A special processing equipment for super long thermocouple

By designing a special equipment for ultra-long thermocouple processing, the precise interval arrangement of thermocouple is achieved by using transmission ratio and adjusting telescopic rods, the problem of data errors and easy damage to precision sensors in the prior art is solved, and the processing accuracy is improved and reliability of the equipment.

CN118977103BActive Publication Date: 2025-02-07YANGZHOU FINE ELECTRON TECH
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Patent Information

Application Number
CN202411473754.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-02-07
Estimated Expiration
2044-10-22

AI Technical Summary

Technical Problem

During the processing of ultra-long thermocouple, the prior art uses image recognition technology and sensing technologies such as range finders, which can easily lead to large errors in the result due to data errors or accuracy errors, and precision sensor devices are easily damaged in the working environment.

Method used

Design a special processing equipment for ultra-long thermocouples, including processing platforms, conveying components, thermocouple placement components, transmission components, thermocouple finishing components, welding fixing components and forming components. By setting up an adjustment telescopic rod and an adjustment frame, the transmission ratio is used to change the interval placement of the thermocouple, and the accuracy of the installation position is improved.

Benefits of technology

Accurate interval arrangement of thermocouples is achieved, the accuracy of installation positions is improved, errors caused by sensor errors are reduced, and the service life of precision sensors is extended.

✦ Generated by Eureka AI based on patent content.

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    Figure CN118977103B_ABST
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Abstract

The invention relates to the field of combined processing equipment, and in particular to a special processing equipment for super-long thermocouples; the equipment comprises a processing platform, a conveying component, a thermocouple placement component, a transmission component, a thermocouple arrangement component, a welding and fixing component and a molding component; the invention can install an adjustable telescopic rod by arranging a mounting plate, and can drive an adjusting frame to move by arranging the adjustable telescopic rod, so that the adjusting frame can be used to drive a connecting belt to move, so that the connecting belt is at different positions on a first conical wheel and a second conical wheel, so as to change the transmission ratio between the first conical wheel and the second conical wheel, so that patch thermocouples are placed at different intervals, so that the patch thermocouples can be placed at different intervals according to requirements, and the installation position of the patch thermocouples is more accurate.
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Description

Technical Field

[0001] The invention relates to the field of combined processing equipment, in particular to special processing equipment for super-long thermocouples. Background Art

[0002] As one of the core components in the field of temperature measurement, the importance of thermocouples is self-evident. However, in some scenarios, such as measuring temperatures at different depths, extra-long thermocouples with multi-point temperature measurement are required. In the prior art, when processing extra-long thermocouples, image recognition technology, rangefinders and other sensing technologies are used to calculate the position of the thermocouples. Data errors or precision errors in sensor technology will cause large errors in the final results when accumulated over a long period of time, and precision sensor equipment is easily damaged in the working environment of thermocouple processing equipment.

[0003] Therefore, in response to the above-mentioned problem, a special processing equipment for extra-long thermocouples can be proposed. By setting the mounting plate, the adjustable telescopic rod can be installed, and the adjustable telescopic rod can be driven to move the adjusting frame, so that the adjusting frame can be used to drive the connecting belt to move, so that the connecting belt is at different positions on the first conical wheel and the second conical wheel, thereby changing the transmission ratio between the first conical wheel and the second conical wheel, so that the patch thermocouples are placed at different intervals, so that the patch thermocouples can be placed at different intervals according to needs, and the installation position of the patch thermocouples is more accurate. Summary of the invention

[0004] In order to overcome the problem that when processing extra-long thermal couples, multiple sensing technologies such as image recognition technology and rangefinders are used to calculate the position of the thermal couple, data errors or accuracy errors in sensor technology will cause large errors in the final results when accumulated over a long period of time, and precision sensor equipment is easily damaged in the working environment of thermocouple processing equipment.

[0005] The technical solution of the present invention is: a special processing equipment for extra-long thermocouples, including a processing platform, a conveying component, a thermocouple placement component, a transmission component, a thermocouple sorting component, a welding and fixing component and a molding component, wherein the conveying component is arranged on the top surface of the processing platform, the thermocouple placement component is arranged on one side of the conveying component, the thermocouple placement component and the conveying component are connected through the transmission component, the thermocouple sorting component is arranged on the top surface of the processing platform, the thermocouple sorting component is arranged on one side of the thermocouple placement component, the welding and fixing component is arranged above the processing platform, the welding and fixing component is arranged on the side wall of the thermocouple placement component, the molding component is arranged on the top surface of the processing platform, and the molding component is arranged on one side of the welding and fixing component.

[0006] Preferably, the conveying assembly includes a conveying bracket, a conveying motor, an output rotating shaft, an installation rotating shaft and a fixed shaft, the conveying bracket is arranged on the top surface of the processing platform, the conveying motor is arranged on one side of the conveying bracket, the output rotating shaft is arranged inside the conveying bracket, one end of the output rotating shaft is fixedly connected to the output end of the conveying motor, the fixed shaft is arranged inside the conveying bracket, one end of the fixed shaft is rotatably connected to the inner side wall of the conveying bracket through a bearing, the installation rotating shaft is arranged between the output rotating shaft and the fixed shaft, and the installation rotating shaft is connected to the output rotating shaft and the fixed shaft.

