A skid loader bucket strength detection device and detection method thereof

By designing the installation, excavation, transmission and detection components of the bucket strength detection device of the skid loader, the stress environment of the bucket in actual use is simulated, and the problem that the existing detection device cannot effectively simulate the actual use situation is solved, and the realization of the realization of the realization is achieved. More accurate bucket strength and wear resistance detection.

CN118961476BActive Publication Date: 2025-02-07XINGTAI ZHONGWEI ZHUOTE HYDRAULIC TECH CO LTD
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Patent Information

Application Number
CN202411426115.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-02-07
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

The existing bucket strength detection device cannot effectively simulate the pressure and wear of the bucket in actual use, resulting in the detection results not being suitable for the actual use.

Method used

A skid loader bucket strength detection device is designed, including installation components, excavation components, transmission components and detection components. Through these components, it is possible to simulate the stress environment of the bucket in actual use, including the action of shoveling sand and squeezing pressure of the internal sand and scrubbing, and then to detect the strength and wear resistance of the bucket.

Benefits of technology

The device can more accurately detect the strength and wear resistance of the bucket, making the test results more in line with the actual use, and improving the accuracy of the test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a skid loader bucket strength detection device and a detection method thereof, belonging to the technical field of bucket strength detection. It comprises a cabinet, a cabinet door is provided on one side of the cabinet, a storage bucket is provided at the bottom of the cabinet, a filter plate is provided on the inner side of the cabinet, a control module is provided on the outer side of the cabinet, a circulation pump is connected to the bottom of the storage bucket, the circulation pump is connected to a nozzle through a pipeline, the nozzle is provided on the inner side of the top of the cabinet, and also comprises an installation component, the installation component is installed on the inner side of the cabinet. The present invention can quickly detect the pressure state of sand and stone on the inner wall of the bucket during the process of the contact block squeezing sand and stone by simulating the pressure state in actual work, so as to facilitate the operator to detect the safety limit load of the bucket product, make the test result more in line with the actual situation, and improve the accuracy of the test result.
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Description

Technical Field

[0001] The present invention relates to the technical field of bucket strength detection, and in particular to a skid loader bucket strength detection device and a detection method thereof. Background Art

[0002] For example, the publication number (CN116359021B) discloses a skid loader bucket strength tester, including a base, the bottom of the base is fixedly connected to the support legs, the base is provided with a mounting side plate, the mounting side plate is provided with a rotating frame mechanism, the rotating frame mechanism is provided with a moving block mechanism, the moving block mechanism is fixedly connected to the first hydraulic push rod, the first hydraulic push rod is fixedly connected to the pressure plate assembly, the pressure plate assembly includes a mounting frame, a fixed pressure plate, a first rotating pressure plate mechanism, a second rotating pressure plate mechanism, a driving mechanism, a first support rod mechanism, a second support rod mechanism and a linkage mechanism, and the mounting side plate is provided with a mounting fixing mechanism. The present invention can adjust the inclination angle of the fixed pressure plate, the first rotating pressure plate mechanism and the second rotating pressure plate mechanism by setting a rotating frame mechanism, so as to perform strength testing on a bucket with an inclination, and can test the strength of different buckets at different positions through the moving block mechanism. However, its structure still needs to be improved, as follows:

[0003] Due to the limitation of bucket product appearance, the bucket needs to shovel sand and gravel in actual use. During the shoveling process, the force points of the bucket change, and the pressure at various points of the bucket itself changes. The bucket may come into contact with the sand and gravel during shoveling, causing wear on the surface. The force inside the bucket is mainly the gravity of the sand and gravel themselves. Directly applying external force to the bucket may generate pressure on the contact surface of the bucket where force is applied. It may not simulate the actual work, where there is pressure between the sand and gravel on the side walls of the bucket. The test results are not close enough to the actual bucket work.

