Automatic rod and bundle stripping and powdering apparatus

Abstract

The application discloses an automatic rod-unbinding and bundling equipment, and relates to the technical field of food automation. The automatic processing equipment for processing hard rice noodle materials after drying is provided. The equipment is designed by a main frame and a side frame, and can realize automatic operation of the materials in the transmission, stacking, separation and bundling processes. The materials are transmitted on the loading rod. Through the cooperation of the pressing and holding assembly and the rubbing assembly, the problem that the dried materials are broken due to high hardness during the processing is effectively avoided. Through the cooperation of the calibration assembly, the rod pulling assembly and the unloading assembly, the accurate positioning, smooth unloading and bundling operation of the materials are realized, and the neatness and consistency of the material processing are ensured. The application has the advantages of simple operation, high efficiency and suitability for hard material processing, and can improve the production efficiency and ensure the quality of the finished products.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of food automation technology, and in particular, relates to an automatic rod-unbinding and bundle-powdering device. BACKGROUND

[0002] In the traditional processing process of rice noodles, especially in the handling link of dried rice noodles, the operation is difficult. Dried rice noodles are prone to breakage or deformation during handling, stacking and bundling due to the increase in hardness, resulting in a decrease in product quality. In addition, the traditional processing method relies on manual operation, which is not only inefficient but also prone to human error, affecting the neatness and consistency of the rice noodles. Especially when mass production is required, manual operation cannot meet the production demand.

[0003] In the prior art, there are few automatic processing devices for hard rice noodles, especially in the process of loading, conveying, separating and bundling, there is a lack of effective automation devices, resulting in problems such as rice noodle breakage and uneven stacking during operation. Even if some devices achieve automatic processing, they can only be used for relatively soft rice noodles, and cannot provide an effective solution for hard dried rice noodles.

[0004] Therefore, there is an urgent need for an automatic device that can handle dried hard rice noodles to achieve efficient, safe and stable rice noodle stacking, conveying, separating and bundling operations, improve production efficiency, and ensure the consistency of product quality.

[0005] Therefore, the present application is proposed. SUMMARY

[0006] To solve the above technical problems, the basic idea of the technical solution of the present application is:

[0007] The automatic rod-unbinding and bundle-powdering device comprises:

[0008] The main frame is placed on the ground, and the two side frames are symmetrically fixed on the two sides of the main frame for the installation and support of other components;

[0009] The two main conveying chains and the two secondary conveying chains are symmetrically installed on the opposite sides of the two side frames, and the inner wall of the main frame is provided with a main drive for driving the main conveying chain and a secondary drive for driving the secondary conveying chain;

[0010] The conveying belt is fixedly connected to the upper surface of the main frame, and the main conveying chain and the secondary conveying chain are arranged on one side of the conveying belt;

[0011] The surface of the conveying belt, the two main conveying chains and the two secondary conveying chains is provided with a plurality of load carriers, and the surface of the load carrier is provided with material;

[0012] The pressing assembly is fixedly connected to the upper surface of the main frame and is arranged above the conveying belt, and is used for pressing the materials in two directions respectively.

[0013] The calibration assembly is arranged on the opposite surfaces of the two side frames, and is used for calibrating the position of the material transition between the main conveying chain belt and the conveying belt and the position of the load rod pressed by the pressing assembly.

[0014] The rubbing assembly is fixedly connected to the lower surface of the pressing assembly, and is used for rubbing the load rod after the pressing assembly fixes the materials, so as to separate the materials from the load rod.

[0015] The pulling rod assembly is fixedly connected to one side of the pressing assembly, and is used for pulling out the load rod separated from the materials.

[0016] The unloading assembly is fixedly connected to one side of the pressing assembly, and is used for conveying the materials clamped to the next process.

[0017] The auxiliary assembly is arranged on one side of the conveying belt, and is used for aligning the materials before the unloading assembly clamps the materials.

[0018] Preferably, the pressing assembly comprises a support frame fixedly connected to the upper surface of the main frame, the surface of the support frame is vertically slidably provided with a pressing roller and a limiting pressing frame, the upper surface of the pressing roller is fixedly connected with a first positioning air cylinder, the upper surface of the pressing frame is fixedly connected with a second positioning air cylinder, and the first positioning air cylinder and the second positioning air cylinder are fixedly connected to the inner wall of the support frame.

[0019] Preferably, the number of the load rods is several, and the surfaces of the load rods are provided with materials, the load rods and the materials placed on the surfaces of the load rods are sequentially stacked on the surface of the secondary conveying chain belt and are sequentially conveyed to the surface of the main conveying chain belt, and two material blocking air cylinders for sequentially blocking the load rods are arranged at the intersection of the main conveying chain belt and the secondary conveying chain belt, and the two material blocking air cylinders are fixedly connected to the opposite surfaces of the two side frames.

