A quenching device for producing high chromium cast iron wear-resistant materials

By designing lifting devices and pushing rolling devices in the quenching device for the production of high chrome cast iron wear-resistant materials, the problem of lack of buffering effects and the impact of quality in the furnace residues in the existing devices is solved, and more efficient production and higher quality products are achieved.

CN118979137BActive Publication Date: 2025-03-14BEIJING ZHONGKANG ADDITIVE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411140803.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-03-14
Estimated Expiration
2044-08-20

AI Technical Summary

Technical Problem

The existing high-chromium cast iron ball grinding time control quenching cooling device lacks buffering effect when placing the grinding ball, and the residues in the furnace inside the electric furnace will affect the production quality of the grinding ball.

Method used

A quenching device for the production of high chrome cast iron wear-resistant materials is designed, including a lifting device and a push-pull rolling device. The lifting device provides a buffering effect through the cooperation of the hinged rod and the slider. The cleaning rod is used to scrape the residue in the furnace; the push-pull rolling device promotes the discharge and cooling of the grinding ball through the roller and the transmission belt.

Benefits of technology

Effectively reduces the energy transfer when the grinding ball collides with the bottom, protects the quality and structure of the grinding ball, reduces the risk of damage, and improves production efficiency and product reliability through cleaning rods and push rolling devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a quenching device for producing high-chromium cast iron wear-resistant materials, and relates to the technical field of producing high-chromium cast iron wear-resistant materials. The present invention comprises a material-returning base, a waste material cavity is arranged on the top of the material-returning base, a quenching cavity is arranged on the top right end of the material-returning base, a lifting device is arranged on the top of the material-returning base, a material-pushing and rolling device is arranged on the top of the waste material cavity, an air-cooling device is arranged on the left side of the quenching cavity, and a protective wall-scraping device is arranged on the inner wall of the quenching cavity. The present invention arranges the lifting device so that the lifting box, hinged rod 1, slider, bracket and hinged rod 2 cooperate with the cleaning rod, so that after the high-chromium cast iron grinding balls are poured into the lifting box, the lifting box will drive the slider to buffer on the bracket through the hinged rod 1, reduce the pressure when the screw rod is in operation, and reduce the energy transfer when the grinding balls collide with the bottom, thereby protecting the quality and structure of the grinding balls and reducing the risk of damage.
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Description

Technical Field

[0001] The invention relates to the technical field of production of high-chromium cast iron wear-resistant materials, in particular to a quenching device for production of high-chromium cast iron wear-resistant materials. Background Art

[0002] High chromium cast iron grinding balls are widely used in the market for ball mills in the fields of mining, cement, and electric power for crushing and grinding ore or other raw materials. They are favored for their excellent wear resistance and corrosion resistance. The market needs high chromium cast iron grinding balls for the production of quenching lifting devices, because it can improve the efficiency and accuracy of the quenching process, ensure the quality of the workpiece, reduce production costs, and at the same time extend the life of the equipment and enhance the sustainability of industrial manufacturing.

[0003] The utility model patent with patent announcement number CN212713648U discloses a time-controlled quenching cooling device for high-chromium cast iron grinding balls. The patent relates to the field of quenching high-chromium cast iron grinding balls. The patent discloses a time-controlled quenching cooling device for high-chromium cast iron grinding balls, including a mounting base, a spiral slide fixedly installed on the top left side of the mounting base, multiple sets of fans vertically fixedly installed on the left side of the mounting base, a trough body is opened at the bottom right side of the mounting base, the inside of the trough body is filled with coolant, a support frame is fixedly installed on the top right side of the mounting base, a rotating shaft is rotatably installed on the support frame, multiple sets of swing blades are fixedly installed on the surface of the rotating shaft, a motor is fixedly installed on the right side of the support frame, a coupling is fixedly installed on the motor shaft of the motor, and the left side of the coupling is fixedly installed with the right side of the rotating shaft. This patent arranges a spiral slide to place the quenched high-chromium cast iron grinding balls. The high-chromium cast iron grinding balls can be air-cooled during the rolling time of the spiral slide. At the same time, multiple sets of fans are installed on the left side to improve the efficiency of air cooling. Air cooling effectively stabilizes the structure of the high-chromium cast iron grinding balls and can prevent the high-chromium cast iron grinding balls from cracking during subsequent water cooling.