[0007] Preferably, snap plates are provided on both ends of the mounting shaft, snap grooves are provided on one end of the output shaft and the fixed shaft, two groups of snap plates are respectively provided inside the two groups of snap grooves, the output shaft and the fixed shaft are provided with fixing rings, the two groups of fixing rings are respectively slidably connected to the output shaft and the mounting shaft, fixing holes are provided on the two groups of fixing rings, threaded holes corresponding to the two groups of fixing holes are provided on the two groups of snap plates, and fixing bolts are also included, two groups of fixing bolts are provided, the two groups of fixing bolts are respectively provided inside the two groups of fixing holes, and the two groups of fixing bolts are respectively threadedly connected to the two groups of threaded holes.

[0008] Preferably, a straightening assembly is further included, which is arranged between the conveying assembly and the thermocouple placement assembly, and the straightening assembly includes a mounting bracket, a straightening motor, a straightening shaft, a straightening roller and an auxiliary roller, the mounting bracket is arranged on the top surface of the processing platform, the straightening motor is arranged on the side wall of the mounting bracket, the straightening shaft is arranged inside the mounting bracket, the straightening shaft is rotatably connected to the mounting bracket via a bearing, one end of the straightening shaft is fixedly connected to the output end of the straightening motor, the straightening roller is arranged on the straightening shaft, the straightening roller is fixedly connected to the straightening shaft, the auxiliary roller is arranged inside the mounting bracket, the auxiliary roller is arranged on one side of the straightening roller, and the auxiliary roller is rotatably connected to the mounting bracket via a bearing.

[0009] Preferably, the thermocouple placement assembly includes a support frame, a mounting shell, a drive shaft, a drive roller, a drive belt and a fixed trough body, the support frame is arranged on the top surface of the processing platform, the mounting shell is arranged above the support frame, the mounting shell is arranged as a hollow structure, the drive shaft is provided with two groups, the drive shaft is arranged inside the mounting shell, the drive roller is provided with two groups, the two groups of drive rollers are respectively arranged on the two groups of drive shafts, the drive roller is fixedly connected to the drive shaft, the drive belt is arranged outside the drive roller, the fixed trough body is provided with multiple groups, the fixed trough body is arranged outside the drive belt, the fixed trough body is fixedly connected to the drive belt, the multiple groups of fixed trough bodies are evenly distributed, a semicircular accommodating groove is opened on the side wall of the fixed trough body, a wire groove is opened on the side wall of the mounting shell, and a discharge trough is opened on the bottom surface of the mounting shell.

[0010] Preferably, the transmission assembly includes a gearbox, an output shaft, a first conical wheel, a transmission shaft, a second conical wheel and a connecting belt, the gearbox is arranged on one side of the conveying bracket, one end of the fixed shaft is fixedly connected to the input end of the gearbox, one end of the output shaft is fixedly connected to the output end of the gearbox, the first conical wheel is arranged at the other end of the conveying shaft, the transmission shaft is arranged on the side wall of the mounting shell, one end of the transmission shaft is fixedly connected to one end of one group of the two groups of driving shafts, the second conical wheel is arranged on the transmission shaft, and the connecting belt is arranged outside the first conical wheel and the second conical wheel, the transmission assembly also includes a mounting plate, an adjustable telescopic rod and an adjustable frame, the mounting plate is arranged on one side of the gearbox, the mounting plate is fixedly connected to the processing platform, the adjustable telescopic rod is arranged on one side of the mounting plate, one end of the adjustable telescopic rod is fixedly connected to the side wall of the mounting plate, the other end of the adjustable telescopic rod is fixedly connected to the adjusting frame, the adjusting frame is arranged outside the connecting belt, and an anti-friction layer is arranged on the inner side wall of the adjusting frame.

[0011] Preferably, the thermocouple arrangement assembly includes a mounting block, an electric telescopic rod, and an automatic welding gun. The mounting block is disposed on the side wall of the mounting housing and is fixedly connected to the mounting housing. The electric telescopic rod is disposed below the mounting block, with one end of the electric telescopic rod fixedly connected to the bottom surface of the mounting block. The automatic welding gun is disposed below the electric telescopic rod, and the other end of the electric telescopic rod is fixedly connected to the automatic welding gun. The thermocouple arrangement assembly further includes an induction button, a mounting shaft, and a pressing cam. The induction button is disposed on the side wall of the mounting housing and is electrically connected to the electric telescopic rod and the automatic welding gun. The mounting shaft is disposed on the side wall of the mounting housing and is fixedly connected to one end of one of the two drive shafts. The pressing cam is disposed on one side of the induction button and is fixedly connected to the mounting shaft.

[0012] Preferably, the welding and fixing assembly includes a wire block and a guiding groove. The wire block is disposed on the top surface of the processing platform, on one side of the mounting housing, and is fixedly connected to the top surface of the processing platform. The guiding groove is formed on the side wall of the wire block.

[0013] Preferably, the forming assembly includes a U-shaped bracket, a driving motor, a forming roller, and a forming groove. There are multiple groups of U-shaped brackets, which are disposed on the top surface of the processing platform and are fixedly connected to the top surface of the processing platform. The driving motor is disposed on the top surface of the U-shaped bracket, and there are multiple groups of driving motors. There are multiple groups of forming rollers, which are disposed inside the U-shaped bracket. One end of the forming roller is fixedly connected to the output end of the driving motor. The forming groove is formed on the side wall of the forming roller, and the cross-section of the forming groove is set as a semi-circular structure.

[0014] Preferably, it further includes a cutting assembly, which is disposed on the top surface of the processing platform and on one side of the forming assembly. The cutting assembly includes a cutting bracket, a cutting telescopic rod, and a cutting knife. The cutting bracket is disposed on the top surface of the processing platform and on one side of the forming assembly and is fixedly connected to the processing platform. The cutting telescopic rod is disposed inside the cutting bracket, with one end of the cutting telescopic rod fixedly connected to the inner bottom surface of the cutting bracket, and the other end of the cutting telescopic rod is fixedly connected to the cutting knife.

