A copper-zinc alloy back plate continuous machining device and method
Through the dual fixing and locking functions of the continuous mechanical processing device of the copper-zinc alloy backplate, the problems of low efficiency and poor quality during the drilling process are solved, and efficient and accurate fan-shaped drilling is achieved, which improves product quality and drill bit life.
Patent Information
- Application Number
- CN202411441045.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-16
AI Technical Summary
During the drilling process of copper-zinc alloy back plate, low production efficiency, rough hole walls, uneven hole diameters and other quality problems, and unstable drill bits lead to inaccurate position and angle, affecting product quality.
The continuous machining device of copper-zinc alloy backplate is adopted, including actuator, drilling mechanism and stabilization mechanism. Through dual fixing and locking functions, fan-shaped drilling is realized, reducing workpiece positioning and adjustment time, and ensuring processing stability and accuracy.
It significantly improves the efficiency and accuracy of the drilling processing of copper-zinc alloy backplate, reduces displacement error and vibration, optimizes the quality of the hole wall, extends the service life of the drill bit, and reduces maintenance costs.
Smart Images

Figure CN118951094B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper-zinc alloy back plate production, and in particular to a copper-zinc alloy back plate continuous machining device and method. Background Art
[0002] Copper-zinc alloy backplanes, also known as brass backplanes, are widely used in electronic equipment, building decoration, chemical equipment, medical equipment, precision instruments and other fields. They are most widely used in electronic equipment, such as computers, servers, communication equipment and other electronic equipment backplanes. They are mainly used to provide structural support and protection. The copper-zinc alloy backplanes used in electronic equipment are required to have certain heat dissipation performance. Therefore, it is necessary to evenly set a circle of circular holes on the copper-zinc alloy backplane, which can greatly improve the heat dissipation performance and reduce the weight. Therefore, during the processing, the copper-zinc alloy backplane needs to be drilled with high precision by CNC equipment to meet its heat dissipation requirements.
[0003] At present, there are the following disadvantages when drilling holes in the copper-zinc alloy back plate: 1. When drilling holes in the copper-zinc alloy back plate, it is necessary to first fix the copper-zinc alloy back plate on the drilling machine workbench, and then use the drill bit to drill holes in the corresponding positions one by one. Drilling holes one by one takes a long time, which leads to low production efficiency of the copper-zinc alloy back plate, and it is difficult to keep consistent parameters such as speed, force and position during the drilling process. Therefore, quality problems such as rough hole wall and uneven hole diameter are prone to occur, affecting the overall quality of the product; 2. During the drilling process, the drill bit part is not connected to the clamp that fixes the copper-zinc alloy back plate, which makes the drill bit prone to displacement and vibration during the drilling process, resulting in inaccurate drilling position and angle, thereby affecting the processing accuracy and product quality. At the same time, due to the instability of the drill bit and uneven cutting force during the drilling process, inconsistent hole diameters, rough hole walls, and even problems such as too large or too small hole diameters may occur, resulting in unqualified overall product quality. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a continuous machining device and method for a copper-zinc alloy back plate, which is achieved by the following specific technical means: a continuous machining device for a copper-zinc alloy back plate, comprising a base, a column is fixedly installed on the upper end surface of the base, a carrying plate with a cavity inside is fixedly installed on the front end surface of the column, and an actuator is jointly arranged on the column and the carrying plate; the actuator includes a pressing part arranged on the column and used for downwardly pressing the copper-zinc alloy back plate, an intermittent part is arranged on the column, and a clamping part for clamping and fixing the copper-zinc alloy back plate is arranged on the carrying plate.
[0005] The actuator is provided with a drilling mechanism for performing fan-shaped drilling on the copper-zinc alloy back plate; the drilling mechanism comprises a supporting part which is arranged on the clamping part and is used to cooperate with the intermittent rotation of the intermittent part, the supporting part is provided with a pressing part which is used to provide an extrusion action when drilling the copper-zinc alloy back plate, and the pressing part is provided with a drilling part which is used to perform one-time drilling and forming on the fan-shaped area of the copper-zinc alloy back plate.
[0006] The support part is provided with a stabilizing mechanism that cooperates with the actuator and is used to maintain the stability of the drilling operation of the drilling mechanism; the stabilizing mechanism includes a matching part that is arranged on the support part and cooperates with the pressing part, and the support part is provided with a locking part that cooperates with the matching part to lock the support part and the clamping part.
[0007] As a preferred technical solution of the present invention, the clamping part includes a support arm, an upper pressure plate and a first cylinder. The front end surface of the column is fixedly installed with a support arm located above the supporting plate, and the end of the support arm away from the column is fixedly installed with a first cylinder with a telescopic end passing through the lower end surface of the support arm, and the telescopic end of the first cylinder is fixedly installed with an upper pressure plate.
