A fluffing machine and method of using the same
By introducing a secondary treatment mechanism into the fluff cutting machine, and using the drive shaft and the roller assembly to crush the fluff strips, the problem of difficulty in cutting fine fluff in the existing technology is solved, and efficient and flexible on the same equipment is achieved The fine velvet treatment saves costs.
Patent Information
- Application Number
- CN202411406376.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-10
AI Technical Summary
Existing fluff cutters are difficult to make finer fluff products on a single device, and increasing fineness requires additional power and equipment.
A fluff machine is designed, which adopts a secondary treatment mechanism, including a transmission shaft and a grinding wheel assembly in the outlet hopper. The transmission shaft drives the grinding wheel assembly to rotate and crush the fluff strips, combined with the punching and cutting action of the cutting knife. The fine cutting and secondary processing of the fluff avoids the need for additional power and equipment.
It realizes cutting and rolling of fluff strips on the same equipment, obtaining more fine fluff products, meeting the flexibility of different production needs, and saving costs.
Smart Images

Figure CN118910878B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of down machines, and in particular to a down machine and a use method thereof. Background Art
[0002] As the name implies, a fluff machine is a machine designed for producing fluff. It is commonly used in the textile industry and waste recycling industry. According to its literal meaning, the fluff machine is a broad term, which is divided into sweeping machines, cutting machines, beating machines, etc. according to the production process. Most textile fluff workshops will have a separate cutting room. The cutting machine is located in the cutting room. It is mainly used to cut the fluff material (recycled strip material head). According to the recycling needs, the narrower the cut material, the greater the fluff precision will be, the closer the obtained product is to wool, and the finer the fluff will be.
[0003] The existing fluff cutting machine utilizes the existing punching equipment as the power, and uses a specific punching die as the punching mechanism. After the machine head with the upper die cutting knife punches relative to the lower die, the fluff material on the lower die is cut. Because the machine head with the cutting knife needs to be reset upward after punching, according to market needs, it is relatively difficult to punch out finer fluff from the material through one device or one set of punching dies. Therefore, how to cut out finer fluff products on one device is the problem to be solved at present. Summary of the invention
[0004] In order to be able to cut finer fluff products on a hair cutting machine, the technical solution of the present invention is to provide the following technical solutions:
[0005] A fluff machine comprises a main body, a lower mold fixed on the top of the main body, a guide column fixed on the lower mold and vertically upward, an upper mold installed on the lower mold through the guide column, and a connecting seat installed on the top surface of the upper mold, a material cavity is provided between the upper mold and the lower mold, the front and rear ends of the material cavity are communicated with the front and rear surfaces of the upper mold and the lower mold, a discharge port is provided on the front side of the material cavity, a feed pipe is connected between the rear ends of the upper mold and the lower mold and the discharge port, a cutter is fixed in front of the upper mold, and a discharge hopper is fixed in front of the lower mold, the discharge hopper is located below the cutter, and when the upper mold carries the cutter to punch and cut, it can cut off the fluff material discharged from the discharge port; the discharge hopper is inclined downward from the front of the lower mold, A secondary processing mechanism is provided in the discharge hopper, and the secondary processing mechanism includes a transmission shaft installed in the discharge hopper, and also includes a grinding wheel assembly fixed on the transmission shaft and located in the discharge hopper, the grinding wheel assembly is composed of a plurality of grinding wheel units, and the plurality of grinding wheel units are distributed in the discharge hopper along the width direction of the discharge hopper through the transmission shaft; the outer end of the transmission shaft passes through the outside of the discharge hopper, and the secondary processing mechanism also includes a driving mechanism connected between the outer end of the transmission shaft and the upper die, while the upper die carries out the cutting action of the cutter, it also drives the transmission shaft to rotate through the driving mechanism, and the transmission shaft drives the grinding wheel assembly to rotate synchronously in the discharge hopper, and grinds the material falling in the discharge hopper into fluff;
[0006] Hinge shafts are installed on both sides of the discharge port, and an attached hopper is installed on the front side of the discharge port through the hinge shaft. The free end of the attached hopper is located in the discharge hopper, and the attached hopper can rotate upward around the hinge shaft. A leakage port is opened at one end of the attached hopper connected to the hinge shaft. When the attached hopper rotates downward into the discharge hopper, the leakage port falls on the bottom surface of the inner cavity of the discharge hopper, and the leakage port covers the bottom surface of the inner cavity of the discharge hopper. When the attached hopper rotates upward, the leakage port leaves the bottom surface of the inner cavity of the discharge hopper upward, and makes the discharge port and the leakage port communicate with the bottom surface of the inner cavity of the discharge hopper.
