A processing system for frozen food

By designing an independent conveying and combined processing system for soup bowls and noodle bowls, the problem of sticking together during the freezing process of soup cakes and noodle cakes was solved, achieving efficient and safe frozen food production.

CN118947940BActive Publication Date: 2025-12-16ZHEJIANG BAIZHENTANG FOOD
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Patent Information

Application Number
CN202411168134.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-12-16
Estimated Expiration
2044-08-23

AI Technical Summary

Technical Problem

In existing technologies, soup noodles and flatbreads tend to stick together during the freezing process, making them impossible to heat and use separately. Furthermore, the processing time is long and inefficient, and the demolding process is not easily automated, which affects food quality and safety.

Method used

The processing system consists of a soup bowl conveying mechanism, a noodle bowl conveying mechanism, a tunnel-type freezer, an output feeding mechanism, and a demolding mechanism. It achieves independent processing and combination of soup cakes and noodle cakes through height difference flow and push plate pushing. Combined with heat shrink packaging and secondary freezing, it ensures the independence of soup cakes and noodle cakes.

Benefits of technology

It enables the independent processing and combination of soup noodles and flatbread, improving work efficiency, ensuring food quality and safety, and simplifying the automated production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a frozen food processing system and relates to the technical field of food production. The system comprises a soup bowl conveying mechanism, a noodle bowl conveying mechanism, a tunnel freezer for freezing the soup bowls and the noodle bowls conveyed by the soup bowl conveying mechanism and the noodle bowl conveying mechanism, an output feeding mechanism for conveying the soup bowls and the semi-finished products sent out by the tunnel freezer, a semi-finished product shunt conveying mechanism, a first frozen cake conveying and demolding mechanism, a limiting flow guide arranged on the output feeding mechanism and used for moving the food on the output feeding mechanism to the first frozen cake conveying and demolding mechanism, a height-adjustable intercepting shunt rod arranged above the first frozen cake conveying and demolding mechanism and used for shunting by means of the height difference of objects, a second frozen cake conveying and demolding mechanism, a food combination conveying mechanism, a heat-shrinkable packaging machine and a secondary freezing conveying mechanism. The application has the advantages of high automation, high work efficiency and high cleanliness in the processing process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of food production, in particular to a processing system for frozen food. BACKGROUND

[0002] Since instant foods such as instant noodles, vermicelli and the like are processed foods obtained by drying, the types of processable vegetables are limited, which makes the nutritional value of the products monotonous and unable to provide a relatively fresh and better-tasting eating experience. In addition, during eating, water needs to be boiled in a pot for cooking before the food can be eaten. This preparation method usually takes 10-15 minutes and involves multiple steps, which is very laborious and time-consuming, and is inconvenient. Moreover, the amount of water used has a great impact on the richness of the taste of the food. Therefore, there are frozen foods that integrate soup, noodles and vegetables, such as Chinese patents CN115720985A and CN115399437A, which are packaged integrally, are environmentally friendly, and can be eaten directly after heating to boiling during eating. However, based on the preparation equipment and process corresponding to the existing technology, the soup cake and noodle cake will be frozen together during the integrated freezing of the soup, noodles and vegetables, which makes it impossible to separate the noodle cake and the soup cake for individual heating. In addition, the soup cake needs to be frozen first, and then the noodle cake and toppings are placed on the soup cake for secondary freezing. After the secondary freezing is completed, demolding and heat shrink packaging are performed, and then tertiary freezing is performed after the heat shrink packaging is completed. Multiple freezing processes will result in long processing time and low work efficiency. Moreover, the demolding process is not easy to realize automatic process, and the outer surface of the demolded product is in a dripping state, which will pollute the device during the conveying process and breed bacteria. Since it is not easy to clean, bacteria will affect the quality and safety of the food in the later stage. SUMMARY

[0003] Therefore, the present application provides a processing system for frozen food to solve the technical problems of low work efficiency and uncontrollable food quality.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0005] A processing system for frozen food, comprising:

[0006] A soup bowl conveying mechanism, and corresponding box separating and falling mechanisms and quantitative filling mechanisms are arranged above the soup bowl conveying mechanism;

[0007] A noodle bowl conveying mechanism, and corresponding box separating and falling mechanisms and quantitative filling mechanisms are arranged above the noodle bowl conveying mechanism;

