled on the return slide rail 310 and contacts the return slide rail 310 by sliding. The lower hydraulic cylinder 315 is fastened to the moving block 313 and is responsible for vertical movement. It is used to adjust the height of the moving block 313 to adapt to workpieces of different sizes or different operation requirements. The rise or fall of the moving block 313 is controlled by the increase or decrease of hydraulic pressure. The clamping hydraulic cylinder 314 is connected to the lower hydraulic cylinder 315 in transmission connection. The abutment adjustment is achieved through the drive of the hydraulic system. The clamping hydraulic cylinder 314 is connected to the repairing housing 33. Through hydraulic power, the abutment of the workpiece is controlled to ensure the stability of the workpiece during operation.
[0058] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A silver plating device for aluminum alloy parts, characterized in that: The silver plating device comprises a temperature control mechanism (1), an electroplating mechanism (2), a re-plating mechanism (3), a cleaning mechanism (4) and a detection mechanism (5); the temperature control mechanism (1) and the electroplating mechanism (2) are tightly connected; the electroplating mechanism (2) is located inside the temperature control mechanism (1); the re-plating mechanism (3) and the electroplating mechanism (2) are tightly connected; the cleaning mechanism (4) and the re-plating mechanism (3) are tightly connected; and the detection mechanism (5) and the electroplating mechanism (2) are tightly connected; The temperature control mechanism (1) comprises a temperature control box (11), a temperature control plate (12), a liquid inlet pipe (13), a liquid outlet pipe (14), a connecting pipe (15), a temperature control tube (16), a fan (17), a liquid pump (18), a liquid storage tank (19) and a temperature sensor (110); the temperature control box (11) and the electroplating mechanism (2) are tightly connected; the temperature control plate (12) and the temperature control box (11) are tightly connected; the temperature control plate (12) and the temperature control box (11) are tightly connected. An air duct (111) is provided in the area enclosed by the temperature control box (11), the air duct (111) is spiral-shaped, a dustproof air outlet (112) is provided on the temperature control box (11), the air duct (111) and the dustproof air outlet (112) are communicated, the liquid inlet pipe (13) and the temperature control box (11) are tightly connected, the liquid outlet pipe (14) and the temperature control box (11) are tightly connected, the temperature control tube (16) and the electroplating mechanism (2) are tightly connected, and the temperature control tube (16) and the electroplating mechanism (2) are tightly connected. 6) a portion is located in the air duct (111), the other portion of the temperature control tube (16) is located in the electroplating mechanism (2), the liquid inlet pipe (13) is connected to the temperature control tube (16), the temperature control tube (16) is connected to the liquid outlet pipe (14), the liquid inlet pipe (13) is connected to the liquid pump (18), the liquid pump (18) is connected to the liquid storage tank (19), the liquid pump (18) is connected to the liquid storage tank (19), the liquid storage tank (19) is fixedly connected to the outlet pipe (14), and the liquid pump (18) is connected to the liquid storage tank (19). The liquid pipe (14) is connected, the temperature sensor (110) and the electroplating mechanism (2) are tightly connected, the liquid storage tank (19) comprises a heating wire (1901), the heating wire (1901) and the liquid storage tank (19) are tightly connected, the heating wire (1901) is located at the bottom of the liquid storage tank (19), the fan (17) and the temperature sensor (110) are electrically connected, and the liquid pump (18) and the temperature sensor (110) are electrically connected; The electroplating mechanism (2) comprises a hanger assembly (21), an electroplating tank (22), a rotating assembly (23) and a positive plug (24); the hanger assembly (21) is tightly connected to a temperature control box (11); the electroplating tank (22) is tightly connected to a temperature control box (11); the electroplating tank (22) is tightly connected to a temperature control tube (16); the rotating assembly (23) is tightly connected to the hanger assembly (21); the positive plug (24) is tightly connected to the hanger assembly (21); the positive plug (24) is connected to an external electrical positive electrode; the hanger assembly (21) is located above the electroplating tank (22); the rotating assembly (23) is a two-piece assembly. The two groups of rotating assemblies (23) are diagonally arranged at the two ends of the sling assembly (21); the sling assembly (21) comprises a sling frame (211), a hanger (212), a hook clamp (213), a first hydraulic cylinder (214) and a first elastic member (215); the sling frame (211) and the temperature control box (11) are fastened together; the first hydraulic cylinder (214) and the sling frame (211) are fastened together; the first hydraulic cylinder (214) and the hanger (212) are transmission-connected; the first elastic member (215) and the hanger (212) are fastened together; the first elastic member (215) and the hook clamp (213) are fastened together; The hook fixture (213) is connected to an external electrical negative electrode, the rotating assembly (23) comprises a rotating motor (231), a rotating rod (232), a rotating wheel (233), a fan wheel (234), a transmission belt (235), an inert box (236) and a one-way nozzle (237), the rotating motor (231) and the hanger (212) are tightly connected, the rotating motor (231) and the rotating rod (232) are transmission-connected, the rotating rod (232) and the rotating wheel (233) are transmission-connected, the rotating rod (232) and the transmission belt (235) are transmission-connected, and the transmission belt (235) and the fan wheel (234) are transmission-connected. The impeller (234) and the inert box (236) are rotatably connected, the one-way nozzle (237) and the inert box (236) are firmly connected, the one-way nozzle (237) and the inert box (236) are in communication, the inert box (236) and the hanger (212) are firmly connected, the hanger (212) comprises a rotating block (2121), the hanger (212) further comprises a rotating motor (2122), the rotating block (2121) and the hanger (212) are rotatably connected, the