[0004] Therefore, the present application provides a skid loader bucket strength detection device and a detection method thereof to meet the needs. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a skid loader bucket strength detection device and a detection method thereof to solve the shape limitations of existing bucket products. In actual use, the bucket needs to scoop sand and gravel. During the scooping process, the force points of the bucket change, and the various points of the bucket itself are changed by pressure. The bucket may contact with the sand and gravel during shoveling sand and gravel, causing wear on the surface. The force inside the bucket is mainly the gravity of the sand and gravel themselves. Directly applying external force to the bucket may generate pressure on the contact surface of the bucket where the force is applied. It may not be able to simulate the situation in actual work where there is pressure between the sand and gravel on the side walls around the bucket. The detection result is not consistent with the actual bucket work.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] A skid loader bucket strength detection device comprises a cabinet, a cabinet door is provided on one side of the cabinet, a storage bucket is provided at the bottom of the cabinet, a filter plate is provided on the inner side of the cabinet, a control module is provided on the outer side of the cabinet, a circulation pump is connected to the bottom of the storage bucket, the circulation pump is connected to a nozzle through a pipeline, the nozzle is provided on the top inner side of the cabinet, and also comprises a mounting assembly, the mounting assembly is mounted on the inner side of the cabinet, the mounting assembly is used to mount and fix a test bucket, a digging assembly, the digging assembly is mounted on the inner side of the cabinet, the digging assembly is used to dig sand and gravel in the cabinet to ensure that the bucket changes during testing, a transmission assembly, the transmission assembly is mounted on one side of the mounting assembly, the transmission assembly is used to transmit a detection mechanism, and a detection assembly, the detection assembly is mounted on the inner side of the cabinet, and the detection assembly is used to detect the strength of the bucket.

[0008] Optionally, the mounting assembly includes a sliding frame, which is mounted on the inner side of the cabinet and slides on the inner side of the cabinet. Two groups of fixed plates are symmetrically mounted on the top of the sliding frame, and the ends of the two groups of fixed plates are connected to a rotating table. The inner side of the fixed plate is threadedly connected to a screw.

[0009] Optionally, a movable plate is sleeved on the outer side of the screw rod, and the movable plate slides on one side of the corresponding fixed plate. The end of the movable plate is connected to a rotating table 2, and the ends of the rotating table 1 and the rotating table 2 are respectively connected to clamping claws. A crossbeam frame is connected between the two groups of fixed plates, and an arc rack is installed on one side of the crossbeam frame.

[0010] Optionally, the scooping assembly includes a fixing frame, which is installed on the inner side of the cabinet. A driving motor is installed on one side of the fixing frame, and a screw rod is connected to the output end of the driving motor.

[0011] Optionally, the screw rod is nested inside the fixing frame, a slider is sleeved on the outside of the screw rod, one side of the slider is connected to a connecting plate, an end of the connecting plate is connected to the crossbeam frame, and one side of the connecting plate rotates on the fixing frame.

[0012] Optionally, the transmission assembly includes a mounting bracket, the mounting bracket is mounted on the inner wall of the cabinet, a transmission shaft is nested and mounted on the inner side of the mounting bracket, and a bevel gear set 1 is connected to the bottom of the transmission shaft.

[0013] Optionally, a gear is connected to the end of a bevel gear in the bevel gear set one, the gear is meshed with the arc rack, the top of the transmission shaft is connected to the bevel gear set two, and the output end of a bevel gear in the bevel gear set two is connected to a telescopic rod.

[0014] Optionally, the detection component includes a slide rail frame, which is installed on the inner side of the cabinet, an adjusting slide rail is mounted on the inner side of the slide rail frame, a mounting block is sleeved on the slide rail frame, and a rotating shaft is connected to the inner side of the mounting block.

[0015] Optionally, one end of the rotating shaft is connected to the end of a bevel gear in bevel gear set 2, an electric push rod is sleeved on the outer side of the rotating shaft, the end of the electric push rod is connected to a contact block, and a pressure sensor is arranged on the top of the contact block.

[0016] The present application also provides another technical solution: a testing method for a skid loader bucket strength testing device, the testing method comprising the following steps:

[0017] S1. The operator first opens the cabinet door, pulls the sliding frame out of the cabinet, and hoists the bucket between the clamping claws through the hoisting equipment. Then, the operator uses a tool to drive the screw to rotate, so that the clamping claw on the movable plate side moves toward the clamping claw on the fixed plate side, and the bucket is completely clamped.

