Camel hair spraying machine and spraying method

Abstract

The present invention relates to the field of fabric spraying, specifically a camel hair spraying machine and a spraying method, which includes a base, on which two support frames are arranged; and also includes: a cylinder, arranged on the top of the two support frames; a spray support plate a, rotatably arranged on the cylinder, the rotating shaft coincides with the axis of the cylinder, and a power component a for driving the spray support plate a to rotate is arranged on the support frame; a spray support plate b, rotatably arranged on the cylinder, the rotating shaft coincides with the axis of the cylinder, and a power component b for driving the spray support plate b to rotate is arranged on the support frame; and a spray mechanism, which is arranged on the base and located above the spray support plate a and the spray support plate b, and sprays the camel hair on the spray support plate a and the spray support plate b respectively. The present invention can complete the double-sided spraying of camel hair, which helps to cover the camel hair with the spray liquid in an all-round and uniform manner. In addition, the material can be automatically discharged after the double-sided spraying is completed, and the spraying efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of fabric spraying, in particular to a camel hair spraying machine and a spraying method. Background Art

[0002] Camel hair, also known as camel plush, is a textile material derived from camel hair. It is a natural thermal insulation material and is loved by people for its excellent thermal insulation performance and light weight. Camel hair is usually used to make winter clothing, bedding, carpets and other household items. Camel hair needs to be sprayed many times during the production process, such as cleaning, softening, humidification, etc., all of which require spraying water or specific liquids on the camel hair through spraying equipment.

[0003] A Chinese patent with announcement number CN218491969U discloses a camel hair moisture recovery spray device, which uses a distributor and an atomizing nozzle to evenly spray water mist on the surface of the camel hair to prevent excessive or insufficient water spraying. At the same time, the distributor is moved during the spraying process to increase the spraying area and improve the practicality of the device. At the same time, the solenoid valve is controlled by a timing switch and a controller to spray the camel hair at a fixed time. There is no need for the operator to operate repeatedly, thereby achieving automatic spraying and reducing the operator's workload.

[0004] However, the above-mentioned publicly disclosed scheme has the following shortcomings: camel hair accumulates in the down storage box, and it is difficult to spray the camel hair comprehensively and evenly only by spraying from the top. The camel hair at the bottom may not be fully sprayed due to being blocked, and the spraying amount needs to be increased. This has little effect during cleaning and humidification, but during functional spraying, spraying too much spray liquid will seriously affect the quality of the camel hair. Summary of the invention

[0005] The purpose of the present invention is to propose a camel hair spraying machine and a spraying method to solve the problem that camel hair is only sprayed from above in the background technology, and it is difficult to cover the camel hair with spraying liquid evenly and comprehensively.

[0006] In one aspect, the present invention provides a camel hair sprayer, comprising a base, on which two support frames are arranged; and further comprising:

[0007] A cylinder body is arranged on top of two supporting frames;

[0008] The spray support plate a is rotatably arranged on the cylinder, the rotation axis coincides with the axis of the cylinder, and a power component a for driving the spray support plate a to rotate is arranged on the support frame;

[0009] The spray support plate b is rotatably arranged on the cylinder, and the rotation axis coincides with the axis of the cylinder. A power component b for driving the spray support plate b to rotate is arranged on the support frame. The spray support plate b rotates 180 degrees counterclockwise and then presses on the spray support plate a. Then, the spray support plate b and the spray support plate a rotate 180 degrees counterclockwise synchronously, and the camel hair falls on the spray support plate b. The spray support plate b rotates 180 degrees counterclockwise to the initial position.

[0010] And a spraying mechanism is arranged on the base and located above the spraying support plate a and the spraying support plate b, and sprays the camel hair on the spraying support plate a and the spraying support plate b respectively.

[0011] Preferably, a plurality of collars a are sleeved on the cylinder, and the spray support plate a is connected to the outer peripheral wall of collar a; a collar b is sleeved on the cylinder, and the spray support plate b is connected to the outer peripheral wall of collar b, and an avoidance groove for avoiding collar a is provided on the spray support plate b.

