A hydrogel dressing patch, a manufacturing device and a manufacturing process thereof

By designing the retention part of the medicine liquid in the hydrogel dressing patch and introducing a round knife module mechanism into the production equipment, the inflexible size, reduced adhesion and low production equipment efficiency of the existing hydrogel dressing patches are solved. The problem has achieved more efficient production and more flexible use effects.

CN118948530BActive Publication Date: 2025-02-11JILIN QIWEI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411452304.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-02-11
Estimated Expiration
2044-10-17

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Abstract

The invention discloses a hydrogel dressing patch, a manufacturing device and a manufacturing process thereof, and relates to the technical field of medical dressings, including a dressing patch body. The invention provides a drug retention portion on the hydrogel body of the dressing patch body, and retains the drug liquid applied to the wound in the diffusion groove through the diffusion groove of the drug retention portion for uniform drug release. A plurality of semi-ellipsoidal retention grooves provided inside the diffusion groove store part of the drug liquid in the semi-ellipsoidal cavity. Due to their flat shape, the outflow speed of the drug liquid is slowed down to a certain extent, thereby achieving the effect of continuous drug administration. The invention also provides a discharge shaft on a base, and transports the hydrogel raw material to a circular knife module mechanism for manufacturing through a driving transmission mechanism and the discharge shaft. The circular knife module mechanism mode is switched to process and manufacture strip hydrogel dressing patches and sheet hydrogel dressing patches, thereby meeting the production requirements of different shapes, reducing the time required for replacing or adjusting equipment, and thus improving production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of medical dressings, and more specifically to a hydrogel dressing patch, a manufacturing device and a manufacturing process thereof. Background Art

[0002] Hydrogel dressing patch is a kind of medical dressing, which is mainly made of hydrogel material. Hydrogel is a cross-linked polymer that can swell in water and retain a large amount of water without dissolving in water. It has a unique three-dimensional network structure. This structure enables the hydrogel dressing patch to absorb and retain exudate on the surface of the wound, while maintaining a moist environment for the wound, which helps promote wound healing. Hydrogel dressing patches are widely used in the treatment of various wounds, including burns, scalds, surgical wounds, skin lacerations, chronic wounds (such as diabetic foot ulcers, pressure sores), etc. They can not only promote wound healing, but also reduce scar formation and relieve patients' pain.

[0003] Most hydrogel dressings on the market are currently produced in larger standard sizes. However, in actual applications, patients' wounds vary in size and shape, which requires users to cut the dressings themselves before use to suit the actual needs of the wound. This cutting process not only increases the user's operating difficulty and time cost, but may also cause the dressing to fail to fit the wound tightly due to improper cutting, thus affecting its use effect.

[0004] Moreover, for wounds that need to be medicated, when existing hydrogel dressings are attached to wounds, the drugs often reduce the adhesion of the hydrogel. This is because the drug overflow reduces its adhesion to the wound surface, causing the dressing to fall off easily during use. Once the dressing falls off, it will not only cause the drug to leak out, affecting the treatment effect, but may also increase the risk of wound infection.

[0005] In addition, the existing production equipment for hydrogel dressings has certain limitations in efficiency and function. On the one hand, the production efficiency is low and cannot meet the needs of large-scale production; on the other hand, the function is single and it is impossible to produce hydrogel dressings with special shapes, sizes or functions. These problems limit the further application and development of hydrogel dressings in the field of medical care.

[0006] In summary, the existing hydrogel dressing patch still has many shortcomings during use, including inflexible size, reduced adhesion due to drug coating, low efficiency of production equipment and single function. In view of this, we propose a hydrogel dressing patch, a manufacturing device and a manufacturing process thereof. Summary of the invention

[0007] The object of the present invention is to provide a hydrogel dressing patch, a manufacturing device and a manufacturing process thereof to solve the above technical problems.

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: a hydrogel dressing patch, a manufacturing device and a manufacturing process thereof, wherein the hydrogel dressing patch comprises a dressing patch body, the dressing patch body comprises a hydrogel body portion and a drug solution retention portion, and the drug solution retention portion is arranged on the hydrogel body portion;

[0009] The hydrogel body part includes a colloid, an outer layer and an adhesive surface, wherein the outer layer is arranged at one end of the colloid, the adhesive surface is arranged at the other end of the colloid, and the drug solution retention part is arranged on the adhesive surface;

[0010] The drug solution retention part includes a diffusion groove and a retention groove, wherein the diffusion groove is opened on the bonding surface, the retention grooves are linearly opened on the diffusion groove at equal intervals, the interior of the diffusion groove is in a trapezoidal shape, and the interior of the retention groove is in a semi-ellipsoidal shape;

[0011] The production device includes a base, one end of the base is provided with a discharge shaft, the base is provided with a drive transmission mechanism inside, the base is provided with a circular knife module mechanism, the circular knife module mechanism is also provided with an offset adjustment mechanism on the side close to the discharge shaft, and the circular knife module mechanism is also provided with a discharge mechanism on the side away from the offset adjustment mechanism.

[0012] Preferably, the circular knife module mechanism includes a knife seat, an upper roller, a lower roller, a self-locking adjustment component, a circular knife component, a strip cutting component and a sheet cutting component. The knife seat is arranged on the base, the upper roller is rotatably arranged on the knife seat, the driving transmission mechanism is connected to the upper roller, the lower roller is rotatably arranged on the knife seat directly below the upper roller, the self-locking adjustment component is arranged on the knife seat near the upper roller, the circular knife assembly is sleeved on the upper roller, and the strip cutting component and the sheet cutting component are arranged on the circular knife assembly in a ring shape with equal spacing.