[0018] S2. Pour the test sand and gravel into the storage bucket. The test sand and gravel are extracted by the circulation pump and sprayed out from the nozzle. The sand and gravel fall onto the surface of the bucket and impact the outer surface of the bucket to test the wear resistance of the surface layer of the bucket material. Then the sand and gravel fall onto the non-porous position of the filter plate to form a sand and gravel pile.

[0019] S3, the slider is driven by the driving motor to slide on the surface of the fixed frame, and the bucket follows the slider to move toward the sand and gravel pile, shoveling the sand and gravel into the bucket. When the slider continues to move toward the crossbeam frame, it drives the connecting plate to rotate on the fixed frame, so that the crossbeam frame connected to the tail end of the connecting plate rotates together with the fixed plate on the sliding bracket of the sliding frame, so that the loading bucket of the bucket is vertically upward;

[0020] S4. The arc rack installed on one side of the fixed plate meshes with the gear during rotation. The gear is driven by bevel gear set 1 and bevel gear set 2 to drive the electric push rod to rotate at the bottom of the mounting block. The electric push rod provides continuous extrusion force to the contact block. The contact block squeezes the sand and gravel in the bucket, so that the bucket receives the extrusion force of the internal sand and gravel, which is convenient for simulating the pressure of the sand and gravel on the bucket in actual use. The pressure value is transmitted to the control module through the pressure sensor to calculate the fatigue strength of the bucket inner wall material.

[0021] Compared with the prior art, the present invention has at least the following beneficial effects:

[0022] In the above scheme, by setting up a detection component, the mounting block is moved to multiple points, and the electric push rod drives the contact block to squeeze the sand and gravel in the bucket, simulating the pressure state in actual work. It can quickly detect the pressure state of sand and gravel on the inner wall of the bucket during the process of the contact block squeezing sand and gravel, which is convenient for operators to detect the safety limit load of the bucket product, make the test results fit the actual situation, and improve the accuracy of the test results.

[0023] By setting up the digging component and simulating the actual action of the bucket shoveling sand and gravel, we can ensure that the stress environment of the test bucket conforms to the actual situation. Through the contact and wear between the sand and gravel and the bucket surface, we can test the wear resistance of the bucket in actual work.

[0024] By setting up the installation assembly and the threaded connection between the screw and the movable plate, the movable plate drives the second rotating platform to move toward the top of the bucket on the outer wall of the fixed plate, and the second rotating platform drives the corresponding clamping claw to contact the top surface of the bucket. When the movable plate moves downward, it drives the second rotating platform to rotate, so that the contact surface of the clamping claw is tightly attached to the top contact surface of the bucket. This can adapt to the testing of buckets of different sizes and is convenient for operators to install. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of a skid loader bucket strength detection device;

[0027] Figure 2 It is a sectional view of the three-dimensional structure of the skid loader bucket strength detection device;

[0028] Figure 3 It is a top view of the three-dimensional structure of the skid loader bucket strength detection device;

[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the installation component;

[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the excavated component;

[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the transmission component;

[0032] Figure 7 It is a schematic diagram of the three-dimensional structure of the detection component;

[0033] Figure 8 for Figure 7 A in the figure is an enlarged schematic diagram of the three-dimensional structure;

[0034] Fig. 9 A schematic diagram of a three-dimensional structure for assembling the installation components and the excavation components;

[0035] Fig.10 Schematic diagram of the three-dimensional structure of the cabinet and filter plate assembly.

[0036] Reference numerals:

[0037] 1. Cabinet; 2. Cabinet door; 3. Storage bucket; 4. Filter plate; 5. Installation assembly; 51. Sliding frame; 52. Fixed plate; 53. Turntable 1; 54. Screw; 55. Movable plate; 56. Turntable 2; 57. Clamping claw; 58. Beam frame; 59. Arc rack; 6. Digging assembly; 61. Fixed frame; 62. Driving motor; 63. Screw; 64. Slider; 65. Connecting plate; 7. Transmission assembly; 71. Mounting bracket; 72. Transmission shaft; 73. Bevel gear set 1; 74. Gear; 75. Bevel gear set 2; 76. Telescopic rod; 8. Detection assembly; 81. Slide rail frame; 82. Adjusting slide rail; 83. Mounting block; 84. Rotating shaft; 85. Electric push rod; 86. Contact block; 87. Pressure sensor; 9. Control module; 10. Circulation pump; 11. Nozzle.