[0012] Preferably, it also includes a discharging mechanism, which includes an air inlet pipe connected to the end of the cylinder, and a plurality of air jet holes arranged on the cylinder; the air jet holes face the upper surface of the spray support plate b, and the rings b and a are respectively provided with air outlet avoidance grooves a and air outlet avoidance grooves b for avoiding the air jet holes.

[0013] Preferably, a rotating drum a and a rotating drum b are respectively sleeved on both ends of the cylinder body, the rotating drum a is connected to the spray support plate a through a connecting frame a, and the rotating drum b is connected to the spray support plate b through a connecting frame b; the power component a includes a mounting seat arranged on the support frame, an encoder motor arranged on the mounting seat, and a gear a and a gear b respectively arranged on the rotating drum a and the output shaft of the encoder motor, and the gear a and the gear b are meshed; the difference between the power component b and the power component a is that the gear a in the power component b is arranged on the rotating drum b, the power component a and the power component b are respectively located at the two ends of the cylinder body, and the two mounting seats are respectively arranged on the two support frames.

[0014] Preferably, the spray mechanism includes a lifting assembly and a spray assembly arranged on the lifting assembly, and the spray assembly is located above the spray support plate a and the spray support plate b. Before the spray support plate a and the spray support plate b rotate, the spray assembly is driven up by the lifting assembly to leave rotation space. After the spray support plate a and the spray support plate b finish rotating, the spray assembly is driven down by the lifting assembly to shorten the spray distance.

[0015] Preferably, the lifting assembly includes a lifting device vertically arranged on the base, and a connecting plate arranged on the top of the lifting device.

[0016] Preferably, the spray assembly includes two spray liquid transition boxes arranged on the connecting plate, and a plurality of spray heads arranged at the bottom of the spray liquid transition boxes; the two spray liquid transition boxes are respectively located directly above the spray support plate a and the spray support plate b, and liquid inlet hoses are arranged on the two spray liquid transition boxes, a guide rod is vertically arranged at the bottom of the spray liquid transition box, and a guide cylinder for inserting the bottom of the guide rod is arranged on the base.

[0017] On the other hand, the present invention provides a spraying method of a camel hair spraying machine, comprising the following steps:

[0018] S1. A feeding device or a person manually spreads camel hair on a spray support plate a, and sprays one side of the camel hair through a spray mechanism;

[0019] S2. After the single-sided spraying is completed, the spray liquid transition box rises, and then the spray support plate b rotates counterclockwise and presses on the spray support plate a to fix the camel hair;

[0020] S3, the spray support plate a and the spray support plate b rotate counterclockwise 180 degrees synchronously, at which time the spray support plate a is on the top and the spray support plate b is on the bottom;

[0021] S4, the spray support plate a rotates counterclockwise to the initial horizontal position, and the spray liquid transition box drops to the initial height. At this time, the camel hair that has completed the single-sided spraying turns over and falls on the spray support plate b;

[0022] S5, start the spray mechanism to complete the double-sided spraying of the camel hair on the spray support plate b.

[0023] Compared with the prior art, the present invention has the following beneficial technical effects: through the rotational cooperation of the spray support plate a and the spray support plate b, the camel hair can be turned over as a whole, and then the double-sided spraying of the camel hair can be completed through the spray mechanism, which helps to cover the camel hair comprehensively and evenly with the spray liquid, and the height of the spray mechanism is lowered during spraying, which helps to reduce the waste of spray liquid. In addition, by setting up a jet-type discharging mechanism, the discharging can be automatically completed after the double-sided spraying is completed. If it is combined with automatic loading equipment, full automation can be achieved, and the spraying efficiency is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 and Figure 2 Each of them is a stereogram of an embodiment of the present invention;

[0025] Figure 3 for Figure 1 Schematic diagram of some structures in ;

[0026] Figure 4 for Figure 3 Exploded diagram of

[0027] Figure 5 and Figure 6 It is a schematic diagram of the structure under different states during the flipping spraying process.

