A kind of water-based environmentally friendly anti-corrosion coating preparation device and method
By introducing earthquake isolation support components, stirring adjustment components and filter cleaning components into the water-based environmentally friendly anticorrosive coating preparation device, the problems of emulsification and noise dispersion, uneven mixing and reliance on labor on filter cleaning are solved, and production efficiency and product quality are improved .
Patent Information
- Application Number
- CN202411475582.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-22
AI Technical Summary
The existing water-based environmentally friendly anticorrosion coating preparation devices have problems such as emulsification and dispersion noise pollution, uneven mixing and inaccurate diluent addition, and manual reliance on filter screen cleaning, which affects production efficiency and product quality.
A water-based environmentally friendly anticorrosion coating preparation device including shock isolation support components, stirring adjustment components, sampling and addition components and filter cleaning components is designed. Vibration isolation and stirring are achieved through components such as dampers, gear motors, pressure sensors and flip motors. Automatic position adjustment, precise diluent addition and automatic filter cleaning.
It effectively reduces equipment noise, improves the uniformity of stirring and mixing and the accuracy of diluents, reduces labor intensity, and ensures the quality stability and production efficiency of the paint.
Smart Images

Figure CN118988084B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coating preparation, and in particular to a device and method for preparing a water-based environmentally friendly anti-corrosion coating. Background Art
[0002] Water-based environmentally friendly anti-corrosion coating is an environmentally friendly coating. It uses water as solvent or dispersion medium and has the characteristics of being non-toxic, odorless, and abundant in resources. It can greatly reduce the pollution to the atmosphere caused by the volatilization of organic solvents in the coating. Now water-based environmentally friendly anti-corrosion coating has been successfully used in many fields, including architectural decoration, automobile manufacturing, ship and container manufacturing, railway locomotives, aerospace, transportation bridges and wood coating, etc. In infrastructure construction, such as the anti-corrosion protection of roads, railways, bridges, tunnels and other projects, water-based environmentally friendly anti-corrosion coating has also played an important role.
[0003] The preparation process of water-based environmentally friendly anti-corrosion coatings includes four process steps: emulsification and dispersion, stirring and mixing, dilution and adjustment, and impurity filtration. The existing preparation equipment for water-based environmentally friendly anti-corrosion coatings can basically meet the use needs of daily production, but there are still some shortcomings, mainly manifested in:
[0004] First, the emulsification and dispersion mechanism of the existing preparation device has a simple structure. During the emulsification process, the vibration generated by the high-speed rotation of the dispersion frame will be transmitted to the column structure of the mechanism, causing serious noise pollution;
[0005] Second, the stirring structure of the existing preparation device is simple. Due to the limitation of the structure, the stirring frame carried by the device cannot be adjusted during the stirring process, which affects the uniformity of the material mixing during the stirring and mixing process.
[0006] Third, the existing preparation device relies on manual experience to adjust the dosage when adding diluent to adjust the viscosity of the coating. Human errors are prone to occur during the dilution process, which affects the accuracy of adding diluent.
[0007] Fourth, the existing device has a single functionality and lacks the function of cleaning the filter. In the continuous production process, in order to prevent the filter from being clogged and affecting the filtration efficiency, manual cleaning needs to be arranged during the production intervals, which increases the labor intensity of the staff.
[0008] Therefore, it is of great significance to design a device and method for preparing a water-based environmentally friendly anti-corrosion coating. Summary of the invention
[0009] The purpose of the present invention is to provide a device and method for preparing a water-based environmentally friendly anti-corrosion coating to solve the problems raised in the above-mentioned background technology.