[0004] However, the current high-chromium cast iron grinding ball controlled quenching cooling device has the following problems: when placing the high-chromium cast iron grinding balls in the quenching area, there is a lack of buffering effect on them, and in the long-term use of the electric furnace, some furnace residues will be produced inside the electric furnace itself and poured out together with the high-chromium cast iron grinding balls, thereby affecting the production quality of the high-chromium cast iron grinding balls. Therefore, we propose a quenching device for the production of high-chromium cast iron wear-resistant materials that can buffer the falling. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a quenching device for producing high-chromium cast iron wear-resistant materials, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a quenching device for the production of high-chromium cast iron wear-resistant materials, including a material return base, a waste cavity is arranged on the top of the material return base, a quenching cavity is arranged on the top right end of the material return base, a lifting device is arranged on the top of the material return base, a material pushing and rolling device is arranged on the top of the waste cavity, an air cooling device is arranged on the left side of the quenching cavity, a protective wall scraping device is arranged on the inner wall of the quenching cavity, the lifting device includes a drive box, a screw rod, a screw rod block, a lifting box, a plurality of hinged rods, a plurality of sliders and two brackets, the drive box is fixedly installed at the left outer wall of the material return base, the screw rod is fixedly installed at the output end of the drive box, and the screw rod block is threadedly connected Connected to the outer wall of the screw, the lifting box is fixedly installed on the side of the screw block away from the driving box, and the bottom of the lifting box is a mesh structure, the two brackets are respectively fixedly installed on the front and rear sides of the bottom of the waste chamber, and the tops of the two brackets are provided with slide grooves, and springs are arranged in the slide grooves, one ends of several articulated rods are respectively hinged at the front and rear bottoms of the lifting box, several sliders are respectively slidably installed in the slide grooves of the two brackets, and the other ends of several articulated rods are respectively hinged at the tops of several sliders, the articulated rod at the bottom of the lifting box drives the slider to buffer on the bracket, reduces the pressure during the operation of the screw, and reduces the energy transfer when the grinding ball collides with the bottom, thereby protecting the quality and structure of the grinding ball and reducing the risk of damage.

[0007] According to the above technical solution, the lifting device also includes a plurality of hinged rods 2 and a plurality of cleaning rods, one ends of the plurality of hinged rods 2 are respectively hinged to the middle ends of the side walls of the plurality of hinged rods 1 close to the waste chamber, and the hinged rods 2 on both sides are staggered, and the plurality of cleaning rods are respectively hinged to the other ends of the plurality of hinged rods 2. The cleaning rods scrape and collect the furnace residues that fall from the bottom of the lifting box, which helps to maintain the purity and quality of the grinding balls, reduce possible damage and manufacturing problems, and thus improve production efficiency and product reliability.

[0008] According to the above technical scheme, the pushing and rolling device also includes a transmission box, several fixed blocks, several rotating rods, several rollers and a transmission belt. The transmission box is fixedly installed on the top of the hinged plate near the left side of the material return base, and several fixed blocks are respectively fixedly installed on the top of the hinged plate near the right side of the material return base. One ends of several rotating rods are respectively rotatably installed on the side walls of several fixed blocks near the left side of the material return base, and the rotating rod farthest to the right of the driving box is driven by a motor, and the motor is fixedly installed on the right end of the inner wall of the transmission box, and several rollers are respectively fixedly installed on the outer walls of several rotating rods, and the transmission belt is rotatably installed on the outer walls of several rotating rods near the left side of the material return base. The rollers roll the high-chromium cast iron grinding balls, and the rollers can promote the rolling of the residue in the furnace, and it is also more convenient for the discharge of the high-chromium cast iron grinding balls.