[0028] 1. Base; 2. Support frame; 3. Cylinder; 4. Air inlet pipe; 5. Collar a; 6. Spray support plate a; 7. Material groove; 8. Leakage hole a; 9. Collar b; 10. Spray support plate b; 11. Leakage hole b; 12. Rotating drum a; 13. Connecting frame a; 14. Rotating drum b; 15. Connecting frame b; 16. Mounting seat; 17. Gear a; 18. Gear b; 19. Encoder motor; 20. Spray liquid transition box; 21. Spray head; 22. Liquid inlet hose; 23. Connecting plate; 24. Lifting device; 25. Guide cylinder; 26. Guide rod; 27. Air outlet avoidance groove a; 28. Air outlet avoidance groove b; 29. ​​Jet hole. DETAILED DESCRIPTION

[0029] Embodiment 1, as Figure 1-Figure 4 As shown, a camel hair sprayer proposed by the present invention comprises a base 1, on which two support frames 2 are arranged; and further comprises:

[0030] The cylinder 3 is arranged on the top of the two support frames 2;

[0031] The spray support plate a6 is rotatably arranged on the cylinder 3, and the rotation axis coincides with the axis of the cylinder 3. A plurality of leakage holes a8 are arranged on the spray support plate a6. In order to better accommodate the camel hair, a material groove 7 is arranged on the spray support plate a6. The camel hair is laid flat in the material groove 7. The height of the camel hair is slightly higher than the material groove 7, ensuring that when the subsequent spray support plate b10 is turned over and pressed on the spray support plate a6, a certain pressure can be exerted on the camel hair. The support frame 2 is provided with a power component a for driving the spray support plate a6 to rotate;

[0032] The spray support plate b10 is rotatably arranged on the cylinder 3, the rotation axis coincides with the axis of the cylinder 3, a plurality of leakage holes b11 are arranged on the spray support plate b10, and a power component b for driving the spray support plate b10 to rotate is arranged on the support frame 2. The spray support plate b10 rotates 180 degrees counterclockwise and then presses on the spray support plate a6. Then, the spray support plate b10 and the spray support plate a6 rotate 180 degrees counterclockwise synchronously, and the camel hair falls on the spray support plate b10. The spray support plate b10 rotates 180 degrees counterclockwise to the initial position.

[0033] And a spraying mechanism is arranged on the base 1 and located above the spraying support plate a6 and the spraying support plate b10, and sprays the camel hair on the spraying support plate a6 and the spraying support plate b10 respectively.

[0034] Embodiment 2, as Figure 4As shown, the camel hair spraying machine proposed by the present invention has a discharging mechanism added to the present embodiment compared with the first embodiment, which is as follows:

[0035] A plurality of collars a5 are sleeved on the cylinder 3, and the spray support plate a6 is connected to the outer peripheral wall of the collar a5, so that the rotation center of the spray support plate a6 coincides with the axis of the cylinder 3; a collar b9 is sleeved on the cylinder 3, and the spray support plate b10 is connected to the outer peripheral wall of the collar b9, so that the rotation center of the spray support plate b10 coincides with the axis of the cylinder 3, and an avoidance groove for avoiding the collar a5 is provided on the spray support plate b10; in an optional embodiment, two collars a5 are provided, and one collar b9 is provided, and the collar b9 is located between the two collars a5, and the length of the collar b9 is greater than the length of a single collar a5, and the spray support plate a6 and the spray support plate b10 can both rotate around the cylinder 3, and the cylinder 3 is equivalent to the common support shaft of the spray support plate a6 and the spray support plate b10.

[0036] The discharging mechanism includes an air inlet pipe 4 connected to the end of the cylinder 3, and a plurality of air jet holes 29 arranged on the cylinder 3; the air jet holes 29 face the upper surface of the spray support plate b10, and the ring b9 and the ring a5 are respectively provided with an air outlet avoidance groove a27 and an air outlet avoidance groove b28 for avoiding the air jet holes 29; when the water levels of the spray support plate a6 and the spray support plate b10 are respectively located on the left and right sides of the cylinder 3, the air jet holes 29 are all exposed, and the automatic discharging of the camel hair on the spray support plate b10 after spraying on both sides can be completed by connecting the air inlet pipe 4 to the air supply equipment. In an optional embodiment, a connecting flange is provided at the end of the air inlet pipe 4, and is connected to the air supply equipment through the connecting flange.