[0010] To achieve the above object, the present invention provides the following technical solution: a preparation device for water-based environmentally friendly anti-corrosion coating, comprising an equipment bottom plate, a seismic isolation support component, a dispersion processing component, a mixing and stirring component, a stirring and adjusting component, a sampling and adding component, a detection and adjusting component, a filtering and discharging component and a filter cleaning component, wherein:
[0011] A column base in the decentralized processing assembly is arranged on the side of the equipment bottom plate, a damper in the seismic isolation support assembly is evenly arranged on the inner bottom end of the column base, the top of the damper is fixedly connected to the bottom of the upper support, a closed cover is arranged on the upper support, and locking blocks are evenly arranged on the inner wall of the closed cover;
[0012] A stirring shell in the mixing and stirring assembly and a sampling table in the sampling and adding assembly are respectively arranged at the top center of the bottom plate of the equipment. The top of the stirring shell is rotatably connected to a supporting gear ring in the stirring and adjusting assembly. An arc-shaped bracket is arranged on the top of the supporting gear ring. A sliding groove is provided on the arc-shaped bracket. A sliding frame is slidably connected in the sliding groove. A stirring motor is fixedly connected to the top of the sliding frame. The output end of the stirring motor passes through the sliding frame and is fixedly connected to the stirring frame.
[0013] A rotating motor is fixedly connected to the inner top of the sampling platform, and pressure sensors are evenly arranged on the top of the sampling platform. The pressure sensors are fixed to the bottom of the detection shell; a discharge pipe in the filter discharge assembly is sleeved in the through hole opened at the bottom of the stirring shell.
[0014] In a preferred embodiment, the distributed processing component includes:
[0015] A dispersion box, a column base, an upper support, a closing cover, a top bracket, a driving wheel, a driven wheel, a transmission belt, a transmission motor and a dispersion rack. The top of the upper support is fixedly connected to the top bracket, the bottom side of the top bracket is rotatably connected to the driving wheel, the driving wheel is fixedly connected to the output end of the transmission motor, and the transmission motor is fixed to the bottom of the top bracket, the driven wheel and the driving wheel are connected to each other through a transmission belt, and a dispersion rack is arranged at the bottom of the driven wheel, and the dispersion rack is located inside the dispersion box.
[0016] In a preferred solution, the seismic isolation support assembly includes:
[0017] A damper, a support spring, a side spring, a support ring, a locking cylinder, a locking head and a locking block. The damper consists of an upper support, a lower support and a damping fluid. The lower support is filled with damping fluid, and the upper support is slidably connected to the lower support. The support spring is fixed between the upper support and the lower support. The support ring is slidably connected to the upper support pillar. Side springs are evenly arranged on the side walls of the support ring, and one end of the side spring is fixed in a groove formed on the inner wall of the column base. A locking cylinder is fixedly sleeved in the groove formed evenly on the side walls of the column base, and a locking head is fixedly connected to the output end of the locking cylinder.
[0018] In a preferred embodiment, the mixing and stirring assembly comprises:
[0019] A stirring shell, a stirring motor, a stirring frame, a stirring discharge pipe and a discharge pump. Two ends of the stirring discharge pipe are respectively sleeved on the stirring shell and the dispersion box, and the stirring discharge pipe is provided with a discharge pump.
[0020] In a preferred embodiment, the stirring and adjusting component comprises:
[0021] A supporting gear ring, an arc-shaped bracket, a sliding groove, a sliding frame, a rotating frame, an adjusting cylinder, an adjusting frame, an adjusting gear and a gear motor. The adjusting frame is fixed between the arc-shaped brackets, and an adjusting cylinder is arranged on the adjusting frame. The side of the adjusting cylinder is fixedly connected with the rotating frame, and the rotating frame is slidably connected to the stirring frame; an adjusting gear is meshedly connected to the supporting gear ring, and the adjusting gear is fixedly connected to the output end of the gear motor, and the gear motor is fixed to the top of the side wall of the stirring shell.
[0022] In a preferred embodiment, the sampling and adding component includes:
[0023] A sampling platform, a rotating motor, a rotating frame, a sampling tube, a sampling pump, a pressure sensor, a detection shell and a detection probe. A rack in a detection adjustment component is slidably connected in a slide groove evenly opened on the side wall of the detection shell. The detection adjustment component includes a rack, a lifting gear, a lifting motor, a mounting ring and a guide rod. The rack is meshingly connected to the lifting gear. The lifting gear is fixedly connected to the output end of the lifting motor, and the lifting motor is fixed to the top of the sampling platform. The rack is evenly fixed on the side of the mounting ring. Guide rods are evenly arranged in the mounting ring. Detection probes are evenly arranged at the bottom of the guide rods. The detection probes are all located inside the detection shell. A rotating frame is rotatably connected in a groove opened at the center of the bottom of the detection shell. The rotating frame is fixedly connected to the output end of the rotating motor. One end of the sampling tube is sleeved in a through hole opened on the side of the stirring shell, and a sampling pump is arranged on the sampling tube. The other end of the sampling tube is located above the detection shell.