[0020] Preferably, the rubbing assembly comprises a connecting plate fixedly connected to the lower surface of the support frame, one side of the connecting plate is movably connected with two first rubbing air cylinders, one end of the two first rubbing air cylinders is movably connected with a first swing arm, the top end of the first swing arm is movably connected with a first push rod through a pin shaft, the other end of the first push rod is movably connected with a horizontal sliding seat through a pin shaft, the horizontal sliding seat reciprocally slides on one side of the support frame in a horizontal state, and the surface of the horizontal sliding seat is fixedly connected with a second rubbing air cylinder.

[0021] Preferably, the left side of the conveying belt is provided with two stop rods for supporting the material tilt, the two ends of the stop rods are fixedly connected to the opposite surfaces of the two side frames, the two ends of the stop rods are provided with two gathering cylinders for clamping the surface material and gathering, and the gathering cylinders are fixedly connected to the surface of the side frame.

[0022] Preferably, the pull rod assembly comprises a convex beam fixedly connected to one side of the support frame, an electric control sliding rail is mounted on the surface of the convex beam, a sliding seat is mounted on the surface of the electric control sliding rail, and a pneumatic clamping hand for clamping the load rod is mounted on the bottom of the sliding seat.

[0023] Preferably, the calibration assembly comprises a calibration cylinder movably connected to the inner wall of the main frame through a pin shaft, one end of the calibration cylinder is movably connected to a positioning frame through a pin shaft, the bottom end of the positioning frame is fixedly connected to a movable shaft, the movable shaft is rotatably arranged on the inner wall of the main frame, and the positioning frame is arranged on both sides of the conveying belt.

[0024] Preferably, the unloading assembly comprises a horizontal beam fixedly connected to one side of the support frame, a displacement seat is slidably arranged on the upper surface of the horizontal beam, a transmission cylinder is fixedly connected to one side of the displacement seat, and the other end of the transmission cylinder is fixedly connected to the surface of the support frame.

[0025] A track frame is fixedly connected to the lower surface of the displacement seat, two gathering frames are slidably connected to the lower surface of the track frame, a lead screw is threadedly penetrated through the surfaces of the two gathering frames, the lead screw is rotatably connected to the lower surface of the track frame, and a belt pulley set for driving the lead screw to rotate is fixedly connected to the upper surface of the track frame.

[0026] A clamping cylinder is movably connected to the inner wall of the gathering frame through a pin shaft, the other end of the clamping cylinder is movably connected to a clamp, and the clamp is movably connected to the inner wall of the gathering frame through a pin shaft.

[0027] Preferably, the inner wall of the main frame is fixedly connected to a control host, and the control host is used for automatic electrical control and on-off control of the gas source.

[0028] Preferably, the auxiliary assembly comprises an inclination control cylinder movably connected to the inner wall of the main frame through a pin shaft, one end of the inclination control cylinder is movably connected to a second swing arm through a pin shaft, the second swing arm is rotatably arranged on the inner wall of the main frame, the top end of the second swing arm is movably connected to a second push rod through a pin shaft, the top end of the second push rod is movably connected to a movable frame through a pin shaft, one side of the movable frame is movably connected to a fixed frame through a pin shaft, the fixed frame is fixedly connected to both sides of the conveying belt, and the right end of the movable frame is provided with an alignment baffle.

[0029] Beneficial effects:

[0030] The scheme is targeted at the characteristics of rice noodle food material, and a set of full-automatic feeding, conveying, separating and binding auxiliary operation equipment is designed, which solves the problems of irregular stacking, incomplete separation, irregular binding and unstable quality control in traditional manual operation. After drying, the hardness of the dried rice noodles is high, which can easily cause breakage or uneven stress during transportation, resulting in unstable product quality, complex operation and low efficiency. Through the cooperative work of the key components such as the main transmission chain, the secondary transmission chain, the pressing assembly and the rubbing assembly, the automatic calibration and material separation of the rice noodles during transportation are realized, the stable conveying and processing of the rice noodles are ensured, and the breakage or deformation caused by uneven stress during transportation and processing is effectively avoided.

[0031] The precise control devices such as the calibration cylinder, the gathering cylinder and the pressure roller are used to efficiently press and separate the material form of the rice noodles, to ensure that the rice noodles are not damaged during transportation, and to make the rice noodles uniformly gathered into bundles through automatic binding technology in subsequent operation. The automatic design of the whole system not only improves the processing efficiency of the rice noodles, but also reduces the demand for manual intervention, thereby reducing the breakage or damage of the rice noodles caused by irregular operation during production.

[0032] The cooperative work of the structures in the scheme realizes the minimum damage processing of the rice noodles, which not only ensures the final quality of the products, but also greatly improves the processing efficiency.