[0009] According to the above technical scheme, the air cooling device includes an air cooling baffle, a plurality of inclined strips, a rotating shaft rod and a plurality of rolling blades. The air cooling baffle is fixedly mounted on the right top of the inner wall of the waste chamber, the rotating shaft rod is driven by a motor, and the motor is fixedly mounted on the right outer wall of the quenching chamber, one end of the plurality of inclined strips are respectively fixedly mounted on the bottom of the air cooling baffle, and the other ends of the plurality of inclined strips are respectively rotatably mounted on the outer wall of the rotating shaft rod, a plurality of the rolling blades are respectively fixedly mounted on the outer wall of the rotating shaft rod, and a plurality of rotating shaft rods and a plurality of inclined strips are staggered. The fan performs the first air cooling on the high-temperature grinding balls in the lifting box, which can quickly reduce the temperature of the grinding balls and promote their rapid solidification to prevent possible deformation or internal tissue defects.

[0010] According to the above technical solution, the air cooling device also includes a plurality of fan boxes and a plurality of fans, wherein the plurality of fan boxes are respectively fixedly installed on the outer wall of the air cooling baffle close to the waste chamber, the plurality of fans are driven by a plurality of fans, and the plurality of fans are fixedly installed on the inner walls of the plurality of fan boxes, the fans drive the fans to rotate, the rolling blades can evenly quench the grinding balls falling into the quenching chamber, and the rolling blades can drive the grinding balls to evenly contact the coolant in the quenching chamber.

[0011] According to the above technical solution, the protective wall scraper device includes a splash-proof box and a protective strip. The splash-proof box is fixedly installed on the inner wall of the waste chamber, and the protective strip is fixedly installed on the inner wall of the splash-proof box away from the material return base. The splash-proof box can block the splashing liquid generated by quenching, effectively preventing harm to the staff and protecting the safety of the staff. The protective strip can protect the inner wall of the splash-proof box for the grinding balls that roll into the quenching chamber.

[0012] The two wheels are connected to the two guide rails, and the two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively. The two guide rails are connected to the two guide rails respectively.

[0013] The present invention provides a quenching device for producing high-chromium cast iron wear-resistant materials. It has the following beneficial effects:

[0014] (1) The present invention arranges a lifting device so that the lifting box, hinged rod 1, slider, bracket and hinged rod 2 cooperate with the cleaning rod. After the high chromium cast iron grinding balls are poured into the lifting box, the lifting box will drive the slider on the bracket through the hinged rod 1 to buffer, thereby reducing the pressure during the operation of the screw rod and reducing the energy transfer when the grinding balls collide with the bottom, thereby protecting the quality and structure of the grinding balls and reducing the risk of damage. When the lifting box descends, the hinged rod 1 cooperates with the slider to slide downward in the slide groove of the bracket, the hinged rod 1 drives the hinged rod 2 to move downward, and the hinged rod 2 drives the cleaning rod to move left and right. The cleaning rod scrapes and collects the furnace residues dropped from the bottom of the lifting box, which helps to maintain the purity and quality of the grinding balls and reduce possible damage and manufacturing problems, thereby improving production efficiency and product reliability.

[0015] (2) The present invention sets a pushing and rolling device so that the hinge plate, the push rod, the support base, the transmission box, the fixed block, the rotating rod and the roller cooperate with the transmission belt, so that when the lifting box is descending, when the support base contacts the bottom inner wall of the waste chamber, the support base drives the push rod to move upward, and the push rod drives the hinge plate to move upward. The hinge plate rotates in an arc shape in the lifting box, which is convenient for the discharge of high-chromium cast iron grinding balls, reduces the time of manual operation, and improves work efficiency. When the motor is started, the motor drives the rotating rod to rotate, the rotating rod drives the transmission belt to rotate, the transmission belt drives other rotating rods to rotate, and the rotating rod drives the roller to rotate. The roller can promote the rolling of the residue in the furnace, and at the same time, it is more convenient to discharge the high-chromium cast iron grinding balls.