[0024] In a preferred embodiment, the filtering and discharging assembly comprises:
[0025] A discharge pipe, a discharge pump, a discharge hopper, a filter shell, a filter mesh frame, a discharge pipe and a discharge pump. The discharge pipe is provided with a discharge pump, and one end of the discharge pipe is provided with a discharge hopper, which is located directly above the filter mesh frame.
[0026] In a preferred embodiment, the filter cleaning assembly includes:
[0027] A flip motor, a cleaning pipe, a bottom shell, a push cylinder, a cleaning frame, a square block, a transmission sleeve and a cleaning motor. The two sides of the filter frame are fixedly connected to the output end of the flip motor. The through holes symmetrically opened on both sides of the filter shell are respectively sleeved with a discharge pipe and a cleaning pipe. The cleaning pipe is provided with a regulating valve, and the discharge pipe is provided with a discharge pump. The filter shell is fixed to the top of the bottom shell, and the bottom shell is fixed to the bottom plate of the equipment. The inner bottom end of the bottom shell is symmetrically provided with a push cylinder. The output end of the push cylinder passes through the through hole opened at the bottom of the filter shell and is fixedly connected to the rotating ring rotatably connected to the bottom of the cleaning frame. A square block is provided at the bottom center of the cleaning frame, and the square block is slidably connected in the transmission sleeve.
[0028] The transmission sleeve is fixedly sleeved on the rotating block, the rotating block is rotatably connected to the through hole opened at the bottom center of the filter shell, the transmission sleeve is fixedly connected to the output end of the cleaning motor, and the cleaning motor is fixed to the inner bottom end of the equipment bottom plate.
[0029] A method for preparing a water-based environmentally friendly anti-corrosion coating, which uses a preparation device for the water-based environmentally friendly anti-corrosion coating and is carried out according to the following specific steps:
[0030] a. Base material preparation: prepare 50-60 parts by weight of waterborne polyurethane resin, 47-53 parts by weight of acrylic copolymer, 8-15 parts by weight of inorganic silicate, 5-7 parts by weight of zinc powder, 6-10 parts by weight of anti-rust pigment, 2-4 parts by weight of leveling agent, 2-4 parts by weight of corrosion inhibitor, 3-5 parts by weight of dispersant, 1-3 parts by weight of curing agent and 200-300 parts by weight of water;
[0031] b. Emulsification and dispersion treatment:
[0032] Adding a base material consisting of waterborne polyurethane resin, acrylic copolymer and inorganic silicate into a dispersion box of a dispersion treatment component;
[0033] The locking cylinder drives the locking head to disengage from the locking block, thereby releasing the fixation of the column base and the upper support;
[0034] The transmission motor is started, and the dispersion rack is driven to rotate at high speed through the driving wheel, the driven wheel and the transmission belt to emulsify and disperse the base material; during this process, the vibration generated by the dispersion rack is buffered and isolated by the damper, the support spring and the side spring in the seismic isolation support assembly;
[0035] c. Stir and mix:
[0036] Discharge the emulsified and dispersed base material into the stirring shell of the mixing and stirring assembly through the stirring discharge pipe and the discharge pump;
[0037] Add zinc powder, anti-rust pigment, leveling agent, corrosion inhibitor, dispersant, curing agent and water into the mixing shell;
[0038] Start the stirring motor to drive the stirring frame to rotate and stir and mix the base material, filler, additive and solvent;
[0039] During the stirring process, the stirring adjustment component automatically adjusts the position of the stirring frame in the stirring shell to improve the mixing uniformity;
[0040] d. Sampling addition and detection adjustment:
[0041] Before adding the diluent, the stirred paint stock solution is discharged into the detection shell for sampling through the sampling pump of the sampling adding component;
[0042] The pressure sensor is used to monitor the mass change in the detection shell, and the detection probe in the detection adjustment component is used to monitor the change in the coating viscosity in real time;
[0043] According to the monitoring results, the diluent is accurately added, and the rotating frame is driven by the rotating motor to rotate so that the diluent is fully mixed in the paint stock solution;
[0044] e. Filter out material:
[0045] The diluted paint continues to be mixed evenly in the stirring shell;
[0046] Start the discharge pump to suck out the paint and discharge it into the filter frame of the filter discharge assembly through the discharge bucket;
[0047] The paint is filtered through the filter rack and then drips into the filter shell, and is discharged and filled from the discharge pipe through the discharge pump;
[0048] f. Filter cleaning:
[0049] During continuous production, the filter frame is automatically cleaned during discharge intervals using the filter cleaning assembly;
[0050] Start the flip motor to drive the filter rack to flip, and at the same time, the push cylinder pushes the cleaning rack into the filter rack;
[0051] The cleaning motor drives the cleaning frame to rotate through the transmission sleeve to clean the filter frame, and the cleaning residue is discharged through the cleaning pipe.
