Automobile parts spraying equipment
Through the closed design and built-in cleaning system, the problems of impurities and oil pollution affecting automotive parts before spraying are solved, and the firm adhesion of the paint and the uniformity of the coating are improved, ensuring the high-quality spraying effect of automotive parts.
Patent Information
- Application Number
- CN202411436630.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-15
AI Technical Summary
When the existing automotive parts spraying equipment is transported and loaded, the parts are easily contaminated with impurities, resulting in poor adhesion of the coating, and the coating peels off, bubbles or bulges. The oil stains, rusts and scales on the hot-rolled steel plates are If not removed, the spray quality will affect.
A closed automotive parts spraying equipment is designed with a built-in cleaning system and spraying system. The parts are cleaned and dried by electric threaded rod driving cleaning components and water spraying components to ensure that the parts are thoroughly cleaned before spraying and through The hot air fan is dried to improve coating uniformity.
Effectively prevent external impurities from adhering, ensuring the coating firmly adheres, improving the coating quality, avoiding uneven coating and peeling problems, and allowing different coatings to be replaced without replacing the equipment to prevent doping.
Smart Images

Figure CN118926005B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of parts spraying, in particular to an automobile parts spraying equipment. Background Art
[0002] Auto parts spraying is a surface treatment process, mainly used for the painting of auto parts, including but not limited to frames, chassis, engines, wheels and other parts. This painting process is not only related to the appearance and service life of the parts, but also to the overall performance and safety of the car, rather than simply decorative. Since auto parts are made of hot-rolled steel plates with complex structures and often have thick oil stains, strict cleaning and pretreatment are required before spraying, including removal of oil stains, rust and oxide scale.
[0003] A spraying equipment for new energy vehicle parts provided by announcement number "CN111359806B" includes a transfer mechanism, a conveying mechanism and a material receiving mechanism. A support frame is provided on the side of the transfer mechanism, and a U-shaped cover plate is provided on the top of the support frame. The conveying mechanism is installed on the inner top of the U-shaped cover plate, and the material receiving mechanism is installed on the top of the support frame and is located at the top of the U-shaped cover plate. A coating mechanism is provided at the end of the U-shaped cover plate away from the transfer mechanism, and a spraying mechanism and a hot air group mechanism are respectively provided on both sides of the U-shaped cover plate, which can realize automatic transfer, loading and unloading and automatic painting steps of automobile parts, reduce manual labor intensity, improve production efficiency, reduce production costs, improve equipment practicability, and ensure the painting quality of special-shaped automobile parts.
[0004] However, the above device still has the following problems during implementation:
[0005] 1. The automobile parts of the above-mentioned device are exposed to the air during transportation and loading. The automobile parts are easily contaminated with impurities before spraying, which can easily lead to poor adhesion between the paint and the surface of the automobile parts to be sprayed, resulting in peeling, blistering or bulging of the coating, and will cause the coating on the surface of the automobile parts to form thickness difference areas, resulting in uneven coating and reduced quality of automobile parts;
[0006] 2. Auto parts are made of hot-rolled steel plates, which often have thick oil stains, rust and oxide scale. If they are not removed before spraying, the coating will peel off, bubble or bulge. If they are removed manually, the efficiency of spraying will be affected. Summary of the invention
[0007] The object of the present invention is to provide an automobile parts spraying equipment to solve the problems raised in the above background technology.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] An automobile parts spraying equipment, comprising a box body, a placement opening is provided on the box body, a box cover rotatably connected to the box body is movably provided at the placement opening, the box body is divided into a working chamber and a storage chamber by a fixed partition inside the box body, the storage chamber is divided into a motor chamber and a liquid storage chamber by a partition, a motor is fixedly provided inside the motor chamber, a placement table fixedly connected to the motor is rotatably provided inside the working chamber, and two sets of synchronous electric telescopic rods are symmetrically fixedly provided on the placement table;
[0010] A cleaning system for cleaning automobile parts is arranged inside the working chamber, and a spraying system for spraying automobile parts is arranged inside the working chamber.
[0011] Preferably, the cleaning system includes two symmetrical rotating rings rotatably arranged inside the working chamber, one of the rotating rings has a turntable 1 rotatably arranged thereon, a threaded hole is opened on the turntable 1, an electric threaded rod is threadedly engaged with the threaded hole, a turntable 2 is fixedly arranged on the electric threaded rod, the turntable 2 is rotatably arranged on the box body, and a cleaning assembly is arranged between the two rotating rings.