[0033] The specific embodiments of the application will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0034] In the drawings:

[0035] Figure 1 is a schematic diagram of the three-dimensional structure of the application;

[0036] Figure 2 is a schematic diagram of the sectional structure of the three-dimensional structure of the application;

[0037] Figure 3 is a schematic diagram of the sectional structure of the front view of the application;

[0038] Figure 4 is a schematic diagram of the sectional structure of the local three-dimensional structure of the application;

[0039] Figure 5 is a schematic diagram of the structure of the pressing assembly and the pull rod assembly of the application;

[0040] Figure 6 is a schematic diagram of the structure of the pressing assembly and the rubbing assembly of the application;

[0041] Figure 7 is a schematic diagram of the structure of the unloading assembly of the application.

[0042] In the figure: 1, main frame; 2, side frame; 3, pressing assembly; 31, support frame; 32, first positioning cylinder; 33, pressing roller; 34, second positioning cylinder; 35, limiting pressing frame; 4, pull rod assembly; 41, convex beam; 42, electric control sliding rail; 43, sliding seat; 44, pneumatic clamping hand; 5, rubbing assembly; 51, connecting plate; 52, rubbing cylinder; 53, first swing arm; 54, first push rod; 55, horizontal sliding seat; 56, second rubbing cylinder; 6, unloading assembly; 61, horizontal beam; 62, displacement seat; 63, transmission cylinder; 64, track frame; 65, pulley set; 66, lead screw; 67, gathering frame; 68, clamping cylinder; 69, clamp; 7, auxiliary assembly; 71, fixed frame; 72, movable frame; 73, alignment baffle; 74, second push rod; 75, slope control cylinder; 76, second swing arm; 8, calibration assembly; 81, calibration cylinder; 82, positioning frame; 83, movable shaft; 9, main driver; 10, main transmission chain belt; 11, secondary transmission chain belt; 12, secondary driver; 13, material blocking cylinder; 14, gathering cylinder; 15, stop rod; 16, conveyor belt; 17, control host; 18, material loading rod; 19, material. DETAILED DESCRIPTION

[0043] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments will be described below in connection with the drawings in the embodiments of the present application. The following embodiments are used to illustrate the present application.

[0044] As shown in Figures 1 to 7 The automatic rod-unloading and powder-bundling device comprises:

[0045] The main frame 1 is placed on the ground, and two side frames 2 are symmetrically fixed on the two sides of the main frame 1 for mounting and supporting other components;

[0046] The two main transmission chain belts 10 and the two secondary transmission chain belts 11 are symmetrically mounted on the opposite surfaces of the two side frames 2, and the inner wall of the main frame 1 is provided with a main driver 9 for driving the main transmission chain belt 10 and a secondary driver 12 for driving the secondary transmission chain belt 11;

[0047] The conveyor belt 16 is fixedly connected to the upper surface of the main frame 1, and the main transmission chain belt 10 and the secondary transmission chain belt 11 are arranged on one side of the conveyor belt 16;

[0048] The surfaces of the conveyor belt 16, the two main transmission chain belts 10, and the two secondary transmission chain belts 11 are provided with a plurality of material loading rods 18, and the surfaces of the material loading rods 18 are provided with materials 19;

[0049] The pressing assembly 3 is fixedly connected to the upper surface of the main frame 1 and arranged above the conveyor belt 16 for pressing the materials 19 in two directions, respectively.

[0050] The calibration assembly 8 is installed on the opposite side of the two side frames 2, used for the calibration positioning of the transition transmission of the material 19 between the main transmission chain 10 and the conveying belt 16 and the clamping position of the load rod 18 under the pressure of the clamping assembly 3;

[0051] The rubbing assembly 5 is fixedly connected to the lower surface of the clamping assembly 3, used for rubbing the load rod 18 after the clamping assembly 3 fixes the material 19, and separating the adhesion state of the material 19 to the load rod 18;

[0052] The pulling rod assembly 4 is fixedly connected to one side of the clamping assembly 3, used for pulling out the load rod 18 separated from the material 19;

[0053] The unloading assembly 6 is fixedly connected to one side of the clamping assembly 3, and the unloading assembly 6 is used for conveying the clamped material 19 to the next process;

[0054] The auxiliary assembly 7 is located on one side of the conveying belt 16, used for alignment control before the unloading assembly 6 clamps the material 19.

[0055] The scheme has the following advantages in practical application:

[0056] Through the cooperation of multiple automatic components, the whole process from the transmission, separation, alignment to bundling of rice noodles is completed, which greatly reduces manual intervention, reduces labor cost, and significantly improves production efficiency. The degree of automation is high, which makes it suitable for large-scale production. Since the dried rice noodles are hard and easy to break, the scheme specially designs the clamping assembly 3, rubbing assembly 5 and calibration assembly 8, which accurately controls the pressure and action to ensure that the rice noodles will not break or be damaged during processing. Especially in the separation and transmission process, the separation of rice noodles and load rods 18 is realized through gentle rubbing action, avoiding the breakage of rice noodles caused by excessive operation. The calibration assembly 8 and the unloading assembly 6 of the system ensure the accurate positioning and neat stacking of rice noodles in the whole operation process. Especially in the unloading and bundling stage, the rice noodles are efficiently gathered and accurately aligned to ensure consistent bundling effect and improve the appearance quality of finished products. Since the device realizes high mechanization and automation, frequent manual intervention is not required, and the entire production line can run at a stable speed, significantly improving production efficiency and meeting the needs of mass production. At the same time, the automatic operation mode also reduces errors and defective rates caused by human operation. Each component of the device adopts modular design, which is convenient for maintenance, adjustment and upgrading in actual production, and adapts to the processing needs of rice noodles of different specifications and shapes. Through precise pressure control and automatic processing flow, the quality consistency of each batch of rice noodles can be effectively controlled, avoiding the quality fluctuation problem in traditional manual operation and ensuring the stability of finished rice noodles.

[0057] Specifically, asFigure 5 As shown in the figure: the pressing assembly 3 comprises a support frame 31 fixedly connected to the upper surface of the main frame 1, the surface of the support frame 31 is vertically slidably provided with a pressing roller 33 and a limiting pressing frame 35, the upper surface of the pressing roller 33 is fixedly connected with a first positioning air cylinder 32, the upper surface of the pressing frame is fixedly connected with a second positioning air cylinder 34, and the first positioning air cylinder 32 and the second positioning air cylinder 34 are both fixedly connected to the inner wall of the support frame 31.

[0058] By setting the support frame 31, the support frame 31 can support the main body, and other accessory assemblies can be installed in cooperation. By setting the limiting pressing frame 35, the lower surface of the limiting pressing frame 35 is provided in a toothed manner, which can contact the surface of the conveying belt 16 through the material 19 without pressing the material 19, and can cooperate with the stability of the horizontal pulling rod process of the material loading rod 18, so that the material 19 will not move, and at the same time, the pressing roller 33 can cooperate with the process of rubbing the material loading rod 18 to press the material 19, which can provide sufficient pressure, and at the same time, a small amount of tightly adhered material 19 can move under the rotation of the pressing roller 33, which can avoid the occurrence of breakage.

[0059] Specifically, as shown in the figures Figure 1 , Figure 2 and Figure 3 : the number of material loading rods 18 is several and the surface of each material loading rod 18 is provided with a material 19, the material loading rods 18 and the materials 19 placed on the surface thereof are stacked in sequence on the surface of the secondary conveying chain belt 11 and are sequentially conveyed to the surface of the primary conveying chain belt 10, and the intersection of the primary conveying chain belt 10 and the secondary conveying chain belt 11 is provided with two material blocking air cylinders 13 for sequentially blocking the material loading rods 18, and the two material blocking air cylinders 13 are respectively fixedly connected to the opposite surfaces of the two side frames 2.

[0060] By setting the material blocking air cylinder 13, the telescopic end of the material blocking air cylinder 13 is provided in an L shape, and when the material blocking air cylinder 13 is extended, the L-shaped shape can block the material loading rod 18, so that it cannot continue to move.

[0061] Specifically, as shown in the figures Figure 2 , Figure 3 and Figure 6 : the rubbing assembly 5 comprises a connecting plate 51 fixedly connected to the lower surface of the support frame 31, one side of the connecting plate 51 is movably connected with two first rubbing air cylinders 52, one end of the two first rubbing air cylinders 52 is movably connected with a first swing arm 53, the top end of the first swing arm 53 is movably connected with a first push rod 54 through a pin shaft, the other end of the first push rod 54 is movably connected with a horizontal sliding seat 5543 through a pin shaft, the horizontal sliding seat 5543 reciprocally slides horizontally on one side of the support frame 31, and the surface of the horizontal sliding seat 5543 is fixedly connected with a second rubbing air cylinder 5652.

[0062] By setting the rubbing assembly 5, the rubbing assembly 5 mainly relies on the length change of the rubbing cylinder 52 to swing with the first swing arm 53, and the first swing arm 53 moves horizontally with the horizontal slide 5543 and the second rubbing cylinder 5652. At this time, the extension of the second rubbing cylinder 5652 holds one end of the load carrier 18, so that it can rub along with the horizontal displacement during the holding process.

[0063] Specifically, as shown in the figure: Figure 1 The left side of the conveying belt 16 is provided with two arch rods 15 for supporting the inclined material 19. The two ends of the arch rod 15 are fixedly connected to the opposite surfaces of the two side frames 2, and the two ends of the arch rod 15 are provided with two gathering cylinders 14 for clamping the surface material 19 and gathering. The gathering cylinder 14 is fixedly connected to the surface of the side frame 2.

[0064] By setting the arch rod 15, when the load carrier 18 moves with the material 19, the arch rod 15 can support the material 19, so that the material 19 can move to the surface of the conveying belt 16 in an inclined posture, ensuring the stability of placement and improving the integrity of the material 19. At the same time, the mutual clamping of the gathering cylinder 14 can keep the material 19 in a gathered state and prevent excessive dispersion.