[0016] (3) The present invention arranges the air cooling device so that the air cooling baffle, the inclined plate bar, the rotating shaft rod, the rolling blade and the fan box cooperate with the fan, so that the rolling blade can evenly quench the grinding balls falling into the quenching chamber, and the rolling blade can drive the grinding balls to evenly contact with the coolant in the quenching chamber. When the fan of the fan box is started, the fan drives the fan to rotate, and the fan performs the first air cooling on the high-temperature grinding balls in the lifting box, which can quickly reduce the temperature of the grinding balls and promote their rapid solidification to prevent possible deformation or internal structural defects.

[0017] (4) The present invention provides a protective wall scraping device, so that the splash box, protective strip, slide rail, slide bar, abutment protrusion and fixed rod cooperate with the scraper wheel, so that the splash box can block the splash generated by quenching, effectively preventing harm to the staff and protecting the safety of the staff. The protective strip can protect the grinding balls that roll into the quenching chamber from the inner wall of the splash box. When the rolling leaves abut against the abutment protrusion and move downward, the abutment protrusion drives the slide bar to move downward, the slide bar drives the fixed rod to move upward, and the fixed rod drives the scraper wheel to scrape upward. The scraper wheel scrapes the metal droplets splashed during quenching off the inner wall to prevent them from solidifying on the inner wall. The load-bearing capacity of the splash box is increased, thereby reducing possible defects and pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main view of the present invention as a whole;

[0019] Figure 2 A bottom view schematically showing the present invention as a whole;

[0020] Figure 3 It is a cross-sectional schematic diagram of the present invention as a whole;

[0021] Figure 4 It is a schematic diagram of the entire lifting device of the present invention;

[0022] Figure 5 It is a cross-sectional schematic diagram of the entire material pushing and rolling device of the present invention;

[0023] Figure 6 It is a schematic diagram of the whole air cooling device of the present invention;

[0024] Figure 7 It is a cross-sectional schematic diagram of the overall protective wall scraping device of the present invention;

[0025] Figure 8 It is an enlarged schematic diagram of the overall protective wall scraping device of the present invention.

[0026] In the figure: 1. material return base; 11. waste material chamber; 12. quenching chamber; 2. lifting device; 21. drive box; 22. screw; 23. screw block; 24. lifting box; 25. hinged rod one; 26. slider; 27. bracket; 28. hinged rod two; 29. ​​cleaning rod; 3. material push rolling device; 31. hinge plate; 32. push rod; 33. support base; 34. transmission box; 35. fixed block; 36. rotating rod; 37. roller; 38. transmission belt; 4. air cooling device; 41. air cooling baffle; 42. inclined plate; 43. rotating shaft rod; 44. rolling blade; 45. fan box; 46. fan; 5. protective scraper device; 51. splash box; 52. protective strip; 53. slide rail; 54. slide bar; 55. contact convex block; 56. fixed rod; 57. scraper wheel. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] See also Figure 1-5An embodiment of the present invention is: a quenching device for producing high-chromium cast iron wear-resistant materials, comprising a material-removing base 1, a waste material chamber 11 is arranged on the top of the material-removing base 1, a quenching chamber 12 is arranged on the right end of the top of the material-removing base 1, a lifting device 2 is arranged on the top of the material-removing base 1, a material-pushing and rolling device 3 is arranged on the top of the waste material chamber 11, an air-cooling device 4 is arranged on the left side of the quenching chamber 12, and a protective wall-scraping device 5 is arranged on the inner wall of the quenching chamber 12. The lifting device 2 comprises a driving box 21, a screw rod 22, a screw rod block 23, a lifting box 24, a plurality of hinged rods 25, a plurality of sliders 26 and two brackets 27, the driving box 21 is fixedly mounted on the left outer wall of the material-removing base 1, the screw rod 22 is fixedly mounted on the output end of the driving box 21, and the screw rod block 23 is threadedly connected to the outer wall of the screw rod 22 The lifting box 24 is fixedly installed on the side of the screw block 23 away from the driving box 21, and the bottom of the lifting box 24 is a mesh structure. The two brackets 27 are respectively fixedly installed on the front and rear sides of the bottom of the waste chamber 11, and the tops of the two brackets 27 are provided with slide grooves, and springs are arranged in the slide grooves. One ends of a plurality of hinged rods 25 are respectively hinged at the front and rear bottoms of the lifting box 24, and a plurality of sliders 26 are respectively slidably installed in the slide grooves of the two brackets 27, and the other ends of a plurality of hinged rods 25 are respectively hinged at the tops of a plurality of sliders 26. The hinged rod 25 at the bottom of the lifting box 24 drives the slider 26 to buffer on the bracket 27, thereby reducing the pressure of the screw 22 during operation and reducing the energy transfer when the grinding ball collides with the bottom, thereby protecting the quality and structure of the grinding ball and reducing the risk of damage.