[0008] A tunnel type freezer for freezing the soup bowls and noodle bowls conveyed by the soup bowl conveying mechanism and the noodle bowl conveying mechanism;

[0009] An output feeding mechanism is used to transport the soup bowls and semi-finished products sent by the tunnel freezer;

[0010] A semi-finished product diversion transport mechanism is connected with the output section of the output feeding mechanism;

[0011] A first frozen cake transport and demolding mechanism is connected with the output section of the output feeding mechanism;

[0012] A limiting flow guide is arranged on the output feeding mechanism, which is used to move the food on the output feeding mechanism to the first frozen cake transport and demolding mechanism;

[0013] An adjustable height intercepting diversion rod is arranged above the first frozen cake transport and demolding mechanism, which uses the height difference of the objects to divert, the semi-finished products abutting against the intercepting diversion rod are diverted to the semi-finished product diversion transport mechanism, and the soup bowls with a height lower than the intercepting diversion rod continue to move along the first frozen cake transport and demolding mechanism, and the demolding of the soup cakes is completed during the transport process;

[0014] A second frozen cake transport and demolding mechanism is used to transport the face bowls sent by the tunnel freezer, and the demolding of the face cakes is completed during the transport process;

[0015] A food combination transport mechanism is used to stack and combine the soup cakes and the face cakes to form a combination, and transport the combination;

[0016] A heat shrink packaging machine is used to heat shrink and package the combination to form a semi-finished product;

[0017] A secondary freezing transport mechanism is used to transport the semi-finished product into the tunnel freezer for secondary freezing.

[0018] Further, the food combination transport mechanism comprises a guide moving channel and a transmission mechanism arranged below the guide moving channel, the bottom of the guide moving channel is provided with a push plate moving notch, and a plurality of push plates capable of moving along the push plate moving notch are arranged on the transmission mechanism in an interval, and the push plates move to push the combination in the guide moving channel to move.

[0019] Further, the side of the guide moving channel is provided with a soup cake inlet for pushing the soup cakes, a partition plate corresponding to the position of the soup cake inlet is arranged in the guide moving channel, the partition plate for supporting the face cakes is arranged above the soup cakes, the partition plate is provided with a push plate avoiding notch capable of avoiding the push plates, and two groups of pusher assemblies for pushing the soup cakes and the face cakes to load are arranged on the two sides of the guide moving channel.

[0020] Further, the pusher assembly comprises a first pusher mechanism, a second pusher mechanism and a supporting plate, the first pusher mechanism is used to push the soup cakes / face cakes on the corresponding transport mechanism to the supporting plate, and the second pusher mechanism is used to push the soup cakes / face cakes on the supporting plate to the food combination transport mechanism for combination.

[0021] Further, the first frozen cake conveying and demolding mechanism comprises an upper conveying mechanism and a middle conveying mechanism arranged in sequence from top to bottom, the upper conveying mechanism is used in cooperation with the output feeding mechanism, and the upper conveying mechanism and the middle conveying mechanism are connected through an upper arc-shaped channel.

[0022] Further, the middle conveying mechanism is provided with a pushing and demolding device and a negative pressure adsorption device above the middle conveying mechanism, the pushing and demolding device is used for pressing the soup bowl to separate the soup cake and the box body, and the negative pressure adsorption device is used for recycling the box body.

[0023] Further, the first frozen cake conveying and demolding mechanism further comprises a lower conveying mechanism arranged below the middle conveying mechanism, and the middle conveying mechanism and the lower conveying mechanism are connected through a lower arc-shaped channel, and the soup cake is turned over again after passing through the lower arc-shaped channel.

[0024] Further, the outer bag packaging machine is arranged at the output end of the semi-finished product shunt conveying mechanism.

[0025] Further, the limiting flow guide comprises a fixed rod connected with the chassis of the output feeding mechanism and an arc-shaped part connected with the fixed rod, and the arc-shaped part is used for guiding the soup bowl and the semi-finished product.

[0026] From the above technical solution, the advantages of the present application are:

[0027] 1. The soup cake and the bread in the present application are processed independently and then combined, compared with the existing processing form, since the soup cake and the bread are not in a molten state during demolding, not only can the device be prevented from being polluted by the soup liquid, but also the combined soup cake and bread are not easy to be bonded together after packaging and secondary freezing, so that the soup cake and the bread can be heated and eaten separately; and the frozen soup cake and bread are combined to form a product, compared with the processing of the soup cake and the bread in sequence, the working efficiency is higher.