[0008] As a preferred technical solution of the present invention, the intermittent part includes a fixed plate, a first shaft rod, a groove wheel, a first motor and a groove wheel shift rod. The front end face of the column is fixedly installed with a fixed plate located directly below the supporting plate and having a cavity inside. A first shaft rod is installed through a bearing at the center of the supporting plate. The lower end of the first shaft rod penetrates the upper end face of the fixed plate and is connected to the fixed plate bearing. A fixed sleeve on the outer ring wall of the lower end of the first shaft rod is provided with a groove wheel located in the fixed plate. A first motor is fixedly installed in the fixed plate. The output end fixed sleeve of the first motor is provided with a groove wheel shift rod cooperating with the groove wheel.
[0009] As a preferred technical solution of the present invention, the clamping part includes a limiting slide, an extrusion slider, a bevel gear ring, a second motor and a second shaft rod. The upper end surface of the carrying plate is penetrated by a plurality of limiting slides in a circular array. A screw rod corresponding to the limiting slide rod is rotatably installed in the carrying plate through a bearing seat. A first bevel gear is fixedly sleeved at one end of the screw rod away from each other. An extrusion slider threadedly connected to the corresponding screw rod is slidably installed in the limiting slide. A bevel gear ring is installed in the carrying plate through a bearing. The bevel gear ring is meshed with a plurality of first bevel gears at the same time. A second shaft rod is penetrated by a bearing on the outer ring wall of the carrying plate. A second bevel gear meshed with the bevel gear ring is fixedly sleeved on the second shaft rod. A second motor with an output end fixedly connected to the second shaft rod is fixedly installed on the carrying plate.
[0010] As a preferred technical solution of the present invention, the supporting part includes a first swing arm, a second swing arm, a connecting plate and an arc-shaped fixing plate. The first shaft rod is fixedly sleeved with the first swing arm located between the carrying plate and the fixing plate. The second swing arm is installed on the lower end surface of the supporting arm through a bearing. The telescopic end of the first cylinder passes through the second swing arm and is movably connected to the second swing arm. An end of the first swing arm away from the first shaft rod and an end of the second swing arm away from the supporting arm are jointly fixedly installed with a connecting plate. The second swing arm is fixedly installed with an arc-shaped fixing plate, and a number of holes are drilled through the arc-shaped fixing plate in a circular array.
[0011] As a preferred technical solution of the present invention, the lower pressure part includes a shaped frame, a second cylinder, a lower pressure plate and a limiting slide rod. The upper end surface of the second swing arm is fixedly installed with a shaped frame, and the upper end surface of the shaped frame is fixedly installed with a second cylinder with a telescopic end passing through its lower end surface. The telescopic end of the second cylinder is fixedly installed with a lower pressure plate located directly above the arc-shaped fixed plate and having a cavity inside. The upper end surface of the arc-shaped fixed plate is fixedly installed with a left-right symmetrical limiting slide rod, and the lower pressure plate is slidably connected to the limiting slide rod.
[0012] As a preferred technical solution of the present invention, the drilling part includes a sleeve, a drill bit, a belt and a third motor. The lower end surface of the lower pressure plate is penetrated by a bearing and a sleeve corresponding to the drill holes is installed one by one. The drill bit is fixedly installed on the lower end of the sleeve. The third motor is fixedly installed on the lower pressure plate, and the output end of the third motor is connected to a plurality of sleeves through a belt drive.
[0013] As a preferred technical solution of the present invention, the matching part includes a connecting arm, an extrusion plate, a fixed cylinder and a matching locking rod. The front end surface of the lower pressure plate is fixedly installed with a connecting arm through a set support rod, the lower end surface of the connecting arm is fixedly installed with an extrusion plate that slides through the second swing arm, the lower end surface of the extrusion plate is an inclined surface, and the lower end surface of the extrusion plate is provided with a matching groove, the lower end surface of the connecting arm is fixedly installed with a fixed cylinder located behind the extrusion plate, and a matching locking rod that slides through the second swing arm is slidably connected in the fixed cylinder through a set spring.
[0014] As a preferred technical solution of the present invention, the locking part includes a matching locking block, a spring slide bar, a limiting connecting plate, an insert rod and a locking hole. A matching locking block is fixedly installed on one side wall of the extrusion slider away from each other, and an alignment groove is provided on one side wall of the matching locking block away from the corresponding extrusion slider. A plug hole matching with the matching locking rod is provided on the upper end surface of the matching locking block. A spring slide bar located directly below the matching groove and distributed up and down is slidably installed on the connecting plate. A limiting connecting plate is fixedly installed on the front ends of the spring slide bars distributed up and down, and an insert rod matching with the alignment groove is fixedly installed on the rear ends of the spring slide bars distributed up and down. A locking hole corresponding to the plug hole is provided on the plug rod, and the matching locking rod is inserted into the lock hole after passing through the plug hole.
[0015] As a preferred technical solution of the present invention, the present invention also provides a processing method using the above-mentioned copper-zinc alloy backboard continuous machining device, and the specific processing method includes the following steps: S1. Preparation work: prepare the copper-zinc alloy backboard to be processed, and clean the surface of the copper-zinc alloy backboard to ensure that there is no oil stain and impurities on the surface.
[0016] S2. Fixing the workpiece: Place the copper-zinc alloy back plate on the upper end surface of the carrier plate, and clamp and fix the copper-zinc alloy back plate through the actuator to ensure that the workpiece is stable and immovable.