[0029] When in use, some of the grinding balls heated in the electric furnace are poured into the lifting box 24, and the hinged rod 1 25 at the bottom of the lifting box 24 drives the slider 26 to buffer on the bracket 27, thereby reducing the pressure of the screw rod 22 during operation and reducing the energy transfer when the grinding balls collide with the bottom, thereby protecting the quality and structure of the grinding balls and reducing the risk of damage. The driving box 21 is started, and the driving box 21 drives the screw rod 22 to rotate, and the screw rod 22 drives the screw block 23 to move up and down, and the screw block 23 drives the lifting box 24 to move up and down, and the lifting box 24 drives the hinged rod 1 25 to move up and down, and the hinged rod 1 25 drives the hinged rod 28 to move up and down, and the hinged rod 28 drives the cleaning rod 29 to slide left and right on the bottom surface of the inner wall of the waste chamber 11, and the cleaning rod 29 scrapes and collects the furnace residues that fall from the bottom of the lifting box 24, which helps to maintain the purity and quality of the grinding balls, reduce possible damage and manufacturing problems, and thus improve production efficiency and product reliability.

[0030] The lifting device 2 also includes a plurality of articulated rods 28 and a plurality of cleaning rods 29. One ends of the plurality of articulated rods 28 are respectively hinged to the middle ends of the side walls of the plurality of articulated rods 1 25 near the waste chamber 11, and the articulated rods 28 on both sides are staggered. The plurality of cleaning rods 29 are respectively hinged to the other ends of the plurality of articulated rods 28. The cleaning rods 29 scrape and collect the furnace residues dropped from the bottom of the lifting box 24, which helps to maintain the purity and quality of the grinding balls, reduce possible damage and manufacturing problems, and thus improve production efficiency and product reliability.

[0031] See also Figure 1-8 On the basis of the above embodiment, in another embodiment of the present invention, the pushing and rolling device 3 also includes a transmission box 34, a plurality of fixed blocks 35, a plurality of rotating rods 36, a plurality of rollers 37 and a transmission belt 38. The transmission box 34 is fixedly mounted on the top of the hinge plate 31 near the left side of the material return base 1, and the plurality of fixed blocks 35 are respectively fixedly mounted on the top of the hinge plate 31 near the right side of the material return base 1. One end of the plurality of rotating rods 36 are respectively rotatably mounted on the side wall of the plurality of fixed blocks 35 near the left side of the material return base 1, and the rotating rod 36 far away from the right side of the driving box 21 is driven by a motor, and the motor is fixedly mounted on the right end of the inner wall of the transmission box 34, and the plurality of rollers 37 are respectively fixedly mounted on the outer walls of the plurality of rotating rods 36. The transmission belt 38 is rotatably mounted on the outer walls of the plurality of rotating rods 36 near the left side of the material return base 1. The roller 37 rolls the high chromium cast iron grinding balls. The roller 37 can promote the rolling of the residue in the furnace, and it is also more convenient for the discharge of the high chromium cast iron grinding balls.