[0065] Specifically, as shown in the figure: Figure 5 The pulling rod assembly 4 includes a convex beam 41 fixedly connected to one side of the support frame 31. The surface of the convex beam 41 is mounted with an electric control slide rail 42, and the surface of the electric control slide rail 42 is mounted with a slide 43. The bottom of the slide 43 is mounted with a pneumatic clamping hand 44 for clamping the load carrier 18.

[0066] By setting the convex beam 41, the convex beam 41 can provide good support for the electric control slide rail 42. At the same time, the electric control slide rail 42 can move with the pneumatic clamping hand 44, so that it can realize the pulling-out action after clamping the load carrier 18.

[0067] Specifically, as shown in the figure: Figure 3 The calibration assembly 8 includes a calibration cylinder 81 movably connected to the inner wall of the main frame 1 through a pin shaft. One end of the calibration cylinder 81 is movably connected with a positioning frame 82 through a pin shaft. The bottom end of the positioning frame 82 is fixedly connected with a movable shaft 83, which is rotatably arranged on the inner wall of the main frame 1. The positioning frame 82 is arranged on both sides of the conveying belt 16.

[0068] By setting the calibration cylinder 81, the positioning frame 82 can be deflected through the movable shaft 83 through the extension process, so that the positioning frame 82 swings with one end of the load carrier 18 to move to the designated rubbing position, which can prevent misalignment.

[0069] Specifically, as shown in the figure: Figure 7As shown: the unloading assembly 6 includes a horizontal beam 61 fixedly connected to one side of the support frame 31, the upper surface of the horizontal beam 61 is slidably provided with a displacement seat 62, one side of the displacement seat 62 is fixedly connected with a transmission cylinder 63, the other end of the transmission cylinder 63 is fixedly connected to the surface of the support frame 31;

[0070] By setting the horizontal beam 61, the horizontal beam 61 can keep supporting, and at the same time, through the transmission cylinder 63, the displacement seat 62 can slide, realizing the unloading operation of the clamped material 19.

[0071] The lower surface of the displacement seat 62 is fixedly connected with a track frame 64, the lower surface of the track frame 64 is slidably connected with two converging frames 67, the surfaces of the two converging frames 67 are commonly threaded with a lead screw 66, the lead screw 66 is rotatably connected to the lower surface of the track frame 64, and the upper surface of the track frame 64 is fixedly connected with a belt pulley set 65 for driving the lead screw 66 to rotate;

[0072] The inner wall of the converging frame 67 is movably connected with a clamping cylinder 68 through a pin shaft, the other end of the clamping cylinder 68 is movably connected with a clamp 69, and the clamp 69 is movably connected to the inner wall of the converging frame 67 through a pin shaft.

[0073] By setting the belt pulley set 65, the two converging frames 67 can move towards each other during the rotation of the lead screw 66 (this structure is the current conventional structure, the lead screw 66 adopts two threads opposite rods fixed at one end, and does not need to be described too much), so that it can realize the converging and clamping of the material 19.

[0074] Specifically, as shown in the figure: Figure 2 The inner wall of the main frame 1 is fixedly connected with a control host 17, and the control host 17 is used for automatic electrical control and on-off control of the gas source.

[0075] The control host 17 is used as the overall automatic plc control, which can facilitate the unified debugging of the operator.

[0076] Specifically, as shown in the figure: Figure 3 The auxiliary assembly 7 includes an inclination control cylinder 75 movably connected to the inner wall of the main frame 1 through a pin shaft, one end of the inclination control cylinder 75 is movably connected with a second swing arm 76 through a pin shaft, the second swing arm 76 is rotatably arranged on the inner wall of the main frame 1, the top end of the second swing arm 76 is movably connected with a second push rod 74 through a pin shaft, the top end of the second push rod 74 is movably connected with a movable frame 72, one side of the movable frame 72 is movably connected with a fixed frame 71, the fixed frame 71 is fixedly connected to both sides of the conveyor belt 16, and the right end of the movable frame 72 is provided with an alignment baffle 73.

[0077] The activity frame 72 is controlled to change the angle by setting the slope of the cylinder 75. When the activity frame 72 is tilted, the material 19 can slide down under the action of the slope and be aligned under the blocking of the baffle 73. Then, when the activity frame 72 is kept horizontal, the bundled material 19 can be conveniently held, and then the activity frame 72 is continuously tilted to conveniently hold the material 19 and move it horizontally.

