An automatic welding device for producing sweeping robots
By using a round rod and an arc guide block to cooperate with the clamping and rotating mechanism in the sweeping robot welding device, the automatic adjustment of the welding surface and position is achieved, the problem of position deviation during the welding process is solved, and the welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202411449700.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-10-17
AI Technical Summary
During the welding process of sweeping robots, the required welding surface of the welded parts cannot be automatically adjusted, resulting in a deviation in welding position, resulting in damage to the welding head or welding problems.
An automatic welding device including an operating table, clamping mechanism, welding mechanism, rotating mechanism and traction mechanism is designed. Through the round sliding rod, the arc-shaped guide block and telescopic rod can realize the precise movement of the battery compartment and the welding surface adjustment, combined with hydraulic pressure. The cylinder and gear mechanism realizes automatic rotation of the fuselage and the battery compartment, ensuring the stability and accuracy of the welding process.
Improve welding efficiency, reduce welding problems caused by position deviation, ensure the continuity and quality of the welding process, and prevent the laser welding head from being offset or damaged due to mechanical vibration or movement.
Smart Images

Figure CN118951338B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sweeping robot welding, and in particular to an automatic welding device for producing sweeping robots. Background Art
[0002] Sweeping robot welding is a process involving precision manufacturing and automation technology, which mainly focuses on the connection and fixation between the sweeping robot body and various components (such as the battery compartment, etc.). During the welding process between the sweeping robot body and the battery compartment, laser welding can ensure the uniformity and continuity of the weld, minimize thermal damage to surrounding materials, and thus maintain the integrity and sealing of the battery compartment structure.
[0003] Chinese patent announcement number CN215919509U discloses an automatic welding device for producing a sweeping robot, comprising a support base, a bottom plate welded on the top of the support base, a slide plate installed on one side of the bottom plate, a clamping mechanism for fixing and clamping is arranged on the top of the slide plate, a fixed block is slidably connected to the inside of the slide rail, a welding mechanism for moving the position is arranged on one side of the fixed block, a connecting plate is connected to the bottom of the welding mechanism, a fixing mechanism for locking and fixing is arranged inside the connecting plate, and a welding head is installed on one end of the fixing mechanism. In the device in the above document, through the setting of the clamping mechanism, the first cylinder will push the arc rubber to fix the parts of the sweeping robot to prevent the parts of the sweeping robot from shaking during the welding process, and at the same time, the welding head is connected to the connecting plate through the fixing mechanism, which is conducive to the installation and replacement of the welding head, thereby improving the practicality of the automatic welding device for producing a sweeping robot.
[0004] However, in the prior art, during the welding process, on the one hand, the surface of the welded part to be welded needs to be manually adjusted, and on the other hand, the manual adjustment may cause position deviation of the welded part, thereby causing damage to the welding head or welding problems. Summary of the invention
[0005] The main purpose of the present invention is to provide an automatic welding device for the production of sweeping robots, which can effectively solve the problems of being unable to automatically adjust the welding surface required for the welded part during the welding process and the displacement deviation of the welded part caused by manual adjustment.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A sweeping robot production automatic welding device comprises an operating table, wherein a clamping mechanism is slidably connected to the left side of the upper end of the operating table, a fixing mechanism is slidably connected to the right side of the upper end of the operating table, a transmission mechanism is fixedly connected to the right side of the upper end of the operating table, a welding mechanism is fixedly connected to the middle part of the upper end of the operating table, a rotating mechanism is rotatably connected to the middle part of the upper end of the operating table, and a traction mechanism is commonly arranged between the clamping mechanism and the welding mechanism.
[0008] Preferably, the upper end of the operating table is symmetrically fixedly connected with guide rails, and the two guide rails are provided with rectangular grooves on one side close to each other, and the bottom walls of the inner surfaces of the two rectangular grooves are rotatably connected with arc-shaped stoppers, and the arc-shaped stoppers are fixedly connected with a spring on the side close to the inner surface of the rectangular groove and the inner surface of the rectangular groove, an arc-shaped guide block is symmetrically fixedly connected to the right side of the upper end of the operating table, a rectangular fixed block is fixedly connected to the middle part of the upper end of the operating table, and a through hole is provided on the left side of the upper end of the operating table.
[0009] Preferably, the welding mechanism includes a hydraulic cylinder fixedly connected to the middle part of the upper end of the operating table, the output end of the hydraulic cylinder is fixedly connected to a fixed plate, the middle part of the lower end of the fixed plate is fixedly connected to a laser welding head, and the left end of the fixed plate is fixedly connected to rack 2.