[0028] 2. The processing of the frozen food in the present application can realize automatic production, the quality and weight are easier to control, and the working efficiency is higher. BRIEF DESCRIPTION OF DRAWINGS

[0029] The drawings constituting a part of the present application are used to provide a further understanding of the present application, the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application.

[0030] Figure 1 It is a top view schematic diagram of the present application.

[0031] Figure 2 It is a structure schematic diagram of the present application for shunting the semi-finished product and the soup cake box.

[0032] Figure 3Front view of the structure of the soup pie and the bread pie combination of the present application.

[0033] Figure 4 Front view of the structure of the soup pie and the bread pie combination of the present application.

[0034] Figure 5 Structure of the combination processing station of the food combination conveying mechanism of the present application Figure 1 .

[0035] Figure 6 Structure of the combination processing station of the food combination conveying mechanism of the present application Figure 2 .

[0036] BRIEF DESCRIPTION OF DRAWINGS: 1-soup bowl conveying mechanism; 2-bread bowl conveying mechanism; 3-box separating and falling mechanism; 4-quantitative filling mechanism; 5-quantitative dispensing mechanism; 6-tunnel freezer; 7-output feeding mechanism; 8-limiting flow guide; 9-semi-finished product shunting conveying mechanism; 10-color bag packaging machine; 11-intercepting shunting rod; 12-first frozen pie conveying and demolding mechanism; 121-upper conveying mechanism; 122-upper arc-shaped channel; 123-middle conveying mechanism; 124-pushing and demolding device; 125-negative pressure adsorption device; 126-lower arc-shaped channel; 127-lower conveying mechanism; 13-food combination conveying mechanism; 131-guiding and moving channel; 132-pushing plate moving notch; 133-soup pie inlet; 134-separation plate; 135-pushing plate avoiding notch; 136-transmission mechanism; 137-pushing plate; 14-material pushing assembly; 141-first material pushing mechanism; 142-supporting plate; 143-second material pushing mechanism; 15-heat shrink packaging machine; 16-secondary freezing conveying mechanism; 17-guardrail; 18-second frozen pie conveying and demolding mechanism; 100-soup pie; 200-bread pie; 300-box body. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is further described in detail below in combination with embodiments and drawings. Herein, the illustrative embodiments of the present application and the descriptions thereof are used to explain the present application, but not as a limitation of the present application.