[0038] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0039] The following is a detailed description of a skid loader bucket strength detection device and a detection method provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.

[0040] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0041] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0042] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.

[0043] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0044] like Figures 1 to 10 As shown, an embodiment of the present invention provides a skid loader bucket strength detection device, including a cabinet 1, a cabinet door 2 is provided on one side of the cabinet 1, a storage bucket 3 is provided at the bottom of the cabinet 1, a filter plate 4 is provided on the inner side of the cabinet 1, a control module 9 is provided on the outer side of the cabinet 1, a circulation pump 10 is connected to the bottom of the storage bucket 3, the circulation pump 10 is connected to the nozzle 11 through a pipeline, and the nozzle 11 is provided on the inner side of the top of the cabinet 1, and also includes a mounting assembly 5, the mounting assembly 5 is installed on the inner side of the cabinet 1, the mounting assembly 5 is used to install and fix the test bucket, a digging assembly 6, the digging assembly 6 is installed on the inner side of the cabinet 1, the digging assembly 6 is used to dig sand and gravel in the cabinet 1 to ensure that the bucket changes during the test, and a transmission assembly 7, the transmission assembly 7 is installed on one side of the mounting assembly 5, and the transmission assembly 7 is used to drive the detection mechanism. Detection assembly 8, the detection assembly 8 is installed on the inner side of the cabinet 1, and the detection assembly 8 is used to detect the bucket strength.

[0045] like Figures 1 to 4 and Fig. 9As shown, the mounting assembly 5 includes a sliding frame 51, which is mounted on the inner side of the cabinet 1, and the sliding frame 51 slides on the inner side of the cabinet 1. Two groups of fixed plates 52 are symmetrically mounted on the top of the sliding frame 51, and the ends of the two groups of fixed plates 52 are connected with a rotating table 1 53. The inner side of the fixed plate 52 is threadedly connected with a screw 54, and the outer side of the screw 54 is sleeved with a movable plate 55. The movable plate 55 slides on one side of the corresponding fixed plate 52, and the end of the movable plate 55 is connected with a rotating table 2 56. The ends of the rotating table 1 53 and the rotating table 2 56 are respectively connected with clamping claws 57. A crossbeam frame 58 is connected between the two groups of fixed plates 52, and an arc rack 59 is mounted on one side of the crossbeam frame 58. The operator opens the cabinet door 2, pulls the sliding frame 51 out from the inner side of the cabinet 1, and uses a lifting device to lift the bucket to the vicinity of the sliding frame 51. When the operator Under manual traction by the operator, the bucket is located between the two sets of fixed plates 52. The operator manually rotates the rotating table 1 53 at the end of the fixed plate 52 so that the clamping claw 57 is in contact with the bottom surface of the bucket and is horizontal. Then, the end of the screw 54 is rotated, and the screw 54 is rotated at one end of the fixed plate 52. Through the threaded connection between the screw 54 and the movable plate 55, the movable plate 55 drives the rotating table 2 56 on the outer side wall of the fixed plate 52 to move toward the top of the bucket. The rotating table 2 56 drives the corresponding clamping claw 57 to contact the top surface of the bucket, so that the movable plate 55 drives the rotating table 2 56 to rotate during the downward movement, so that the contact surface of the clamping claw 57 is tightly attached to the top contact surface of the bucket, and then the sliding frame 51 is pushed back to its original position. It can adapt to buckets of different sizes for testing and is convenient for operators to install.