[0015] Advantages of the present invention:

[0016] 1. By setting a gearbox, the output of the fixed shaft can be changed in speed and direction. When the fixed shaft rotates, the output shaft is driven to rotate according to the transmission ratio of the gearbox, so as to realize the synchronous movement of the drive shaft and the installation shaft, thereby realizing the precise interval placement of the thermocouple;

[0017] 2. The adjustable telescopic rod can be installed by setting the mounting plate, and the adjustable telescopic rod can be driven to move the adjusting frame, and the connecting belt is driven to move by the adjusting frame, so that the connecting belt is at different positions on the first conical wheel and the second conical wheel, thereby changing the transmission ratio between the first conical wheel and the second conical wheel, so that the patch thermocouples are placed at different intervals, so that the patch thermocouples can be placed at different intervals according to the needs, and the installation position of the patch thermocouples is more accurate;

[0018] 3. The mounting shell can be installed and supported by setting a support frame, and the driving shaft, driving roller, driving belt and fixed trough can be accommodated by setting the mounting shell. The semicircular accommodating groove opened on the driving trough can accommodate the patch thermocouple, and the mounting shell can limit the patch thermocouple at the same time, so that when the driving trough rotates to the top of the discharge trough, the patch thermocouple is transported from the discharge trough to the top of the strip, so as to realize the placement of the patch thermocouple;

[0019] 4. The electric telescopic rod can be installed and fixed by setting the mounting block, and the automatic welding gun can be driven to move by setting the electric telescopic rod. At the same time, the pressing cam and the driving shaft can be rotated synchronously by setting the mounting shaft, so that when a group of SMD thermocouples are placed on the strip, the pressing cam presses the sensing button once, so that the operation of the electric telescopic rod and the automatic welding gun is precisely synchronized with the placement of the SMD thermocouples. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 What is shown is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 2 What is shown is a top view of the three-dimensional structure of the present invention;

[0022] Figure 3 What is shown is a schematic diagram of the three-dimensional structure of the conveying assembly of the present invention;

[0023] Figure 4 What is shown is a schematic diagram of the three-dimensional structure of the straightening assembly of the present invention;

[0024] Figure 5 What is shown is a schematic diagram of the three-dimensional structure of the thermocouple placement assembly of the present invention;

[0025] Figure 6The figure shows a schematic three-dimensional sectional structure diagram of the ultra-thermocouple placement component of the present invention;

[0026] Figure 7 The figure shows a schematic three-dimensional structure diagram of the transmission component of the present invention;

[0027] Figure 8 The figure shows a schematic three-dimensional structure diagram of the welding and fixing component of the present invention;

[0028] Fig. 9 The figure shows a schematic three-dimensional structure diagram of the forming component of the present invention;

[0029] Fig.10 The figure shows a schematic three-dimensional structure diagram of the cutting component of the present invention.

[0030] Explanation of reference numerals: 1, processing platform; 2, conveying component; 201, conveying bracket; 202, conveying motor; 203, output rotating shaft; 204, mounting rotating shaft; 205, fixed shaft; 206, buckle plate; 207, card slot; 208, fixing ring; 209, fixing bolt; 3, thermocouple placement component; 301, support frame; 302, mounting housing; 303, driving shaft; 304, driving roller; 305, driving belt; 306, fixed trough; 307, wire trough; 308, discharge trough; 4, transmission component; 401, gearbox; 402, output shaft; 403, first conical wheel; 404, transmission shaft; 405, second conical wheel; 406, connecting belt; 407, mounting plate; 408, adjusting telescopic rod; 409, adjusting frame; 5, thermocouple sorting component; 501, mounting block; 502, electric telescopic rod; 503, automatic welding torch; 504, induction button; 505, mounting shaft; 506, pressing cam; 6, welding and fixing component; 601, wire block; 602, guiding groove; 7, forming component; 701, C-shaped bracket; 702, driving motor; 703, forming roller; 704, forming groove; 8, straightening component; 801, mounting bracket; 802, straightening motor; 803, straightening shaft; 804, straightening roller; 805, auxiliary roller; 9, cutting component; 901, cutting bracket; 902, cutting telescopic rod; 903, cutting knife. Detailed implementation manners

[0031] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0032] Please refer to Figure 1-Figure 2The present invention provides an embodiment: a special processing equipment for extra-long thermocouples, including a processing platform 1, a conveying component 2, a thermocouple placement component 3, a transmission component 4, a thermocouple arrangement component 5, a welding and fixing component 6 and a molding component 7, wherein the conveying component 2 is arranged on the top surface of the processing platform 1, the thermocouple placement component 3 is arranged on one side of the conveying component 2, the thermocouple placement component 3 is connected to the conveying component 2 through the transmission component 4, the thermocouple arrangement component 5 is arranged on the top surface of the processing platform 1, the thermocouple arrangement component 5 is arranged on one side of the thermocouple placement component 3, the welding and fixing component 6 is arranged above the processing platform 1, the welding and fixing component 6 is arranged on the side wall of the thermocouple placement component 3, the molding component 7 is arranged on the top surface of the processing platform 1, and the molding component 7 is arranged on one side of the welding and fixing component 6.