[0013] Preferably, the upper roller shaft includes an end shaft body, a middle shaft body and a slide groove, the end shaft body is symmetrically rotatably arranged on the knife seat, the middle shaft body is connected between the two end shaft bodies, the slide groove is annularly arranged at equal intervals on one end of the end shaft body close to the middle shaft body, and the strip-shaped cutting component and the sheet-shaped cutting component are movably inserted in the slide groove.

[0014] Preferably, the self-locking adjustment component includes a servo motor A, a worm, a worm wheel, a rotating disk and a curved groove, one end of the servo motor A is arranged at a position of the tool holder close to the upper roller shaft, the worm is connected to the output end of the servo motor A, the worm wheel is rotatably sleeved on the end shaft body, the rotating disk is fixedly connected to one end of the worm wheel and rotatably sleeved on the end shaft body, the curved groove is annularly arranged on the rotating disk at equal intervals, and one end of the strip cutting component and the sheet cutting component are movably inserted into the curved groove.

[0015] Preferably, the circular knife assembly includes a sleeve, a sheet-shaped groove and a linear groove. The sleeve is rotatably mounted on the rotating disk. The sheet-shaped grooves are arranged in a circular shape with equal intervals on the sleeve in a plurality of groups. The linear grooves are arranged in a circular shape with equal intervals on the sleeve and are located between two groups of the sheet-shaped grooves. One end of the strip-shaped cutting assembly is movably inserted into the linear groove, and one end of the sheet-shaped cutting assembly is movably inserted into the sheet-shaped groove.

[0016] Preferably, the strip cutting assembly includes an insert plate A, a limit rod A and a blade plate, the insert plate A is movably inserted in the slide groove, the limit rod A is connected to one end of the insert plate A away from the slide groove, the limit rod A is movably inserted in the curved groove at one end away from the insert plate A, the blade plate is connected to one end of the insert plate A away from the slide groove, and the blade plate is movably inserted in the linear groove at one end away from the insert plate A.

[0017] Preferably, the sheet-shaped cutting assembly comprises a plug plate B, a limit rod B, a slicing block, a convex block and an elliptical convex body, the plug plate B is movably inserted in the slide groove, the limit rod B is connected to the end of the plug plate B away from the slide groove, the end of the limit rod B away from the plug plate B is movably inserted in the curved groove, the slicing block is connected to the end of the plug plate B away from the slide groove, the end of the slicing block away from the plug plate B is movably inserted in the sheet-shaped groove, the convex block is arranged on the slicing block, and the elliptical convex bodies are linearly arranged on the convex blocks at equal intervals;

[0018] The convex block is in a trapezoidal shape and is matched with the diffusion groove, and the elliptical convex body is in a semi-ellipsoidal shape and is matched with the retention groove.

[0019] Preferably, the offset adjustment mechanism includes a mounting frame, a supporting frame, a servo motor B, a reciprocating screw and a correction block. The mounting frame is symmetrically connected to the side of the circular knife module mechanism close to the discharge shaft, the supporting frame is connected between the two mounting frames, the servo motor B is connected to the supporting frame, the reciprocating screw is rotatably arranged on the supporting frame and connected to the output end of the servo motor B, and the correction block is movably sleeved on the reciprocating screw.

[0020] Preferably, the support frame is symmetrically provided with stabilizing grooves, the deviation-correcting block is symmetrically provided with stabilizing rods, and the stabilizing rods are movably inserted in the stabilizing grooves.

[0021] Preferably, the present invention also provides a process for preparing a hydrogel dressing patch, comprising the following steps:

[0022] S1. Feeding operation;

[0023] The hydrogel raw material is transported to the circular knife module mechanism for production through the unloading shaft;

[0024] S2, deviation correction operation;

[0025] The servo motor B is driven to operate, and the output end of the servo motor B is connected to the reciprocating screw rod, so that the reciprocating screw rod rotates inside the carrier frame. Since the stabilizing rods are symmetrically arranged on the deviation correction block, and the stabilizing grooves are symmetrically arranged inside the carrier frame, the rotation of the reciprocating screw rod drives the deviation correction block adapted thereto to make reciprocating movements, and the stabilizing rods slide back and forth in the stabilizing groove to achieve a stabilizing effect. The deviation correction block is arranged at the bottom end of the hydrogel raw material, and the deviation correction of the hydrogel raw material is achieved by controlling the servo motor B to prevent the deviation from causing production errors;

[0026] S3, adjustment operation;

[0027] S3.1. Select the specific tool usage state according to the shape of the processed hydrogel dressing patch. If it is necessary to make a long strip of hydrogel dressing patch, first drive the servo motor A to drive the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel is fixedly connected to the rotating disk to drive it to rotate synchronously on the end shaft body, the rotation of the rotating disk causes the eight curved grooves to rotate synchronously, when the rotating disk rotates counterclockwise, the rotating disk causes the limit rod A to move in the curved groove, the limit rod A drives the plug plate A to move on the slide groove, because the plug plate A is fixedly connected with a blade plate, the blade plate moves outward on the linear groove until it extends out of the linear groove, the rotating disk synchronously causes the limit rod B to move in the curved groove, the limit rod B drives the plug plate B to move on the slide groove, because the plug plate B is fixedly connected with a slice block, the slice block moves outward on the sheet-shaped groove until it fits with the sheet-shaped groove to form an outer wall;

[0028] S3.2. Select the specific tool usage state according to the shape of the processed hydrogel dressing patch. If a sheet hydrogel dressing patch needs to be made, drive the servo motor A to drive the worm to rotate, and the worm drives the worm wheel to rotate. The worm wheel is fixedly connected to the rotating disk and drives it to rotate synchronously on the end shaft body. The rotation of the rotating disk causes the eight curved grooves to rotate synchronously. When the rotating disk rotates clockwise, the rotating disk causes the limit rod A to move in the curved groove, and the limit rod A drives the plug plate A to move on the slide groove. Since the plug plate A is fixedly connected with a blade plate, the blade plate moves inward on the linear groove until it fits with the linear groove to form an outer wall. The rotating disk synchronously causes the limit rod B to move in the curved groove, and the limit rod B drives the plug plate B to move on the slide groove. Since the plug plate B is fixedly connected with a slice block, the slice block moves inward on the sheet-shaped groove until it retracts into the sheet-shaped groove to form a pressure cutting cavity.