[0078] When the material 19 (rice noodles) is placed on the material loading rod 18 after drying, it is vertically stacked on the surface of the secondary transmission chain belt 11 in sequence. Then, the material blocking cylinder 13 is retracted, and a material loading rod 18 with the material 19 enters the surface of the main transmission chain belt 10. Then, the material blocking cylinder 13 is quickly retracted, and the main transmission chain belt 10 with the material loading rod 18 continuously rises at an angle. The material 19 is blocked by the two stop rods 15 and starts to tilt. The material 19 is based on the stop rod 15, so there is a certain pressure to spread (such as holding the bottom of the noodles flat on the table surface, the bottom will appear to spread too much). At this time, the two gathering cylinders 14 are extended and located at the ends of the two stop rods 15 to gather the material 19 towards the middle until the material loading rod 18 with the material 19 moves to the surface of the conveyor belt 16 (the left side of the upper surface of the conveyor belt 16 is provided with two eight-shaped baffles for gathering the material 19, which is a simple conventional structure and is not described in the claims). At this time, the gathering cylinder 14 is reset, and the calibration cylinder 81 is extended. The positioning frame 82 with the movable shaft 83 is deflected, and the positioning frame 82 is deflected to the left side;

[0079] As the main transmission chain belt 10 with the stop rod 15 moves to the end of the transmission, it moves to the surface of the transmission belt as a whole. At this time, the calibration cylinder 81 is retracted, and the positioning frame 82 with the movable shaft 83 is deflected and reset. The top end of the positioning frame 82 contacts the two ends of the material loading rod 18, dragging the material loading rod 18 and the material 19 to move. When the positioning frame 82 moves to the end of the stroke, the material loading rod 18 moves to the designated position of the conveyor belt 16, and the material loading rod 18 and the material 19 are kept in the designated position. Then, the positioning frame 82 is deflected to the left side under the action of the calibration cylinder 81 and is kept, so that the material loading rod 18 and the material 19 are kept in the designated position.

[0080] After calibration, at this time the first positioning cylinder 32 with the pressure roller 33 down and hold material 19, then the rubbing assembly 5 rubbing cylinder 52 extension, more dynamic cylinder through the first swing arm 53 swing with the first push rod 54 move, the first push rod 54 with horizontal slide seat 5543 slide in the support frame 31 on one side, so that the surface of the rubbing cylinder 52 horizontal displacement, while the rubbing cylinder 52 extension, its bottom end contact to the load bar 18 one end, so that the rubbing cylinder 52 in the pneumatic pressure holding load bar 18 one end and horizontal movement when rubbing, so that the load bar 18 rubbing process with the surface of the material 19 separation, material 19 (the line) between different roots and the load bar 18 surface viscosity is different, so that the load bar 18 in the rubbing process material 19 in turn, at this time the pressure roller 33 can guarantee a small amount of material 19 to move, will not appear broken, while more material 19 pressure, to ensure good separation effect;

[0081] When the load bar 18 and material 19 separation first positioning cylinder 32 with the pressure roller 33 reset, then the second positioning cylinder 34 with the limit pressure frame 35 down, the lower surface of the limit pressure frame 35 is toothed (as Figure 6 shown) at this time the material 19 is limited by the pressure frame 35 toothed penetration, limit pressure frame 35 contact to the conveyor belt 16, so that the material 19 can not move horizontally at this time the pull rod assembly 4 of the electric control slide rail 42 with the slide 43 move, so that the pneumatic clamping hand 44 on one end of the load bar 18 clamping, with the electric control slide rail 42 with the slide 43 away from the conveyor belt 16, pneumatic clamping hand 44 horizontal pull out the load bar 18, then the second positioning cylinder 34 with the limit pressure frame 35 reset;

[0082] At this time the conveyor belt 16 surface only material 19 laying, start the conveyor belt 16, the conveyor belt 16 will material 19 transmission, at this time the auxiliary assembly 7 slope control cylinder 75 contraction and with the second swing arm 76 deflection, the second swing arm 76 through the second push rod 74 bottom end move, the second push rod 74 top support the movable frame 72, the movable frame 72 right end in the process of the second push rod 74 down to the tilt, while the movable frame 72 left end activity in the surface of the fixed frame 71, the material 19 on the surface of the conveyor belt 16 to the right side of the continuous transmission to the tilt state of the movable frame 72, so that the right end of the material 19 in the slope under the slide and the end in the alignment of the baffle 73 under the realization of the neat leveling, at this time the slope control cylinder 75 extension, and keep the movable frame 72 from the tilt state to the horizontal state;

[0083] The horizontal state of the movable frame 72 is placed with the material 19, at this time, the belt pulley set 65 drives the screw rod 66 to rotate, the bidirectional thread on the surface of the screw rod 66 cooperates, so that the two gathering frames 67 on the surface of the screw rod 66 move towards each other until the two gathering frames 67 gather the material 19 and stack it into a bundle, the clamping cylinder 68 is started, the clamping cylinder 68 retracts in the inner wall of the gathering frame 67 with the clamp 69, so that the clamp 69 cooperates with the gathering frame 67 to clamp and maintain the bundle-shaped material 19, at this time, the slope control cylinder 75 retracts, the movable frame 72 tilts, the material 19 is suspended, and the transmission cylinder 63 is started, so that the displacement seat 62 moves with the rail frame 64 and the two gathering frames 67 until it moves to the binding machine position, and the bundle-shaped material 19 is bound, at this time, the unloading assembly 6 is reset, and the automatic processing of one material 19 is completed, and the blocking cylinder 13 can control the passing of another material 19;

[0084] In the above-mentioned mode, the automatic feeding and discharging control is realized, and the automatic operation of the material 19 separated from the loading rod 18, the automatic alignment of the material 19 and the automatic bundling operation are realized. Based on the close cooperation, the use is convenient, and the efficiency is high.