[0010] Preferably, the traction mechanism includes a tension spring fixedly connected to the rear side of the upper end of the fixed plate, a traction rope fixedly connected to the upper end of the tension spring, and a plurality of pulleys fixedly connected to the upper end of the operating table, and the middle parts of the outer surfaces of the plurality of pulleys are in close contact with the outer surface of the traction rope.
[0011] Preferably, the clamping mechanism includes a slider 1 that is slidably connected to the outer surface of the guide rail, a rack 1 is slidably connected to the upper end of the slider 1, the left end of the rack 1 is fixedly connected to one end of the traction rope, a rectangular slider is symmetrically slidably connected to the left side of the upper end of the slider 1, two round rods are fixedly connected to the upper ends of the two rectangular sliders, two semicircular clamping blocks are slidably connected to the upper parts of the outer surfaces of the round rods, gear 1 is meshed with the front and rear sides of the rack 1, gear 2 is meshed with the two gears 1 away from each other, arc-shaped blocks are fixedly connected to the middle parts of the upper ends of the two gears 2, and spring 2 is symmetrically fixedly connected to the left end of the slider 1.
[0012] Preferably, the middle part of the upper end of the slider one is fixedly connected to a rectangular guide rail, the left side of the upper end of the slider one is fixedly connected to a square guide rail, the outer surface of the rectangular guide rail is slidably connected to a lower end of the rack, the lower ends of the two rectangular sliders are slidably connected to the outer surface of the square guide rail, the two rectangular sliders are symmetrically fixedly connected to spring three at one end away from each other, and the other ends of the two springs three on the same side are jointly fixedly connected to the upper end of the slider one, the outer surface of the semicircular clamping block is fixedly connected to a semicircular gear, the lower end of the semicircular clamping block is fixedly connected to an arc groove, the inner surface of the arc groove is slidably connected to the upper part of the outer surface of the round rod, the two springs two are fixedly connected to a fixing block, the lower ends of the two fixing blocks are jointly fixedly connected to the upper end of the operating table, and the lower right ends of the two rectangular sliders are fixedly connected to rack three.
[0013] Preferably, the rotating mechanism includes gear three that can mesh with rack two, the inner surface of gear three is fixedly connected to a round roller, the outer surface of the front end of the round roller is fixedly connected to bevel gear one, the lower part of the outer surface of bevel gear one is meshed with bevel gear two, the inner surface of bevel gear two is rotatably connected to an arc gear, the middle part of the upper end of the arc gear is fixedly connected to a fixed roller, and the upper part of the outer surface of the fixed roller is fixedly connected to gear four.
[0014] Preferably, the two inner surfaces of the bevel gear are symmetrically rotatably connected with check blocks, and the two check blocks are closely attached to the outer surface of the arc gear on one side close to each other.
[0015] Preferably, the transmission mechanism comprises a motor fixedly connected to the upper end of the operating table, and the output end of the motor is fixedly connected to a threaded rod.
[0016] Preferably, the fixing mechanism includes a slider 2 threadedly connected to the outer surface of the threaded rod, a guide block is fixedly connected to the left side of the upper end of the slider 2, a square slider is symmetrically slidably connected to the outer surface of the guide block, the upper ends of the two square sliders are fixedly connected to a telescopic rod, the upper ends of the two telescopic rods are fixedly connected to a Z-shaped rod, the upper ends of the two Z-shaped rods are fixedly connected to a clamping groove, the two square sliders are fixedly connected to a spring 4 on the side close to each other, and the outer surfaces of the two telescopic rods are fixedly connected to a smooth rod on the side away from each other.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention cooperates with the arc-shaped guide block through the smooth rod and the two arc-shaped blocks and the two telescopic rods, so that the battery compartment clamped by the two clamping grooves can be moved toward the fuselage and lifted up to the top of the fuselage, and the two clamping grooves can be slowly separated so that the lifted battery compartment can be accurately placed in the welding position, thereby improving the installation efficiency and reducing the welding problems caused by position deviation. At the same time, during the welding process, the welding surface of the fuselage and the battery compartment is adjusted as a whole by lifting the position of the laser welding head, and the position of the laser welding head is lowered while keeping the fuselage and the battery compartment stable, so that the necessary adjustment of the welding process is achieved without interruption, and at the same time, the displacement or damage of the laser welding head during the lowering welding process due to mechanical vibration or movement can be effectively prevented.