[0032] The air cooling device 4 includes an air cooling baffle 41, a plurality of inclined strips 42, a rotating shaft rod 43 and a plurality of rolling blades 44. The air cooling baffle 41 is fixedly mounted on the right top of the inner wall of the waste chamber 11. The rotating shaft rod 43 is driven by a motor, and the motor is fixedly mounted on the right outer wall of the quenching chamber 12. One ends of the plurality of inclined strips 42 are respectively fixedly mounted on the bottom of the air cooling baffle 41, and the other ends of the plurality of inclined strips 42 are respectively rotatably mounted on the outer wall of the rotating shaft rod 43. A plurality of rolling blades 44 are respectively fixedly mounted on the outer wall of the rotating shaft rod 43, and the plurality of rotating shaft rods 43 and the plurality of inclined strips 42 are staggered. The fan 46 performs the first air cooling on the high-temperature grinding balls in the lifting box 24, which can quickly reduce the temperature of the grinding balls and promote their rapid solidification to prevent possible deformation or internal tissue defects.

[0033] The protective scraper device 5 includes a splash box 51 and a protective strip 52. The splash box 51 is fixedly installed on the inner wall of the waste chamber 11, and the protective strip 52 is fixedly installed on the inner wall of the splash box 51 away from the material return base 1. The splash box 51 can block the splashing liquid generated by quenching, effectively preventing harm to the staff and protecting the safety of the staff. The protective strip 52 can protect the inner wall of the splash box 51 for the grinding balls that roll down to the quenching chamber 12.

[0034] The protective scraper device 5 also includes two slide rails 53, two slide bars 54, two abutment protrusions 55, a plurality of fixed rods 56 and a plurality of scraper wheels 57. The two slide rails 53 are respectively fixedly mounted on the left and right sides of the inner wall of the splash box 51, the two slide bars 54 are respectively slidably mounted on the inner walls of the two slide rails 53, the two abutment protrusions 55 are respectively fixedly mounted on the inner walls of the two slide bars 54 close to the material return base 1, and the two abutment protrusions 55 are located on the motion tracks of the rolling leaves 44 at the left and right ends, and a plurality of fixed rods 56 and a plurality of scraper wheels 57 ... respectively fixedly mounted on the inner walls of the two slide bars 54 close to the material return base 1, and the two abutment protrusions 55 are located on the motion tracks of the rolling leaves 44 at the left and right ends, and a plurality of fixed rods 56 and a plurality of scraper wheels 57 are respectively fixedly mounted on the inner walls of the two slide bars 54 close to the material return base 1, and the two The two ends of the fixed rod 56 are respectively fixedly installed on the side walls of the two slide bars 54 away from the material return base 1, and a plurality of scraper wheels 57 are respectively rotatably installed on the outer walls of a plurality of fixed rods 56, and a plurality of scraper wheels 57 are in contact with the inner wall of the splash-proof box 51. The fixed rod 56 drives the scraper wheel 57 to scrape the inner wall of the splash-proof box 51. The scraper wheel 57 scrapes the metal droplets splashed during quenching off the inner wall to prevent it from solidifying on the inner wall, thereby increasing the bearing capacity of the splash-proof box 51 and reducing possible defects and pollution.

[0035] When in use, while the lifting box 24 is descending, the motor in the transmission box 34 is started, the motor drives the rightmost rotating rod 36 to rotate, the rightmost rotating rod 36 drives the transmission belt 38 to rotate, the transmission belt 38 drives the other rotating rods 36 to rotate, the rotating rod 36 drives the roller 37 to rotate, the roller 37 rolls the high chromium cast iron grinding balls, the roller 37 can promote the rolling of the residue in the furnace, and also make it more convenient to discharge the high chromium cast iron grinding balls. When the support base 33 contacts the bottom surface of the inner wall of the waste chamber 11, the support base 33 drives the push rod 32 to move upward, and the push rod 32 drives the hinged plate 31 to move upward, and the hinged plate 31 will rotate in an arc shape in the lifting box 24, which is convenient for the discharge of the high chromium cast iron grinding balls, reduces the time of manual operation, and improves work efficiency.