[0007] As further preferred, a forward seat is fixed to the front of the main body, the forward seat is located at the rear side of the discharge hopper, and a chamfered surface is provided on the top surface of the forward seat, and the chamfered surface is close to the bottom surface of the discharge hopper.
[0008] As further preferred, there are two transmission shafts, and the two transmission shafts are adjacently distributed in the discharge hopper, and a row of grinding wheel units is installed on each of the transmission shafts, and the two rows of grinding wheel units are arranged at intervals.
[0009] As further preferred, the driving mechanism includes a driving sprocket fixed to the outer end of one of the transmission shafts, a wheel disc is also installed at the outer end of the transmission shaft, and the wheel disc is located on the outer side of the driving sprocket. The driving mechanism also includes a driving rod fixed to the front of the upper mold and located on one side of the discharge port, a ratchet is installed on the driving rod, and a plurality of intermittent grooves are opened on the wheel disc. When the driving rod is intermittently lowered by the upper mold and the ratchet is intermittently lowered by the driving rod to contact each of the intermittent grooves, the wheel disc can be driven to rotate intermittently, the transmission shaft is intermittently rotated by the wheel disc, and the rolling wheel unit is intermittently rotated by the transmission shaft;
[0010] The driving mechanism also includes a driven sprocket fixed to the outer end of another transmission shaft, and the driven sprocket and the driving sprocket are driven by a chain.
[0011] As further preferred, a cover plate is fixed in front of the attached hopper, and all the rolling wheel units are covered by the cover plate.
[0012] As a further preferred embodiment, both sides of the discharge hopper are provided with drop grooves, and when the attached hopper rotates downward into the discharge hopper, it carries the two ends of the transmission shaft and falls into the drop grooves on both sides respectively, and a bearing is installed at both ends of the transmission shaft. When the two ends of the transmission shaft fall into the drop grooves on both sides, they carry the bearings and are stuck in the drop grooves on the same side.
[0013] The present invention also provides a method for using a fluffing machine, which is applicable to the fluffing machine as described above, and comprises the following steps:
[0014] Step S01, fixed installation: fix the connecting seat 5 on the head of the punch press, and use the head to provide power to the upper die 4; fix the lower die 2 on the workbench of the punch press; connect the rear end of the feed pipe 8 to the feeding device;
[0015] The punch press is started, and the punch head brings the upper die up and down along the guide column to ensure that the upper die moves smoothly relative to the lower die;
[0016] Step S02, feeding the strip-shaped fluff material into the feed pipe through a feeding device, and the strip-shaped fluff material is cut into pieces by the cutter while being discharged from the discharge port;
[0017] Step S03, according to production needs, the attached hopper is rotated downward to make the attached hopper enter the discharge hopper, and at the same time, the bottom end of the pawl enters the intermittent groove. When the upper mold carries the cutter to punch, the pawl is brought into the intermittent groove and pushes the wheel disc to rotate intermittently, and the wheel disc drives the transmission shaft to rotate intermittently, and the transmission shaft drives the grinding wheel unit to rotate intermittently, and the material that slides into the discharge hopper after cutting is crushed into fluff and discharged through the discharge hopper.