[0029] S4, circular knife processing and discharging;

[0030] The circular knife module mechanism is driven to rotate by the driving transmission mechanism to press and cut the incoming hydrogel raw materials, and then the materials are discharged through the discharging mechanism.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] 1. The present invention improves the structure of the existing hydrogel dressing patch, opens a drug retention portion on the hydrogel body of the dressing patch body, and retains the drug liquid applied to the wound in the diffusion groove through the diffusion groove for uniform drug release. Several semi-ellipsoidal retention grooves opened inside the diffusion groove store part of the drug liquid in the semi-ellipsoidal cavity. Due to its flat shape, the outflow speed of the drug liquid is slowed down to a certain extent, thereby achieving the effect of continuous drug administration.

[0033] 2. The present invention also arranges a discharge shaft on the base platform, and transports the hydrogel raw material to the circular knife module mechanism for production through the driving mechanism and the discharge shaft. The circular knife module mechanism mode is switched to process and produce strip hydrogel dressing patches and sheet hydrogel dressing patches, thereby meeting the production needs of hydrogel dressing patches of different shapes, reducing the time required for replacing or adjusting equipment, and thus improving the overall production efficiency.

[0034] 3. In the present invention, the servo motor A is driven to rotate the worm, which drives the worm wheel to rotate. The worm wheel is fixedly connected to the rotating disk to drive it to rotate synchronously on the end shaft body. The rotation of the rotating disk causes the eight curved grooves to rotate synchronously. The curved grooves drive the strip cutting assembly and the sheet cutting assembly to move, thereby realizing the switching of the shapes. Since the worm and the worm wheel have relatively good self-locking properties, the positions of the strip cutting assembly and the sheet cutting assembly are self-locked and fixed after switching to prevent loosening or falling off.

[0035] 4. In the present invention, a mounting frame is symmetrically provided on one side of the circular knife module mechanism close to the discharge axis, a carrier frame is connected between the two mounting frames, a servo motor B is provided on the outer side of the carrier frame to drive the servo motor B to operate, and the output end of the servo motor B is connected to a reciprocating screw rod so that the reciprocating screw rod rotates inside the carrier frame. Since the correction block is symmetrically provided with stabilizing rods and stabilizing grooves are symmetrically opened inside the carrier frame, the rotation of the reciprocating screw rod drives the correction block adapted thereto to reciprocate, and the stabilizing rod slides back and forth in the stabilizing groove to achieve a stabilizing effect. The correction block is arranged at the bottom end of the hydrogel raw material, and the correction of the hydrogel raw material is achieved by controlling the servo motor B to prevent production errors caused by offset. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the structure of the dressing patch body of the present invention;

[0037] Figure 2 It is a schematic diagram of the cross-sectional structure of the dressing patch body of the present invention;

[0038] Figure 3 It is a schematic diagram of the strip dressing patch structure of the present invention;

[0039] Figure 4 It is a schematic diagram of the overall structure of the manufacturing device of the present invention;

[0040] Figure 5 It is a front view structural schematic diagram of the manufacturing device of the present invention;

[0041] Figure 6 It is a schematic diagram of the structure of the circular knife module mechanism, the offset adjustment mechanism and the discharging mechanism of the present invention;

[0042] Figure 7 It is a schematic diagram of the structure of the circular knife module mechanism and the offset adjustment mechanism of the present invention;

[0043] Figure 8 It is a schematic diagram of the structure of the self-locking adjustment component and the circular knife component of the present invention;

[0044] Fig. 9 This is a schematic diagram of the production and use of the strip hydrogel dressing patch of the present invention;

[0045] Fig.10 It is a schematic diagram of the disassembled structure of the circular knife assembly, the strip cutting assembly and the sheet cutting assembly of the present invention;

[0046] Fig.11 It is a side view structural diagram of the circular knife module mechanism of the present invention;

[0047] Fig.12 It is a schematic diagram of the structure of the upper roller shaft, the strip cutting assembly and the sheet cutting assembly of the present invention;

[0048] Fig.13A schematic diagram of the preparation and use of the sheet-like hydrogel dressing patch of the present invention;

[0049] Fig.14 It is a schematic diagram of the structure of the slice block, the convex block and the elliptical convex body of the present invention;

[0050] Fig.15 It is a schematic diagram of the structure of the offset adjustment mechanism of the present invention;

[0051] Fig.16 It is a cross-sectional view and a schematic diagram of the disassembled structure of the offset adjustment mechanism of the present invention.