[0019] 2. The present invention cooperates with the welding mechanism and the rotating mechanism to drive the body and the battery compartment to rotate during the welding process, which is convenient for welding and fixing of different surfaces. Through the automated clamping and rotating device, the position and angle of the sweeping robot body and the battery compartment can be accurately controlled, thereby reducing welding defects and improving welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic structural diagram of the welding mechanism and transmission mechanism components of the present invention;
[0022] Figure 3 For the present invention Figure 3 The enlarged structural diagram at A in the middle;
[0023] Figure 4 It is a schematic diagram of the structure of the clamping mechanism assembly of the present invention;
[0024] Figure 5 It is a partial structural schematic diagram of the clamping mechanism assembly of the present invention;
[0025] Figure 6 It is a schematic structural diagram of another state of the clamping mechanism assembly of the present invention;
[0026] Figure 7 It is a structural schematic diagram of the fixing mechanism assembly of the present invention;
[0027] Figure 8 It is a structural schematic diagram of the traction mechanism assembly of the present invention;
[0028] Fig. 9 It is a schematic diagram of the structure of the rotating mechanism assembly of the present invention;
[0029] Fig.10 It is a schematic diagram of the cross-sectional structure of the rotating mechanism assembly of the present invention.
[0030] In the figure: 1, operating table; 11, guide rail; 111, arc-shaped block; 112, spring 1; 113, rectangular groove; 12, arc-shaped guide block; 2, clamping mechanism; 21, slider 1; 211, rectangular guide rail; 212, square guide rail; 22, spring 2; 221, fixing block; 23, semicircular clamping block; 231, semicircular gear; 232, arc-shaped groove; 24, rectangular slider; 241, spring 3; 25, round rod; 26, rack 1; 27, gear 1; 28, gear 2; 29, arc-shaped block; 3, traction mechanism; 31, tension spring; 32, traction rope; 33. Pulley; 4. Welding mechanism; 41. Hydraulic cylinder; 42. Fixed plate; 43. Laser welding head; 44. Rack 2; 5. Rotating mechanism; 51. Round roller; 52. Gear 3; 53. Bevel gear 1; 54. Gear 4; 55. Fixed roller; 56. Arc gear; 57. Bevel gear 2; 571. Check block; 6. Fixing mechanism; 61. Slider 2; 611. Guide block; 62. Square slider; 63. Telescopic rod; 631. Smooth rod; 64. Z-shaped rod; 65. Clamping groove; 66. Spring 4; 7. Transmission mechanism; 71. Motor; 72. Threaded rod. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0032] Embodiment 1, as Figure 1 As shown, an automatic welding device for producing a sweeping robot includes an operating table 1, a clamping mechanism 2 is slidably connected to the left side of the upper end of the operating table 1, a fixing mechanism 6 is slidably connected to the right side of the upper end of the operating table 1, a transmission mechanism 7 is fixedly connected to the right side of the upper end of the operating table 1, a welding mechanism 4 is fixedly connected to the middle part of the upper end of the operating table 1, a rotating mechanism 5 is rotatably connected to the middle part of the upper end of the operating table 1, and a traction mechanism 3 is commonly arranged between the clamping mechanism 2 and the welding mechanism 4.
[0033] During the specific implementation of the above-mentioned device, the body of the sweeping robot to be welded is placed above the clamping mechanism 2, and the battery compartment of the sweeping robot is placed above the fixing mechanism 6. Then, the traction mechanism 3 is driven by the welding mechanism 4 to make the clamping mechanism 2 clamp the body and move to the right to the welding position. Then, the transmission mechanism 7 is stimulated to make the fixing mechanism 6 clamp the battery compartment and move to the left. Then, the clamping mechanism 2 is cooperated to place the battery compartment at the position on the body to be welded and fixed, and then the welding mechanism 4 is cooperated to weld and fix it. When one side of the welding is completed, the welding mechanism 4, the rotating mechanism 5 and the clamping mechanism 2 cooperate to make the body and the battery compartment driven to rotate 90 degrees, and then continue welding. The above operation is repeated until the four sides of the body and the battery compartment are welded and fixed.
[0034] See also Figure 2 and Figure 3 The upper end of the operating table 1 is symmetrically fixedly connected with guide rails 11, and a rectangular groove 113 is opened on the side where the two guide rails 11 are close to each other. The bottom walls of the inner surfaces of the two rectangular grooves 113 are rotatably connected with arc-shaped stoppers 111, and the arc-shaped stoppers 111 are fixedly connected with the inner surface of the rectangular groove 113 on one side close to the inner surface of the rectangular groove 113 and a spring 112 is fixedly connected together with the inner surface of the rectangular groove 113. The arc-shaped guide block 12 is symmetrically fixedly connected to the right side of the upper end of the operating table 1, and a rectangular fixed block is fixedly connected to the middle part of the upper end of the operating table 1. A through hole is opened on the left side of the upper end of the operating table 1.