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. A secondary processing mechanism is provided, which includes a transmission shaft installed in the discharge hopper, and also includes a grinding wheel assembly fixed on the transmission shaft and located in the discharge hopper, the grinding wheel assembly is composed of a plurality of grinding wheel units, and the plurality of grinding wheel units are distributed in the discharge hopper along the width direction of the discharge hopper through the transmission shaft; the outer end of the transmission shaft passes through the outside of the discharge hopper, and the secondary processing mechanism also includes a driving mechanism connected between the outer end of the transmission shaft and the upper die, that is, when the upper die carries the cutter to perform a punching action on the fluff material being discharged through the discharge port, it will also rotate the transmission shaft through the driving mechanism under the action of the upper die, and the transmission shaft will rotate the grinding wheel assembly. Since the grinding wheel assembly is composed of a plurality of grinding wheel units, and they are distributed and rotated in the width direction of the discharge hopper, when the transmission shaft rotates with these grinding wheel units, the fluff material strips falling in the discharge hopper will be crushed into fluff. It can be seen that after the strip-shaped fluff material is cut into fluff strips by this device, the fluff strips can be rolled into finer fluffs while being discharged from the discharge hopper. Two functions are set on the same device, and these two functions complete two actions in a progressive manner. In particular, the power generated when the upper mold carries the cutter to cut the material strips is applied to the preparation of the fluff. Therefore, in order to obtain finer fluff, no additional power or other equipment is required, which can not only meet two production needs, but also save costs.
[0020] 2. Rotate the attached hopper upward around the hinge axis to separate the attached hopper from the bottom surface of the inner cavity of the discharge hopper. At this time, the leak on the hinged end of the attached hopper will be opened, so that the discharge port is connected to the leak, and at the same time, it is directly connected to the discharge hopper through the leak. After the material is cut by the cutter at the discharge port, it passes through the leak and falls into the discharge hopper for direct discharge. At this time, the fluff material strips are directly obtained, which is more flexible to use according to different production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of a fluffing machine provided in an embodiment of the present invention;
[0022] Figure 2 A fluff machine provided in the embodiment of the present invention comprises Figure 1 The schematic diagram from the rear side perspective is drawn;
[0023] Figure 3 A side plan view schematic diagram of a fluffing machine provided in an embodiment of the present invention;
[0024] Figure 4 A schematic diagram of a fluffing machine provided by an embodiment of the present invention from another perspective;
[0025] Figure 5 A fluff machine provided in the embodiment of the present invention comprises Figure 4 The enlarged schematic diagram of the A part is shown;
[0026] Figure 6 A fluff machine provided in the embodiment of the present invention comprises Figure 4 The enlarged schematic diagram of the B part is shown;
[0027] Figure 7 A partial plan view of a front view of a fluffing machine provided by an embodiment of the present invention;
[0028] Figure 8 A schematic diagram of a secondary processing mechanism of a fluff machine provided in an embodiment of the present invention;
[0029] Fig. 9 A fluff machine provided in the embodiment of the present invention comprises Figure 8 A schematic diagram from another perspective;
[0030] Fig.10 A schematic diagram of a fluff machine provided in an embodiment of the present invention when a secondary processing mechanism is removed.
[0031] In the figure: 1. main body; 2. lower die; 3. guide column; 4. upper die; 5. connecting seat; 6. material cavity; 7. discharge port; 8. feed pipe; 9. cutter; 10. discharge hopper; 11. secondary processing mechanism; 12. transmission shaft; 13. grinding wheel assembly; 131. grinding wheel unit; 14. driving mechanism; 15. forward seat; 16. chamfered surface; 17. hinge shaft; 18. attached hopper; 19. leakage; 20. driving sprocket; 21. wheel disc; 22. driving rod; 23. ratchet; 24. intermittent groove; 25. driven sprocket; 26. bearing; 27. cover plate; 28. drop groove. DETAILED DESCRIPTION
[0032] The above and other embodiments and advantages of the present invention are described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments.