[0052] Description of the numbers in the figure:

[0053] 1. Dressing patch body; 2. Hydrogel body; 3. Drug solution retention part; 4. Base; 5. Discharging shaft; 6. Driving transmission mechanism; 7. Circular knife module mechanism; 8. Offset adjustment mechanism; 9. Discharging mechanism;

[0054] 201, colloid; 202, outer surface; 203, adhesive surface;

[0055] 301, diffusion tank; 302, retention tank;

[0056] 701, knife seat; 702, upper roller; 703, lower roller; 704, self-locking adjustment assembly; 705, circular knife assembly; 706, strip cutting assembly; 707, sheet cutting assembly;

[0057] 801, mounting frame; 802, carrying frame; 803, servo motor B; 804, reciprocating screw rod; 805, deviation correction block; 806, stabilizing groove; 807, stabilizing rod;

[0058] 7021, end shaft body; 7022, middle shaft body; 7023, slide groove;

[0059] 7041, servo motor A; 7042, worm; 7043, worm wheel; 7044, rotating disk; 7045, curved groove;

[0060] 7051, sleeve; 7052, sheet-shaped groove; 7053, linear groove;

[0061] 7061, plug board A; 7062, limit rod A; 7063, blade board;

[0062] 7071, plug board B; 7072, limit rod B; 7073, slice block; 7074, convex block; 7075, elliptical convex body. DETAILED DESCRIPTION

[0063] like Figures 1 to 16As shown, the present invention relates to a hydrogel dressing patch, a manufacturing device and a manufacturing process thereof, wherein the hydrogel dressing patch comprises a dressing patch body 1, wherein the dressing patch body 1 comprises a hydrogel body portion 2 and a drug solution retention portion 3, wherein the drug solution retention portion 3 is disposed on the hydrogel body portion 2;

[0064] The hydrogel body 2 includes a colloid 201, an outer layer 202 and an adhesive surface 203. The outer layer 202 is disposed at one end of the colloid 201, the adhesive surface 203 is disposed at the other end of the colloid 201, and the drug solution retention part 3 is disposed on the adhesive surface 203.

[0065] The drug solution retention part 3 includes a diffusion groove 301 and a retention groove 302. The diffusion groove 301 is opened on the adhesive surface 203, and the retention groove 302 is linearly opened on the diffusion groove 301 at equal intervals. The interior of the diffusion groove 301 is in a trapezoidal shape, and the interior of the retention groove 302 is in a semi-ellipsoidal shape.

[0066] The production device includes a base 4, a discharge shaft 5 is provided at one end of the base 4, a drive transmission mechanism 6 is provided inside the base 4, a circular knife module mechanism 7 is provided on the base 4, an offset adjustment mechanism 8 is provided on the side of the circular knife module mechanism 7 close to the discharge shaft 5, and a discharging mechanism 9 is provided on the side of the circular knife module mechanism 7 away from the offset adjustment mechanism 8.

[0067] The present invention improves the structure of the existing hydrogel dressing patch, opens a drug retention part 3 on the hydrogel body 2 of the dressing patch body 1, and retains the drug liquid applied to the wound in the diffusion groove 301 through the diffusion groove 301 of the drug retention part 3 for uniform drug release. A plurality of semi-ellipsoidal retention grooves 302 opened inside the diffusion groove 301 store part of the drug liquid in the semi-ellipsoidal cavity. Due to its flat shape, the outflow speed of the drug liquid is slowed down to a certain extent, thereby achieving the effect of continuous drug administration. The present invention also arranges a discharge shaft 5 on the base 4, and transports the hydrogel raw material to the circular knife module mechanism 7 for production through the driving transmission mechanism 6 and the discharge shaft 5. The circular knife module mechanism 7 is switched to process and produce strip hydrogel dressing patches and sheet hydrogel dressing patches, such as Figure 1 and Figure 3 As shown, the production requirements of hydrogel dressing patches of different shapes are met, reducing the time required for replacing or adjusting equipment, thereby improving overall production efficiency.

[0068] In an embodiment of the present invention, the circular knife module mechanism 7 includes a knife seat 701, an upper roller shaft 702, a lower roller shaft 703, a self-locking adjustment component 704, a circular knife component 705, a strip cutting component 706 and a sheet cutting component 707. The knife seat 701 is arranged on the base 4, the upper roller shaft 702 is rotatably arranged on the knife seat 701, the drive transmission mechanism 6 is connected to the upper roller shaft 702, the lower roller shaft 703 is rotatably arranged on the knife seat 701 at a position directly below the upper roller shaft 702, the self-locking adjustment component 704 is arranged on the knife seat 701 near the upper roller shaft 702, the circular knife component 705 is sleeved on the upper roller shaft 702, and the strip cutting component 706 and the sheet cutting component 707 are arranged on the circular knife component 705 in a ring shape with equal spacing. In the present invention, an upper roller 702 and a lower roller 703 are rotatably arranged on a knife seat 701, and the upper roller 702 is driven to rotate by a driving transmission mechanism 6, and the upper roller 702 drives a circular knife assembly 705, a strip cutting assembly 706 and a sheet cutting assembly 707 to perform circular knife processing on the hydrogel raw material, and a self-locking adjustment assembly 704 drives the strip cutting assembly 706 and the sheet cutting assembly 707 to produce a change in shape, respectively adapted to the production of Figure 1 and Figure 3 Two hydrogel dressing patches are shown.

[0069] In an embodiment of the present invention, the upper roller shaft 702 includes an end shaft body 7021, a middle shaft body 7022 and a slide groove 7023. The end shaft body 7021 is symmetrically rotatable on the knife seat 701, the middle shaft body 7022 is connected between the two end shaft bodies 7021, and the slide groove 7023 is annularly and evenly spaced and opened at one end of the end shaft body 7021 close to the middle shaft body 7022. The strip cutting component 706 and the sheet cutting component 707 are movably inserted in the slide groove 7023. In the present invention, the upper roller shaft 702 is divided into an end shaft body 7021 and a middle shaft body 7022, and eight slide grooves 7023 are provided in a circular shape with equal intervals on the end shaft body 7021. The corresponding four groups of strip cutting components 706 and four groups of sheet cutting components 707 are movably inserted in the slide grooves 7023. The end shaft body 7021 is driven to rotate by the driving transmission mechanism 6. The end shaft body 7021 is fixedly connected to the middle shaft body 7022 to drive the middle shaft body 7022 to rotate. The strip cutting components 706 and the sheet cutting components 707 are slidably inserted in the middle shaft body 7022 to drive the whole body to rotate. The strip cutting components 706 and the sheet cutting components 707 are inserted in the circular knife component 705 at one end away from the slide groove 7023, driving the whole body to rotate to cut and produce the hydrogel dressing patch.