[0035] When the welding mechanism 4 drives the clamping mechanism 2 to clamp the fuselage to move to the right through the traction mechanism 3, the clamping mechanism 2 slides on the outer surfaces of the two guide rails 11. When the clamping mechanism 2 moves to contact the arc surfaces of the two arc-shaped stops 111, the clamping mechanism 2 continues to drive the fuselage to move to the right while squeezing the arc-shaped stops 111 to both sides. At the same time, the spring 112 is compressed. When the clamping mechanism 2 moves to the position to be welded, the spring 112 returns to its original state and pushes the arc-shaped stops 111 outward. At this time, the right ends of the two arc-shaped stops 111 are in close contact with the clamping mechanism 2, clamping The holding mechanism 2 is limited as a whole; at the same time, the left end of the rectangular fixed block is tightly attached to the right side of the clamping mechanism 2 to limit the clamping mechanism 2 as a whole. When the transmission mechanism 7 drives the fixing mechanism 6 to move to the left, the fixing mechanism 6 is close to the upper ends of the two arc-shaped guide blocks 12. At the same time, the two arc-shaped guide blocks 12 cooperate with the fixing mechanism 6 to make the battery compartment to be welded be lifted upward during the movement to the left. When the battery compartment is moved to the top of the fuselage, the upper left side of the arc-shaped guide block 12 cooperates with the fixing mechanism 6 to move the battery compartment downward to the position to be welded on the fuselage, and then welding is performed.
[0036] During the operation of this embodiment, the body and battery compartment of the sweeping robot are respectively moved to the welding position through the clamping mechanism 2 and the fixing mechanism 6, and the battery compartment is placed in the position to be welded at the upper end of the body through the cooperation of the two arc-shaped guide blocks 12 and the fixing mechanism 6. Subsequently, the body and the battery compartment are driven to rotate 90 degrees during the welding process through the cooperation of the welding mechanism 4 and the rotating mechanism 5, which is convenient for welding and fixing of different surfaces. Through the automated clamping and rotating device, the position and angle of the body and the battery compartment of the sweeping robot can be accurately controlled, thereby reducing welding defects and improving welding quality.
[0037] Embodiment 2: Based on Embodiment 1, this embodiment is to achieve the effect of rotating the fuselage and the battery compartment 90 degrees during the welding process.
[0038] See also Figure 2 The welding mechanism 4 includes a hydraulic cylinder 41 fixedly connected to the middle of the upper end of the operating table 1, the output end of the hydraulic cylinder 41 is fixedly connected to a fixed plate 42, the middle of the lower end of the fixed plate 42 is fixedly connected to a laser welding head 43, and the left end of the fixed plate 42 is fixedly connected to a rack 2 44.
[0039] Specifically, when the fuselage and the battery compartment are to be welded, the hydraulic cylinder 41 is activated, and its output end pushes the fixed plate 42 downward, and then the fixed plate 42 drives the laser welding head 43 and the second rack 44 to move downward at the same time.
[0040] The laser welding head 43 mentioned above is a conventional design in the prior art, and this solution will not elaborate on its working principle in detail. Moreover, during the operation, the laser welding head 43 can adjust the laser parameters according to the required welding materials, such as the welding between the body of the sweeping robot and the battery compartment, so as to perform welding.
[0041] See also Figure 8 The traction mechanism 3 includes a tension spring 31 fixedly connected to the rear side of the upper end of the fixed plate 42, a traction rope 32 fixedly connected to the upper end of the tension spring 31, and a plurality of pulleys 33 fixedly connected to the upper end of the operating platform 1, and the middle parts of the outer surfaces of the plurality of pulleys 33 are tightly attached to the outer surface of the traction rope 32.
[0042] Furthermore, when the fixing plate 42 is pushed downward, the tension spring 31 and one end of the traction rope 32 fixed to the upper end of the tension spring 31 are driven to move downward, and at the same time, through the cooperation of a plurality of pulleys 33, the other end of the traction rope 32 is pulled to the right.
[0043] See also Figure 4 , Figure 5 and Figure 6 The clamping mechanism 2 includes a slider 21 slidably connected to the outer surface of the guide rail 11, a rack 26 is slidably connected to the upper end of the slider 21, and the left end of the rack 26 is fixedly connected to one end of the traction rope 32. A rectangular slider 24 is symmetrically slidably connected to the left side of the upper end of the slider 21, and a round rod 25 is fixedly connected to the upper ends of the two rectangular sliders 24. Semicircular clamping blocks 23 are slidably connected to the upper parts of the outer surfaces of the two round rods 25. Gears 27 are meshed on the front and rear sides of the rack 26, and gears 28 are meshed on the sides of the two gears 27 away from each other. Arc-shaped blocks 29 are fixedly connected to the middle parts of the upper ends of the two gears 28, and springs 22 are symmetrically fixedly connected to the left end of the slider 21.