[0038] REFERENCE Figures 1 to 6 As Figure 1 and Figure 2As shown, the embodiment provides a frozen food processing system, which comprises a soup bowl conveying mechanism 1, a noodle bowl conveying mechanism 2, a tunnel freezer 6, an output feeding mechanism 7, a semi-finished product diversion conveying mechanism 9 connected with the output end of the output feeding mechanism 7, a first frozen cake conveying and demolding mechanism 12 connected with the output end of the output feeding mechanism 7, a limiting flow guide 8 arranged on the output feeding mechanism 7, a height-adjustable interception diversion rod 11 arranged above the first frozen cake conveying and demolding mechanism 12, a second frozen cake conveying and demolding mechanism 18, a food combination conveying mechanism 13, a heat shrink packaging machine 15 and a secondary freezing conveying mechanism 16. Corresponding box dropping and falling mechanisms 3 and quantitative filling mechanisms 4 are arranged above the soup bowl conveying mechanism 1. The box body 300 dropped by the box dropping and falling mechanism 3 advances along the soup bowl conveying mechanism 1 in sequence. When the box body 300 is conveyed to below the quantitative filling mechanism 4, a quantitative amount of soup base is filled into the box body 300. The box body 300 containing the soup base continues to advance along the soup bowl conveying mechanism 1 to convey the box body 300 containing the soup base to the transfer mechanism of the tunnel freezer 6. The box dropping and falling mechanism 3 uses the existing mechanism, such as the box dropping and falling device used for instant noodles or other boxed food. The quantitative filling mechanism 4 can use the existing liquid filling device. The tunnel freezer 6 is a commonly used device in the current quick freezing field. Corresponding box dropping and falling mechanisms 3 and quantitative sub-packaging mechanisms 5 are arranged above the noodle bowl conveying mechanism 2. The box body 300 dropped by the box dropping and falling mechanism 3 advances along the noodle bowl conveying mechanism 2 in sequence. When the box body 300 is conveyed to below the quantitative sub-packaging mechanism 5, a quantitative amount of noodles is placed into the box body 300. The box body 300 containing the noodles continues to advance along the noodle bowl conveying mechanism 2 to convey the box body 300 containing the noodles to the transfer mechanism of the tunnel freezer 6. The quantitative sub-packaging mechanism 5 can adopt the existing noodle quantitative sub-packaging mechanism to place the noodles in the box body 300 in a disc or folded manner. The quantitative sub-packaging mechanism 5 can also adopt the sub-packaging device used in the process of instant noodle processing. The work required to be completed at the quantitative sub-packaging mechanism 5 can also be replaced by manual work. The tunnel freezer 6 is used for freezing the soup bowl and the noodle bowl conveyed by the soup bowl conveying mechanism 1 and the noodle bowl conveying mechanism 2. The soup bowl is the box body 300 containing the soup base. The noodle bowl is the box body 300 containing the noodles. The output feeding mechanism 7 is connected with the output end of the tunnel freezer 6 and is used for conveying the frozen soup bowl and semi-finished product sent out by the tunnel freezer 6. The limiting flow guide 8 is used for moving the food on the output feeding mechanism 7 to the first frozen cake conveying and demolding mechanism 12. The interception diversion rod 11 uses the height difference of the object to divide the flow. The semi-finished product resisting the interception diversion rod 11 is diverted to the semi-finished product diversion conveying mechanism 9. The soup bowl with a height lower than the interception diversion rod 11 continues to advance along the first frozen cake conveying and demolding mechanism 12 to complete the demolding of the soup cake 100 during the conveying process. The second frozen cake conveying and demolding mechanism 18 is connected with the output end of the tunnel freezer 6 and is used for conveying the frozen noodle bowl sent out by the tunnel freezer 6 to complete the demolding of the noodle cake 200 during the conveying process.The food combination conveying mechanism 13 is used to complete the combination of the dumpling 100 and the pancake 200 to form a combination, and to convey the combination; the heat shrink packaging machine 15 is connected with the discharging end of the food combination conveying mechanism 13, and the heat shrink packaging machine 15 is used to heat shrink package the combination to form a semi-finished product; the heat shrink packaging machine 15 is a commonly used device in the current packaging field; the secondary freezing conveying mechanism 16 is connected with the discharging end of the heat shrink packaging machine 15, and the secondary freezing conveying mechanism 16 is used to convey the semi-finished product to the tunnel freezer 6 for secondary freezing.

[0039] In the application, the soup bowl conveying mechanism 1, the pancake bowl conveying mechanism 2, the output feeding mechanism 7, the semi-finished product diversion conveying mechanism 9, the conveying mechanism in the first frozen cake conveying and demolding mechanism 12, the conveying mechanism in the second frozen cake conveying and demolding mechanism 18, and the secondary freezing conveying mechanism 16 are all belt conveyors or chain plate conveyors.

[0040] In the embodiment of the application, the interception diversion rod 11 is connected with the side frame of the pancake bowl conveying mechanism 2 by using a plurality of fixed rods, the height of the interception diversion rod 11 is adjusted by setting a plurality of fixed holes on the fixed rods and connecting the fixed rods with the pancake bowl conveying mechanism 2 by using screws, or the height of the interception diversion rod 11 is adjusted by using a screw nut mechanism, and the screw rod is provided with an elastic clamping hole matched with the interception diversion rod 11.

[0041] In the embodiment of the application, the limiting flow guide 8 includes a fixed rod connected with the bottom frame of the output feeding mechanism 7 and an arc-shaped part connected with the fixed rod, and the arc-shaped part is used for guiding the soup bowl and the semi-finished product.

[0042] In order to avoid the objects from falling accidentally, the side edges of the soup bowl conveying mechanism 1, the pancake bowl conveying mechanism 2, the output feeding mechanism 7, the semi-finished product diversion conveying mechanism 9, the conveying mechanism in the first frozen cake conveying and demolding mechanism 12, the conveying mechanism in the second frozen cake conveying and demolding mechanism 18, and the secondary freezing conveying mechanism 16 can be provided with height-adjustable guardrails 17.