[0033] Among them, the conveying component 2 is used to unwind the steel strip, and the forming component 7 is used to pull the other end of the steel strip to realize orderly conveying of the steel strip. At the same time, the transmission component 4 is adjusted to realize transmission through different transmission ratios between the conveying component 2 and the thermocouple placement component 3, so that the thermocouple placement component 3 can place the chip thermocouples at different rates, and place the chip thermocouples on the steel strip, so that the chip thermocouples are placed at different intervals, and then the chip thermocouples are welded and fixed to the steel strip by the welding and fixing component 6, and then the wires of the chip thermocouples are arranged by the thermocouple sorting component 5, and finally the steel strip is rolled into a tube by the forming component 7 to form a closed thermocouple tube.

[0034] See also Figure 3 In this embodiment, the conveying assembly 2 includes a conveying bracket 201, a conveying motor 202, an output shaft 203, an installation shaft 204 and a fixed shaft 205. The conveying bracket 201 is arranged on the top surface of the processing platform 1, the conveying motor 202 is arranged on one side of the conveying bracket 201, the output shaft 203 is arranged inside the conveying bracket 201, one end of the output shaft 203 is fixedly connected to the output end of the conveying motor 202, the fixed shaft 205 is arranged inside the conveying bracket 201, one end of the fixed shaft 205 is rotatably connected to the inner side wall of the conveying bracket 201 through a bearing, and the installation shaft 204 is arranged on the output shaft 20 3 and the fixed shaft 205, the installation shaft 204 is connected with the output shaft 203 and the fixed shaft 205. When in use, the conveying motor 202, the output shaft 203 and the fixed shaft 205 can be installed and fixed by setting the conveying bracket 201, and the output shaft 203 can be driven to rotate by setting the conveying motor 202. The conveying shaft and the fixed shaft 205 install and fix the installation shaft 204, so that when the conveying motor 202 drives the output shaft 203 to rotate, the output shaft 203 drives the installation shaft 204 to rotate, wherein the installation shaft 204 is wound with strip steel, thereby realizing the unwinding of the strip steel.

[0035] Preferably, snap plates 206 are provided on both ends of the mounting shaft 204, and slots 207 are provided on one end of the output shaft 203 and the fixed shaft 205. Two groups of snap plates 206 are respectively arranged inside the two groups of slots 207. The output shaft 203 and the fixed shaft 205 are provided with fixing rings 208. The two groups of fixing rings 208 are respectively slidably connected to the output shaft 203 and the mounting shaft 204. Fixing holes are provided on the two groups of fixing rings 208. Threaded holes corresponding to the two groups of fixing holes are provided on the two groups of snap plates 206. Fixing bolts 209 are also included. Two groups of fixing bolts 209 are provided. The two groups of fixing bolts 209 are respectively arranged inside the two groups of fixing holes. The two sets of fixing bolts 209 are respectively threadedly connected with the two sets of threaded holes. When in use, by setting the snap plate 206 and the slot 207, the two ends of the installation shaft 204 can be limited with the output shaft 203 and one end of the fixed shaft 205 respectively, and the installation shaft 204 is fixed by the fixing ring 208. The fixing ring 208 is fixed by the fixing bolts 209, so that the installation shaft 204, the output shaft 203 and the fixed shaft 205 are completely fixed, so that the output shaft 203 drives the installation shaft 204 to rotate, and the fixing bolts 209 can be removed and the two sets of fixing rings 208 can be moved to both sides to realize the disassembly and replacement of the output shaft 203.

[0036] See also Figure 4 In this embodiment, a straightening component 8 is also included. The straightening component 8 is arranged between the conveying component 2 and the thermocouple placement component 3. The straightening component 8 includes a mounting bracket 801, a straightening motor 802, a straightening shaft 803, a straightening roller 804 and an auxiliary roller 805. The mounting bracket 801 is arranged on the top surface of the processing platform 1, the straightening motor 802 is arranged on the side wall of the mounting bracket 801, the straightening shaft 803 is arranged inside the mounting bracket 801, the straightening shaft 803 is rotatably connected to the mounting bracket 801 through a bearing, one end of the straightening shaft 803 is fixedly connected to the output end of the straightening motor 802, the straightening roller 804 is arranged on the straightening shaft 803, and the straightening roller 804 and the straightening roller 805 are connected to the straightening shaft 803. The shaft 803 is fixedly connected, the auxiliary roller 805 is arranged inside the mounting bracket 801, and the auxiliary roller 805 is arranged on one side of the straightening roller 804. The auxiliary roller 805 is rotatably connected to the mounting bracket 801 through a bearing. When in use, the straightening motor 802, the straightening shaft 803 and the auxiliary roller 805 can be installed and fixed by setting the mounting bracket 801. The straightening motor 802 can be driven to rotate by setting the straightening shaft 803, and the straightening roller 804 can be driven to rotate by the straightening shaft 803, so that the strip steel is stretched, thereby straightening the strip steel, and the auxiliary roller 805 can be pressed by setting the strip steel, thereby assisting the straightening roller 804 to straighten the strip steel.