[0044] When one end of the traction rope 32 fixedly connected to the rack 1 26 is driven to move to the right, it will drive the rack 1 26 to slide to the right, and then the two gears 1 27 respectively meshing with the front and rear sides of the rack 1 26 will rotate and drive the two gears 28 to rotate, and then drive the two arc-shaped blocks 29 to rotate around the axis of the gear 2 28;
[0045] For further information, see Figure 6 When the two gears 27 are driven to rotate, the rack 3 matched with the gear 27 moves toward one side close to each other through meshing, so that the two rectangular sliders 24 are driven by the rack 3 to move toward one side close to each other, and the rectangular slider 24 moves while driving the round rod 25 and the semicircular clamping block 23 on the same side to move in the same direction, clamping the body of the sweeping robot placed above the two semicircular clamping blocks 23, and when the rack 26 is continuously pulled to be flush with the right end of the slider 21, the rack 26 no longer slides, and at this time, the two semicircular clamping blocks 23 are close to each other and contact to form a complete circle, and at this time, the two arc-shaped blocks 29 are in a parallel state, and when the traction rope 32 continues to pull the rack 26 to move to the right, the rack 26 will drive the slider 21 to move to the right as a whole, and at the same time, the two springs 22 are stretched.
[0046] See also Figure 5 and Figure 6 A rectangular guide rail 211 is fixedly connected to the middle part of the upper end of the slider 21, and a square guide rail 212 is fixedly connected to the left side of the upper end of the slider 21. The outer surface of the rectangular guide rail 211 is slidably connected to the lower end of the rack 26. The lower ends of the two rectangular sliders 24 are slidably connected to the outer surface of the square guide rail 212. The two rectangular sliders 24 are symmetrically fixedly connected to the ends away from each other with springs three 241, and the other ends of the two springs three 241 on the same side are jointly fixedly connected to the upper end of the slider 21. A semicircular gear 231 is fixedly connected to the outer surface of the semicircular clamping block 23, and an arc groove 232 is fixedly connected to the lower end of the semicircular clamping block 23. The inner surface of the arc groove 232 is slidably connected to the upper part of the outer surface of the round rod 25. The two springs 22 are fixedly connected to the fixed blocks 221, and the lower ends of the two fixed blocks 221 are jointly fixedly connected to the upper end of the operating table 1. The lower right ends of the two rectangular sliders 24 are fixedly connected to the rack three.
[0047] When the right end of rack 1 26 is driven to move right by traction rope 32, rack 1 26 slides to the right along the surface of rectangular guide rail 211, thereby driving two gears 1 27 to rotate. At the same time, two gears 1 27 cooperate with two racks 3 to make the two racks 3 move toward each other, so that rectangular slider 24 drives round rod 25 and semicircular clamp 23 to move in the same direction. At this time, two semicircular gears 231 are tightly attached to form a circular gear, and two arc grooves 232 are tightly attached to form a circular guide groove. At the same time, during the movement of two rectangular sliders 24, two springs 3 241 on the same side are stretched.
[0048] When the slider 21 moves to the right and contacts the two arc-shaped blocks 111 on one side, the slider 21 is pulled to the right and pushes the arc-shaped blocks 111 toward the inner surface of the rectangular groove 113, and the spring 112 is compressed at the same time. When the slider 21 moves to the right and contacts the left end of the rectangular fixed block, the slider 21 stops moving. At this time, the two arc-shaped blocks 111 are no longer squeezed by the slider 21, and the arc-shaped blocks 111 are restored to their original state by the spring 112. Subsequently, the right ends of the two arc-shaped blocks 111 are pressed against the left end of the slider 21, so as to limit the slider 21.
[0049] Furthermore, the fixing plate 42 continues to move downward, at which time the traction rope 32 stops moving, and the tension spring 31 is stretched and deformed.
[0050] See also Figure 2 The transmission mechanism 7 includes a motor 71 fixedly connected to the upper end of the operating platform 1, and a threaded rod 72 is fixedly connected to the output end of the motor 71.
[0051] When the traction rope 32 drives the rack 26 and the slider 21 to move to the right at the same time, the motor 71 is stimulated, so that the output end of the motor 71 drives the threaded rod 72 to rotate.