[0017] S3. Adjust the position: Move the drilling mechanism to the position where the copper-zinc alloy back plate is to be drilled through the actuator.
[0018] S4. Drilling operation: Start the drilling mechanism to perform fan-shaped drilling operation on the copper-zinc alloy back plate, and ensure stable contact between the drilling mechanism and the workpiece through the stabilizing mechanism.
[0019] S5. Subsequent processing: Take out the copper-zinc alloy back plate after drilling, and use a deburring tool to deburr the edge of the drilled hole. At the same time, use a measuring tool to check the drilling position, diameter, etc. to ensure that it meets the design requirements.
[0020] Compared with the prior art, the present invention has the following beneficial effects: 1. The continuous machining device and method for the copper-zinc alloy back plate, through the coordinated use of the actuator, drilling mechanism and stabilizing mechanism, adopts an integrated operation model of double fixing, locking and fan-shaped drilling to complete the processing of the heat dissipation circular holes of the copper-zinc alloy back plate, thereby reducing the frequent workpiece positioning and adjustment time, thereby significantly improving the continuity and efficiency of the copper-zinc alloy back plate drilling processing, while ensuring the stability of the workpiece during the processing, making the processing process smoother, and through the combined effect of multiple fixing measures and locking functions, effectively reducing displacement errors and vibrations, ensuring the precise position and size of each hole, and reducing vibrations and unstable operations to slow down drill bit wear, thereby extending the service life of the drill bit and reducing replacement frequency and maintenance costs.
[0021] 2. The continuous machining device and method for the copper-zinc alloy back plate, through the provided actuator, implements double fixation of the copper-zinc alloy back plate by downward extrusion and side wall clamping before drilling, thereby ensuring the accurate position of the copper-zinc alloy back plate during the drilling process, reducing the displacement and rotation of the workpiece, thereby improving the positioning accuracy, and the double fixation effectively reduces the vibration generated during the drilling process, making the contact between the drill bit and the workpiece more stable, optimizing the drilling quality, and reducing the roughness of the hole wall.
[0022] 3. The continuous machining device and method for the copper-zinc alloy back plate divides the copper-zinc alloy back plate into four sectors through the coordinated use of the set actuator and the drilling mechanism, and performs integrated drilling operations on multiple heat dissipation circular holes in the corresponding sectors, thereby reducing the number of overall positioning and adjustment time, greatly improving the processing efficiency, and at the same time improving the overall processing accuracy, and ensuring that the position and spacing of the holes in each sector are consistent, avoiding errors that may occur during separate processing, and improving the consistency of drilling positions and product quality.
[0023] 4. The continuous machining device and method for the copper-zinc alloy back plate, through the coordinated use of the drilling mechanism and the stabilizing mechanism, locks the drilling part and the clamping part that fixes the copper-zinc alloy back plate before drilling, ensuring a stable connection between the drilling part and the clamping part, avoiding relative movement and displacement between the drill bit and the copper-zinc alloy back plate, making the drilling operation smoother, and further improving the surface quality of the hole. The drilling part and the clamping part are locked in a fixed position, reducing vibration and displacement errors, and once again improving the accuracy and consistency of drilling, ensuring that the size and position of each hole meet the requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention when it is working.
[0025] Figure 2 It is a schematic diagram of a partial three-dimensional structure viewed from above of the present invention.
[0026] Figure 3 It is a schematic diagram of a partially cutaway three-dimensional structure of the intermittent portion of the present invention.
[0027] Figure 4 It is a partial three-dimensional structural schematic diagram of the actuator of the present invention.
[0028] Figure 5 It is a schematic diagram of a partial cross-sectional three-dimensional structure of the clamping portion of the present invention.
[0029] Figure 6 It is a partial three-dimensional structural schematic diagram of the stabilizing mechanism and the drilling mechanism of the present invention.
[0030] Figure 7 It is a schematic diagram of a partially cutaway three-dimensional structure of the drilling portion of the present invention.
[0031] In the figure: 1, base; 2, column; 3, bearing plate; 4, actuator; 41, clamping part; 411, support arm; 412, upper pressure plate; 413, first cylinder; 42, intermittent part; 421, fixed plate; 422, first shaft rod; 423, groove wheel; 424, first motor; 425, groove wheel lever; 43, clamping part; 431, limit slide; 432, extrusion slider; 433, bevel gear ring; 434, second motor; 435, second shaft rod; 5, drilling mechanism; 51, support part; 511, first swing arm; 512, second swing arm; 513, connecting plate; 514, arc-shaped fixing plate; 52, pressing part; 521, shaped frame; 522, second cylinder; 523, pressing plate; 524, limiting slide bar; 53, drilling part; 531, jacket; 532, drill bit; 533, belt; 534, third motor; 6, stabilizing mechanism; 61, matching part; 611, connecting arm; 612, extrusion plate; 613, fixing cylinder; 614, matching locking rod; 62, locking part; 621, matching locking block; 622, spring slide bar; 623, limiting connecting plate; 624, insert rod; 625, locking hole. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1 A continuous machining device for a copper-zinc alloy back plate comprises a base 1, a column 2 is fixedly mounted on the upper end surface of the base 1, a carrier plate 3 with a cavity inside is fixedly mounted on the front end surface of the column 2, an actuator 4 is provided on the column 2 and the carrier plate 3; the actuator 4 comprises a pressing portion 41 provided on the column 2 and used for pressing the copper-zinc alloy back plate downward, an intermittent portion 42 is provided on the column 2, and a clamping portion 43 for clamping and fixing the copper-zinc alloy back plate is provided on the carrier plate 3.