[0036] At the same time, the fan in the fan box 45 is started, and the grinding balls will also roll down from the bottom notch of the air-cooling baffle 41 to the inclined strip 42, and then roll down from the inclined strip 42 to the quenching chamber 12, and start the motor at the outer wall of the quenching chamber 12. The motor drives the rotating shaft rod 43 to rotate, and the rotating shaft rod 43 drives the rolling blades 44 to rotate. The rolling blades 44 quench the grinding balls and push them away from the quenching chamber 12, and roll into the material return base 1. The rolling blades 44 can evenly quench the grinding balls that fall into the quenching chamber 12, and the rolling blades 44 can drive the grinding balls to evenly contact the coolant in the quenching chamber 12. The fan drives the fan 46 to rotate, and the fan 46 performs the first air cooling on the high-temperature grinding balls in the lifting box 24, which can quickly reduce the temperature of the grinding balls and promote their rapid solidification to prevent possible deformation or internal structural defects.

[0037] During quenching, metal droplets will drip onto the splash-proof box 51 due to the splashing effect, and the rolling grinding balls will also be blocked by the protective strips 52. The splash-proof box 51 can block the splashes generated by quenching, effectively preventing damage to the staff and protecting the safety of the staff. The protective strips 52 can protect the grinding balls that roll into the quenching chamber 12 from the inner wall of the splash-proof box 51. When the rolling leaves 44 rotate, the rolling leaves 44 on both sides will contact the contact protrusions 55, so that the contact protrusions 55 drive the slide bar 54 to slide downward, and the slide bar 54 drives the fixed rod 56 to slide upward, and the fixed rod 56 drives the scraper wheel 57 to scrape the inner wall of the splash-proof box 51. The scraper wheel 57 scrapes the metal droplets splashed during quenching off the inner wall to prevent them from solidifying on the inner wall. This increases the bearing capacity of the splash-proof box 51 and reduces possible defects and pollution.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A quenching device for producing high-chromium cast iron wear-resistant materials, comprising a material-removing base (1), a waste material chamber (11) being arranged at the top of the material-removing base (1), and a quenching chamber (12) being arranged at the right end of the top of the material-removing base (1), characterized in that: The top of the material return base (1) is provided with a lifting device (2), the top of the waste material chamber (11) is provided with a material pushing and rolling device (3), the left side of the quenching chamber (12) is provided with an air cooling device (4), the inner wall of the quenching chamber (12) is provided with a protective wall scraping device (5), the lifting device (2) comprises a drive box (21), a screw rod (22), a screw rod block (23), a lifting box (24), a plurality of hinged rods (25), a plurality of slide blocks (26) and two brackets (27), the drive box (21) is fixedly mounted on the left outer wall of the material return base (1), the screw rod (22) is fixedly mounted on the output end of the drive box (21), and the screw rod block (23) is fixedly mounted on the output end of the drive box (21). ) is threadedly connected to the outer wall of the screw rod (22), the lifting box (24) is fixedly installed on the side of the screw rod block (23) away from the driving box (21), and the bottom of the lifting box (24) is a mesh structure, the two brackets (27) are respectively fixedly installed on the front and rear sides of the bottom of the waste chamber (11), and the tops of the two brackets (27) are provided with sliding grooves, and springs are arranged in the sliding grooves, one end of a plurality of the hinged rods (25) are respectively hinged to the front and rear bottoms of the lifting box (24), a plurality of the sliders (26) are respectively slidably installed in the sliding grooves of the two brackets (27), and the other ends of the plurality of the hinged rods (25) are respectively hinged to the tops of a plurality of the sliders (26); The lifting device (2) further comprises a plurality of hinged rods (28) and a plurality of cleaning rods (29), one end of each of the hinged rods (28) being hinged to the middle end of the side wall of each of the hinged rods (25) close to the waste chamber (11), and the hinged rods (28) on both sides are arranged in a staggered manner, and the plurality of cleaning rods (29) are hinged to the other end of each of the hinged rods (28); The material pushing and rolling device (3) comprises a hinged plate (31), a pushing rod (32) and a supporting base (33); the hinged plate (31) is hinged to the inner wall of the lifting box (24) away from the driving box (21); the top end of the pushing rod (32) is hinged to the bottom of the hinged plate (31); and the supporting base (33) is fixedly mounted on the bottom end of the pushing rod (32).