[0052] Compared with the prior art, the present invention has the following beneficial effects:
[0053] First, the present invention introduces a seismic isolation support assembly in the dispersion processing assembly, which includes components such as a damper, a support spring and a side spring, and is used to buffer and isolate the vibration generated when the dispersion rack rotates at high speed. Specifically, the damper is composed of an upper support, a lower support and a damping fluid, and the upper support is slidably connected in the damping fluid, and cooperates with the support spring and the side spring to form an elastic connection structure.
[0054] The seismic isolation design reduces the impact and stress on the equipment, improves the stability and service life of the equipment; the seismic isolation support components effectively buffer the vibration generated by the high-speed rotation of the dispersion frame, reduce the vibration transmission to the equipment base and the surrounding environment, and significantly reduce the equipment operation noise.
[0055] Second, the present invention designs a stirring adjustment component, which automatically adjusts the position of the stirring frame in the stirring shell through components such as a gear motor, an adjustment gear, and an adjustment cylinder. Specifically, the gear motor drives the adjustment gear to rotate, and the meshing action of the adjustment gear and the supporting gear ring is utilized. At the same time, the adjustment cylinder drives the rotating frame to move along the adjustment frame, thereby driving the position of the stirring frame in the stirring shell to change.
[0056] The automatic adjustment of the stirring rack position ensures the uniformity of the mixing process and improves the consistency of the coating quality. The effective range of the stirring rack is expanded, the stirring efficiency is improved, and the uniformity of the coating is further ensured. Automatic adjustment reduces manual intervention, speeds up the stirring process, and improves overall production efficiency.
[0057] Third, the present invention introduces a sampling and adding component and a detection and adjustment component, which monitors the mass change in the detection shell in real time through a pressure sensor, monitors the change in coating viscosity in real time using a detection probe, and accurately controls the addition of diluent through components such as a rotating motor and a lifting motor.
[0058] Precisely controlling the amount of thinner added ensures stable viscosity of the coating, improves the stability and reliability of the coating, reduces the waste of raw materials, and reduces production costs.
[0059] Fourth, the present invention designs a filter cleaning assembly, which realizes automatic cleaning of the filter through components such as a flip motor, a push cylinder, and a cleaning motor. Specifically, the flip motor drives the filter to flip, the push cylinder pushes the cleaning frame into the filter, and the cleaning motor drives the cleaning frame to rotate for cleaning.
[0060] It reduces manual participation and reduces the labor intensity of workers in the continuous production process. It ensures the continuity of production and improves the overall production efficiency. Regular cleaning of the filter ensures the filtering effect and avoids the problem of filter clogging affecting the quality of the coating.