[0046] like Figure 2 , Figure 3 , Figure 5 and Fig. 9As shown, the scooping assembly 6 includes a fixing frame 61, which is installed on the inner side of the cabinet 1, and a driving motor 62 is installed on one side of the fixing frame 61. The output end of the driving motor 62 is connected to a screw rod 63, and the screw rod 63 is nested in the inner side of the fixing frame 61. A slider 64 is sleeved on the outer side of the screw rod 63, and a connecting plate 65 is connected to one side of the slider 64. The end of the connecting plate 65 is connected to the crossbeam frame 58, and one side of the connecting plate 65 rotates on the fixing frame 61. The operator starts the driving motor 62 through the control module 9, and the driving motor 62 drives the screw rod 63 to rotate. The slider 64 is engaged with the screw thread of the screw rod 63 on the fixing frame 6 1, (in the initial state, the shovel teeth of the bucket remain horizontal), the bucket follows the slider 64 to move toward the sand and gravel pile, and shovels the sand and gravel into the bucket. When the slider 64 continues to move toward the direction close to the crossbeam frame 58, it drives the connecting plate 65 to rotate on the fixed frame 61, so that the crossbeam frame 58 connected to the tail end of the connecting plate 65 and the fixed plate 52 rotate on the sliding bracket of the sliding frame 51, so that the loading bucket of the bucket is vertically upward. By simulating the action of shoveling sand and gravel in the actual bucket, it is ensured that the force environment of the test bucket is in line with the actual situation. At the same time, the wear resistance of the bucket in actual work can be tested through the contact and wear between the sand and gravel and the bucket surface.

[0047] like Figure 2 , Figure 3 and 6 As shown, the transmission assembly 7 includes a mounting bracket 71, which is mounted on the inner wall of the cabinet 1, and a transmission shaft 72 is nested on the inner side of the mounting bracket. The bottom of the transmission shaft 72 is connected to a bevel gear set 1 73, and the end of a bevel gear in the bevel gear set 1 73 is connected to a gear 74, and the gear 74 is meshed with the arc rack 59. The top of the transmission shaft 72 is connected to a bevel gear set 2 75, and the output end of a bevel gear in the bevel gear set 2 75 is connected to a telescopic rod 76.

[0048] By setting the transmission component 7, the arc rack 59 installed on one side of the fixed plate 52 meshes with the gear 74 during the rotation process, and the gear 74 drives the bevel gear set 1 73 to rotate. An output end of a bevel gear in the bevel gear set 1 73 transmits the bevel gear set 2 75 through the transmission shaft 72, so that a bevel gear in the bevel gear set 2 75 drives the telescopic rod 76 to rotate. Through the transmission, the telescopic rod 76 can always effectively transmit the rotation shaft 84 to avoid affecting the normal operation of the device.

[0049] like Figure 2 , Figure 3 , 7 and Figure 8As shown, the detection component 8 includes a slide rail frame 81, which is installed on the inner side of the cabinet 1. An adjusting slide rail 82 is mounted on the inner side of the slide rail frame 81. A mounting block 83 is sleeved on the slide rail frame 81. A rotating shaft 84 is connected to the inner side of the mounting block 83. One end of the rotating shaft 84 is connected to the end of a bevel gear in the bevel gear set 75. An electric push rod 85 is sleeved on the outer side of the rotating shaft 84. A contact block 86 is connected to the end of the electric push rod 85. A pressure sensor 87 is arranged on the top of the contact block 86.

[0050] By setting up the detection component 8, the telescopic rod 76 drives the rotating shaft 84 to rotate, so that the electric push rod 85 and the bucket can keep rotating synchronously, and the control module 9 controls the adjustment slide rail 82 to slide inside the slide rail frame 81, and adjusts the position of the mounting block 83 on the adjustment slide rail 82. The telescopic rod 76 provides a conductive force to the rotating shaft 84 through telescoping, and pushes the electric push rod 85 downward to press the contact block 86 toward the bucket filled with sand and gravel. The electric push rod 85 provides a continuous squeezing force to the contact block 86, and the contact block 86 squeezes the sand and gravel in the bucket, so that the bucket is subjected to the squeezing force of the internal sand and gravel, which is convenient for simulating the pressure of the sand and gravel on the bucket in actual use, and the pressure is transmitted to the control module 9 through the pressure sensor 87. The force value is used to calculate the fatigue strength of the bucket inner wall material. At the same time, after the test is completed, the operation is stopped and the above operation is repeated to dump the sand and gravel in the bucket into the cabinet 1. The operator checks whether there are cracks on the bucket surface and whether there is a break. The safe limit bearing strength of the bucket is determined by comparing the SN curve derived from the pressure sensor 87. The mounting block 83 is moved to multiple points, and the electric push rod 85 drives the contact block 86 to squeeze the sand and gravel in the bucket to simulate the pressure state in actual work. The pressure state of the sand and gravel on the inner wall of the bucket during the process of the contact block 86 squeezing the sand and gravel can be quickly detected, which is convenient for the operator to detect the safe limit bearing of the bucket product, so that the test results fit the actual situation and are more convincing.