[0037] Embodiment three, as Figure 4 As shown, a camel hair sprayer proposed by the present invention, compared with the first or second embodiment, this embodiment introduces the structure of the power component a and the power component b in detail.

[0038] The two ends of the cylinder 3 are respectively covered with a rotating drum a12 and a rotating drum b14, the rotating drum a12 is connected to the spray support plate a6 through a connecting frame a13, and the rotating drum b14 is connected to the spray support plate b10 through a connecting frame b15; the power component a includes a mounting seat 16 arranged on the support frame 2, an encoder motor 19 arranged on the mounting seat 16, and a gear a17 and a gear b18 respectively arranged on the output shafts of the rotating drum a12 and the encoder motor 19, and the gear a17 and the gear b18 are meshed; the difference between the power component b and the power component a is that the gear a17 in the power component b is arranged on the rotating drum b14, the power component a and the power component b are respectively located at the two ends of the cylinder 3, and the two mounting seats 16 are respectively arranged on the two support frames 2; in an optional embodiment, the rotation speeds of the gear a17 and the gear b18 are equal, so as to facilitate the control of the rotation of the spray support plate a6 and the spray support plate b10 according to the rotation of the encoder motor 19.

[0039] Embodiment 4, as Figure 1 and Figure 2 As shown, the camel hair spraying machine proposed by the present invention, compared with the first embodiment, this embodiment introduces the structure of the spraying mechanism in detail.

[0040] The spray mechanism includes a lifting component and a spray component arranged on the lifting component. The spray component is located above the spray support plate a6 and the spray support plate b10. Before the spray support plate a6 and the spray support plate b10 rotate, the spray component is driven to rise by the lifting component to leave rotation space. After the spray support plate a6 and the spray support plate b10 finish rotating, the spray component is driven to descend by the lifting component to shorten the spray distance.

[0041] The lifting assembly includes a lifting device 24 vertically arranged on the base 1, and a connecting plate 23 arranged on the top of the lifting device 24; in an optional embodiment, the lifting device 24 is a cylinder, a hydraulic cylinder or an electric telescopic rod.

[0042] The spray assembly includes two spray liquid transition boxes 20 arranged on the connecting plate 23, and a plurality of spray heads 21 arranged at the bottom of the spray liquid transition boxes 20; the two spray liquid transition boxes 20 are respectively located directly above the spray support plate a6 and the spray support plate b10, and the two spray liquid transition boxes 20 are both provided with a liquid inlet hose 22, which is connected to the liquid supply device through the liquid inlet hose 22, so that the spray liquid is transported into the spray liquid transition box 20, and then the spray liquid is sprayed onto the camel hair through the spray head 21, and a guide rod 26 is vertically arranged at the bottom of the spray liquid transition box 20, and a guide rod 26 is arranged on the base 1. There is a guide cylinder 25 for inserting the bottom of the guide rod 26. The guide rod 26 and the guide cylinder 25 maintain the stable lifting and lowering of the spray liquid transition box 20. When the spray support plate a6 and the spray support plate b10 need to rotate from above the cylinder 3, the lifting device 24 will push the spray liquid transition box 20 to move upward to leave rotation space. Specifically, in the process of the spray support plate b10 rotating counterclockwise from the right side of the cylinder 3 to the left side of the cylinder 3, and in the process of the spray support plate a6 rotating counterclockwise from the right side of the cylinder 3 to the left side of the cylinder 3, the spray liquid transition box 20 needs to be pushed upward in advance.