[0070] As another embodiment of the present invention, the self-locking adjustment component 704 includes a servo motor A7041, a worm 7042, a worm wheel 7043, a rotating disk 7044 and a curved groove 7045. One end of the servo motor A7041 is arranged at a position of the tool holder 701 close to the upper roller shaft 702, the worm 7042 is connected to the output end of the servo motor A7041, the worm wheel 7043 is rotatably sleeved on the end shaft body 7021, the rotating disk 7044 is fixedly connected to one end of the worm wheel 7043 and rotatably sleeved on the end shaft body 7021, the curved grooves 7045 are arranged in a ring shape at equal intervals on the rotating disk 7044, and one end of the strip cutting component 706 and the sheet cutting component 707 are movably inserted into the curved groove 7045. In the present invention, the servo motor A7041 is driven to drive the worm 7042 to rotate, and the worm 7042 drives the worm wheel 7043 to rotate. The worm wheel 7043 is fixedly connected to the rotating disk 7044 to drive it to rotate synchronously on the end shaft body 7021. The rotation of the rotating disk 7044 causes the eight curved grooves 7045 to rotate synchronously. The curved grooves 7045 drive the strip cutting component 706 and the sheet cutting component 707 to move, thereby realizing the switching of the shape. Since the worm 7042 and the worm wheel 7043 have relatively good self-locking properties, the positions of the strip cutting component 706 and the sheet cutting component 707 are self-locked and fixed after switching to prevent loosening or falling off.

[0071] As another embodiment of the present invention, the circular knife assembly 705 includes a sleeve 7051, a sheet-shaped groove 7052 and a linear groove 7053. The sleeve 7051 is rotatably sleeved on the rotating disk 7044. The sheet-shaped grooves 7052 are arranged in a circular shape with equal intervals on the sleeve 7051 in multiple groups. The linear grooves 7053 are arranged in a circular shape with equal intervals on the sleeve 7051 and are located between two groups of sheet-shaped grooves 7052. One end of the strip cutting assembly 706 is movably inserted into the linear groove 7053, and one end of the sheet-shaped cutting assembly 707 is movably inserted into the sheet-shaped groove 7052. In the present invention, four groups of linear grooves 7053 are formed in a circular shape at equal intervals on the sleeve 7051, and five sheet-shaped grooves 7052 are formed in a linear shape at equal intervals between two groups of linear grooves 7053, so that four groups of sheet-shaped grooves 7052 are formed at the same time, and the strip cutting assembly 706 and the sheet-shaped cutting assembly 707 are movably inserted into the sheet-shaped grooves 7052 and the linear grooves 7053. When the rotating disk 7044 rotates to cause the eight curved grooves 7045 to rotate synchronously, the curved grooves 7045 drive the strip cutting assembly 706 and the sheet-shaped cutting assembly 707 to move in the linear grooves 7053 and the sheet-shaped grooves 7052, thereby switching the shapes.

[0072] As another embodiment of the present invention, the strip cutting assembly 706 includes an insert plate A7061, a limit rod A7062 and a blade plate 7063. The insert plate A7061 is movably inserted in the slide groove 7023. The limit rod A7062 is connected to the end of the insert plate A7061 away from the slide groove 7023. The end of the limit rod A7062 away from the insert plate A7061 is movably inserted in the curved groove 7045. The blade plate 7063 is connected to the end of the insert plate A7061 away from the slide groove 7023. The end of the blade plate 7063 away from the insert plate A7061 is movably inserted in the linear groove 7053. In the present invention, a plug plate A7061 is slidably inserted on four of the eight groups of slide grooves 7023, a limit rod A7062 is fixedly provided on the plug plate A7061, and the other end of the limit rod A7062 is movably inserted on the curved groove 7045. When the rotating disk 7044 rotates, the rotating disk 7044 causes the limit rod A7062 to move in the curved groove 7045, and the limit rod A7062 drives the plug plate A7061 to move on the slide groove 7023. Since a blade plate 7063 is fixedly connected to the plug plate A7061, the blade plate 7063 moves on the linear groove 7053 to achieve a telescopic effect.

[0073] As another embodiment of the present invention, the sheet-shaped cutting assembly 707 includes a plug plate B7071, a limit rod B7072, a slice block 7073, a convex block 7074 and an elliptical convex body 7075, the plug plate B7071 is movably inserted in the slide groove 7023, the limit rod B7072 is connected to the end of the plug plate B7071 away from the slide groove 7023, the end of the limit rod B7072 away from the plug plate B7071 is movably inserted in the curved groove 7045, the slice block 7073 is connected to the end of the plug plate B7071 away from the slide groove 7023, the end of the slice block 7073 away from the plug plate B7071 is movably inserted in the sheet-shaped groove 7052, the convex block 7074 is arranged on the slice block 7073, and the elliptical convex bodies 7075 are linearly arranged on the convex blocks 7074 at equal intervals;

[0074] The convex block 7074 is in a trapezoidal shape and is adapted to the diffusion groove 301, and the elliptical convex body 7075 is in a semi-elliptical shape and is adapted to the retention groove 302. In the present invention, the inserting plate B7071 is slidably inserted on four of the eight groups of slide grooves 7023, and a limit rod B7072 is fixedly provided on the inserting plate B7071. The other end of the limit rod B7072 is movably inserted on the curved groove 7045. When the rotating disk 7044 rotates, the rotating disk 7044 causes the limit rod B7072 to move in the curved groove 7045, and the limit rod B7072 drives the inserting plate B7071 to move on the slide groove 7023. Since the slice block 7073 is fixedly connected to the inserting plate B7071, the slice block 7073 moves on the slice groove 7052 to achieve the telescopic effect.