[0012] Preferably, the cleaning assembly includes a rotating shaft rotatably arranged on a box body, two slides are fixedly arranged on the rotating shaft, a sliding sleeve is provided with a slider on the slide, the slider is rotatably clamped on a rotating ring, a connecting rod is fixedly arranged between the two sliders, a cleaning roller is rotatably clamped at one end of the two slides away from the rotating shaft, and a water spray assembly is arranged between the two slides.
[0013] Preferably, the water spray assembly includes a piston box fixedly arranged between the two slides, a piston plate is slidably arranged inside the piston box, a plurality of push rods are fixedly arranged on the piston plate, the push rods pass through the piston box and are fixedly connected to the connecting rod, a hose is connected to the side of the piston box away from the push rod, the hose is connected to the liquid storage tank, a one-way valve is fixedly arranged at the connection between the piston box and the hose, a connecting pipe is connected to the side of the piston box away from the push rod, the connecting pipe is connected to a conduit, and the conduit is connected to a plurality of nozzles.
[0014] Preferably, the spraying system includes a storage box fixed on the outside of the box body, the storage box is connected to a paint hose, the paint hose is connected to a conduit, the conduit is connected to a ventilation hose, and a one-way valve 2 is fixedly provided at the connection between the paint hose and the ventilation hose and the conduit.
[0015] Preferably, the box body is provided with a sewage outlet connected to the working chamber near the storage chamber, and the liquid storage tank is connected to a water inlet pipe.
[0016] Preferably, the cleaning component, the water spray component and the spray system are each provided with at least one group and at most four groups, and the number of groups provided is the same.
[0017] Preferably, a one-way valve three is fixedly provided at the connection between the connecting pipe and the catheter.
[0018] Preferably, a pressurizing device is provided inside the storage box, and the ventilation hose is connected to a hot air blower.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. During the use of the present invention, when the automobile parts are placed in the box for spraying, they are in a closed state. After the dust and impurities on the automobile parts are removed in the box, spraying is directly performed, and the dust and impurities from the outside will no longer adhere to the automobile parts. In this way, the paint can be firmly attached to the automobile parts, thereby improving the quality of the automobile parts;
[0021] 2. During use, the present invention first sprays a cleaning agent on the automobile parts through the cleaning system, and then washes them to remove dust, impurities, oil stains, rust and oxide scale on the automobile parts. Then, the cleaned automobile parts are dried by hot air generated by a hot air blower, and then the dried automobile parts are sprayed. After spraying, the sprayed automobile parts are dried by the hot air blower.
[0022] 3. After spraying and drying automobile parts, the present invention starts the electric threaded rod again to clean the conduit and the nozzle through the water spray assembly to prevent the conduit and the nozzle from being blocked by the paint. Different paints can also be replaced without changing the equipment, and different paints will not be mixed together and sprayed on automobile parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional mechanism of the present invention;
[0024] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the cleaning component of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the water spray assembly of the present invention;
[0027] Figure 5 This is a schematic diagram of the cross-sectional structure of the piston box of the present invention;
[0028] Figure 6 This is a schematic diagram of the internal structure of the storage cavity of the present invention;
[0029] Figure 7 It is a schematic diagram of the top view structure of the present invention.
[0030] In the figure: 1. box body; 2. box cover; 3. motor compartment; 4. liquid storage compartment; 5. motor; 6. placement table; 7. synchronous electric telescopic rod; 8. swivel; 9. turntable one; 10. electric threaded rod; 11. turntable two; 12. cleaning roller; 13. slide plate; 14. rotating shaft; 15. slider; 16. connecting rod; 17. piston box; 18. piston plate; 19. push rod; 20. hose; 21. one-way valve one; 22. connecting pipe; 23. conduit; 24. nozzle; 25. storage box; 26. paint hose; 27. ventilation hose; 28. one-way valve two; 29. sewage outlet; 30. water inlet pipe; 31. one-way valve three. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 7 , the present invention provides a technical solution:
[0033] Embodiment 1:
[0034] A spraying device for automobile parts comprises a box body 1, which is provided with a placement opening, through which automobile parts can be placed on a placement table 6, a box cover 2 rotatably connected to the box body 1 is movably provided at the placement opening, the box cover 2 just blocks the placement opening, so that the box body 1 is closed, and dust and impurities from the outside are prevented from entering the box body 1 to affect the spraying effect and quality of the automobile parts, the box body 1 is divided into a working chamber and a storage chamber by a fixed partition inside the box body 1, and the automobile parts can be washed, flushed, sprayed and dried in the working chamber, and the storage chamber is divided into a motor chamber 3 and a liquid storage chamber 4 by the partition, a motor 5 is fixedly provided inside the motor chamber 3, and the motor chamber 3 is separated from the liquid storage chamber 4, so that the liquid stored in the liquid storage chamber 4 can be prevented from entering the motor 5, causing the motor 5 to be short-circuited and unusable, and the liquid storage chamber 4 can be divided into a plurality of small chambers according to needs, and the plurality of small chambers can respectively store one or more of clean water, rust remover and detergent, and the storage is specifically performed according to needs.