[0034] See also Figure 1 The actuator 4 is provided with a drilling mechanism 5 for performing fan-shaped drilling on the copper-zinc alloy back plate; the drilling mechanism 5 includes a supporting portion 51 which is arranged on the pressing portion 41 and is used to cooperate with the intermittent portion 42 for intermittent rotation, and the supporting portion 51 is provided with a pressing portion 52 for providing an extrusion action when drilling the copper-zinc alloy back plate, and the pressing portion 52 is provided with a drilling portion 53 for performing one-time drilling and forming on the fan-shaped area of the copper-zinc alloy back plate.
[0035] See also Figure 1The support portion 51 is provided with a stabilizing mechanism 6 that cooperates with the actuator 4 and is used to maintain the stability of the drilling operation of the drilling mechanism 5; the stabilizing mechanism 6 includes a matching portion 61 that is provided on the support portion 51 and cooperates with the pressing portion 52, and the support portion 51 is provided with a locking portion 62 that cooperates with the matching portion 61 to lock the support portion 51 with the clamping portion 43.
[0036] See also Figure 1 and Figure 2 The clamping part 41 includes a support arm 411, an upper pressure plate 412 and a first cylinder 413. The front end surface of the column 2 is fixedly installed with the support arm 411 located above the supporting plate 3. The end of the support arm 411 away from the column 2 is fixedly installed with the first cylinder 413 whose telescopic end passes through the lower end surface of the support arm 411. The telescopic end of the first cylinder 413 is fixedly installed with the upper pressure plate 412.
[0037] See also Figure 1 , Figure 4 and Figure 5 The clamping portion 43 includes a limiting slide 431, an extrusion slider 432, a bevel gear ring 433, a second motor 434 and a second shaft rod 435. A plurality of limiting slides 431 are provided on the upper end surface of the carrying plate 3 in a circular array. A screw corresponding to the limiting slide 431 is rotatably installed in the carrying plate 3 through a bearing seat. A first bevel gear is fixedly sleeved at one end of the screw far away from each other. An extrusion slider 432 threadedly connected to the corresponding screw is slidably installed in the limiting slide 431. A bevel gear ring 433 is installed in the carrying plate 3 through a bearing. The bevel gear ring 433 is meshed with a plurality of first bevel gears at the same time. A second shaft rod 435 is installed on the outer ring wall of the carrying plate 3 through a bearing. A second bevel gear meshed with the bevel gear ring 433 is fixedly sleeved on the second shaft rod 435. A second motor 434 with an output end fixedly connected to the second shaft rod 435 is fixedly installed on the carrying plate 3.
[0038] During specific work, when it is necessary to drill holes on the copper-zinc alloy back plate, the copper-zinc alloy back plate is placed at the center of the upper end surface of the carrier plate 3, and then the second motor 434 is started to rotate the second shaft rod 435. The second shaft rod 435 will rotate the bevel gear ring 433 through the second bevel gear, and the bevel gear ring 433 will synchronously rotate a number of screw rods by cooperating with a number of first bevel gears, so that the extrusion sliders 432 around the copper-zinc alloy back plate are synchronously approached to it until the extrusion sliders 432 around are pressed against the outer ring wall of the copper-zinc alloy back plate, and then the second motor 434 is stopped to complete the clamping and fixing of the copper-zinc alloy back plate.
[0039] Then, the first air pump fixedly mounted on the base 1 is started to lower the upper pressure plate 412 through the first cylinder 413. Finally, the upper pressure plate 412 will press against the upper end surface of the copper-zinc alloy back plate, thereby fixing the copper-zinc alloy back plate on the supporting circular plate arranged at the center of the upper end surface of the carrier plate 3 by downward extrusion. Before drilling, the copper-zinc alloy back plate is double fixed by downward extrusion and side wall clamping to ensure the accuracy of the position of the copper-zinc alloy back plate during the drilling process.
[0040] See also Figure 1 , Figure 2 and Figure 3 The intermittent part 42 includes a fixed plate 421, a first shaft rod 422, a groove wheel 423, a first motor 424 and a groove wheel lever 425. A fixed plate 421 with a cavity inside is fixedly installed on the front end surface of the column 2 and is located directly below the supporting plate 3. A first shaft rod 422 is installed through a bearing at the center of the supporting plate 3. The lower end of the first shaft rod 422 penetrates the upper end surface of the fixed plate 421 and is connected to the bearing of the fixed plate 421. The outer ring wall fixed sleeve at the lower end of the first shaft rod 422 is provided with a groove wheel 423 located in the fixed plate 421. The first motor 424 is fixedly installed in the fixed plate 421. The output end fixed sleeve of the first motor 424 is provided with a groove wheel lever 425 that cooperates with the groove wheel 423.