[0051] The present application also provides another technical solution: a testing method for a skid loader bucket strength testing device, the testing method comprising the following steps:

[0052] S1. The operator first opens the cabinet door 2, pulls the sliding frame 51 out of the cabinet body 1, and hoists the bucket between the clamping claws 57 by hoisting equipment. Then, the operator uses a tool to drive the screw 54 to rotate, so that the clamping claw 57 on one side of the movable plate 55 moves toward the clamping claw 57 on the side of the fixed plate 52, and the bucket is completely clamped.

[0053] S2, pour the test sand and gravel into the storage bucket 3, the test sand and gravel are extracted by the circulation pump 10, and sprayed out from the nozzle 11, the sand and gravel fall on the surface of the bucket, and impact the outer surface of the bucket to test the wear resistance of the surface layer of the bucket material, and then the sand and gravel fall on the non-porous position of the filter plate 4 to form a sand and gravel pile;

[0054] S3, the slider 64 is driven by the driving motor 62 to slide on the surface of the fixed frame 61, and the bucket follows the slider 64 to move toward the sand and stone pile, and the sand and stones are shoveled into the bucket. When the slider 64 continues to move toward the direction close to the crossbeam frame 58, it drives the connecting plate 65 to rotate on the fixed frame 61, so that the crossbeam frame 58 connected to the tail end of the connecting plate 65 rotates together with the fixed plate 52 on the sliding bracket of the sliding frame 51, so that the loading bucket of the bucket is vertically upward;

[0055] S4. The arc rack 59 installed on one side of the fixed plate 52 meshes with the gear 74 during the rotation process. The gear 74 is driven by the bevel gear set 1 73 and the bevel gear set 2 75 to drive the electric push rod 85 to rotate at the bottom of the mounting block 83. The electric push rod 85 provides continuous squeezing force to the contact block 86. The contact block 86 squeezes the sand and gravel in the bucket, so that the bucket is subjected to the squeezing force of the internal sand and gravel, which is convenient for simulating the pressure of the sand and gravel on the bucket in actual use. The pressure value is transmitted to the control module 9 through the pressure sensor 87 to calculate the fatigue strength of the inner wall material of the bucket.

[0056] The working principle of the technical solution provided by the present invention is as follows:

[0057] The operator opens the cabinet door 2, pulls the sliding frame 51 out from the inside of the cabinet 1, and uses the lifting equipment to lift the bucket to the vicinity of the sliding frame 51. Under the manual traction of the operator, the bucket is located between the two sets of fixed plates 52. The operator manually rotates the rotating table 1 53 at the end of the fixed plate 52 so that the clamping claw 57 contacts the bottom surface of the bucket and is horizontal. Then, the end of the screw 54 is rotated. The screw 54 rotates at one end of the fixed plate 52. Through the threaded connection between the screw 54 and the movable plate 55, the movable plate 55 drives the rotating table 2 56 on the outer wall of the fixed plate 52 to move toward the top of the bucket. The rotating table 2 56 drives the corresponding clamping claw 57 to contact the top surface of the bucket, so that the movable plate 55 drives the rotating table 2 56 to rotate during the downward movement, so that the contact surface of the clamping claw 57 is tightly attached to the top contact surface of the bucket, and then the sliding frame 51 is pushed back to its original position.