rotating motor (2122) and the hanger (212) are firmly connected, and the rotating motor (2122) and the rotating block (2121) are transmission-connected; The repair plating mechanism (3) comprises a grinding wheel (31), a first electrically controlled slide rail (32), a repair plating shell (33), a grinding motor (34), a repair plating positive electrode (35), a liquid replenishing tube (36), a liquid replenishing one-way valve (37), an etcher (38) and a cleaning tube (39); the first electrically controlled slide rail (32) and the repair plating shell (33) are tightly connected; the first electrically controlled slide rail (32) and the grinding motor (34) are drivingly connected; the grinding motor (34) and the grinding wheel (31) are drivingly connected; the repair plating positive electrode (35) and the repair plating shell (33) are tightly connected; the liquid replenishing tube (36) and the repair plating shell (33) are in communication; the liquid replenishing one-way valve (37) and the repair plating shell (33) are tightly connected; the cleaning tube (39) and the repair plating shell (33) are in communication; and the etcher (38) and the repair plating shell (33) are tightly connected; The repair plating mechanism (3) further comprises a return slide rail (310), a moving wheel (311), a moving motor (312), a moving block (313), a clamping hydraulic cylinder (314) and a lowering hydraulic cylinder (315); the moving motor (312) and the moving wheel (311) are transmission-connected; the moving motor (312) and the moving block (313) are fixedly connected; the moving block (313) and the return slide rail (310) are slidingly connected; the moving wheel (311) and the moving block (313) are transmission-connected; the return slide rail (310) and the hanger (212) are fixedly connected; the lowering hydraulic cylinder (315) and the moving block (313) are fixedly connected; the lowering hydraulic cylinder (315) and the clamping hydraulic cylinder (314) are transmission-connected; and the clamping hydraulic cylinder (314) and the repair plating shell (33) are transmission-connected.
2. The aluminum alloy surface silver plating equipment according to claim 1, characterized in that: The liquid inlet pipe (13) is arranged in a serpentine shape, the liquid inlet pipe (13) is provided with a liquid inlet upper opening (1301), the liquid inlet pipe (13) is provided with a liquid inlet lower opening (1302), the liquid inlet upper opening (1301) is located at the upper end of the liquid inlet pipe (13), the liquid inlet lower opening (1302) is located at the lower end of the liquid inlet pipe (13), the liquid outlet pipe (14) is arranged in a serpentine shape, the liquid outlet pipe (14) is provided with a liquid outlet upper opening (1401), the liquid inlet pipe (13) is provided with a liquid outlet lower opening (1402), the liquid outlet The upper opening (1401) is located at the upper end of the liquid outlet pipe (14), the lower liquid outlet opening (1402) is located at the lower end of the liquid outlet pipe (14), the liquid inlet pipe (13) and the temperature control pipe (16) are arranged in a staggered manner, the liquid outlet pipe (14) and the temperature control pipe (16) are arranged in a staggered manner, the temperature control pipe (16) is in a rectangular ring shape, a connecting pipe (15) is connected between every two of the temperature control pipes (16), the connecting pipe (15) is located at a rectangular corner end of the temperature control pipe (16), and every two of the connecting pipes (15) are arranged diagonally to the temperature control pipe (16).
3. The aluminum alloy surface silver plating device according to claim 2, characterized in that: The cleaning mechanism (4) comprises a cleaning nozzle (41), a cleaning housing (42), a cleaning motor (43), a cleaning pump (44), a cleaning pipe (45), a cleaning box (46), a filter (47) and a drain valve (48); the cleaning housing (42) and the plating repair housing (33) are tightly connected; the cleaning nozzle (41) and the cleaning housing (42) are rotatably connected; the cleaning motor (43) and the cleaning housing (42) are tightly connected; the cleaning motor (43) and the cleaning nozzle (41) are transmission-connected; the cleaning nozzle (41) and the cleaning housing (42) are in communication; the cleaning housing (42) and the cleaning pipe (45) are in communication; the cleaning pipe (45) and the cleaning pump (44) are in communication; the cleaning pump (44) and the cleaning box (46) are tightly connected; the cleaning pump (44) and the cleaning box (46) are in communication; The filter screen (47) is tightly connected to the cleaning box (46); the drain valve (48) is tightly connected to the cleaning box (46); the drain valve (48) is connected to the cleaning box (46); the drain valve (48) is located below the filter screen (47); the cleaning pump (44) is located above the filter screen (47); a plating liquid pipe (221) is provided on the electroplating tank (22); the plating liquid pipe (221) is tightly connected to the temperature control box (11); a plating liquid check valve (222) is provided on the plating liquid pipe (221); a water inlet pipe (223) is tightly connected to the temperature control box (11); a water inlet check valve (224) is provided on the water inlet pipe (223); a circulation pipe (225) is provided on the electroplating tank (22); the circulation pipe (225) is connected to the cleaning box (46).
4. The aluminum alloy surface silver plating device according to claim 3, characterized in that: The detection mechanism (5) comprises an ultrasonic generator (51), a transverse block (52), a transverse slide rail (53), a first electromagnetic block (54), a vertical slide rail (55) and a second electromagnetic block (56); the ultrasonic generator (51) and the transverse block (52) are fixedly connected; the transverse block (52) and the transverse slide rail (53) are slidably connected; the first electromagnetic block (54) and the transverse slide rail (53) are fixedly connected; the first electromagnetic block (54) and the transverse block (52) are magnetically attracted to each other; the transverse slide rail (53) and the vertical slide rail (55) are slidably connected; the vertical slide rail (55) and the electroplating tank (22) are fixedly connected; the second electromagnetic block (56) and the vertical slide rail (55) are fixedly connected; the second electromagnetic block (56) and the transverse slide rail (53) are magnetically attracted to each other.