[0041] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 The support portion 51 includes a first swing arm 511, a second swing arm 512, a connecting plate 513 and an arc-shaped fixing plate 514. The first shaft rod 422 is fixedly sleeved with the first swing arm 511 located between the carrying plate 3 and the fixing plate 421. The second swing arm 512 is installed on the lower end surface of the support arm 411 through a bearing. The telescopic end of the first cylinder 413 passes through the second swing arm 512 and is movably connected to the second swing arm 512. The end of the first swing arm 511 away from the first shaft rod 422 and the end of the second swing arm 512 away from the support arm 411 are fixedly installed with a connecting plate 513. The second swing arm 512 is fixedly installed with an arc-shaped fixing plate 514, and a plurality of holes are drilled through the arc-shaped fixing plate 514 in a circular array.
[0042] During specific operation, after the clamping part 41 and the clamping part 43 complete the fixation of the copper-zinc alloy back plate, the first motor 424 is started to drive the groove wheel lever 425 to rotate. When the groove wheel lever 425 rotates one circle, the groove wheel 423 rotates ninety degrees with the first swing arm 511 through the first shaft rod 422. At this time, the connecting plate 513 is just located on the radial extension line of the limiting slide 431, so that the copper-zinc alloy back plate can be divided into four sectors for drilling processing. The first motor 424 is continued to be started to rotate the drilling part 53 one hundred and eighty degrees, so that the drilling part 53 is located in the rightmost sector, so that the drilling part 53 is moved to the position to be drilled on the copper-zinc alloy back plate.
[0043] See also Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 The lower pressing part 52 includes a shaped frame 521, a second cylinder 522, a lower pressing plate 523 and a limiting slide bar 524. The shaped frame 521 is fixedly installed on the upper end surface of the second swing arm 512. The second cylinder 522 with a telescopic end passing through its lower end surface is fixedly installed on the upper end surface of the shaped frame 521. The telescopic end of the second cylinder 522 is fixedly installed with a lower pressing plate 523 located directly above the arc-shaped fixed plate 514 and with a cavity inside. The upper end surface of the arc-shaped fixed plate 514 is fixedly installed with a left-right symmetrical limiting slide bar 524, and the lower pressing plate 523 is slidably connected to the limiting slide bar 524.
[0044] See also Figure 1 , Figure 6 and Figure 7 The drilling part 53 includes a sleeve 531, a drill bit 532, a belt 533 and a third motor 534. The lower end surface of the lower pressure plate 523 is penetrated by a bearing and a sleeve 531 corresponding to the drill holes is installed one by one. The drill bit 532 is fixedly installed at the lower end of the sleeve 531. The third motor 534 is fixedly installed on the lower pressure plate 523. The output end of the third motor 534 is connected to the plurality of sleeves 531 through a belt 533.
[0045] During specific operation, after the intermittent portion 42 cooperates with the supporting portion 51 to adjust the drilling portion 53 to the corresponding position, the arc-shaped fixed plate 514 is located directly above the corresponding sector-shaped area of the copper-zinc alloy back plate. At this time, the third motor 534 is started to make it rotate synchronously with the plurality of sleeves 531 through the belt 533, so that the plurality of drill bits 532 rotate synchronously, and then the second air pump fixedly installed on the base 1 is started to drive the lower pressure plate 523 to descend through the second cylinder 522. During this process, the limiting slide bars 524 on the left and right sides maintain the stability of the descent of the lower pressure plate 523. When the lower pressure plate 523 descends with the plurality of drill bits 532 to contact the upper end surface of the copper-zinc alloy back plate, the multiple heat dissipation circular holes in the corresponding sector can be drilled in an integrated manner, thereby reducing the number of overall positioning and the adjustment time, greatly improving the processing efficiency, and at the same time improving the overall processing accuracy. The supporting circular plate arranged at the center of the upper end surface of the carrier plate 3 provides space for the drill bit 532 to descend and drill holes through the copper-zinc alloy back plate.
[0046] After the drilling is completed in this sector, the second cylinder 522 is started in reverse to drive the lower pressure plate 523 to rise and reset, and then the first motor 424 is started to move the drilling part 53 to the next sector through the intermittent part 42, and the drilling operation can be repeated until the drilling of all the heat dissipation circular holes on the copper-zinc alloy back plate is completed.
[0047] See also Figure 1 , Figure 6 and Figure 7 The matching part 61 includes a connecting arm 611, an extrusion plate 612, a fixed cylinder 613 and a matching locking rod 614. The front end surface of the lower pressure plate 523 is fixedly installed with the connecting arm 611 through a set support rod. The lower end surface of the connecting arm 611 is fixedly installed with an extrusion plate 612 that slides through the second swing arm 512. The lower end surface of the extrusion plate 612 is an inclined surface, and the lower end surface of the extrusion plate 612 is provided with a matching groove. The lower end surface of the connecting arm 611 is fixedly installed with a fixed cylinder 613 located behind the extrusion plate 612. The fixing cylinder 613 is slidably connected with a matching locking rod 614 that penetrates the second swing arm 512 through a set spring.