[0033] In one embodiment, if Figure 1-Figure 10 As shown:
[0034] The present embodiment provides a fluffing machine, comprising a main body 1, a lower die 2 fixed on the top of the main body 1, a guide column 3 fixed on the lower die 2 and vertically upward, an upper die 4 installed on the lower die 2 through the guide column 3, and a connecting seat 5 installed on the top surface of the upper die 4. In actual use, the connecting seat 5 is connected to the head of the punching machine, the lower die 2 is fixed on the working platform of the punching machine, and the upper die 4 is fixed to the head by the connecting seat 5. When the head is punching, the upper die 4 is lowered relative to the lower die 2 through the connecting seat 5; Figure 2 As shown, a material cavity 6 communicating front to back is provided between the upper mold 4 and the lower mold 2, and the front and rear ends of the material cavity 6 are communicated with the front and rear surfaces of the upper mold 4 and the lower mold 2. A discharge port 7 is provided on the front side of the material cavity 6, and a feed pipe 8 is connected between the rear ends of the upper mold 4 and the lower mold 2 and the discharge port 7. The fluff material flows into the material cavity 6 from the feed pipe 8 and is discharged through the discharge port 7. When the material is discharged to the discharge port 7, the upper mold 4 carries a cutter 9 to punch and cut the material being discharged, and the cut fluff material strips (strip-shaped fluff material) fall into the discharge hopper 10 and are finally discharged outward through the discharge hopper 10. In actual use, a material bag will be installed at the bottom of the discharge hopper 10 to receive the fluff material strips. The punching speed of the punch head is adjusted, but the feeding speed of the feeding device into the feed pipe 8 is not changed, so that the number of times the cutter 9 punches the material per unit time becomes more, so that the obtained fluff material strips are narrower and finer; the discharge hopper 10 is tilted downward from the front of the lower die 2 to facilitate discharge.
[0035] In addition to the above functions, Figure 1 , Figure 5 , Figure 6 as well as Figures 8 to 10As shown, a secondary processing mechanism 11 is arranged in the discharge hopper 10, and the secondary processing mechanism 11 includes a transmission shaft 12 installed in the discharge hopper 10, and also includes a grinding wheel assembly 13 fixed to the transmission shaft 12 and located in the discharge hopper 10, the grinding wheel assembly 13 is composed of a plurality of grinding wheel units 131, and the plurality of grinding wheel units 131 are distributed in the discharge hopper 10 along the width direction of the discharge hopper 10 through the transmission shaft 12; the outer end of the transmission shaft 12 passes through the outside of the discharge hopper 10, and the secondary processing mechanism 11 also includes a transmission connection between the outer end of the transmission shaft 12 and the The driving mechanism 14 between the upper molds 4, that is, when the upper mold 4 carries the cutter 9 to perform a punching action on the fluff material being discharged through the discharge port 7, the upper mold 4 will also rotate the transmission shaft 12 through the driving mechanism 14 under the action of the upper mold 4, and the transmission shaft 12 will rotate the grinding wheel assembly 13. Since the grinding wheel assembly 13 is composed of a plurality of grinding wheel units 131, and is distributed and rotated in the width direction of the discharge hopper 10, when the transmission shaft 12 rotates with these grinding wheel units 131, the fluff material strips falling into the discharge hopper 10 will be crushed into fluff. It can be seen from this that after the strip-shaped fluff material is cut into fluff material strips by this device, the fluff material strips can be secondary-rolled into finer fluff while being discharged from the discharge hopper 10. Two functions are set on the same device, and these two functions complete two actions progressively. In particular, the power generated when the upper mold 4 carries the cutter 9 to cut the material into strips is applied to the preparation of the fluff. Therefore, in order to obtain finer fluff, no additional power is required, and no additional other equipment is required. It can not only meet two production needs, but also save costs.