[0035] A placing table 6 fixedly connected to the motor 5 is rotatably arranged inside the working chamber. The placing table 6 is circular. When the motor 5 rotates, the placing table 6 can be driven to rotate. Two groups of synchronous electric telescopic rods 7 are symmetrically fixed on the placing table 6. When the automobile parts are placed on the placing table 6, the synchronous electric telescopic rods 7 are started. The two groups of symmetrical synchronous electric telescopic rods 7 can center and fix the automobile parts. The motor 5 can drive the placing table 6 and the automobile parts to rotate together. A sewage outlet 29 connected to the working chamber is opened near the storage chamber of the box 1. The sewage and impurities after cleaning the automobile parts can be discharged to the outside of the box 1. The liquid storage tank 4 is connected to a water inlet pipe 30. The water inlet pipe 30 can be connected to external clean water, rust remover or detergent. The upper surface of the external clean water, rust remover or detergent needs to be connected to the atmosphere. A cleaning system for cleaning automobile parts is arranged inside the working chamber, and a spraying system for spraying automobile parts is arranged inside the working chamber.
[0036] Embodiment 2:
[0037] The cleaning system includes two symmetrical rotating rings 8 rotatably arranged inside the working chamber, and the inner diameter of the rotating rings 8 needs to be larger than the diameter of the placing table 6. A rotatable turntable 9 is rotatably arranged on one of the rotating rings 8, and a small rotating rod is fixedly arranged on the rotating ring 8. The turntable 9 is rotatably arranged on the small rotating rod. A threaded hole is opened on the turntable 9, and an electric threaded rod 10 is threadedly connected to the threaded hole. A rotatable turntable 2 11 is fixedly arranged on the electric threaded rod 10, and a small rotating rod is movably arranged on the turntable 2 11. The small rotating rod is fixed to the box body 1 through a fixing plate. When the electric threaded rod 10 is started, the electric threaded rod 10 rotates, causing the turntable 1 9 to approach the turntable 2 11. A cleaning component is arranged between the two rotating rings 8 to clean automobile parts.
[0038] The cleaning assembly includes a cleaning roller 12, which can be a brush roller, a wire roller brush or a plastic roller brush. Slide plates 13 are rotatably arranged at both ends of the cleaning roller 12. The two slide plates 13 clamp the cleaning roller 12 so that it can only rotate around its central axis. A rotating shaft 14 is fixedly arranged on the side of the slide plate 13 away from the cleaning roller 12, which can fix the two slide plates 13. The rotating shaft 14 is rotatably arranged on the box body 1, and the rotating shaft 14 is clamped on the box body 1. The rotating shaft 14 can only rotate and cannot move. Slide blocks 15 are slidably sleeved on the two slide plates 13, and the slide blocks 15 can rotate with the slide plates 13 and slide on the slide plates 13. The slide blocks 15 are rotatably arranged on the rotating ring 8, and a small rotating rod is clamped on the slide block 15, which is fixed on the rotating ring 8. A connecting rod 16 is fixedly arranged between the two slide blocks 15, and the connecting rod 16 plays a fixing and supporting role, so that the two slide blocks 15 can move synchronously. A water spray assembly is arranged between the two slide blocks 13.
[0039] When the electric threaded rod 10 is started, since the position of turntable 1 9 is fixed on the swivel 8, the position of turntable 2 11 is fixed on the box body 1, the positions of the swivel 8 and the slider 15 are fixed, the slider 15 is sleeved on the slide plate 13, the slide plate 13 is fixed on the shaft 14, and the position of the shaft 14 is fixed on the box body 1, the turntable 1 9 cannot move linearly toward the turntable 2 11, thereby prompting the swivel 8 to rotate counterclockwise, and the counterclockwise rotation of the swivel 8 will drive the slide plate 13 to rotate clockwise around the shaft 14, and at the same time, the slider 15 slides on the slide plate 13 toward the shaft 14, thereby driving the connecting rod 16 to move toward the shaft 14, so that the cleaning roller 12 moves toward the center of the placement table 6, accompanied by the rotation of the placement table 6, so that the automobile parts are washed by the cleaning roller 12.