[0048] See also Figure 1 , Figure 4 , Figure 6 and Figure 7The locking portion 62 includes a matching locking block 621, a spring slide bar 622, a limiting connecting plate 623, an insertion rod 624 and a locking hole 625. A matching locking block 621 is fixedly installed on one side wall of the extrusion slider 432 away from each other. A positioning groove is provided on the side wall of the matching locking block 621 away from the corresponding extrusion slider 432. A plug hole matching with the matching locking rod 614 is provided on the upper end surface of the matching locking block 621. A spring slide bar 622 located directly below the matching groove and distributed up and down is slidably installed on the connecting plate 513. The front ends of the spring slide bars 622 distributed up and down are jointly fixedly installed with a limiting connecting plate 623. The rear ends of the spring slide bars 622 distributed up and down are jointly fixedly installed with an insertion rod 624 matching with the positioning groove. A locking hole 625 corresponding to the plug hole is provided on the plug rod 624. The matching locking rod 614 passes through the plug hole and is inserted into the locking hole 625.
[0049] During specific operation, when the lower pressure plate 523 and several drill bits 532 are synchronously lowered, the lower pressure plate 523 will first lower the extrusion plate 612 through the connecting arm 611. At this time, the connecting plate 513 is just located on the radial extension line of the corresponding limiting slide 431, so that the insertion rod 624 is just corresponding to the corresponding alignment groove. When the extrusion plate 612 descends, its lower end surface will first contact the front end surface of the insertion rod 624, and then the insertion rod 624 will be pushed toward the alignment groove along the inclined surface of the lower end of the extrusion plate 612, and the spring slide bar 622 will move in the matching groove. When the front end surface of the insertion rod 624 contacts the rear end surface of the extrusion plate 612, the insertion rod 624 will not continue to move. At this time, the insertion rod 624 is inserted into the alignment groove, and the insertion hole corresponds to the locking hole 625, and the matching locking rod 614 is located above the locking hole 625, and the drill bit 532 has not yet contacted the upper end surface of the copper-zinc alloy back plate.
[0050] Then, the lower pressure plate 523 continues to descend, thereby bringing the matching locking rod 614 down and inserting it into the socket, and then entering the locking hole 625, so that the matching locking rod 614 at this time locks the connecting plate 513 and the extrusion slider 432, thereby locking the drilling part 53 and the clamping part 43 for fixing the copper-zinc alloy back plate on the supporting plate 3. At this time, the lower pressure plate 523 continues to descend to drive the drill bit 532 to drill, wherein the stable connection between the drilling part 53 and the clamping part 43 can avoid relative movement and displacement between the drill bit 532 and the copper-zinc alloy back plate, making the drilling operation more stable. During this process, the spring between the fixed cylinder 613 and the matching locking rod 614 will provide space for the drilling operation of the drill bit 532.
[0051] When the heat dissipation circular holes in this sector are processed, the lower pressure plate 523 rises and raises the extrusion plate 612 and the matching locking rod 614 through the connecting arm 611. The rising of the matching locking rod 614 will release the lock on the insertion rod 624. At this time, the insertion rod 624 will be pulled forward by the action of the spring slide bar 622, so that the front end face of the insertion rod 624 is against the rear end face of the extrusion plate 612. Finally, the insertion rod 624 will be disengaged from the matching locking block 621 and reset under the action of the spring slide bar 622, so that the subsequent drilling operation can continue.
[0052] See also Figure 1 —7. The present invention also provides a processing method using the above-mentioned copper-zinc alloy backplane continuous machining device. The specific processing method includes the following steps: S1. Preparation: prepare the copper-zinc alloy backplane to be processed, and clean the surface of the copper-zinc alloy backplane to ensure that there is no oil stain and impurities on the surface.
[0053] S2. Fixing the workpiece: Place the copper-zinc alloy back plate at the center of the upper end surface of the carrier plate 3, clamp and fix the copper-zinc alloy back plate through the clamping part 43, and then start the first air pump fixed on the base 1 to squeeze the copper-zinc alloy back plate downward through the clamping part 41, so as to implement dual fixation of downward squeezing and side wall clamping on the copper-zinc alloy back plate before drilling.
[0054] S3, adjusting the position: after the pressing part 41 and the clamping part 43 have completed fixing the copper-zinc alloy back plate, the first motor 424 is started to adjust the drilling part 53 to a corresponding position through the cooperation of the intermittent part 42 and the supporting part 51 .
[0055] S4, drilling operation: start the third motor 534 to cooperate with the drilling part 53 and the pressing part 52 to carry the plurality of drill bits 532 down to contact the upper end surface of the copper-zinc alloy back plate, and then perform an integrated drilling operation on the plurality of heat dissipation circular holes in the corresponding sectors.