[0037] See also Figure 5 - Figure 6 In this embodiment, the thermocouple placement component 3 includes a support frame 301, a mounting shell 302, a drive shaft 303, a drive roller 304, a drive belt 305 and a fixed groove body 306. The support frame 301 is arranged on the top surface of the processing platform 1, the mounting shell 302 is arranged above the support frame 301, the mounting shell 302 is arranged as a hollow structure, the drive shaft 303 is provided with two groups, the drive shaft 303 is arranged inside the mounting shell 302, the drive roller 304 is provided with two groups, the two groups of drive rollers 304 are respectively arranged on the two groups of drive shafts 303, the drive roller 304 is fixedly connected to the drive shaft 303, the drive belt 305 is arranged outside the drive roller 304, the fixed groove body 306 is provided with multiple groups, the fixed groove body 306 is arranged outside the drive belt 305, the fixed groove body 306 is fixedly connected to the drive belt 305, the multiple groups of fixed groove bodies 306 are evenly distributed, the side wall of the fixed groove body 306 is provided with a semicircular receiving groove, the mounting shell 302 A wire groove 307 is provided on the side wall, and a discharge groove 308 is provided on the bottom surface of the installation shell 302. When in use, the installation shell 302 can be installed and supported by setting a support frame 301. The drive shaft 303, the drive roller 304, the drive belt 305 and the fixed groove body 306 can be accommodated by setting the installation shell 302. The transmission component 4 transmits the drive of the conveying motor 202 to the drive shaft 303, and the drive shaft 303 drives the drive roller 304 to rotate, thereby driving the drive belt 305 to rotate, thereby driving the fixed groove body 306 to rotate according to the track of the drive belt 305. The semicircular accommodating groove provided on the drive groove body can accommodate the chip thermocouple, and at the same time, the installation shell 302 limits the chip thermocouple, so that when the drive groove body rotates to above the discharge groove 308, the chip thermocouple is transported from the discharge groove 308 to the top of the strip, thereby realizing the placement of the chip thermocouple.

[0038] See also Figure 7In this embodiment, the transmission assembly 4 includes a gearbox 401, an output shaft 402, a first conical wheel 403, a transmission shaft 404, a second conical wheel 405 and a connecting belt 406. The gearbox 401 is arranged on one side of the conveying bracket 201, one end of the fixed shaft 205 is fixedly connected to the input end of the gearbox 401, one end of the output shaft 402 is fixedly connected to the output end of the gearbox 401, the first conical wheel 403 is arranged at the other end of the conveying shaft, the transmission shaft 404 is arranged on the side wall of the mounting shell 302, one end of the transmission shaft 404 is fixedly connected to one end of one of the two groups of drive shafts 303, and the second conical wheel 405 is arranged on the transmission shaft 404, a connecting belt 406 is arranged on the outside of the first conical wheel 403 and the second conical wheel 405, and the transmission assembly 4 also includes a mounting plate 407, an adjusting telescopic rod 408 and an adjusting frame 409, the mounting plate 407 is arranged on one side of the gearbox 401, the mounting plate 407 is fixedly connected to the processing platform 1, the adjusting telescopic rod 408 is arranged on one side of the mounting plate 407, one end of the adjusting telescopic rod 408 is fixedly connected to the side wall of the mounting plate 407, and the other end of the adjusting telescopic rod 408 is fixedly connected to the adjusting frame 409, the adjusting frame 409 is arranged on the outside of the connecting belt 406, and an anti-friction member is arranged on the inner side wall of the adjusting frame 409 When in use, the output of the fixed shaft 205 can be changed in speed and direction by setting the gearbox 401, so that when the fixed shaft 205 rotates, the output shaft 402 is driven to rotate according to the transmission ratio of the gearbox 401, thereby driving the first conical wheel 403 to rotate, and at the same time, the connecting belt 406 connects the first conical wheel 403 with the second conical wheel 405 to realize the transmission of the first conical wheel 403 and the second conical wheel 405, thereby driving the second conical wheel 405 to rotate, thereby driving the drive shaft 303 to rotate through the transmission shaft 404, thereby realizing the synchronous movement of the drive shaft 303 and the installation shaft 204, thereby realizing the thermoelectric The thermocouples can be placed at precise intervals. At the same time, the adjusting telescopic rod 408 can be installed by setting the mounting plate 407. The adjusting telescopic rod 408 can be driven to move the adjusting frame 409, so that the connecting belt 406 can be driven to move by the adjusting frame 409, so that the connecting belt 406 is at different positions on the first conical wheel 403 and the second conical wheel 405, thereby changing the transmission ratio between the first conical wheel 403 and the second conical wheel 405, so that the patch thermocouples are placed at different intervals, so that the patch thermocouples can be placed at different intervals according to the needs, and the installation position of the patch thermocouples is more accurate.

[0039] See also Figure 8In this embodiment, the thermocouple arrangement assembly 5 includes a mounting block 501, an electric telescopic rod 502 and an automatic welding gun 503. The mounting block 501 is arranged on the side wall of the mounting shell 302, and the mounting block 501 is fixedly connected to the mounting shell 302. The electric telescopic rod 502 is arranged below the mounting block 501, and one end of the electric telescopic rod 502 is fixedly connected to the bottom surface of the mounting block 501. The automatic welding gun 503 is arranged below the electric telescopic rod 502, and the other end of the electric telescopic rod 502 is fixedly connected to the automatic welding gun 503. The thermocouple arrangement assembly 5 also includes a sensing button 504, a mounting shaft 505 and a pressing cam 506. The sensing button 504 is arranged on the side wall of the mounting shell 302, and the sensing button 504 is electrically connected to the electric telescopic rod 502, and the sensing button 504 is electrically connected to the automatic welding gun 503. The mounting shaft 505 is arranged on the side wall of the mounting shell 302, and the mounting shaft 505 is fixedly connected to one end of one group of the two groups of driving shafts 303. The pressing cam 506 is arranged on one side of the sensing button 504, and the pressing cam 506 is fixedly connected to the mounting shaft 505. When in use, the electric telescopic rod 502 can be installed and fixed by setting the mounting block 501, and the automatic welding gun 503 can be driven to move by setting the electric telescopic rod 502. At the same time, the pressing cam 506 can be made to rotate synchronously with the driving shaft 303 by setting the mounting shaft 505, so that when the pressing cam 506 is placed on the strip along with a group of SMD thermocouples, the pressing cam 506 presses the sensing button 504 once, so that the operation of the electric telescopic rod 502 and the automatic welding gun 503 is precisely synchronized with the placement of the SMD thermocouples.