[0075] As another embodiment of the present invention, the offset adjustment mechanism 8 includes a mounting frame 801, a supporting frame 802, a servo motor B803, a reciprocating screw 804 and a correction block 805. The mounting frame 801 is symmetrically connected to the side of the circular knife module 7 close to the discharge shaft 5, the supporting frame 802 is connected between the two mounting frames 801, the servo motor B803 is connected to the supporting frame 802, the reciprocating screw 804 is rotatably arranged on the supporting frame 802 and connected to the output end of the servo motor B803, and the correction block 805 is movably sleeved on the reciprocating screw 804.

[0076] The support frame 802 is symmetrically provided with stabilizing grooves 806 , and the deviation-correcting block 805 is symmetrically provided with stabilizing rods 807 , which are movably inserted into the stabilizing grooves 806 .

[0077] In the present invention, a mounting frame 801 is symmetrically provided on one side of the circular knife module mechanism 7 close to the discharge shaft 5, a carrier frame 802 is connected between the two mounting frames 801, a servo motor B803 is provided on the outer side of the carrier frame 802 to drive the servo motor B803 to operate, and the output end of the servo motor B803 is connected to a reciprocating screw rod 804, so that the reciprocating screw rod 804 rotates inside the carrier frame 802. Since the correction block 805 is symmetrically provided with a stabilizing rod 807, and the carrier frame 802 is symmetrically provided with a stabilizing groove 806, the rotation of the reciprocating screw rod 804 drives the correction block 805 adapted thereto to produce reciprocating movement, and the stabilizing rod 807 slides back and forth in the stabilizing groove 806 to achieve a stabilizing effect. The correction block 805 is arranged at the bottom end of the hydrogel raw material, and the correction of the hydrogel raw material is achieved by controlling the servo motor B803 to prevent the deviation from causing production errors.

[0078] Working principle: This embodiment provides a process for making a hydrogel dressing patch, comprising the following steps:

[0079] S1. Feeding operation;

[0080] The hydrogel raw material is conveyed to the circular knife die assembly mechanism 7 through the unloading shaft 5 for production;

[0081] S2, deviation correction operation;

[0082] The servo motor B803 is driven to operate. The output end of the servo motor B803 is connected to the reciprocating screw 804, so that the reciprocating screw 804 rotates inside the carrier 802. Since the stabilizing rod 807 is symmetrically provided on the deflection correction block 805, and the stabilizing groove 806 is symmetrically provided inside the carrier 802, the rotation of the reciprocating screw 804 drives the deflection correction block 805 adapted thereto to make reciprocating movements, and the stabilizing rod 807 slides back and forth in the stabilizing groove 806 to achieve a stabilizing effect. The deflection correction block 805 is arranged at the bottom end of the hydrogel raw material. The deflection correction of the hydrogel raw material is achieved by controlling the servo motor B803 to prevent the deviation from causing production errors;

[0083] S3, adjustment operation;

[0084] S3.1. Select the specific tool usage state according to the shape of the processed hydrogel dressing patch. If it is necessary to make a long strip of hydrogel dressing patch, first drive the servo motor A7041 to drive the worm 7042 to rotate, the worm 7042 drives the worm wheel 7043 to rotate, the worm wheel 7043 is fixedly connected to the rotating disk 7044 to drive it to rotate synchronously on the end shaft body 7021, the rotation of the rotating disk 7044 causes the eight curved grooves 7045 to rotate synchronously, when the rotating disk 7044 rotates counterclockwise, the rotating disk 7044 causes the limit rod A7062 to move in the curved groove 7045, and the limit rod A7062 moves in the curved groove 7045. 062 drives the insert plate A7061 to move on the slide groove 7023. Since the insert plate A7061 is fixedly connected with a blade plate 7063, the blade plate 7063 moves outward on the linear groove 7053 until it extends out of the linear groove 7053. The rotating disk 7044 synchronously makes the limit rod B7072 move in the curved groove 7045. The limit rod B7072 drives the insert plate B7071 to move on the slide groove 7023. Since the insert plate B7071 is fixedly connected with a slice block 7073, the slice block 7073 moves outward on the sheet-shaped groove 7052 until it fits with the sheet-shaped groove 7052 to form an outer wall.

[0085] S3.2. Select the specific tool usage state according to the shape of the processed hydrogel dressing patch. If a sheet hydrogel dressing patch needs to be made, drive the servo motor A7041 to drive the worm 7042 to rotate, the worm 7042 drives the worm wheel 7043 to rotate, and the worm wheel 7043 is fixedly connected to the rotating disk 7044 to drive it to rotate synchronously on the end shaft body 7021. The rotation of the rotating disk 7044 causes the eight curved grooves 7045 to rotate synchronously. When the rotating disk 7044 rotates clockwise, the rotating disk 7044 causes the limit rod A7062 to move in the curved groove 7045, and the limit rod A7062 drives The insert plate A7061 moves on the slide groove 7023. Since the insert plate A7061 is fixedly connected with the blade plate 7063, the blade plate 7063 moves inward on the linear groove 7053 until it fits with the linear groove 7053 to form an outer wall. The rotating disk 7044 synchronously moves the limit rod B7072 in the curved groove 7045. The limit rod B7072 drives the insert plate B7071 to move on the slide groove 7023. Since the insert plate B7071 is fixedly connected with the slice block 7073, the slice block 7073 moves inward on the sheet-shaped groove 7052 until it retracts into the sheet-shaped groove 7052 to form a pressure cutting cavity.