[0056] When the lower pressing plate 523 and the drill bits 532 are synchronously lowered, the drilling portion 53 and the clamping portion 43 for fixing the copper-zinc alloy back plate are locked on the supporting plate 3 through the cooperation of the stabilizing mechanism 6 and the actuator 4, so that the drilling operation is more stable.
[0057] After the drilling is completed in this sector, the second cylinder 522 is started in reverse to drive the lower pressure plate 523 to rise and reset, and then the first motor 424 is started to move the drilling part 53 to the next sector through the intermittent part 42, and the drilling operation can be repeated until the drilling of all the heat dissipation circular holes of the copper-zinc alloy back plate is completed.
[0058] S5. Subsequent processing: Take out the copper-zinc alloy back plate after drilling, and use a deburring tool to deburr the edge of the drilled hole. At the same time, use a measuring tool to check the drilling position, diameter, etc. to ensure that it meets the design requirements.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A copper-zinc alloy back plate continuous machining device, comprising a base (1), Features: A column (2) is fixedly mounted on the upper end surface of the base (1); a bearing plate (3) with a cavity inside is fixedly mounted on the front end surface of the column (2); and an actuator (4) is provided on the column (2) and the bearing plate (3); The actuator (4) comprises a pressing portion (41) arranged on the column (2) and used to press the copper-zinc alloy back plate downward, an intermittent portion (42) is arranged on the column (2), and a clamping portion (43) is arranged on the carrier plate (3) and used to clamp and fix the copper-zinc alloy back plate; The actuator (4) is provided with a drilling mechanism (5) for performing fan-shaped drilling on the copper-zinc alloy back plate; The drilling mechanism (5) comprises a support portion (51) arranged on the pressing portion (41) and used to cooperate with the intermittent portion (42) to intermittently rotate, the support portion (51) is provided with a pressing portion (52) used to provide a squeezing action when drilling the copper-zinc alloy back plate, and the pressing portion (52) is provided with a drilling portion (53) used to perform one-time drilling and forming on the fan-shaped area of the copper-zinc alloy back plate; The support portion (51) is provided with a stabilizing mechanism (6) that cooperates with the actuating mechanism (4) and is used to maintain the stability of the drilling operation of the drilling mechanism (5); The stabilizing mechanism (6) comprises a matching portion (61) arranged on the supporting portion (51) and matching with the pressing portion (52); the supporting portion (51) is provided with a locking portion (62) for matching with the matching portion (61) to lock the supporting portion (51) and the clamping portion (43).
2. A copper-zinc alloy back plate continuous machining device according to claim 1, Features: The clamping portion (41) comprises a support arm (411), an upper pressure plate (412) and a first cylinder (413); the front end surface of the column (2) is fixedly mounted with the support arm (411) located above the carrier plate (3); the end of the support arm (411) away from the column (2) is fixedly mounted with the first cylinder (413) whose telescopic end passes through the lower end surface of the support arm (411); the telescopic end of the first cylinder (413) is fixedly mounted with the upper pressure plate (412).
3. A copper-zinc alloy back plate continuous machining device according to claim 2, Features: The intermittent portion (42) comprises a fixed plate (421), a first shaft (422), a groove wheel (423), a first motor (424) and a groove wheel shifting rod (425); a fixed plate (421) located directly below the bearing plate (3) and having a cavity inside is fixedly installed on the front end surface of the column (2); a first shaft (422) is installed through a bearing at the center of the bearing plate (3); the lower end of the first shaft (422) passes through the upper end surface of the fixed plate (421) and is connected to the bearing of the fixed plate (421); a fixed sleeve of the outer ring wall at the lower end of the first shaft (422) is provided with a groove wheel (423) located in the fixed plate (421); a first motor (424) is fixedly installed in the fixed plate (421); and a fixed sleeve at the output end of the first motor (424) is provided with a groove wheel shifting rod (425) that cooperates with the groove wheel (423).
4. A copper-zinc alloy back plate continuous machining device according to claim 3, Features: The clamping portion (43) comprises a limiting slideway (431), an extruding slider (432), a bevel gear ring (433), a second motor (434) and a second shaft (435); a plurality of limiting slideways (431) are provided through the upper end surface of the carrier plate (3) in a circular array; a screw rod corresponding to the limiting slideway (431) is rotatably installed in the carrier plate (3) through a bearing seat; a first bevel gear is fixedly sleeved at one end of the screw rod that is away from each other; a screw rod corresponding to the limiting slideway (431) is slidably installed in the limiting slideway (431) The extrusion slider (432) is threadedly connected to the corresponding screw rod, a bevel gear ring (433) is installed in the carrier plate (3) through a bearing, and the bevel gear ring (433) is meshed with a plurality of first bevel gears at the same time. A second shaft (435) is installed on the outer ring wall of the carrier plate (3) through a bearing, and a second bevel gear meshed with the bevel gear ring (433) is fixedly sleeved on the second shaft (435), and a second motor (434) whose output end is fixedly connected to the second shaft (435) is fixedly installed on the carrier plate (3).