[0040] Preferably, the welding fixing assembly 6 includes a wire block 601 and a guide groove 602. The wire block 601 is arranged on the top surface of the processing platform 1. The wire block 601 is arranged on one side of the mounting shell 302. The wire block 601 is fixedly connected to the top surface of the processing platform 1. The guide groove 602 is opened on the side wall of the wire block 601. When in use, the wire of the patch thermocouple can be limited and combed by setting the wire block 601 and the guide groove 602.

[0041] See also Fig. 9, in this embodiment, the forming assembly 7 includes a U-shaped bracket 701, a driving motor 702, a forming roller 703 and a forming groove 704. There are multiple groups of U-shaped brackets 701, which are arranged on the top surface of the processing platform 1 and fixedly connected to the top surface of the processing platform 1. The driving motor 702 is arranged on the top surface of the U-shaped bracket 701, and there are multiple groups of driving motors 702. There are multiple groups of forming rollers 703, which are arranged inside the U-shaped bracket 701. One end of the forming roller 703 is fixedly connected to the output end of the driving motor 702. The forming groove 704 is opened on the side wall of the forming roller 703, and the cross-section of the forming groove 704 is set as a semi-circular structure. During use, the U-shaped bracket 701 can be used to install and fix the driving motor 702 and the forming roller 703. By setting the driving motor 702, the forming roller 703 can be driven to rotate, so that through the forming groove 704, using the existing metal pipe coiling principle, the strip steel can be coiled into a pipe to form a sealed thermocouple coiled pipe.

[0042] Please refer to Fig.10 , in this embodiment, it further includes a cutting assembly 9, which is arranged on the top surface of the processing platform 1 and on one side of the forming assembly 7. The cutting assembly 9 includes a cutting bracket 901, a cutting telescopic rod 902 and a cutting knife 903. The cutting bracket 901 is arranged on the top surface of the processing platform 1 and on one side of the forming assembly 7, and the cutting bracket 901 is fixedly connected to the processing platform 1. The cutting telescopic rod 902 is arranged inside the cutting bracket 901. One end of the cutting telescopic rod 902 is fixedly connected to the inner bottom surface of the cutting bracket 901, and the other end of the cutting telescopic rod 902 is fixedly connected to the cutting knife 903. During use, the cutting bracket 901 can be used to install the cutting telescopic rod 902, and the cutting telescopic rod 902 can be used to drive the cutting knife 903 to move, so that the thermocouple coiled pipe can be cut by the cutting knife 903.

[0043] During operation, using the snap plate 206 and the card slot 207, the two ends of the mounting rotating shaft 204 are respectively limited to the output rotating shaft 203 and one end of the fixed shaft 205, and the mounting rotating shaft 204 is fixed by the fixing ring 208, and the fixing ring 208 is fixed by the fixing bolt 209, so that the mounting rotating shaft 204, the output rotating shaft 203 and the fixed shaft 205 are completely fixed, thereby realizing the output rotating shaft 203 driving the mounting rotating shaft 204 to rotate. And by removing the fixing bolt 209 and moving the two fixing rings 208 to both sides, the disassembly and replacement of the output rotating shaft 203 are realized, and the output rotating shaft 203 wound with strip steel is installed between the output rotating shaft 203 and the fixed shaft 205;

[0044] The conveying motor 202, the output rotating shaft 203 and the fixed shaft 205 are installed and fixed by the conveying bracket 201, and the output rotating shaft 203 is driven to rotate by the conveying motor 202. The conveying rotating shaft and the fixed shaft 205 are installed and fixed to the installation rotating shaft 204, so that when the conveying motor 202 drives the output rotating shaft 203 to rotate, the output rotating shaft 203 drives the installation rotating shaft 204 to rotate, thereby realizing the unwinding of the strip steel;

[0045] The straightening motor 802, the straightening shaft 803 and the auxiliary roller 805 are installed and fixed by using the mounting bracket 801, and the straightening motor 802 is used to drive the straightening shaft 803 to rotate, so that the straightening roller 804 is driven to rotate through the straightening shaft 803, so as to stretch the strip steel, so as to straighten the strip steel, and the auxiliary roller 805 is used to press the strip steel, so as to assist the straightening roller 804 to straighten the strip steel;

[0046] The gearbox 401 is used to change the speed and direction of the output of the fixed shaft 205, so that when the fixed shaft 205 rotates, the output shaft 402 is driven to rotate according to the transmission ratio of the gearbox 401, thereby driving the first conical wheel 403 to rotate, and at the same time, the connecting belt 406 connects the first conical wheel 403 with the second conical wheel 405 to realize the transmission of the first conical wheel 403 and the second conical wheel 405, thereby driving the second conical wheel 405 to rotate, thereby driving the drive shaft 303 to rotate through the transmission shaft 404, thereby realizing the drive shaft 303. 03 and the installation shaft 204 move synchronously, so as to realize the precise interval placement of the thermocouples. At the same time, the adjusting frame 409 is driven to move by adjusting the telescopic rod 408, so as to drive the connecting belt 406 to move by adjusting the frame 409, so that the connecting belt 406 is located at different positions on the first conical wheel 403 and the second conical wheel 405, so as to change the transmission ratio between the first conical wheel 403 and the second conical wheel 405, and the patch thermocouples are placed at different intervals according to the needs, and the installation position of the patch thermocouples is more accurate;