[0036] like Figures 1 to 9 As shown, hinge shafts 17 are installed on both sides of the discharge port 7, and an attached hopper 18 is installed on the front side of the discharge port 7 through the hinge shaft 17. The free end of the attached hopper 18 is located in the discharge hopper 10, and the attached hopper 18 can rotate up and down around the hinge shaft 17. One end of the attached hopper 18 connected to the hinge shaft 17 is provided with a leak 19. When the attached hopper 18 rotates downward into the discharge hopper 10, the leak 19 falls on the bottom surface of the inner cavity of the discharge hopper 10, and the leak 19 covers the bottom surface of the inner cavity of the discharge hopper 10. When the attached hopper 18 rotates upward, the leak 19 leaves the bottom surface of the inner cavity of the discharge hopper 10 upward, and makes the discharge port 7 and the leak 19 communicate with the bottom surface of the inner cavity of the discharge hopper 10. There are drop grooves 28 on both sides of the discharge hopper 10. When the attached hopper 18 rotates downward into the discharge hopper 10, it brings the two ends of the transmission shaft 12 into the drop grooves 28 on both sides respectively. A bearing 26 is installed at both ends of the transmission shaft 12. When the two ends of the transmission shaft 12 fall into the drop grooves 28 on both sides, the bearings 26 are respectively stuck in the drop grooves 28 on the same side.
[0037] In summary, the user can choose whether to completely rotate the attachment hopper 18 downward into the discharge hopper 10 according to different needs (needing fine fluff or only needing fluff strips). When the attachment hopper 18 is completely rotated downward into the discharge hopper 10, the leak 19 will rotate with the attachment hopper 18 to cover the bottom surface of the inner cavity of the discharge hopper 10, and at the same time, the transmission shaft 12 in the attachment hopper 18 will carry all the roller units 131 distributed in the discharge hopper 10, and At the discharge position of the discharge port 7, when the upper die 4 carries the cutter 9 to drop the fluff strips cut from the material into the discharge hopper 10, it will slide along the discharge hopper 10 to the first row of the grinding wheel unit 131. Each time the upper die 4 punches and cuts, the driving rod 22 will be lowered once, and the driving rod 22 will bring the ratchet 23 down once. According to the mechanical principle of the ratchet, when the ratchet 23 drops into the intermittent groove 24, it will provide a push to the intermittent groove 24, and the intermittent groove 24 will be pushed by the ratchet 23. The intermittent groove 24 drives the wheel disc 21 to rotate an angle, and rotates the next intermittent groove 24 to the position where the previous intermittent groove 24 is triggered by the pawl 23. According to the working principle of the punch press head, the upper mold 4 will rise again after each punching and cutting action, and the pawl 23 will rise again with the driving rod 22. According to the mechanical principle of the pawl, when the driving rod 22 rises, in addition to rising with the pawl 23 at the same time, the pawl 23 will also rotate outward from the intermittent groove 24, and automatically separate from the intermittent groove 24 as the driving rod 22 rises. When the upper mold 4 punches and cuts again with the cutter 9, it will bring the driving rod 22 down again, and the driving rod 22 brings the pawl 23 down again and gets stuck in the next rotated intermittent groove 24, and so on. The wheel disc 21 is triggered to rotate intermittently with the transmission shaft 12, and the fluff strips cut into the discharge hopper 10 by the transmission shaft 12 are crushed into finer fluff for the second time. When it is not necessary to make fine fluff, the attached hopper 18 is rotated upward around the hinge shaft 17 to separate the attached hopper 18 from the bottom surface of the inner cavity of the discharge hopper 10. At this time, the leak 19 provided on the hinged end of the attached hopper 18 will be opened, so that the discharge port 7 is connected with the leak 19, and at the same time, it is directly connected with the discharge hopper 10 through the leak 19. After the material is cut by the cutter 9 at the discharge port 7, it passes through the leak 19 and falls into the discharge hopper 10 and is discharged directly. At this time, fluff material strips (strip-shaped fluff material) are directly obtained, which can be used more flexibly according to different production needs.