5. A copper-zinc alloy back plate continuous machining device according to claim 4, Features: The support portion (51) comprises a first swing arm (511), a second swing arm (512), a connecting plate (513) and an arc-shaped fixing plate (514); the first shaft (422) is fixedly sleeved with the first swing arm (511) located between the bearing plate (3) and the fixing plate (421); the lower end surface of the support arm (411) is provided with the second swing arm (512) via a bearing; the telescopic end of the first cylinder (413) passes through the second swing arm (512) and is movably connected to the second swing arm (512); an end of the first swing arm (511) away from the first shaft (422) and an end of the second swing arm (512) away from the support arm (411) are fixedly mounted with the connecting plate (513); the second swing arm (512) is fixedly mounted with the arc-shaped fixing plate (514); a plurality of holes are drilled through the arc-shaped fixing plate (514) in a circular array.
6. A copper-zinc alloy back plate continuous machining device according to claim 5, Features: The lower pressing part (52) comprises a shaped frame (521), a second cylinder (522), a lower pressing plate (523) and a limiting slide bar (524); the upper end surface of the second swing arm (512) is fixedly mounted with the shaped frame (521); the upper end surface of the shaped frame (521) is fixedly mounted with a second cylinder (522) whose telescopic end passes through its lower end surface; the telescopic end of the second cylinder (522) is fixedly mounted with a lower pressing plate (523) located directly above the arc-shaped fixed plate (514) and having a cavity inside; the upper end surface of the arc-shaped fixed plate (514) is fixedly mounted with a left-right symmetrical limiting slide bar (524); the lower pressing plate (523) is slidably connected to the limiting slide bar (524).
7. A copper-zinc alloy back plate continuous machining device according to claim 6, Features: The drilling part (53) comprises a sleeve (531), a drill bit (532), a belt (533) and a third motor (534); a sleeve (531) corresponding to the drill holes is installed through a bearing on the lower end surface of the lower pressure plate (523); a drill bit (532) is fixedly installed on the lower end of the sleeve (531); a third motor (534) is fixedly installed on the lower pressure plate (523); and an output end of the third motor (534) is connected to a plurality of sleeves (531) through a belt (533).
8. A copper-zinc alloy back plate continuous machining device according to claim 6, Features: The matching part (61) includes a connecting arm (611), an extrusion plate (612), a fixed cylinder (613) and a matching lock rod (614); the front end surface of the lower pressure plate (523) is fixedly installed with the connecting arm (611) through a set support rod; the lower end surface of the connecting arm (611) is fixedly installed with an extrusion plate (612) that slides through the second swing arm (512); the lower end surface of the extrusion plate (612) is an inclined surface, and the lower end surface of the extrusion plate (612) is provided with a matching groove; the lower end surface of the connecting arm (611) is fixedly installed with a fixed cylinder (613) located behind the extrusion plate (612); the fixing cylinder (613) is slidably connected with a matching lock rod (614) that penetrates the second swing arm (512) through a set spring.
9. A copper-zinc alloy back plate continuous machining device according to claim 8, Features: The locking portion (62) comprises a matching locking block (621), a spring slide bar (622), a limit connecting plate (623), an inserting rod (624) and a locking hole (625); a matching locking block (621) is fixedly installed on a side wall of the extrusion slider (432) away from each other; a positioning groove is provided on a side wall of the matching locking block (621) away from the corresponding extrusion slider (432); a plug hole matching with the matching locking rod (614) is provided on the upper end surface of the matching locking block (621); A spring slide bar (622) located just below the matching groove and distributed up and down is slidably installed on the plate (513), the front ends of the spring slide bars (622) distributed up and down are fixedly installed with a limited connecting plate (623), and the rear ends of the spring slide bars (622) distributed up and down are fixedly installed with an insertion rod (624) matched with the alignment groove, and a locking hole (625) corresponding to the insertion hole is opened on the insertion rod (624), and the matching locking rod (614) passes through the insertion hole and is inserted into the locking hole (625).
10. A method for continuous processing of a copper-zinc alloy back plate, using the copper-zinc alloy back plate continuous machining device as claimed in claim 1, It is characterized in that The specific processing method includes the following steps: S1. Preparation: Prepare the copper-zinc alloy back plate to be processed and clean the surface of the copper-zinc alloy back plate to ensure that there is no oil stain and impurities on the surface; S2, workpiece fixing: placing the copper-zinc alloy back plate on the upper end surface of the carrier plate (3), and clamping and fixing the copper-zinc alloy back plate through the actuator (4) to ensure that the workpiece is stable and immovable; S3, adjusting the position: moving the drilling mechanism (5) to the position of the copper-zinc alloy back plate to be drilled through the actuator (4); S4, drilling operation: starting the drilling mechanism (5) to perform a fan-shaped drilling operation on the copper-zinc alloy back plate, and ensuring stable contact between the drilling mechanism (5) and the workpiece through the stabilizing mechanism (6); S5. Subsequent processing: Take out the copper-zinc alloy back plate after drilling, deburr the edge of the drilling hole, and check the drilling position and diameter to ensure that it meets the design requirements.