[0085] The creativity of the present scheme lies in that it proposes a fully automatic solution to the processing problem of hard rice noodles after drying, effectively improving the processing efficiency and product quality. Since the dried rice noodles are relatively hard, traditional manual or semi-automatic processing methods are prone to cause the rice noodles to break or be damaged during handling, stacking or bundling. The present device can accurately control the transmission, separation and fixation of the rice noodles through the automatic transmission and positioning of the loading rod 18, the cooperation of the pressing assembly 3 and the rubbing assembly 5, and ensure that the rice noodles remain intact during the processing. In particular, the rubbing assembly 5 effectively separates the rice noodles from the surface of the loading rod 18 through a gentle rubbing action, avoiding the damage of the hard rice noodles. In addition, the unloading assembly 6 and the auxiliary assembly 7 can realize the automatic alignment and bundling of the rice noodles, ensuring the neatness and bundling consistency of the finished rice noodles. The overall system design is compact and highly automated, which not only reduces manual intervention but also improves processing efficiency, and adapts to the needs of large-scale production. In view of the characteristics of hard and easy-to-break rice noodles after drying, the present scheme shows strong creativity in related food design.

[0086] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacement or change within the technical scope disclosed by the present application according to the technical solution and inventive concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. Automatic rod-unbinding and bale-pulverizing apparatus, characterized by, Include: Main frame (1); Two side frames (2); The main frame (1) is placed on the ground, and the two side frames (2) are symmetrically fixed on both sides of the main frame (1) respectively, used for mounting and supporting other components as a whole; Two main transmission chains (10); Two secondary transmission chains (11) Two main transmission chains (10) and two secondary transmission chains (11) are symmetrically installed on the opposite sides of the two side frames (2), and the inner wall of the main frame (1) is provided with a main driver (9) for driving the main transmission chain (10) and a secondary driver (12) for driving the secondary transmission chain (11); Conveyor belt (16); The conveyor belt (16) is fixedly connected to the upper surface of the main frame (1), and the main transmission chain (10) and the secondary transmission chain (11) are arranged on one side of the conveyor belt (16); The surface of the conveyor belt (16), the two main transmission chains (10) and the two secondary transmission chains (11) transmits a plurality of material carrying rods (18), and the surface of the material carrying rod (18) is provided with a material (19); Pressing assembly (3); The pressing assembly (3) is fixedly connected to the upper surface of the main frame (1) and arranged above the conveyor belt (16) for pressing the material (19) in two directions respectively; Calibration assembly (8); The calibration assembly (8) is arranged on the opposite sides of the two side frames (2) for the transition transmission of the material (19) between the main transmission chain (10) and the conveyor belt (16) and the calibration positioning of the pressing position of the material carrying rod (18) pressed by the pressing assembly (3); Rubbing assembly (5); The rubbing assembly (5) is fixedly connected to the lower surface of the pressing assembly (3) for rubbing the material carrying rod (18) after fixing the material (19) by the pressing assembly (3), and separating the adhesion state of the material (19) to the material carrying rod (18); The rubbing assembly (5) comprises a connecting plate (51) fixedly connected to the lower surface of the support frame (31), one side of the connecting plate (51) movably connected with two first rubbing cylinders (52), one end of the two first rubbing cylinders (52) movably connected with a first swing arm (53), the top end of the first swing arm (53) movably connected with a first push rod (54) through a pin shaft, the other end of the first push rod (54) movably connected with a horizontal sliding seat (55) through a pin shaft, the horizontal sliding seat (55) reciprocatingly slides on one side of the support frame (31), and the surface of the horizontal sliding seat (55) is fixedly connected with a second rubbing cylinder (56); Pull rod assembly (4); The pull rod assembly (4) is fixedly connected to one side of the pressing assembly (3) for pulling out the material carrying rod (18) separated from the material (19); The pull rod assembly (4) comprises a convex beam (41) fixedly connected to one side of the support frame (31), and the surface of the convex beam (41) is provided with an electric sliding rail (42), and the surface of the electric sliding rail (42) is provided with a sliding seat (43), and the bottom of the sliding seat (43) is provided with a pneumatic clamping hand (44) for clamping the material carrying rod (18); Unloading assembly (6); The discharging assembly (6) is fixedly connected on one side of the pressing assembly (3), and is used for conveying the material (19) to the next process after the material (19) is gathered and clamped. The auxiliary assembly (7) is arranged on one side of the conveying belt (16) and is used for alignment control before the material (19) is clamped by the discharging assembly (6). The pressing assembly (3) comprises a support frame (31) fixedly connected on the upper surface of the main frame (1), and a pressing roller (33) and a limiting pressing frame (35) are vertically and slidably arranged on the surface of the support frame (31), the upper surface of the pressing roller (33) is fixedly connected with a first positioning air cylinder (32), the upper surface of the pressing frame is fixedly connected with a second positioning air cylinder (34), and the first positioning air cylinder (32) and the second positioning air cylinder (34) are fixedly connected to the inner wall of the support frame (31).