[0061] Fifth, the present invention designs process links such as emulsification and dispersion, stirring and mixing, dilution and adjustment, and impurity filtering. The entire preparation process and each link are closely connected to form an efficient and precise method for preparing water-based environmentally friendly anti-corrosion coatings, which improves the preparation efficiency of the coatings, ensures the quality stability and consistency of the coatings, reduces raw material waste and labor costs, reduces production costs, and is conducive to the efficient production of high-quality coating products. BRIEF DESCRIPTION OF THE DRAWINGS
[0062] Figure 1It is a three-dimensional diagram of the overall structure of the present invention;
[0063] Figure 2 It is a top view of the overall structure of the present invention;
[0064] Figure 3 It is a three-dimensional diagram of the local structure of the present invention;
[0065] Figure 4 for Figure 3 A partial enlarged view of the middle A area;
[0066] Figure 5 It is a schematic diagram of the local structure of the present invention;
[0067] Figure 6 for Figure 5 A partial enlarged view of the middle B area;
[0068] Figure 7 for Figure 5 A partial enlarged view of the middle C area;
[0069] Figure 8 It is a partial structural exploded diagram of the present invention;
[0070] Fig. 9 for Figure 8 A partial enlarged view of the D area in the middle;
[0071] Fig.10 It is a schematic diagram of the assembly position of the cleaning rack in the present invention.
[0072] In the figure: 1. Equipment bottom plate; 2. Isolation support assembly; 3. Dispersion processing assembly; 4. Mixing and stirring assembly; 5. Stirring adjustment assembly; 6. Sampling and adding assembly; 7. Detection and adjustment assembly; 8. Filtering and discharging assembly; 9. Filter cleaning assembly; 21. Damper; 22. Support spring; 23. Side spring; 24. Support ring; 25. Locking cylinder; 26. Locking head; 27. Locking block; 30. Dispersion box; 31. Column base; 32. Upper support; 33. Closing cover; 34. Top bracket; 35. Driving wheel; 36. Driven wheel; 37. Transmission belt; 38. Transmission motor; 39. Dispersion rack; 41. Stirring shell; 42. Stirring motor; 43. Stirring rack; 44. Stirring discharge pipe; 45. Discharge pump; 51. Support gear ring; 52. Arc support Frame; 53, sliding groove; 54, sliding frame; 55, rotating frame; 56, adjusting cylinder; 57, adjusting frame; 58, adjusting gear; 59, gear motor; 61, sampling table; 62, rotating motor; 63, rotating frame; 64, sampling tube; 65, sampling pump; 66, pressure sensor; 67, detection shell; 68, detection probe; 71, rack; 72, lifting gear; 73, lifting motor; 74, mounting ring; 75, guide rod; 81, discharge pipe; 82, discharge pump; 83, discharge bucket; 84, filter shell; 85, filter mesh frame; 86, discharge pipe; 87, discharge pump; 91, flip motor; 92, cleaning pipe; 93, bottom shell; 94, push cylinder; 95, cleaning frame; 96, square block; 97, transmission sleeve; 98, cleaning motor. DETAILED DESCRIPTION
[0073] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0074] Please see attached Figure 1 -Attached Fig.10 The present invention provides a water-based environmentally friendly anti-corrosion coating, which comprises: a water-based polyurethane resin, an acrylic copolymer, an inorganic silicate, zinc powder, an anti-rust pigment, a leveling agent, a corrosion inhibitor, a dispersant, a curing agent and water; the weight proportions of the components are: 50-60 parts of the water-based polyurethane resin, 47-53 parts of the acrylic copolymer, 8-15 parts of the inorganic silicate, 5-7 parts of the zinc powder, 6-10 parts of the anti-rust pigment, 2-4 parts of the leveling agent, 2-4 parts of the corrosion inhibitor, 3-5 parts of the dispersant, 1-3 parts of the curing agent and 200-300 parts of water.
[0075] The structures and connection relationships of a preparation device for a water-based environmentally friendly anti-corrosion coating provided by the present invention are as follows:
[0076] Equipment base plate 1:
[0077] It is the basic supporting platform of the entire preparation device.
[0078] A column base 31 of the dispersion processing component 3 is arranged on one side of the top of the equipment bottom plate 1, and a stirring shell 41 of the mixing and stirring component 4 and a sampling table 61 of the sampling and adding component 6 are arranged at the center of the top.