[0043] Embodiment 5, based on the spraying method of the camel hair spraying machine embodiment described above, comprises the following steps:

[0044] S1, feeding equipment or manual camel hair is spread on the spray support plate a6, and one side of the camel hair is sprayed by the spray mechanism;

[0045] S2, after the single-sided spraying is completed, the spray liquid transition box 20 rises, and then the spray support plate b10 rotates counterclockwise to press on the spray support plate a6 to fix the camel hair. Figure 5 As shown;

[0046] S3, the spray support plate a6 and the spray support plate b10 are synchronously rotated counterclockwise by 180 degrees, at which time the spray support plate a6 is on the top and the spray support plate b10 is on the bottom. Figure 6 As shown;

[0047] S4, the spray support plate a6 rotates counterclockwise to the initial horizontal position, and the spray liquid transition box 20 drops to the initial height. At this time, the camel hair that has completed the single-sided spraying turns over and falls on the spray support plate b10;

[0048] S5, start the spray mechanism to complete the double-sided spraying of the camel hair on the spray support plate b10.

[0049] In summary, when the present invention is used, the camel wool is spread flat in the material groove 7, and the camel wool is first sprayed on one side through the spray head 21. After the spraying is completed, the spray liquid transition box 20 rises, and then the spray support plate b10 rotates counterclockwise to press on the spray support plate a6 to fix the camel wool. Then, the spray support plate a6 and the spray support plate b10 rotate counterclockwise 180 degrees synchronously. At this time, the spray support plate a6 is on the top and the spray support plate b10 is on the bottom. Then, the spray support plate a6 rotates counterclockwise again to the initial horizontal position, and the spray liquid transition box 20 drops to the initial height. At this time, the camel wool sprayed on one side is completed. After turning over, it falls on the spray support plate b10. Then starting the spray mechanism can complete the double-sided spraying of the camel hair on the spray support plate b10. During the whole spraying process, the excess spray liquid can flow down through the leakage hole a8 and the leakage hole b11, and finally the air is discharged through the air jet hole 29 to blow away the camel hair that has been sprayed on both sides to complete the automatic unloading. After completing the initial single-sided spraying of the camel hair, the spray support plate a6 and the spray head 21 above the spray support plate b10 both work at the same time, that is, the single-sided spraying of the camel hair on the spray support plate a6 and the double-sided spraying of the camel hair on the spray support plate b10 are carried out simultaneously, thereby improving the work efficiency. In the present invention, the camel hair can be turned over as a whole through the rotation cooperation of the spray support plate a6 and the spray support plate b10, and then the double-sided spraying of the camel hair can be completed through the spray mechanism, which helps to cover the camel hair comprehensively and evenly with the spray liquid, and the height of the spray mechanism is lowered during spraying, which helps to reduce the waste of spray liquid. In addition, by setting up a jet-type discharging mechanism, the discharging can be automatically completed after the double-sided spraying is completed. If it is combined with automatic loading equipment, full automation can be achieved, and the spraying efficiency is greatly improved.

[0050] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A camel hair sprayer, comprising a base (1), on which two support frames (2) are arranged; characterized in that: Also includes: A cylinder (3) is arranged on top of the two support frames (2); A spray support plate a (6) is rotatably arranged on the cylinder (3), the rotation axis coincides with the axis of the cylinder (3), and a power component a for driving the spray support plate a (6) to rotate is arranged on the support frame (2); The spray support plate b (10) is rotatably arranged on the cylinder (3), the rotation axis coincides with the axis of the cylinder (3), and a power component b for driving the spray support plate b (10) to rotate is arranged on the support frame (2). The spray support plate b (10) rotates 180 degrees counterclockwise and then presses on the spray support plate a (6). Then, the spray support plate b (10) and the spray support plate a (6) rotate 180 degrees counterclockwise synchronously, and the camel hair falls onto the spray support plate b (10). The spray support plate b (10) rotates 180 degrees counterclockwise again to the initial position. and a spraying mechanism, which is arranged on the base (1) and is located above the spraying support plate a (6) and the spraying support plate b (10), and sprays the camel hair on the spraying support plate a (6) and the spraying support plate b (10) respectively; A plurality of collars a (5) are sleeved on the cylinder (3), and a spray support plate a (6) is connected to the outer peripheral wall of the collar a (5); a collar b (9) is sleeved on the cylinder (3), and a spray support plate b (10) is connected to the outer peripheral wall of the collar b (9), and an avoidance groove for avoiding the collar a (5) is provided on the spray support plate b (10); The invention also comprises a discharge mechanism, which comprises an air inlet pipe (4) connected to the end of the cylinder (3), and a plurality of air jet holes (29) arranged on the cylinder (3); the air jet holes (29) face the upper surface of the spray support plate b (10), and the sleeve ring b (9) and the sleeve ring a (5) are respectively provided with an air outlet avoidance groove a (27) and an air outlet avoidance groove b (28) for avoiding the air jet holes (29).