[0043] In the embodiment of the application, an outer bag packaging machine 10 is further arranged at the output end of the semi-finished product diversion conveying mechanism 9, the outer bag packaging machine 10 is used for color bag packaging of the semi-finished product, the finished product is completed, then the finished product is boxed and packaged by using a boxing manipulator, and then the finished product is stored in the warehouse and frozen by using a transfer mechanism, wherein the outer bag packaging machine 10 can use an existing bag packaging device.

[0044] As Figure 3As shown, in the embodiment of the present application, the first frozen cake conveying and demolding mechanism 12 and the second frozen cake conveying and demolding mechanism 18 have similar structures, the first frozen cake conveying and demolding mechanism 12 comprises an upper layer conveying mechanism 121 and a middle layer conveying mechanism 123 arranged in sequence from top to bottom, the upper layer conveying mechanism 121 is used in cooperation with the output feeding mechanism 7, an upper arc-shaped passage 122 is arranged between the upper layer conveying mechanism 121 and the middle layer conveying mechanism 123 to realize communication, the soup bowl after being frozen will be flipped after passing through the upper arc-shaped passage 122, the soup bowl will fall onto the middle layer conveying mechanism 123 after being flipped during the moving process along the upper arc-shaped passage 122, a pushing and demolding device 124 and a negative pressure adsorption device 125 are arranged above the middle layer conveying mechanism 123, the pushing and demolding device 124 is used to press the soup bowl to separate the soup cake 100 and the box body 300, and the negative pressure adsorption device 125 is used to recycle the box body 300.

[0045] Specifically, the pushing and demolding device 124 comprises a lifting driving mechanism and a pressing head connected with the lifting driving mechanism, the bottom of the soup bowl is extruded by the pressing head to make the box body 300 deformed, and then the soup cake 100 and the box body 300 are separated, preferably, in the present application, the inner cavity of the box body 300 is in the shape of a tapered hole with the upper part being large and the lower part being small, which is better for demolding relative to the straight cylinder-shaped inner cavity of the box body 300, the negative pressure adsorption device 125 comprises a rotating device, a lifting driving mechanism connected with the rotating device through a swing arm, and a negative pressure adsorption head connected with the lifting driving mechanism, and the box body 300 is transferred to one side of the middle layer conveying mechanism 123 by swinging the swing arm.

[0046] In order to make the freezing direction of the soup cake 100 consistent with the combined use direction, the first frozen cake conveying and demolding mechanism 12 further comprises a lower layer conveying mechanism 127 arranged below the middle layer conveying mechanism 123, and a lower arc-shaped passage 126 is arranged between the middle layer conveying mechanism 123 and the lower layer conveying mechanism 127 to realize communication, and the soup cake 100 is flipped again after passing through the lower arc-shaped passage 126.

[0047] The first frozen cake conveying and demolding mechanism 12 in the present application can also only comprise an upper layer conveying mechanism 121 and a middle layer conveying mechanism 123 arranged in sequence from top to bottom, an upper arc-shaped passage 122 is arranged between the upper layer conveying mechanism 121 and the middle layer conveying mechanism 123 to realize communication, a mechanical hand capable of flipping the soup bowl can be arranged above the upper layer conveying mechanism 121, and then demolding is realized by cooperation of the pushing and demolding device 124 and the negative pressure adsorption device 125, and the freezing direction of the soup cake 100 flipped through the upper arc-shaped passage 122 will be consistent with the combined use direction.

[0048] As shown in the drawings, Figure 4 , Figure 5 and Figure 6As shown, in the embodiment of the present application, the food combination conveying mechanism 13 comprises a guide moving channel 131 and a transmission mechanism 136 located below the guide moving channel 131, the bottom of the guide moving channel 131 is provided with a push plate moving notch 132, and a plurality of push plates 137 capable of moving along the push plate moving notch 132 are arranged on the transmission mechanism 136 in a spaced manner. When the push plates 137 move, they will push the combination in the guide moving channel 131 to move. In use, the mechanical hand can first place the wonton 100 in the guide moving channel 131, and then use the mechanical hand to place the bread 200 on the wonton 100 to form a combination. The combination is moved by the pushing of the push plate 137. During the moving process, the topping can be placed on the bread 200 by the mechanical hand or manually before the heat shrink packaging, so as to form a complete three-layer structure, and then the heat shrink packaging is carried out.