[0038] like Fig. 9As shown, the driving mechanism 14 also includes a driven sprocket 25 fixed to the outer end of another transmission shaft 12. The driven sprocket 25 and the driving sprocket 20 are driven by a chain (the chain is omitted in the prior art), so that the two rows of grinding wheel units 131 can rotate simultaneously. After being processed by the upper row of grinding wheel units 131, the materials enter the next row of grinding wheel units 131 to wait for processing. When the upper row of grinding wheel units 131 are driven by the wheel disc 21 to rotate and grind again, the driven sprocket 25 will drive the next transmission shaft 12 to rotate through the chain transmission relationship, and the next transmission shaft 12 will drive the next row of grinding wheel units 131 to perform fine processing on the materials waiting to be processed last time.
[0039] As a further preferred embodiment, there are two transmission shafts 12, and the two transmission shafts 12 are adjacently distributed in the discharge hopper 10. Each transmission shaft 12 is equipped with a row of grinding wheel units 131. The two rows of grinding wheel units 131 are arranged in a row. Figure 7 The arrangement is spaced as shown, that is, the first row of grinding wheel units 131 and the second row of two grinding wheel units 131 are staggered, so that the material is rolled and kneaded by the first row of grinding wheel units 131, and then enters the second row of grinding wheel units 131 for rolling and kneading, increasing the area processed into fine fluff, realizing secondary processing and improving efficiency.
[0040] like Figure 3 As shown, a cover plate 27 is fixed in front of the attached hopper 18, and all the roller units 131 are covered in the cover plate 27. When the roller units 131 roll and rub the material strips into fluff, the fluff dust generated is covered by the cover plate 27 and confined in the attached hopper 18, and flows to the discharge hopper 10 through the attached hopper 18, and then the material is discharged uniformly by the discharge hopper 10, which is environmentally friendly and can also reduce waste.
[0041] like Figure 1 , Figure 3 As shown, a forward seat 15 is fixed to the front of the main body 1, and the forward seat 15 is located at the rear side of the discharge hopper 10. The top surface of the forward seat 15 is provided with a chamfered surface 16, and the chamfered surface 16 is close to the bottom surface of the discharge hopper 10. The bag mouth of the packaging bag is sleeved on the bottom end of the discharge hopper 10, and the part of the packaging bag close to the bag mouth is restricted by the bottom surface of the discharge hopper 10 on the chamfered surface 16, so that the bag mouth can be kept open when discharging materials to the bag mouth, which is convenient for receiving materials.
[0042] The present invention also provides a method for using a fluffing machine, which is applicable to the fluffing machine as described above, and comprises the following steps:
[0043] Step S01, fixed installation: fix the connection seat 5 on the punch head, use the punch head to provide power to the upper die 4; fix the lower die 2 on the workbench of the punch; connect the rear end of the feed pipe 8 to the feeding device;
[0044] Start the punch press, and the punch head brings the upper die 4 up and down along the guide pillar 3 to ensure that the upper die 4 moves smoothly relative to the lower die 2;
[0045] Step S02, feeding the strip-shaped fluff material into the feed pipe 8 through the feeding device, and the strip-shaped fluff material is cut into pieces by the cutter 9 while being discharged from the discharge port 7;
[0046] Step S03, according to production needs, the attached hopper 18 is rotated downward to make the attached hopper 18 enter the discharge hopper 10, and at the same time, the bottom end of the pawl 23 enters the intermittent groove 24. When the upper mold 4 is punching with the cutter 9, the pawl 23 is brought into the intermittent groove 24 and the wheel disc 21 is pushed to rotate intermittently. The wheel disc 21 drives the transmission shaft 12 to rotate intermittently, and the transmission shaft 12 drives the grinding wheel unit 131 to rotate intermittently, and the material that slides into the discharge hopper 10 after cutting is crushed into fluff and then discharged through the discharge hopper 10.