[0058] The operator pours test sand and gravel into the cabinet 1, and the sand and gravel fall from the holes of the filter plate 4 into the storage bucket 3. The circulation pump 10 is started to draw the test sand and gravel through the pipeline to the top of the cabinet 1, and pour it out from the nozzle 11. The sand and gravel fall onto the surface of the bucket, impacting the outer surface of the bucket to test the wear resistance of the surface layer of the bucket material. Then the sand and gravel fall onto the non-porous position of the filter plate 4 to form a sand and gravel pile.

[0059] The operator starts the drive motor 62 through the control module 9, and the drive motor 62 drives the screw rod 63 to rotate. The slider 64 slides on the surface of the fixed frame 61 by engaging with the thread of the screw rod 63. (In the initial state, the shovel teeth of the bucket remain horizontal.) The bucket follows the slider 64 to move toward the sand and gravel pile, and shovels the sand and gravel into the bucket. When the slider 64 continues to move toward the crossbeam frame 58, it drives the connecting plate 65 to rotate on the fixed frame 61, so that the crossbeam frame 58 connected to the rear end of the connecting plate 65 rotates together with the fixed plate 52 on the sliding bracket of the sliding frame 51, so that the loading bucket of the bucket is vertically upward.

[0060] At the same time, the arc rack 59 installed on one side of the fixed plate 52 meshes with the gear 74 during the rotation process, and the gear 74 drives the bevel gear set 1 73 to rotate. The output end of a bevel gear in the bevel gear set 1 73 transmits the bevel gear set 2 75 through the transmission shaft 72, so that a bevel gear in the bevel gear set 2 75 drives the telescopic rod 76 to rotate.

[0061] The telescopic rod 76 drives the rotating shaft 84 to rotate, so that the electric push rod 85 and the bucket can keep rotating synchronously, and the control module 9 controls the adjustment slide rail 82 to slide inside the slide rail frame 81, and adjusts the position of the mounting block 83 on the adjustment slide rail 82. The telescopic rod 76 provides a conductive force to the rotating shaft 84 through telescoping, and pushes downward through the electric push rod 85, so that the contact block 86 presses down on the bucket filled with sand and gravel, and the electric push rod 85 provides a continuous extrusion force to the contact block 86. The contact block 86 squeezes the sand and gravel in the bucket, so that the bucket is subjected to the extrusion force of the internal sand and gravel, which is convenient for simulating the pressure of the sand and gravel on the bucket in actual use. The pressure value transmitted to the control module 9 through the pressure sensor 87 is used to calculate the fatigue strength of the inner wall material of the bucket. At the same time, after the detection is completed, the operation is stopped, and the above operation is repeated to dump the sand and gravel in the bucket into the cabinet 1. The operator checks whether cracks and fractures occur on the surface of the bucket, and judges the safety limit bearing strength of the bucket by comparing the SN curve derived from the pressure sensor 87.

[0062] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0063] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A skid loader bucket strength detection device, characterized in that: It comprises a cabinet, a cabinet door is arranged on one side of the cabinet, a storage bucket is arranged at the bottom of the cabinet, a filter plate is arranged on the inner side of the cabinet, a control module is arranged on the outer side of the cabinet, a circulation pump is connected to the bottom of the storage bucket, the circulation pump is connected to a nozzle through a pipeline, and the nozzle is arranged on the inner side of the top of the cabinet; It also includes a mounting assembly, which is mounted on the inner side of the cabinet and is used to mount and fix the test bucket; A digging assembly, which is installed on the inner side of the cabinet and is used to dig sand and gravel in the cabinet to ensure that the bucket is changed during the test; A transmission assembly, the transmission assembly is installed on one side of the mounting assembly, and the transmission assembly is used to transmit the detection mechanism; A detection component, wherein the detection component is installed on the inner side of the cabinet, and the detection component is used to detect the strength of the bucket. The installation component includes a sliding frame, and the sliding frame is installed on the inner side of the cabinet. The sliding frame slides on the inner side of the cabinet, and two groups of fixed plates are symmetrically installed on the top of the sliding frame. The ends of the two groups of fixed plates are connected to a rotating table 1, and the inner side of the fixed plate is threadedly connected to a screw rod, and the outer side of the screw rod is sleeved with a movable plate, and the movable plate slides on one side of the corresponding fixed plate, and the end of the movable plate is connected to a rotating table 2, and the ends of the rotating table 1 and the rotating table 2 are respectively connected to clamping claws, and a crossbeam frame is connected between the two groups of fixed plates, and an arc rack is installed on one side of the crossbeam frame.