[0047] The transmission assembly 4 transmits the drive of the conveying motor 202 to the driving shaft 303, and the driving shaft 303 drives the driving roller 304 to rotate, thereby driving the driving belt 305 to rotate, thereby driving the fixed trough 306 to rotate according to the track of the driving belt 305, and the semicircular receiving groove opened on the driving trough accommodates the patch thermocouple, and the shell 302 is installed at the same time to limit the patch thermocouple, so that when the driving trough rotates to the top of the discharge trough 308, the patch thermocouple is transported from the discharge trough 308 to the top of the strip, so as to realize the placement of the patch thermocouple;

[0048] The electric telescopic rod 502 is used to drive the automatic welding torch 503 to move. At the same time, the mounting shaft 505 is used to make the pressing cam 506 rotate synchronously with the driving shaft 303. When a group of patch thermocouples are placed on the strip steel, the pressing cam 506 presses the induction button 504 once, so that the operation of the electric telescopic rod 502 and the automatic welding torch 503 is precisely synchronized with the placement of the patch thermocouples;

[0049] The C-shaped bracket 701 is used to install and fix the driving motor 702 and the forming roller 703. The driving motor 702 is used to drive the forming roller 703 to rotate. Thus, through the forming groove 704, and using the existing metal tube rolling principle, the strip steel is rolled into a tube to form a sealed thermocouple tube;

[0050] The cutting telescopic rod 902 is used to drive the cutting scissors 903 to move, so that the cutting scissors 903 are used to cut the thermocouple tube.

[0051] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. A special processing device for an extra-long thermocouple, comprising a processing platform (1), a thermocouple arrangement component (5), a forming component (7), a straightening component (8) and a cutting component (9); characterized in that: The invention also comprises a conveying component (2), a thermocouple placement component (3), a transmission component (4) and a welding and fixing component (6), wherein the conveying component (2) is arranged on the top surface of the processing platform (1), the thermocouple placement component (3) is arranged on one side of the conveying component (2), the thermocouple placement component (3) and the conveying component (2) are connected via the transmission component (4), the thermocouple arrangement component (5) is arranged on the top surface of the processing platform (1), the thermocouple arrangement component (5) is arranged on one side of the thermocouple placement component (3), and the The welding and fixing assembly (6) is arranged above the processing platform (1), the welding and fixing assembly (6) is arranged on the side wall of the thermocouple placement assembly (3), the forming assembly (7) is arranged on the top surface of the processing platform (1), the forming assembly (7) is arranged on one side of the welding and fixing assembly (6), the straightening assembly (8) is arranged between the conveying assembly (2) and the thermocouple placement assembly (3), the cutting assembly (9) is arranged on the top surface of the processing platform (1), and the cutting assembly (9) is arranged on one side of the forming assembly (7); The conveying assembly (2) comprises a conveying support (201), a conveying motor (202), an output rotating shaft (203), an installation rotating shaft (204) and a fixed shaft (205); the conveying support (201) is arranged on the top surface of the processing platform (1); the conveying motor (202) is arranged on one side of the conveying support (201); the output rotating shaft (203) is arranged inside the conveying support (201); one end of the output rotating shaft (203) is fixedly connected to the output end of the conveying motor (202); the fixed shaft (205) is arranged inside the conveying support (201); one end of the fixed shaft (205) is rotatably connected to the inner side wall of the conveying support (201) via a bearing; the installation rotating shaft (204) is arranged between the output rotating shaft (203) and the fixed shaft (205); the installation rotating shaft (204) is connected to the output rotating shaft (203) and the fixed shaft (205); The thermocouple placement assembly (3) comprises a support frame (301), a mounting shell (302), a drive shaft (303), a drive roller (304), a drive belt (305) and a fixed trough (306), wherein the support frame (301) is arranged on the top surface of the processing platform (1), the mounting shell (302) is arranged above the support frame (301), the mounting shell (302) is arranged as a hollow structure, the drive shaft (303) is provided with two groups, the drive shaft (303) is arranged inside the mounting shell (302), the drive roller (304) is provided with two groups, and the two groups of the drive rollers (304) are respectively arranged on the two groups of the drive shafts ( The drive roller (304) is fixedly connected to the drive shaft (303), the drive belt (305) is arranged outside the drive roller (304), a plurality of fixed trough bodies (306) are provided, the fixed trough bodies (306) are arranged outside the drive belt (305), the fixed trough bodies (306) are fixedly connected to the drive belt (305), the plurality of fixed trough bodies (306) are evenly distributed, a semicircular receiving groove is provided on the side wall of the fixed trough body (306), a wire groove (307) is provided on the side wall of the mounting shell (302), and a discharge groove (308) is provided on the bottom surface of the mounting shell (302); The transmission assembly (4) comprises a gearbox (401), an output shaft (402), a first conical wheel (403), a transmission shaft (404), a second conical wheel (405) and a connecting belt (406); the gearbox (401) is arranged on one side of the conveying support (201); one end of the fixed shaft (205) is fixedly connected to the input end of the gearbox (401); one end of the output shaft (402) is fixedly connected to the output end of the gearbox (401); the first conical wheel (403) is arranged on the other end of the conveying shaft; the transmission shaft (404) is arranged on the side wall of the mounting housing (302); one end of the transmission shaft (404) is fixedly connected to one end of one of the two groups of drive shafts (303); the second conical wheel (405) is arranged on the transmission shaft (404); the connecting belt (406) The connecting belt (406) is arranged outside the first conical wheel (403) and the second conical wheel (405), and the transmission assembly (4) further comprises a mounting plate (407), an adjusting telescopic rod (408) and an adjusting frame (409), wherein the mounting plate (407) is arranged on one side of the gearbox (401), the mounting plate (407) is fixedly connected to the processing platform (1), the adjusting telescopic rod (408) is arranged on one side of the mounting plate (407), one end of the adjusting telescopic rod (408) is fixedly connected to the side wall of the mounting plate (407), and the other end of the adjusting telescopic rod (408) is fixedly connected to the adjusting frame (409), the adjusting frame (409) is arranged outside the connecting belt (406), and an anti-friction layer is arranged on the inner side wall of the adjusting frame (409); The thermocouple arrangement assembly (5) comprises a mounting block (501), an electric telescopic rod (502) and an automatic welding gun (503); the mounting block (501) is arranged on the side wall of the mounting shell (302); the mounting block (501) is fixedly connected to the mounting shell (302); the electric telescopic rod (502) is arranged below the mounting block (501); one end of the electric telescopic rod (502) is fixedly connected to the bottom surface of the mounting block (501); the automatic welding gun (503) is arranged below the electric telescopic rod (502); the other end of the electric telescopic rod (502) is fixedly connected to the automatic welding gun (503); the thermocouple arrangement assembly (5 ) also includes a sensing button (504), a mounting shaft (505) and a pressing cam (506), wherein the sensing button (504) is arranged on the side wall of the mounting shell (302), the sensing button (504) is electrically connected to the electric telescopic rod (502), the sensing button (504) is electrically connected to the automatic welding gun (503), the mounting shaft (505) is arranged on the side wall of the mounting shell (302), the mounting shaft (505) is fixedly connected to one end of one group of the two groups of driving shafts (303), and the pressing cam (506) is arranged on one side of the sensing button (504), and the pressing cam (506) is fixedly connected to the mounting shaft (505).