[0086] S4, circular knife processing and discharging;

[0087] The circular knife module mechanism 7 is driven to rotate by the driving transmission mechanism 6 to press and cut the incoming hydrogel raw materials, and then the materials are discharged through the discharging mechanism 9.

[0088] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A device for making a hydrogel dressing patch, characterized in that: The invention comprises a base (4), a discharge shaft (5) is provided at one end of the base (4), a drive transmission mechanism (6) is provided inside the base (4), a circular knife module mechanism (7) is provided on the base (4), an offset adjustment mechanism (8) is provided on the side of the circular knife module mechanism (7) close to the discharge shaft (5), and a discharge mechanism (9) is provided on the side of the circular knife module mechanism (7) away from the offset adjustment mechanism (8); The circular knife module mechanism (7) comprises a knife seat (701), an upper roller (702), a lower roller (703), a self-locking adjustment component (704), a circular knife component (705), a strip cutting component (706) and a sheet cutting component (707); the knife seat (701) is arranged on the base (4); the upper roller (702) is rotatably arranged on the knife seat (701); the drive transmission mechanism (6) is connected to the upper roller (702); The lower roller (703) is rotatably arranged on the knife seat (701) at a position directly below the upper roller (702); the self-locking adjustment component (704) is arranged on the knife seat (701) at a position close to the upper roller (702); the circular knife component (705) is sleeved on the upper roller (702); and the strip cutting component (706) and the sheet cutting component (707) are arranged on the circular knife component (705) in a circular shape at equal intervals; The upper roller shaft (702) comprises an end shaft body (7021), a middle shaft body (7022) and a slide groove (7023); the end shaft body (7021) is symmetrically rotatably arranged on the knife seat (701); the middle shaft body (7022) is connected between the two end shaft bodies (7021); the slide groove (7023) is annularly arranged at equal intervals on one end of the end shaft body (7021) close to the middle shaft body (7022); the strip cutting assembly (706) and the sheet cutting assembly (707) are movably inserted in the slide groove (7023); The self-locking adjustment component (704) comprises a servo motor A (7041), a worm (7042), a worm wheel (7043), a rotating disk (7044) and a curved groove (7045); one end of the servo motor A (7041) is arranged at a position of the knife seat (701) close to the upper roller shaft (702); the worm (7042) is connected to the output end of the servo motor A (7041); the worm wheel (7043) is rotatably sleeved on the end shaft body (7021); the rotating disk (7044) is fixedly connected to one end of the worm wheel (7043) and rotatably sleeved on the end shaft body (7021); the curved groove (7045) is arranged on the rotating disk (7044) in a circular shape with equal intervals; one end of the strip cutting component (706) and the sheet cutting component (707) are movably inserted in the curved groove (7045); The circular knife assembly (705) comprises a sleeve (7051), a sheet-shaped groove (7052) and a linear groove (7053); the sleeve (7051) is rotatably sleeved on the rotating disk (7044); a plurality of groups of sheet-shaped grooves (7052) are formed in a circular shape and are evenly spaced on the sleeve (7051); the linear grooves (7053) are formed in a circular shape and are evenly spaced on the sleeve (7051) and are located between two groups of sheet-shaped grooves (7052); one end of the strip-shaped cutting assembly (706) is movably inserted in the linear groove (7053); and one end of the sheet-shaped cutting assembly (707) is movably inserted in the sheet-shaped groove (7052); The strip cutting assembly (706) comprises an inserting plate A (7061), a limiting rod A (7062) and a blade plate (7063), wherein the inserting plate A (7061) is movably inserted in the sliding groove (7023), the limiting rod A (7062) is connected to an end of the inserting plate A (7061) away from the sliding groove (7023), an end of the limiting rod A (7062) away from the inserting plate A (7061) is movably inserted in the curved groove (7045), the blade plate (7063) is connected to an end of the inserting plate A (7061) away from the sliding groove (7023), and an end of the blade plate (7063) away from the inserting plate A (7061) is movably inserted in the linear groove (7053); The slice cutting assembly (707) comprises an inserting plate B (7071), a limiting rod B (7072), a slicing block (7073), a convex block (7074) and an elliptical convex body (7075); the inserting plate B (7071) is movably inserted in the sliding groove (7023); the limiting rod B (7072) is connected to an end of the inserting plate B (7071) away from the sliding groove (7023); and the limiting rod B (7072) is connected to an end of the inserting plate B (7071) away from the sliding groove (7023). The end of the slicing block (7073) is movably inserted in the curved groove (7045), the slicing block (7073) is connected to the end of the plug board B (7071) away from the sliding groove (7023), the end of the slicing block (7073) away from the plug board B (7071) is movably inserted in the sheet-shaped groove (7052), the convex block (7074) is arranged on the slicing block (7073), and the elliptical convex bodies (7075) are linearly arranged on the convex blocks (7074) at equal intervals; The convex block (7074) is in a trapezoidal shape and is compatible with the diffusion groove (301) of the hydrogel dressing patch, and the elliptical convex body (7075) is in a semi-ellipsoidal shape and is compatible with the retention groove (302) of the hydrogel dressing patch; When making a long strip of hydrogel dressing patch, the rotating disk (7044) drives the blade plate (7063) and the slice block (7073) to move outwards simultaneously in the slice-shaped groove (7052); When making a sheet-shaped hydrogel dressing patch, the rotating disk (7044) drives the blade plate (7063) and the slicing block (7073) to move inwards simultaneously until the slicing block (7073) is retracted into the sheet-shaped groove (7052).