[0079] Distributed processing component 3:
[0080] It consists of a dispersion box 30, a column base 31, an upper support 32, a closing cover 33, a top bracket 34, a driving wheel 35, a driven wheel 36, a transmission belt 37, a transmission motor 38 and a dispersion frame 39. It is used to emulsify and disperse the base material water-based polyurethane resin, acrylic copolymer and inorganic silicate.
[0081] The column base 31 is fixed on the equipment bottom plate 1 .
[0082] The upper support column 32 is connected to the column base 31 through the seismic isolation support assembly 2, and a top bracket 34 is fixed on the top.
[0083] The driving wheel 35 and the driven wheel 36 are rotatably connected to two sides of the bottom of the top bracket 34 respectively, and are connected to each other through a transmission belt 37.
[0084] The transmission motor 38 is fixed to the bottom of the top bracket 34 , and the output end of the transmission motor 38 is fixedly connected to the driving wheel 35 .
[0085] The dispersion rack 39 is located inside the dispersion box 30 , and the dispersion box 30 is fixed on the equipment bottom plate 1 .
[0086] Isolation support assembly 2:
[0087] It consists of a damper 21, a support spring 22, a side spring 23, a support ring 24, a locking cylinder 25, a locking head 26 and a locking block 27. It is used to reduce the vibration and noise generated by the equipment during the emulsification and dispersion process.
[0088] The top of the damper 21 is fixedly connected to the bottom of the upper support 32 , and the bottom is fixed to the inner bottom end of the column base 31 .
[0089] The support spring 22 is fixed between the upper support and the lower support. One end of the side spring 23 is fixed in a groove on the inner wall of the column base 31 , and the other end is connected to the support ring 24 .
[0090] The locking cylinder 25 is fixed in a groove on the side wall of the column base 31 , and its output end is fixedly connected to the locking head 26 , which cooperates with the locking block 27 for locking.
[0091] Mixing and stirring component 4:
[0092] It is composed of a stirring shell 41, a stirring motor 42, a stirring frame 43, a stirring discharge pipe 44 and a discharge pump 45. It is used to mix the dispersed base material with other ingredients uniformly.
[0093] The stirring shell 41 is fixed at the top center of the equipment bottom plate 1.
[0094] The stirring motor 42 is connected to the top of the stirring shell 41 through the sliding frame 54 and the stirring adjustment component 5, and the output end of the stirring motor 42 is fixedly connected to the stirring frame 43.
[0095] The two ends of the stirring discharge pipe 44 are respectively connected to the stirring shell 41 and the dispersion box 30 , and the discharge pump 45 is arranged on the stirring discharge pipe 44 .
[0096] Stirring adjustment component 5:
[0097] It consists of a supporting gear ring 51, an arc bracket 52, a sliding groove 53, a sliding frame 54, a rotating frame 55, an adjusting cylinder 56, an adjusting frame 57, an adjusting gear 58 and a gear motor 59. It is used to automatically adjust the position of the stirring frame 43 in the stirring shell 41 to improve mixing uniformity.
[0098] The supporting gear ring 51 is rotatably connected to the top of the stirring shell 41, and an arc-shaped bracket 52 is arranged on the top.
[0099] The arc-shaped bracket 52 is provided with a sliding groove 53 , and a sliding bracket 54 is slidably connected in the sliding groove 53 .
[0100] The regulating cylinder 56 is fixed on the regulating frame 57 , and the output end of the regulating cylinder 56 is connected to the rotating frame 55 , and the rotating frame 55 is slidably connected to the stirring frame 43 .
[0101] The adjusting gear 58 is fixedly connected to the output end of the gear motor 59 . The gear motor 59 is fixed to the top of the side wall of the stirring shell 41 and meshes with the supporting gear ring 51 .
[0102] Sampling Add Component 6:
[0103] It consists of a sampling table 61, a rotating motor 62, a rotating frame 63, a sampling tube 64, a sampling pump 65, a pressure sensor 66, a detection shell 67 and a detection probe 68. It is used to sample and monitor the viscosity of the paint and add diluent.
[0104] The sampling table 61 is fixed at the top center of the equipment base plate 1.
[0105] The rotating motor 62 is fixed to the inner top of the sampling platform 61 , and its output end is connected to the rotating frame 63 .