2. The special processing equipment for super-long thermocouple according to claim 1, characterized in that: Both ends of the mounting shaft (204) are provided with snap plates (206); one end of the output shaft (203) and the fixed shaft (205) are provided with snap grooves (207); two groups of snap plates (206) are respectively arranged inside the two groups of snap grooves (207); both the output shaft (203) and the fixed shaft (205) are provided with fixing rings (208); the two groups of fixing rings (208) are respectively connected to the output shaft (203) and the fixed shaft (205). The mounting shaft (204) is slidably connected, the two groups of fixing rings (208) are each provided with a fixing hole, the two groups of snap plates (206) are each provided with a threaded hole corresponding to the two groups of fixing holes, the conveying assembly (2) further comprises fixing bolts (209), the fixing bolts (209) are provided with two groups, the two groups of fixing bolts (209) are respectively arranged inside the two groups of fixing holes, and the two groups of fixing bolts (209) are respectively threadedly connected to the two groups of threaded holes.

3. The special processing equipment for super-long thermocouple according to claim 1, characterized in that: The straightening assembly (8) includes a mounting bracket (801), a straightening motor (802), a straightening shaft (803), straightening rollers (804) and auxiliary rollers (805). The mounting bracket (801) is arranged on the top surface of the processing platform (1). The straightening motor (802) is arranged on the side wall of the mounting bracket (801). The straightening shaft (803) is arranged inside the mounting bracket (801). The straightening shaft (803) is rotatably connected to the mounting bracket (801) through a bearing. One end of the straightening shaft (803) is fixedly connected to the output end of the straightening motor (802). The straightening rollers (804) are arranged on the straightening shaft (803). The straightening rollers (804) are fixedly connected to the straightening shaft (803). The auxiliary rollers (805) are arranged inside the mounting bracket (801). The auxiliary rollers (805) are arranged on one side of the straightening rollers (804). The auxiliary rollers (805) are rotatably connected to the mounting bracket (801) through a bearing.

4. The special processing equipment for super-long thermocouple according to claim 1, characterized in that: The welding and fixing assembly (6) includes a wire block (601) and a guide groove (602). The wire block (601) is arranged on the top surface of the processing platform (1). The wire block (601) is arranged on one side of the mounting shell (302). The wire block (601) is fixedly connected to the top surface of the processing platform (1). The guide groove (602) is formed on the side wall of the wire block (601).

5. The special processing equipment for super-long thermocouple according to claim 1, characterized in that: The forming assembly (7) includes U-shaped brackets (701), driving motors (702), forming rollers (703) and forming grooves (704). There are multiple groups of U-shaped brackets (701). The U-shaped brackets (701) are arranged on the top surface of the processing platform (1). The U-shaped brackets (701) are fixedly connected to the top surface of the processing platform (1). The driving motors (702) are arranged on the top surfaces of the U-shaped brackets (701). There are multiple groups of driving motors (702). There are multiple groups of forming rollers (703). The forming rollers (703) are arranged inside the U-shaped brackets (701). One end of the forming rollers (703) is fixedly connected to the output end of the driving motors (702). The forming grooves (704) are formed on the side walls of the forming rollers (703). The cross section of the forming grooves (704) is set as a semi-circular structure.

6. The special processing equipment for super-long thermocouple according to claim 1, characterized in that: The cutting component (9) comprises a cutting support (901), a cutting telescopic rod (902) and a cutting knife (903); the cutting support (901) is arranged on the top surface of the processing platform (1); the cutting support (901) is arranged on one side of the forming component (7); the cutting support (901) is fixedly connected to the processing platform (1); the cutting telescopic rod (902) is arranged inside the cutting support (901); one end of the cutting telescopic rod (902) is fixedly connected to the inner bottom surface of the cutting support (901); and the other end of the cutting telescopic rod (902) is fixedly connected to the cutting knife (903).

Citation Information

Patent Citations

  • Special machining equipment for super long thermocouples

    CN109176035A