[0047] It should be further explained that the pawl used in the present invention is only a schematic structure in the figure, which is often used in intermittent motion occasions of mechanical transmission. It is composed of a pawl body, a pin shaft, a spring and other components. Each time the pawl body pushes the rotating workpiece to rotate, the pawl body can rotate back to its original position. Then, when the pawl body contacts the rotating workpiece again, it will automatically form a dead point to push the workpiece to rotate. Since this is an existing mature technology in the mechanical field, the present invention briefly mentions it and does not need to be elaborated, so it is hereby explained.
[0048] The above orientation designations do not represent the specific orientations of the components in this implementation scheme. This implementation scheme is only for the convenience of describing the scheme, and the orientations are described relatively with reference to the figures. In essence, the specific orientations of the components are described according to their actual installation and actual use as well as the customary orientations of technicians in this field. This is hereby explained.
[0049] The specific implementation methods described above further describe the invention purpose, technical solutions, and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the protection scope of the present invention. It is particularly pointed out that for those skilled in the art, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fluffing machine, characterized in that: The invention comprises a main body (1), a lower die (2) fixed on the top of the main body (1), a guide column (3) fixed on the lower die (2) and vertically upward, an upper die (4) mounted on the lower die (2) via the guide column (3), and a connecting seat (5) mounted on the top surface of the upper die (4); a material cavity (6) is provided between the upper die (4) and the lower die (2); the front and rear ends of the material cavity (6) are in communication with the front and rear surfaces of the upper die (4) and the lower die (2); and a discharge port (7) is provided on the front side of the material cavity (6). A feed pipe (8) is connected between the rear ends of the upper die (4) and the lower die (2) and the discharge port (7); a cutter (9) is fixed in front of the upper die (4); a discharge hopper (10) is fixed in front of the lower die (2); the discharge hopper (10) is located below the cutter (9); when the upper die (4) is punched with the cutter (9), the fluff material discharged from the discharge port (7) can be cut off; the discharge hopper (10) is tilted downward from the front of the lower die (2); the discharge hopper (10) is located below the cutter (9); when the upper die (4) is punched with the cutter (9), the fluff material discharged from the discharge port (7) can be cut off; ) is provided with a secondary processing mechanism (11), the secondary processing mechanism (11) comprising a transmission shaft (12) installed in the discharge hopper (10), and also comprising a grinding wheel assembly (13) fixed to the transmission shaft (12) and located in the discharge hopper (10), the grinding wheel assembly (13) is composed of a plurality of grinding wheel units (131), and the plurality of grinding wheel units (131) are distributed in the discharge hopper (10) along the width direction of the discharge hopper (10) through the transmission shaft (12); the outer end of the transmission shaft (12) The secondary processing mechanism (11) extends beyond the discharge hopper (10), and further comprises a driving mechanism (14) which is connected between the outer end of the transmission shaft (12) and the upper die (4). The upper die (4) drives the cutting knife (9) to perform a punching action, and at the same time, drives the transmission shaft (12) to rotate through the driving mechanism (14), and the transmission shaft (12) drives the grinding wheel assembly (13) to rotate synchronously in the discharge hopper (10), and grinds the materials falling into the discharge hopper (10) into fluff; Hinge shafts (17) are installed on both sides of the discharge port (7), and an attached hopper (18) is installed on the front side of the discharge port (7) through the hinge shaft (17). The free end of the attached hopper (18) is located in the discharge hopper (10), and the attached hopper (18) can rotate upward around the hinge shaft (17). One end of the attached hopper (18) connected to the hinge shaft (17) is provided with a leaking port (19), and the attached hopper (18) can rotate downward. When it is transferred into the discharge hopper (10), the leakage port (19) falls on the bottom surface of the inner cavity of the discharge hopper (10), and the leakage port (19) covers the bottom surface of the inner cavity of the discharge hopper (10). When the auxiliary hopper (18) rotates upward, the leakage port (19) moves upward away from the bottom surface of the inner cavity of the discharge hopper (10), and the discharge port (7) and the leakage port (19) are both in communication with the bottom surface of the inner cavity of the discharge hopper (10).