[0040] The water spray assembly includes a piston box 17 fixedly arranged between two slide plates 13, a piston plate 18 is slidably arranged inside the piston box 17, a plurality of push rods 19 are fixedly arranged on the piston plate 18, the push rods 19 pass through the piston box 17 and are fixedly connected to the connecting rod 16, when the connecting rod 16 moves, it will drive the push rods 19 and the piston plate 18 to move synchronously, so that the piston plate 18 reciprocates in the piston box 17, a hose 20 is connected to the side of the piston box 17 away from the push rods 19, and the hose 20 is connected to the liquid storage tank 4, the setting of the hose 20 can ensure that the piston box 17 can still be connected to the liquid storage tank 4 when it rotates with the slide plate 13, a one-way valve 21 is fixedly arranged at the connection between the piston box 17 and the hose 20, when the piston plate 18 moves toward the cleaning roller 12, The piston box 17 on the side close to the rotating shaft 14 forms a negative pressure, so that the liquid enters the piston box 17 from the liquid storage tank 4. When the piston plate 18 moves toward the rotating shaft 14 again, since a one-way valve 21 is fixedly provided at the connection between the piston box 17 and the hose 20, the liquid cannot flow back into the liquid storage tank 4, and can only enter the conduit 23 and be sprayed out from the nozzle 24. The side of the piston box 17 away from the push rod 19 is connected with a connecting pipe 22, and the connecting pipe 22 is connected with a conduit 23, and the conduit 23 is connected with a plurality of nozzles 24. The nozzles 24 face the direction of the placement table 6. A one-way valve 31 is fixedly provided at the connection between the connecting pipe 22 and the conduit 23. The liquid can enter the conduit 23 and the nozzle 24 from the piston box 17 through the one-way valve 31, but the liquid or gas can be prevented from returning to the piston box 17.
[0041] Embodiment three:
[0042] The spraying system includes a storage box 25 fixed on the outside of the box body 1, and a booster device is arranged inside the storage box 25. The storage box 25 can store paint. Through the booster device, the paint in the storage box 25 can be pressurized into the conduit 23 and sprayed out from the nozzle 24. The storage box 25 is connected with a paint hose 26, and the paint hose 26 is connected with the conduit 23 to ensure that when the conduit 23 rotates, the conduit 23 and the storage box 25 are still connected. The conduit 23 is connected with a ventilation hose 27, and the ventilation hose 27 is connected with the hot air blower to ensure that when the conduit 23 rotates, the conduit 23 and the hot air blower are still connected. The connection between the paint hose 26 and the ventilation hose 27 and the conduit 23 is fixed with a one-way valve 28, which allows the paint to enter the conduit 23 from the paint hose 26 and the hot air to enter the conduit 23 from the ventilation hose 27, but liquid and gas cannot enter the paint hose 26 and the ventilation hose 27 from the conduit 23. The cleaning component, the water spray component and the spraying system are provided with at least one group and at most four groups, and the number of groups is the same.
[0043] Working principle: first place the auto parts on the placement table 6, cover the box cover 2, then start the synchronous electric telescopic rod 7, fix the auto parts in the center on the placement table 6, then start the motor 5, so that the placement table 6 drives the auto parts to rotate together, and then start the electric threaded rod 10 to move the turntable 1 9 toward the turntable 2 11, prompting the swivel 8 to rotate, driving the slider 15 to move toward the shaft 14, and the push rod 19 pushes the piston plate 18 to move toward the shaft 14, so that the liquid inside the piston box 17 is sprayed on the auto parts through the nozzle 24, and at the same time the cleaning roller 12 moves toward the auto parts on the placement table 6, and the auto parts are washed because they are rotating.
[0044] When washing is completed, the electric threaded rod 10 is rotated in the reverse direction to make the turntable 1 9 move away from the turntable 2 11, so as to cause the swivel 8 to rotate in the reverse direction, drive the slider 15 to move toward the cleaning roller 12, and the push rod 19 pulls the piston plate 18 to move toward the cleaning roller 12, so that the liquid in the liquid storage tank 4 is sucked into the piston box 17, and the cleaning roller 12 is also away from the automobile parts on the placement table 6. Then the hot air blower is started, and the hot air passes through the ventilation hose 27 and the duct 23 and is sprayed out through the nozzle 24, so as to dry the cleaned automobile parts.