2. The quenching device for producing high chromium cast iron wear-resistant materials according to claim 1, characterized in that: The material pushing and rolling device (3) further comprises a transmission box (34), a plurality of fixed blocks (35), a plurality of rotating rods (36), a plurality of rollers (37) and a transmission belt (38), wherein the transmission box (34) is fixedly mounted on the top of the hinged plate (31) near the left side of the material unloading base (1), the plurality of fixed blocks (35) are respectively fixedly mounted on the top of the hinged plate (31) near the right side of the material unloading base (1), one end of the plurality of rotating rods (36) are respectively rotatably mounted on the side walls of the plurality of fixed blocks (35) near the left side of the material unloading base (1), and the rotating rod (36) farthest to the right of the driving box (21) is driven by a motor, and the motor is fixedly mounted on the right end of the inner wall of the transmission box (34), the plurality of rollers (37) are respectively fixedly mounted on the outer walls of the plurality of rotating rods (36), and the transmission belt (38) is rotatably mounted on the outer walls of the plurality of rotating rods (36) near the left side of the material unloading base (1).

3. A quenching device for producing high chromium cast iron wear-resistant materials according to claim 2, characterized in that: The air cooling device (4) comprises an air cooling baffle (41), a plurality of inclined strips (42), a rotating shaft rod (43) and a plurality of rolling blades (44); the air cooling baffle (41) is fixedly mounted on the top right side of the inner wall of the waste chamber (11); the rotating shaft rod (43) is driven by a motor, and the motor is fixedly mounted on the right side outer wall of the quenching chamber (12); one end of the plurality of inclined strips (42) is respectively fixedly mounted on the bottom of the air cooling baffle (41), and the other ends of the plurality of inclined strips (42) are respectively rotatably mounted on the outer wall of the rotating shaft rod (43); the plurality of rolling blades (44) are respectively fixedly mounted on the outer wall of the rotating shaft rod (43), and the plurality of rotating shaft rods (43) and the plurality of inclined strips (42) are staggered.

4. A quenching device for producing high chromium cast iron wear-resistant materials according to claim 3, characterized in that: The air cooling device (4) further comprises a plurality of fan boxes (45) and a plurality of fans (46), wherein the plurality of fan boxes (45) are respectively fixedly mounted on the outer wall of the air cooling baffle (41) close to the waste chamber (11), and the plurality of fans (46) are driven by a plurality of fans, and the plurality of fans are fixedly mounted on the inner walls of the plurality of fan boxes (45).

5. A quenching device for producing high chromium cast iron wear-resistant materials according to claim 4, characterized in that: The protective wall scraping device (5) comprises a splash-proof box (51) and a protective strip (52); the splash-proof box (51) is fixedly mounted on the inner wall of the waste material chamber (11); and the protective strip (52) is fixedly mounted on the inner wall of the splash-proof box (51) away from the material return base (1).

6. A quenching device for producing high chromium cast iron wear-resistant materials according to claim 5, characterized in that: The protective wall scraping device (5) further comprises two slide rails (53), two slide bars (54), two abutting protrusions (55), a plurality of fixed rods (56) and a plurality of scraping wheels (57); the two slide rails (53) are respectively fixedly mounted on the left and right sides of the inner wall of the splash-proof box (51); the two slide bars (54) are respectively slidably mounted on the inner walls of the two slide rails (53); the two abutting protrusions (55) are respectively fixedly mounted on the inner walls of the two slide bars (54) close to the material return base (1); and the two abutting protrusions (55) are located on the movement tracks of the rolling leaves (44) at the left and right ends; the two ends of the plurality of fixed rods (56) are respectively fixedly mounted on the side walls of the two slide bars (54) away from the material return base (1); and the plurality of scraping wheels (57) are respectively rotatably mounted on the outer walls of the plurality of fixed rods (56); and the plurality of scraping wheels (57) are in contact with the inner wall of the splash-proof box (51).

Citation Information

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