2. The skid steer loader bucket strength detection device according to claim 1, characterized in that: The digging assembly comprises a fixing frame, which is installed on the inner side of the cabinet. A driving motor is installed on one side of the fixing frame, and a screw rod is connected to the output end of the driving motor.

3. The skid steer loader bucket strength detection device according to claim 2, characterized in that: The screw rod is nested inside the fixing frame, a slider is sleeved outside the screw rod, one side of the slider is connected to a connecting plate, the end of the connecting plate is connected to the crossbeam frame, and one side of the connecting plate rotates on the fixing frame.

4. The skid steer loader bucket strength detection device according to claim 3, characterized in that: The transmission assembly includes a mounting bracket, which is mounted on the inner wall of the cabinet. A transmission shaft is nested and mounted on the inner side of the mounting bracket, and a bevel gear set 1 is connected to the bottom of the transmission shaft.

5. The skid steer loader bucket strength detection device according to claim 4, characterized in that: The end of a bevel gear in the bevel gear set one is connected with a gear, and the gear is meshed with the arc rack. The top end of the transmission shaft is connected with the bevel gear set two, and the output end of a bevel gear in the bevel gear set two is connected with a telescopic rod.

6. The skid steer loader bucket strength detection device according to claim 5, characterized in that: The detection component comprises a slide rail frame, which is installed on the inner side of the cabinet. An adjusting slide rail is mounted on the inner side of the slide rail frame. A mounting block is sleeved on the slide rail frame, and a rotating shaft is connected to the inner side of the mounting block.

7. The skid steer loader bucket strength detection device according to claim 6, characterized in that: One end of the rotating shaft is connected to the end of a bevel gear in the second bevel gear set, an electric push rod is sleeved on the outer side of the rotating shaft, the end of the electric push rod is connected to a contact block, and a pressure sensor is arranged on the top of the contact block.

8. The detection method of the skid loader bucket strength detection device according to claim 7, characterized in that: The steps include: S1. The operator first opens the cabinet door, pulls the sliding frame out of the cabinet, and hoists the bucket between the clamping claws through the hoisting equipment. Then, the operator uses a tool to drive the screw to rotate, so that the clamping claw on the movable plate side moves toward the clamping claw on the fixed plate side, and the bucket is completely clamped. S2. Pour the test sand and gravel into the storage bucket. The test sand and gravel are extracted by the circulation pump and sprayed out from the nozzle. The sand and gravel fall onto the surface of the bucket and impact the outer surface of the bucket to test the wear resistance of the surface layer of the bucket material. Then the sand and gravel fall onto the non-porous position of the filter plate to form a sand and gravel pile. S3, the slider is driven by the driving motor to slide on the surface of the fixed frame, and the bucket follows the slider to move toward the sand and gravel pile, shoveling the sand and gravel into the bucket. When the slider continues to move toward the crossbeam frame, it drives the connecting plate to rotate on the fixed frame, so that the crossbeam frame connected to the tail end of the connecting plate rotates together with the fixed plate on the sliding bracket of the sliding frame, so that the loading bucket of the bucket is vertically upward; S4. The arc rack installed on one side of the fixed plate meshes with the gear during rotation. The gear is driven by bevel gear set 1 and bevel gear set 2 to drive the electric push rod to rotate at the bottom of the mounting block. The electric push rod provides continuous extrusion force to the contact block. The contact block squeezes the sand and gravel in the bucket, so that the bucket receives the extrusion force of the internal sand and gravel, which is convenient for simulating the pressure of the sand and gravel on the bucket in actual use. The pressure value is transmitted to the control module through the pressure sensor to calculate the fatigue strength of the bucket inner wall material.

Citation Information

Patent Citations

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