2. The fluffing machine according to claim 1, characterized in that: A forward seat (15) is fixed in front of the main body (1), and the forward seat (15) is located at the rear side of the discharge hopper (10). A chamfered surface (16) is provided on the top surface of the forward seat (15), and the chamfered surface (16) is close to the bottom surface of the discharge hopper (10).
3. The fluffing machine according to claim 2, characterized in that: There are two transmission shafts (12), and the two transmission shafts (12) are adjacently distributed in the discharge hopper (10). A row of grinding wheel units (131) is installed on each of the transmission shafts (12), and the two rows of grinding wheel units (131) are arranged at intervals.
4. The fluffing machine according to claim 3, characterized in that: The driving mechanism (14) comprises a driving sprocket (20) fixed to the outer end of one of the transmission shafts (12), a wheel disc (21) being mounted on the outer end of the transmission shaft (12), the wheel disc (21) being located on the outer side of the driving sprocket (20), the driving mechanism (14) further comprises a driving rod (22) fixed to the front of the upper mold (4) and located on one side of the discharge port (7), a ratchet (23) being mounted on the driving rod (22), a plurality of intermittent grooves (24) being formed on the wheel disc (21), and the driving rod (22) being driven by the upper mold (4) to move the driving rod ( 22) intermittently descends, and when the driving rod (22) brings the ratchet (23) intermittently down to contact with each of the intermittent grooves (24), the wheel disc (21) can be driven to rotate intermittently, the transmission shaft (12) can be driven to rotate intermittently by the wheel disc (21), and the rolling wheel unit (131) can be driven to rotate intermittently by the transmission shaft (12); the driving mechanism (14) also includes a driven sprocket (25) fixed to the outer end of another root of the transmission shaft (12), and the driven sprocket (25) and the driving sprocket (20) are driven by a chain.
5. The fluffing machine according to claim 4, characterized in that: A cover plate (27) is fixed in front of the auxiliary hopper (18), and all the roller units (131) are covered in the cover plate (27).
6. The fluffing machine according to claim 5, characterized in that: Both sides of the discharge hopper (10) are provided with drop grooves (28). When the attachment hopper (18) rotates downward into the discharge hopper (10), the two ends of the transmission shaft (12) are respectively dropped into the drop grooves (28) on both sides. Both ends of the transmission shaft (12) are installed with a bearing (26). When the two ends of the transmission shaft (12) drop into the drop grooves (28) on both sides, the bearings (26) are respectively stuck in the drop grooves (28) on the same side.
7. A method for using a fluffing machine, characterized in that: The fluffing machine according to claim 6 comprises the following steps: Step S01, fixed installation: fix the connecting seat (5) on the head of the punch press, and use the head to provide power to the upper die (4); fix the lower die (2) on the working table of the punch press; connect the rear end of the feed pipe (8) to the feeding device; The punch press is started, and the punch head carries the upper die (4) up and down along the guide column (3), ensuring that the upper die (4) moves smoothly relative to the lower die (2); Step S02, feeding the strip-shaped fluff material into the feed pipe (8) through a feeding device, and the strip-shaped fluff material is cut into pieces by the cutter (9) while being discharged from the discharge port (7); Step S03, according to production needs, the attached hopper (18) is rotated downward so that the attached hopper (18) enters the discharge hopper (10), and at the same time, the bottom end of the ratchet (23) enters the intermittent groove (24). When the upper mold (4) carries the cutter (9) to punch, the ratchet (23) is brought into the intermittent groove (24) and pushes the wheel disc (21) to rotate intermittently, and the wheel disc (21) drives the transmission shaft (12) to rotate intermittently, and the transmission shaft (12) drives the grinding wheel unit (131) to rotate intermittently, and the material that slides into the discharge hopper (10) after cutting is crushed into fine fluff and discharged through the discharge hopper (10).
Citation Information
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