2. The automatic de-rodded bale pulverizing apparatus according to claim 1, characterized by, The number of the material carrying rods (18) is several, and the surfaces of the material carrying rods (18) are provided with the materials (19), the material carrying rods (18) and the materials (19) placed on the surfaces of the material carrying rods (18) are sequentially stacked on the surface of the secondary conveying chain belt (11) and are sequentially conveyed to the surface of the primary conveying chain belt (10), and the intersection of the primary conveying chain belt (10) and the secondary conveying chain belt (11) is provided with two material blocking air cylinders (13) for sequentially blocking the material carrying rods (18), and the two material blocking air cylinders (13) are fixedly connected to the opposite surfaces of the two side frames (2), respectively.

3. The automatic de-rodded bale pulverizing apparatus according to claim 1, characterized by, The left side of the conveying belt (16) is provided with two stop rods (15) for supporting the inclined materials (19), the two ends of the stop rod (15) are fixedly connected to the opposite surfaces of the two side frames (2), and the two ends of the stop rod (15) are provided with two gathering air cylinders (14) for clamping and gathering the materials (19) on the surfaces of the stop rod (15), and the gathering air cylinders (14) are fixedly connected to the surface of the side frame (2) in a penetrating mode.

4. The automatic de-rodded bale-dusting apparatus according to claim 3, characterized by, The calibration assembly (8) comprises a calibration air cylinder (81) movably connected to the inner wall of the main frame (1) through a pin shaft, one end of the calibration air cylinder (81) is movably connected with a positioning frame (82) through a pin shaft, the bottom end of the positioning frame (82) is fixedly connected with a movable shaft (83), the movable shaft (83) is rotationally arranged on the inner wall of the main frame (1), and the positioning frame (82) is arranged on both sides of the conveying belt (16).

5. The automatic de-rodded bale-dusting apparatus according to claim 1, characterized by, The discharging assembly (6) comprises a horizontal beam (61) fixedly connected to one side of the support frame (31), the upper surface of the horizontal beam (61) is slidably provided with a displacement seat (62), one side of the displacement seat (62) is fixedly connected with a conveying air cylinder (63), and the other end of the conveying air cylinder (63) is fixedly connected to the surface of the support frame (31).

6. The automatic de-rodded bale pulverizing apparatus according to claim 1, characterized by, The lower surface of the displacement seat (62) is fixedly connected with a track frame (64), the lower surface of the track frame (64) is slidably connected with two gathering frames (67), the surfaces of the two gathering frames (67) are commonly and threadedly penetrated with a lead screw (66), the lead screw (66) is rotationally connected to the lower surface of the track frame (64), and the upper surface of the track frame (64) is fixedly connected with a belt pulley set (65) for driving the lead screw (66) to rotate. ​ The inner wall of the gathering frame (67) is movably connected with a clamping cylinder (68) through a pin shaft, the other end of the clamping cylinder (68) is movably connected with a clamp (69), and the clamp (69) is movably connected with the inner wall of the gathering frame (67) through a pin shaft.

7. The automatic de-rodded bale pulverizing apparatus according to claim 1, characterized by, The inner wall of the main frame (1) is fixedly connected with a control host (17), and the control host (17) is used for automatic electrical control and on-off control of the air source.

8. The automatic de-rodded bale pulverizing apparatus according to claim 1, characterized by, The auxiliary assembly (7) comprises a slope control cylinder (75) movably connected with the inner wall of the main frame (1) through a pin shaft, one end of the slope control cylinder (75) is movably connected with a second swing arm (76) through a pin shaft, the second swing arm (76) is rotatably arranged on the inner wall of the main frame (1), the top end of the second swing arm (76) is movably connected with a second push rod (74) through a pin shaft, the top end of the second push rod (74) is movably connected with a movable frame (72) through a pin shaft, one side of the movable frame (72) is movably connected with a fixed frame (71) through a pin shaft, the fixed frame (71) is fixedly connected on both sides of the conveying belt (16), and the right end of the movable frame (72) is provided with an alignment baffle (73).

Images