[0045] After the drying is completed, the hot air blower is turned off, and the booster pump in the storage box 25 is started, so that the paint therein passes through the paint hose 26 and the conduit 23 and is sprayed out through the nozzle 24, thereby spraying the automobile parts. After the spraying is completed, the booster pump is turned off, and the hot air blower is started again to dry the sprayed automobile parts. After the drying is completed, the hot air blower and the motor 5 are turned off, the sprayed and dried automobile parts are taken out, and then the electric threaded rod 10 is started again to squeeze the liquid in the piston box 17 to the conduit 23 and the nozzle 24 again and then spray it out, thereby cleaning the sprayed conduit 23 and the nozzle 24.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automobile parts spraying equipment, comprising a box body (1), the box body (1) is provided with a placement opening, a box cover (2) movably provided at the placement opening and rotatably connected to the box body (1), characterized in that: The box body (1) is divided into a working chamber and a storage chamber by a partition fixedly arranged inside the box body (1); the storage chamber is divided into a motor chamber (3) and a liquid storage chamber (4) by a partition; a motor (5) is fixedly arranged inside the motor chamber (3); a placement table (6) fixedly connected to the motor (5) is rotatably arranged inside the working chamber; two groups of synchronous electric telescopic rods (7) are symmetrically fixedly arranged on the placement table (6); A cleaning system for cleaning automobile parts is arranged inside the working chamber, the cleaning system comprising two symmetrical rotating rings (8) rotatably arranged inside the working chamber, a turntable (9) is rotatably arranged on one of the rotating rings (8), a threaded hole is provided on the turntable (9), an electric threaded rod (10) is threadedly engaged with the threaded hole, a turntable (11) is fixedly arranged on the electric threaded rod (10), and the turntable (11) is rotatably arranged on the box body (1), and a cleaning component is arranged between the two rotating rings (8); The cleaning component comprises a rotating shaft (14) rotatably arranged on the box body (1), two slide plates (13) are fixedly arranged on the rotating shaft (14), a sliding block (15) is slidably sleeved on the slide plate (13), the sliding block (15) is rotatably clamped on the rotating ring (8), a connecting rod (16) is fixedly arranged between the two sliding blocks (15), a cleaning roller (12) is rotatably clamped at one end of the two slide plates (13) away from the rotating shaft (14), and a water spray component is arranged between the two slide plates (13); The water spray assembly comprises a piston box (17) fixedly arranged between the two slide plates (13), a piston plate (18) slidably arranged inside the piston box (17), a plurality of push rods (19) fixedly arranged on the piston plate (18), the push rods (19) passing through the piston box (17) and then fixedly connected to the connecting rod (16), a side of the piston box (17) away from the push rods (19) is connected to a hose (20), the hose (20) is connected to the liquid storage tank (4), a one-way valve (21) is fixedly arranged at the connection between the piston box (17) and the hose (20), a side of the piston box (17) away from the push rods (19) is connected to a connecting pipe (22), the connecting pipe (22) is connected to a conduit (23), and the conduit (23) is connected to a plurality of nozzles (24); A spraying system for spraying automobile parts is arranged inside the working chamber, and the spraying system comprises a storage box (25) fixed on the outside of the box body (1), the storage box (25) is connected to a paint hose (26), the paint hose (26) is connected to a conduit (23), the conduit (23) is connected to a ventilation hose (27), and a check valve (28) is fixedly arranged at the connection between the paint hose (26) and the ventilation hose (27) and the conduit (23).
2. The automobile parts spraying equipment according to claim 1, characterized in that: The box body (1) is provided with a sewage outlet (29) connected to the working chamber near the storage chamber, and the liquid storage tank (4) is connected to a water inlet pipe (30).
3. The automobile parts spraying equipment according to claim 1, characterized in that: The cleaning component, the water spray component and the spray system are all provided with at least one group and at most four groups, and the number of groups provided is the same.
4. The automobile parts spraying equipment according to claim 1, characterized in that: A check valve three (31) is fixedly arranged at the connection point between the connecting pipe (22) and the conduit (23).
5. The automobile parts spraying equipment according to claim 1, characterized in that: A pressurizing device is provided inside the storage box (25), and the ventilation hose (27) is connected to a hot air blower.