2. The camel hair spraying machine according to claim 1, characterized in that: A rotating drum a (12) and a rotating drum b (14) are respectively sleeved on both ends of the cylinder body (3); the rotating drum a (12) is connected to the spray support plate a (6) via a connecting frame a (13); and the rotating drum b (14) is connected to the spray support plate b (10) via a connecting frame b (15); the power assembly a comprises a mounting seat (16) arranged on the support frame (2), an encoder motor (19) arranged on the mounting seat (16), and a gear a (17) and a gear b (18) respectively arranged on the output shafts of the rotating drum a (12) and the encoder motor (19); the gear a (17) and the gear b (18) are meshed; the difference between the power assembly b and the power assembly a is that the gear a (17) in the power assembly b is arranged on the rotating drum b (14); the power assembly a and the power assembly b are respectively located at the two ends of the cylinder body (3); and the two mounting seats (16) are respectively arranged on the two support frames (2).

3. The camel hair spraying machine according to claim 1, characterized in that: The spray mechanism comprises a lifting assembly and a spray assembly arranged on the lifting assembly, wherein the spray assembly is located above the spray support plate a (6) and the spray support plate b (10). Before the spray support plate a (6) and the spray support plate b (10) rotate, the lifting assembly drives the spray assembly to rise to leave a rotation space. After the spray support plate a (6) and the spray support plate b (10) rotate, the lifting assembly drives the spray assembly to descend to shorten the spray distance.

4. The camel hair spraying machine according to claim 3, characterized in that: The lifting assembly comprises a lifting device (24) vertically arranged on a base (1), and a connecting plate (23) arranged on the top of the lifting device (24).

5. The camel hair spraying machine according to claim 4, characterized in that: The spray assembly comprises two spray liquid transition boxes (20) arranged on a connecting plate (23), and a plurality of spray heads (21) arranged at the bottom of the spray liquid transition boxes (20); the two spray liquid transition boxes (20) are respectively located directly above the spray support plate a (6) and the spray support plate b (10); a liquid inlet hose (22) is arranged on the two spray liquid transition boxes (20); a guide rod (26) is vertically arranged at the bottom of the spray liquid transition box (20); and a guide cylinder (25) is arranged on the base (1) for the bottom of the guide rod (26) to be inserted.

6. A spraying method of the camel hair spraying machine according to claim 5, characterized in that: The following steps are involved: S1. A feeding device or a person spreads camel hair on a spray support plate a (6), and sprays one side of the camel hair through a spray mechanism; S2, after the single-side spraying is completed, the spray liquid transition box (20) rises, and then the spray support plate b (10) rotates counterclockwise to press on the spray support plate a (6) to fix the camel hair; S3, the spray support plate a (6) and the spray support plate b (10) are synchronously rotated counterclockwise by 180 degrees, at which time the spray support plate a (6) is on the top and the spray support plate b (10) is on the bottom; S4, the spray support plate a (6) rotates counterclockwise to the initial horizontal position, and the spray liquid transition box (20) descends to the initial height. At this time, the camel hair that has completed the single-sided spraying turns over and falls on the spray support plate b (10); S5, start the spray mechanism to complete double-sided spraying of the camel hair on the spray support plate b (10).

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