[0052] See also Figure 7 The fixing mechanism 6 includes a slider 61 threadedly connected to the outer surface of the threaded rod 72, a guide block 611 is fixedly connected to the left side of the upper end of the slider 61, a square slider 62 is symmetrically slidably connected to the outer surface of the guide block 611, the upper ends of the two square sliders 62 are fixedly connected to telescopic rods 63, the upper ends of the two telescopic rods 63 are fixedly connected to Z-shaped rods 64, the upper ends of the two Z-shaped rods 64 are fixedly connected to clamping grooves 65, the two square sliders 62 are fixedly connected to a spring 4 66 on one side close to each other, and the outer surfaces of the two telescopic rods 63 are fixedly connected to a smooth rod 631 on the side away from each other.
[0053] The two clamping grooves 65 are distributed in mirror symmetry. Before the device is operated, the battery compartment to be welded is placed above the two clamping grooves 65 so that the battery compartment is automatically clamped.
[0054] Specifically, when the threaded rod 72 rotates, the slider 61 moves to the left along the surface of the guide rail 11, thereby driving the square slider 62, the telescopic rod 63, the Z-shaped rod 64, the clamping groove 65 and the battery compartment to be welded to move to the left. When the surface of the smooth rod 631 contacts the upper end of the arc-shaped guide block 12, the smooth rod 631 drives the telescopic rod 63 to move upward during the forward movement due to the shape of the arc-shaped guide block 12, and at the same time drives the Z-shaped rod 64, the clamping groove 65 and the battery to move upward.
[0055] When the slider 2 61 moves to the point where the outer surfaces of the two telescopic rods 63 are in contact with the arc-shaped surfaces of the two arc-shaped blocks 29 respectively, due to the guiding effect of the arc-shaped blocks 29 on the telescopic rods 63, the two telescopic rods 63 move forward while driving the square slider 62 to move away from each other along the arc-shaped surfaces of the arc-shaped blocks 29. At this time, the two square sliders 62 slide along the surface of the guide block 611 to the side away from each other, and at the same time, the spring 4 66 is stretched, and at the same time, the Z-shaped rod 64 and the clamping groove 65 on the same side are driven by the telescopic rod 63 to move in the same direction;
[0056] When the smooth rod 631 moves to the right side of the upper end of the arc-shaped guide block 12, it drives the clamping groove 65 and the battery compartment to move downward. At this time, the two arc-shaped blocks 29 cooperate to separate the two clamping grooves 65, so that the battery compartment to be welded falls exactly into the position of the fuselage to be welded, and then the motor 71 is reversed to move the slider 2 61 to the right.
[0057] See also Fig. 9 and Fig.10The rotating mechanism 5 includes a gear three 52 that can mesh with the rack two 44, a round roller 51 is fixedly connected to the inner surface of the gear three 52, a bevel gear one 53 is fixedly connected to the outer surface of the front end of the round roller 51, a bevel gear two 57 is meshed with the lower part of the outer surface of the bevel gear one 53, an arc gear 56 is rotatably connected to the inner surface of the bevel gear two 57, a fixed roller 55 is fixedly connected to the middle part of the upper end of the arc gear 56, and a gear four 54 is fixedly connected to the upper part of the outer surface of the fixed roller 55.
[0058] When the battery compartment is placed in the fuselage by the two clamping grooves 65 and is ready for welding, the outer surface of the semicircular gear 231 is just meshed with the outer surface of gear four 54. When the output end of the hydraulic cylinder 41 continues to push the fixed plate 42 downward, the right end of the rack two 44 is meshed with the left end of the outer surface of the gear three 52. When the rack two 44 continues to be driven by the fixed plate 42 to move downward, the surface of the rack two 44 is tightly attached to the inner surface of the through hole. The rack two 44 will drive the gear three 52 to rotate, and the round roller 51 will rotate, which will drive the bevel gear one 53 to rotate, and the bevel gear two 57 will rotate through meshing.
[0059] See also Fig.10 The inner surface of the second bevel gear 57 is symmetrically connected to a check block 571 for rotation, and the two check blocks 571 are close to each other and are in close contact with the outer surface of the arc gear 56.
[0060] Furthermore, when rack 2 44 drives gear 3 52, bevel gear 1 53 and bevel gear 2 57 to rotate downward, the two check blocks 571 slide along the surface of the arc gear 56 and will not drive the arc gear 56 to rotate. At this time, the arc gear 56, the fixed roller 55 and the gear 4 54 are not driven to rotate.