[0049] In the embodiment of the present application, the combination of the wonton 100 and the bread 200 preferably has a certain height difference in the vertical direction by using the first frozen cake conveying and demolding mechanism 12 to output the wonton 100 and using the second frozen cake conveying and demolding mechanism 18 to output the bread 200. The side surface of the guide moving channel 131 is provided with a wonton inlet 133 for pushing the wonton 100. The guide moving channel 131 is provided with a partition plate 134 corresponding to the position of the wonton inlet 133, which is located above the wonton 100 and is used to support the bread 200. The partition plate 134 is provided with a push plate avoiding notch 135 capable of avoiding the push plate 137. The two sides of the guide moving channel 131 are provided with two groups of push material assemblies 14 for pushing the wonton 100 and the bread 200 to load. When working, one group of push material assemblies 14 is used to push the wonton 100 into the guide moving channel 131 along the wonton inlet 133, and the other group of push material assemblies 14 is used to push the bread 200 onto the partition plate 134. The partition plate 134 is provided with a stop edge device for limiting the position of the bread 200. During the forward movement of the push plate 137 with the wonton 100 and the bread 200, the bread 200 falls onto the wonton 100 after being separated from the partition plate 134 to complete the combination. The speed is fast, the working efficiency is high, and the wonton 100 and the bread 200 are not easy to be bonded together when they are combined together in a non-melting state, so that they are convenient to eat separately.

[0050] In the embodiment of the present application, the push material assembly 14 comprises a first push material mechanism 141, a second push material mechanism 143 and a supporting plate 142. The first push material mechanism 141 is used to push the wonton 100 / bread 200 on the corresponding conveying mechanism to the supporting plate 142. The second push material mechanism 143 is used to push the wonton 100 / bread 200 on the supporting plate 142 to the food combination conveying mechanism 13 for combination.

[0051] When working, the box 300 containing the soup is continuously forwarded along the soup bowl conveying mechanism 1 to the transfer mechanism of the tunnel freezer 6, the box 300 containing the noodles is continuously forwarded along the noodle bowl conveying mechanism 2 to the transfer mechanism of the tunnel freezer 6, the box 300 containing the soup and the box 300 containing the noodles enter the tunnel freezer 6 together for freezing treatment, after the freezing is completed, the box 300 containing the soup is transferred to the output feeding mechanism 7, the box 300 containing the noodles is transferred to the second frozen cake conveying and demolding mechanism 18, the box 300 on the output feeding mechanism 7 is diverted and moved to the first frozen cake conveying and demolding mechanism 12 under the interception of the limiting flow guide 8, the demolded soup cake 100 and the noodle cake 200 are combined and conveyed at the food combination conveying mechanism 13, toppings are put on the combination during the conveying process, then the hot shrink packaging machine 15 is used for packaging to become a semi-finished product, the semi-finished product is transferred to the tunnel freezer 6 by using the secondary freezing conveying mechanism 16, the semi-finished product after the freezing is transferred to the output feeding mechanism 7, the semi-finished product is transferred to the semi-finished product shunt conveying mechanism 9 by using the interception and shunt of the interception shunt rod 11, the product is sent to the color bag packaging machine 10 by using the semi-finished product shunt conveying mechanism 9 for color bag packaging.