2. The manufacturing device of a hydrogel dressing patch according to claim 1, characterized in that: The offset adjustment mechanism (8) comprises a mounting frame (801), a supporting frame (802), a servo motor B (803), a reciprocating screw rod (804) and a deviation correction block (805); the mounting frame (801) is symmetrically connected to a side of the circular knife module mechanism (7) close to the material discharge shaft (5); the supporting frame (802) is connected between two mounting frames (801); the servo motor B (803) is connected to the supporting frame (802); the reciprocating screw rod (804) is rotatably arranged on the supporting frame (802) and connected to the output end of the servo motor B (803); and the deviation correction block (805) is movably sleeved on the reciprocating screw rod (804).

3. The device for making a hydrogel dressing patch according to claim 2, characterized in that: The support frame (802) is symmetrically provided with stabilizing grooves (806), the deviation-correcting block (805) is symmetrically provided with stabilizing rods (807), and the stabilizing rods (807) are movably inserted in the stabilizing grooves (806).

4. A hydrogel dressing patch, made by the hydrogel dressing patch manufacturing device according to claim 3, characterized in that: The hydrogel dressing patch comprises a dressing patch body (1), wherein the dressing patch body (1) comprises a hydrogel body portion (2) and a drug solution retention portion (3), wherein the drug solution retention portion (3) is arranged on the hydrogel body portion (2); The hydrogel body part (2) comprises a colloid (201), an outer layer (202) and an adhesive surface (203); the outer layer (202) is arranged at one end of the colloid (201), the adhesive surface (203) is arranged at the other end of the colloid (201), and the drug solution retention part (3) is arranged on the adhesive surface (203); The drug solution retention portion (3) comprises a diffusion groove (301) and a retention groove (302), wherein the diffusion groove (301) is provided on the adhesive surface (203), and the retention grooves (302) are provided on the diffusion groove (301) at linear equal intervals, the interior of the diffusion groove (301) is in a trapezoidal shape, and the interior of the retention groove (302) is in a semi-ellipsoidal shape.

5. A process for making a hydrogel dressing patch using the hydrogel dressing patch making device according to claim 3, characterized in that: The following steps are involved: S1. Feeding operation; The hydrogel raw material is transported to the circular knife die assembly mechanism (7) via a discharge shaft (5) for production; S2, deviation correction operation; The servo motor B (803) is driven to operate. The output end of the servo motor B (803) is connected to a reciprocating screw rod (804), so that the reciprocating screw rod (804) rotates inside the carrier (802). Since the deviation correction block (805) is symmetrically provided with a stabilizing rod (807), and the carrier (802) is symmetrically provided with a stabilizing groove (806), the rotation of the reciprocating screw rod (804) drives the deviation correction block (805) adapted thereto to generate reciprocating movement. The stabilizing rod (807) slides reciprocatingly in the stabilizing groove (806), thereby achieving a stabilizing effect. The deviation correction block (805) is arranged at the bottom end of the hydrogel raw material. The deviation correction of the hydrogel raw material is achieved by controlling the servo motor B (803), thereby preventing the deviation from causing production errors; S3, adjustment operation; S3.

1. Select the specific tool usage state according to the shape of the processed hydrogel dressing patch. If it is necessary to make a long strip of hydrogel dressing patch, first drive the servo motor A (7041) to drive the worm (7042) to rotate, the worm (7042) drives the worm wheel (7043) to rotate, the worm wheel (7043) is fixedly connected to the rotating disk (7044) to drive it to rotate synchronously on the end shaft (7021), the rotating disk (7044) rotates to cause the eight curved grooves (7045) to rotate synchronously, when the rotating disk (7044) rotates counterclockwise, the rotating disk (7044) causes the limit rod A (7062) to move in the curved groove (7045), and the limit rod A (7062) drives the limit rod A (7062) to rotate. The movable plug plate A (7061) moves on the slide groove (7023). Since the plug plate A (7061) is fixedly connected with a blade plate (7063), the blade plate (7063) moves outward on the linear groove (7053) until it extends out of the linear groove (7053). The rotating disk (7044) synchronously moves the limit rod B (7072) in the curved groove (7045). The limit rod B (7072) drives the plug plate B (7071) to move on the slide groove (7023). Since the plug plate B (7071) is fixedly connected with a slice block (7073), the slice block (7073) moves outward on the sheet-shaped groove (7052) until it fits with the sheet-shaped groove (7052) to form an outer wall. S3.

2. Select a specific tool usage state according to the shape of the processed hydrogel dressing patch. If a sheet-shaped hydrogel dressing patch needs to be produced, drive the servo motor A (7041) to drive the worm (7042) to rotate, the worm (7042) drives the worm wheel (7043) to rotate, the worm wheel (7043) is fixedly connected to the rotating disk (7044) to drive it to rotate synchronously on the end shaft body (7021), the rotating disk (7044) rotates to cause the eight curved grooves (7045) to rotate synchronously, when the rotating disk (7044) rotates clockwise, the rotating disk (7044) causes the limit rod A (7062) to move in the curved groove (7045), the limit rod A (7062) drives the plug plate A ( The insert plate A (7061) moves on the slide groove (7023). Since the insert plate A (7061) is fixedly connected with a blade plate (7063), the blade plate (7063) moves inward on the linear groove (7053) until it fits with the linear groove (7053) to form an outer wall. The rotating disk (7044) synchronously makes the limit rod B (7072) move in the curved groove (7045). The limit rod B (7072) drives the insert plate B (7071) to move on the slide groove (7023). Since the insert plate B (7071) is fixedly connected with a slice block (7073), the slice block (7073) moves inward on the sheet-shaped groove (7052) until it retracts into the sheet-shaped groove (7052) to form a pressure cutting cavity. S4, circular knife processing and discharging; The circular knife die assembly mechanism (7) is driven to rotate by the driving transmission mechanism (6) to perform a pressing and cutting process on the incoming hydrogel raw material, and then the material is discharged through the discharging mechanism (9).

Citation Information

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