[0061] When the laser welding head 43 finishes welding one side of the fuselage and the battery compartment, the output end of the hydraulic cylinder 41 drives the laser welding head 43 and the rack 2 44 to move upward for a distance. At this time, the rack 2 44 drives the gear 3 52, the bevel gear 1 53 and the bevel gear 2 57 to rotate through meshing. At this time, the two check blocks 571 are located between the arc teeth of the arc gear 56. When the bevel gear 2 57 is driven to rotate in the opposite direction, the two check blocks 571 cooperate with the arc gear 56 to make the arc gear 56 and the bevel gear 2 57 rotate in the same direction, so that the fixed roller 55 and the gear 4 54 rotate in the same direction, and then the gear 4 54 and the semicircular gear 231 are meshed, so that the two semicircular gears 231 rotate 90 degrees in coordination.
[0062] When the semicircular gear 231 is driven to rotate by the gear 454, the two semicircular clamping blocks 23 clamp the fuselage and the battery compartment are driven to rotate in the same direction by the two semicircular gears 231. At this time, the outer surfaces of the two round rods 25 slide on the inner surfaces of the two arc grooves 232 respectively.
[0063] After the laser welding head 43 and rack 2 44 are driven up a certain distance by the fixed plate 42, the fixed plate 42 continues to drive the laser welding head 43 to descend. At this time, the two check blocks 571 cooperate with the arc gear 56 to prevent the arc gear 56, the fixed roller 55 and the gear 4 54 from rotating during the descent of the rack 2 44. Then the laser welding head 43 welds the unwelded battery compartment and the body, and then repeats the above operation. The body and the battery compartment are rotated 90 degrees through the rotation and cooperation of the two semicircular gears 231, and then welding is performed.
[0064] When all welding is completed, the output end of the hydraulic cylinder 41 drives the fixed plate 42, the laser welding head 43 and the rack 2 44 to move upward and reset. At this time, the tension spring 31 is no longer stretched, and the traction rope 32 is in a stress-free state. Then, the two arc-shaped blocks 111 are pressed and the spring 1 12 is squeezed at the same time. At this time, the two stretched springs 22 cooperate with the fixed block 221 to pull the slider 1 21 to the left. At the same time, the two springs 3 241 on the same side pull the rectangular slider 24 to move away from each other. Then the two semicircular clamps 23, the semicircular gear 231 and the arc groove 232 are separated. At this time, the fuselage and the battery compartment are no longer clamped. Remove the welded workpiece, and after all are reset, place the fuselage to be welded on the two semicircular clamps 23 again for welding.
[0065] Therefore, in this solution, the smooth rod 631 cooperates with the arc-shaped guide block 12 to make the two clamping grooves 65 move upward during the movement of the battery compartment, and at the same time, the two arc-shaped blocks 29 cooperate to separate the two telescopic rods 63 so that the battery compartment clamped by the two clamping grooves 65 falls into the part of the fuselage to be welded. The position and movement trajectory of the battery compartment can be accurately controlled to ensure that the battery compartment can be accurately placed in the designated position of the sweeping robot body, thereby improving the installation efficiency and reducing the welding problems caused by position deviation. At the same time, during the welding process, the semicircular gear 231 is used to rotate the fuselage and the battery compartment as a whole 90 degrees to ensure accurate positioning, avoid position deviation caused by human operation, and reduce the risk of accidents caused by improper human operation.
[0066] It should be noted that the specific installation method of the motor 71, the circuit connection method and the control method used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.
[0067] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic welding device for producing a sweeping robot, comprising an operating table (1), characterized in that: The left side of the upper end of the operating platform (1) is slidably connected to a clamping mechanism (2), the right side of the upper end of the operating platform (1) is slidably connected to a fixing mechanism (6), the right side of the upper end of the operating platform (1) is fixedly connected to a transmission mechanism (7), the middle part of the upper end of the operating platform (1) is fixedly connected to a welding mechanism (4), the middle part of the upper end of the operating platform (1) is rotatably connected to a rotating mechanism (5), and a traction mechanism (3) is provided between the clamping mechanism (2) and the welding mechanism (4); The upper end of the operating table (1) is symmetrically fixedly connected with a guide rail (11), and a rectangular groove (113) is provided on the side where the two guide rails (11) are close to each other. The bottom walls of the inner surfaces of the two rectangular grooves (113) are rotatably connected with an arc-shaped stopper (111), and a spring 1 (112) is fixedly connected to the inner surface of the rectangular groove (113) on the side of the arc-shaped stopper (111) close to the inner surface of the rectangular groove (113). The upper right side of the operating table (1) is symmetrically fixedly connected with an arc-shaped guide block (12), and the middle part of the upper end of the operating table (1) is fixedly connected with a rectangular fixed block, and a through hole is provided on the left side of the upper end of the operating table (1); The welding mechanism (4) comprises a hydraulic cylinder (41) fixedly connected to the middle of the upper end of the operating table (1); the output end of the hydraulic cylinder (41) is fixedly connected to a fixing plate (42); the middle of the lower end of the fixing plate (42) is fixedly connected to a laser welding head (43); and the left end of the fixing plate (42) is fixedly connected to a second rack (44); The traction mechanism (3) comprises a tension spring (31) fixedly connected to the rear side of the upper end of the fixing plate (42), a traction rope (32) fixedly connected to the upper end of the tension spring (31), and a plurality of pulleys (33) fixedly connected to the upper end of the operating table (1), wherein the middle portions of the outer surfaces of the plurality of pulleys (33) are in close contact with the outer surface of the traction rope (32); The clamping mechanism (2) comprises a slider (21) slidably connected to the outer surface of the guide rail (11); a rack (26) is slidably connected to the upper end of the slider (21); the left end of the rack (26) is fixedly connected to one end of the traction rope (32); a rectangular slider (24) is symmetrically slidably connected to the left side of the upper end of the slider (21); a round rod (25) is fixedly connected to the upper ends of the two rectangular sliders (24); a semicircular clamping block (23) is slidably connected to the upper parts of the outer surfaces of the two round rods (25); a gear (27) is meshed with the front and rear sides of the rack (26); a gear (28) is meshed with the two gears (27) on the sides away from each other; an arc-shaped stopper (29) is fixedly connected to the middle parts of the upper ends of the two gears (28); and a spring (22) is symmetrically fixedly connected to the left end of the slider (21).
2. The automatic welding device for producing a sweeping robot according to claim 1, characterized in that: A rectangular guide rail (211) is fixedly connected to the middle of the upper end of the slider (21), a square guide rail (212) is fixedly connected to the left side of the upper end of the slider (21), the outer surface of the rectangular guide rail (211) is slidably connected to the lower end of the rack (26), the lower ends of the two rectangular sliders (24) are slidably connected to the outer surface of the square guide rail (212), the two rectangular sliders (24) are symmetrically fixedly connected to springs (241) at one end away from each other, and the other ends of the two springs (241) on the same side are connected to the slider. The upper end of the semicircular clamp block (23) is fixedly connected, the outer surface of the semicircular clamp block (23) is fixedly connected to a semicircular gear (231), the lower end of the semicircular clamp block (23) is fixedly connected to an arc groove (232), the inner surface of the arc groove (232) is slidably connected to the upper part of the outer surface of the round rod (25), the two springs (22) are fixedly connected to a fixed block (221), the lower ends of the two fixed blocks (221) are fixedly connected to the upper end of the operating table (1), and the lower parts of the right ends of the two rectangular slide blocks (24) are fixedly connected to a rack three.
3. The automatic welding device for producing a sweeping robot according to claim 1, characterized in that: The rotating mechanism (5) comprises a gear three (52) capable of meshing with a rack two (44); a round roller (51) is fixedly connected to the inner surface of the gear three (52); a bevel gear one (53) is fixedly connected to the outer surface of the front end of the round roller (51); a bevel gear two (57) is meshed at the lower portion of the outer surface of the bevel gear one (53); an arc gear (56) is rotatably connected to the inner surface of the bevel gear two (57); a fixed roller (55) is fixedly connected to the middle portion of the upper end of the arc gear (56); and a gear four (54) is fixedly connected to the upper portion of the outer surface of the fixed roller (55).
4. The automatic welding device for producing a sweeping robot according to claim 3, characterized in that: A check block (571) is symmetrically rotatably connected to the inner surface of the second bevel gear (57), and the two check blocks (571) are closely attached to the outer surface of the arc gear (56) on one side close to each other.
5. The automatic welding device for producing a sweeping robot according to claim 1, characterized in that: The transmission mechanism (7) comprises a motor (71) fixedly connected to the upper end of the operating table (1), and a threaded rod (72) is fixedly connected to the output end of the motor (71).
6. The automatic welding device for producing a sweeping robot according to claim 5, characterized in that: The fixing mechanism (6) comprises a second slider (61) threadedly connected to the outer surface of the threaded rod (72); a guide block (611) is fixedly connected to the left side of the upper end of the second slider (61); a square slider (62) is symmetrically slidably connected to the outer surface of the guide block (611); the upper ends of the two square sliders (62) are fixedly connected to telescopic rods (63); the upper ends of the two telescopic rods (63) are fixedly connected to Z-shaped rods (64); the upper ends of the two Z-shaped rods (64) are fixedly connected to clamping grooves (65); the two square sliders (62) are fixedly connected to a spring four (66) on the side close to each other; and the outer surfaces of the two telescopic rods (63) are fixedly connected to a smooth rod (631) on the side away from each other.
Citation Information
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