[0106] One end of the sampling tube 64 is connected to the stirring shell 41 , and the other end is located above the detection shell 67 . The sampling pump 65 is disposed on the sampling tube 64 .
[0107] The pressure sensor 66 is fixed to the bottom of the detection shell 67 , and the detection probe 68 is arranged inside the detection shell 67 .
[0108] Detection and adjustment component 7:
[0109] It is composed of a rack 71, a lifting gear 72, a lifting motor 73, a mounting ring 74 and a guide rod 75. It is used to adjust the position of the detection probe 68 in the solution to ensure the monitoring accuracy.
[0110] The rack 71 is slidably connected in the slide groove of the side wall of the detection housing 67 and meshes with the lifting gear 72 .
[0111] The lifting gear 72 is fixedly connected to the output end of the lifting motor 73 , and the lifting motor 73 is fixed on the top of the sampling platform 61 .
[0112] The rack 71 is evenly fixed on one side of the mounting ring 74 , and the mounting ring 74 is connected to the detection probe 68 via a guide rod 75 .
[0113] Filter discharge component 8:
[0114] It consists of a discharge pipe 81, a discharge pump 82, a discharge bucket 83, a filter shell 84, a filter mesh frame 85, a discharge pipe 86 and a discharge pump 87. It is used to filter paint impurities and discharge.
[0115] One end of the discharge pipe 81 is connected to the bottom of the stirring shell 41 , and the other end is connected to the discharge bucket 83 . The discharge pump 82 is disposed on the discharge pipe 81 .
[0116] The discharge hopper 83 is located directly above the filter mesh frame 85 , and the filter mesh frame 85 is fixed in the filter shell 84 .
[0117] The discharge pipe 86 and the cleaning pipe 92 are symmetrically connected to the two sides of the filter housing 84 , respectively, and the discharge pump 87 is arranged on the discharge pipe 86 .
[0118] Filter cleaning kit 9:
[0119] It is composed of a flip motor 91, a cleaning pipe 92, a bottom shell 93, a push cylinder 94, a cleaning frame 95, a square block 96, a transmission sleeve 97 and a cleaning motor 98. It is used to automatically clean the filter frame 85 to reduce the labor intensity.
[0120] The turning motor 91 is symmetrically fixed on the side wall of the filter housing 84 , and its output end is connected to the filter rack 85 .
[0121] The bottom shell 93 is fixed on the equipment bottom plate 1 , and a push cylinder 94 is arranged at the inner bottom end, and the output end thereof is connected to a cleaning frame 95 .
[0122] A square block 96 is arranged at the bottom center of the cleaning frame 95 , and the square block 96 is slidably connected in a transmission sleeve 97 , and the transmission sleeve 97 is fixedly connected to the output end of a cleaning motor 98 , and the cleaning motor 98 is fixed to the inner bottom end of the equipment bottom plate 1 .
[0123] The specific connection relationship of each structure is:
[0124] A column base 31 in the distributed processing assembly 3 is arranged on the side of the equipment bottom plate 1, and the damper 21 in the seismic isolation support assembly 2 is evenly arranged on the inner bottom end of the column base 31. The top of the damper 21 is fixedly connected to the bottom of the upper support column 32. A closing cover 33 is arranged on the upper support column 32, and locking blocks 27 are evenly arranged on the inner wall of the closing cover 33.
[0125] A stirring shell 41 in the mixing and stirring component 4 and a sampling table 61 in the sampling and adding component 6 are respectively arranged at the top center of the equipment base plate 1. The top of the stirring shell 41 is rotatably connected to the supporting gear ring 51 in the stirring and adjusting component 5. The top of the supporting gear ring 51 is provided with an arc bracket 52. A sliding groove 53 is opened on the arc bracket 52. A sliding frame 54 is slidably connected in the sliding groove 53. The top of the sliding frame 54 is fixedly connected to the stirring motor 42. The output end of the stirring motor 42 passes through the sliding frame 54 and is fixedly connected to the stirring frame 43.
[0126] A rotating motor 62 is fixedly connected to the inner top of the sampling platform 61 . Pressure sensors 66 are evenly arranged on the top of the sampling platform 61 . The pressure sensors 66 are fixed to the bottom of the detection shell 67 .