[0052] The above only describes the preferred embodiments of the present application and is not used to limit the present application. The embodiments of the present application can have various changes and variations for those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A processing system for frozen food products, characterized in that, The soup bowl conveying mechanism (1) is provided with corresponding box separating and falling box mechanism (3) and quantitative filling mechanism (4) above; The face bowl conveying mechanism (2) is provided with corresponding box separating and falling box mechanism (3) and quantitative filling mechanism (5) above; Tunnel freezer (6) is used for freezing treatment of soup bowl and face bowl conveyed by soup bowl conveying mechanism (1) and face bowl conveying mechanism (2); Output feeding mechanism (7) is used for conveying soup bowl and semi-finished product sent out by the tunnel freezer (6); The semi-finished product shunt conveying mechanism (9) is connected with the discharge section of the output feeding mechanism (7); The first frozen cake conveying and demolding mechanism (12) is connected with the discharge section of the output feeding mechanism (7); The limiting flow guide (8) is arranged on the output feeding mechanism (7), which is used to move the food on the output feeding mechanism (7) to the first frozen cake conveying and demolding mechanism (12); The height-adjustable intercepting shunt rod (11) is arranged above the first frozen cake conveying and demolding mechanism (12), which uses the height difference of the object to shunt, and the semi-finished product resisting the intercepting shunt rod (11) is shunted to the semi-finished product shunt conveying mechanism (9), and the soup bowl with a height lower than the intercepting shunt rod (11) continues to move along the first frozen cake conveying and demolding mechanism (12), and the soup cake (100) demolding is completed during the conveying process; The second frozen cake conveying and demolding mechanism (18) is used for conveying face bowl sent out by the tunnel freezer (6), and the face cake (200) demolding is completed during the conveying process; The food combination conveying mechanism (13) is used for stacking and combining soup cake (100) and face cake (200) to form a combination, and conveying the combination; The heat shrink packaging machine (15) is used for heat shrink packaging the combination to form semi-finished product; The secondary freezing conveying mechanism (16) is used for conveying semi-finished product into the tunnel freezer (6) for secondary freezing. The food combination conveying mechanism (13) comprises a guide moving channel (131) and a transmission mechanism (136) arranged below the guide moving channel (131), the bottom of the guide moving channel (131) is provided with a push plate moving slot (132), and a plurality of push plates (137) capable of moving along the push plate moving slot (132) are arranged on the transmission mechanism (136), and the push plate (137) moves to push the combination in the guide moving channel (131).

2. The frozen food processing system of claim 1, wherein, ​ 3. The frozen food processing system of claim 2, wherein, The side of the guide moving channel (131) has a dumpling inlet (133) for pushing in the dumpling (100), the guide moving channel (131) is provided with a baffle (134) corresponding to the position of the dumpling inlet (133), the baffle (134) for supporting the face cake (200) is located above the dumpling (100), the baffle (134) is provided with a push plate avoiding slot (135) capable of avoiding the push plate (137), and the two sides of the guide moving channel (131) are provided with two groups of pushing assembly (14) for pushing the dumpling (100) and the face cake (200) to load.

4. The frozen food processing system of claim 3, wherein, The pushing assembly (14) comprises a first pushing mechanism (141), a second pushing mechanism (143) and a supporting plate (142), the first pushing mechanism (141) is used for pushing the dumpling (100) or the face cake (200) located on the corresponding conveying mechanism to the supporting plate (142), and the second pushing mechanism (143) is used for pushing the dumpling (100) or the face cake (200) located on the supporting plate (142) to the food combination conveying mechanism (13) for combination.

5. The frozen food processing system of claim 1, wherein, The first frozen cake conveying and demolding mechanism (12) comprises an upper conveying mechanism (121) and a middle conveying mechanism (123) arranged in sequence from top to bottom, the upper conveying mechanism (121) is used in cooperation with the output feeding mechanism (7), the upper conveying mechanism (121) and the middle conveying mechanism (123) are connected through an upper arc-shaped channel (122), and the frozen dumpling bowl is turned over after passing through the upper arc-shaped channel (122).

6. The frozen food processing system of claim 5, wherein, The middle conveying mechanism (123) is provided with a push demolding device (124) and a negative pressure adsorption device (125) above, the push demolding device (124) is used for pressing the dumpling bowl to separate the dumpling (100) and the box body (300), and the negative pressure adsorption device (125) is used for recycling the box body (300).

7. The frozen food processing system of claim 5, wherein, The first frozen cake conveying and demolding mechanism (12) further comprises a lower conveying mechanism (127) arranged below the middle conveying mechanism (123), and the middle conveying mechanism (123) and the lower conveying mechanism (127) are connected through a lower arc-shaped channel (126), and the dumpling (100) is turned over again after passing through the lower arc-shaped channel (126).

8. The frozen food processing system of claim 1, wherein, Further comprising an outer bag packaging machine (10) arranged at the output end of the semi-finished product shunt conveying mechanism (9).

9. The frozen food processing system of claim 1, wherein, The limiting flow guide (8) comprises a fixed rod connected with the chassis of the output feeding mechanism (7) and an arc-shaped part connected with the fixed rod, and the arc-shaped part is used for guiding the dumpling bowl and the semi-finished product.

Citation Information

Patent Citations

  • Quick-frozen instant noodle soup without unfreezing and adding water

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