[0127] The discharge pipe 81 of the filter and discharge assembly 8 is sleeved in the through hole opened at the bottom of the stirring shell 41 .
[0128] The dispersion processing assembly 3 consists of a dispersion box 30, a column base 31, an upper support 32, a closing cover 33, a top bracket 34, a driving wheel 35, a driven wheel 36, a transmission belt 37, a transmission motor 38 and a dispersion frame 39. The top of the upper support 32 is fixedly connected to the top bracket 34, the bottom side of the top bracket 34 is rotatably connected to the driving wheel 35, the driving wheel 35 is fixedly connected to the output end of the transmission motor 38, and the transmission motor 38 is fixed to the bottom of the top bracket 34.
[0129] The seismic isolation support assembly 2 is composed of a damper 21, a support spring 22, a side spring 23, a support ring 24, a locking cylinder 25, a locking head 26 and a locking block 27. The damper 21 is composed of an upper support, a lower support and a damping fluid. The lower support is filled with damping fluid, and the upper support is slidably connected to the lower support. The support spring 22 is fixed between the upper support and the lower support.
[0130] The other side of the bottom of the top bracket 34 is rotatably connected to a driven wheel 36, and the driven wheel 36 and the driving wheel 35 are connected to each other through a transmission belt 37. A dispersion rack 39 is provided at the bottom of the driven wheel 36, and the dispersion rack 39 is located inside the dispersion box 30, and the dispersion box 30 is fixed on the bottom plate 1 of the equipment.
[0131] The support ring 24 is slidably connected to the upper support pillar 32, and side springs 23 are evenly arranged on the side walls of the support ring 24, and one end of the side spring 23 is fixed in a groove opened on the inner wall of the column base 31, and a locking cylinder 25 is fixedly sleeved in the groove evenly opened on the side wall of the column base 31, and a locking head 26 is fixedly connected to the output end of the locking cylinder 25.
[0132] The mixing and stirring assembly 4 consists of a stirring shell 41, a stirring motor 42, a stirring frame 43, a stirring discharge pipe 44 and a discharge pump 45. The two ends of the stirring discharge pipe 44 are respectively sleeved on the stirring shell 41 and the dispersion box 30, and the stirring discharge pipe 44 is provided with a discharge pump 45.
[0133] The stirring and adjusting assembly 5 is composed of a supporting gear ring 51, an arc-shaped bracket 52, a sliding groove 53, a sliding frame 54, a rotating frame 55, an adjusting cylinder 56, an adjusting frame 57, an adjusting gear 58 and a gear motor 59. The adjusting frame 57 is fixed between the arc-shaped brackets 52, and an adjusting cylinder 56 is provided on the adjusting frame 57. The side of the adjusting cylinder 56 is fixedly connected to the rotating frame 55, and the rotating frame 55 is slidably connected to the stirring frame 43.
[0134] An adjusting gear 58 is meshedly connected to the supporting gear ring 51 . The adjusting gear 58 is fixedly connected to the output end of a gear motor 59 , and the gear motor 59 is fixed to the top of the side wall of the stirring shell 41 .
[0135] The sampling and adding component 6 is composed of a sampling table 61, a rotating motor 62, a rotating frame 63, a sampling tube 64, a sampling pump 65, a pressure sensor 66, a detection shell 67 and a detection probe 68. The detection shell 67 is evenly provided with a sliding groove on the side wall thereof, and a rack 71 in the detection and adjustment component 7 is slidably connected. The detection and adjustment component 7 is composed of a rack 71, a lifting gear 72, a lifting motor 73, a mounting ring 74 and a guide rod 75. The rack 71 is meshedly connected to the lifting gear 72, and the lifting gear 72 is fixedly connected to the output end of the lifting motor 73, and the lifting motor 73 is fixed on the sampling At the top of the platform 61, the rack 71 is evenly fixed on the side of the mounting ring 74, guide rods 75 are evenly arranged in the mounting ring 74, and detection probes 68 are evenly arranged at the bottom of the guide rods 75. The detection probes 68 are all located inside the detection shell 67. A rotating frame 63 is rotatably connected in a groove opened at the center of the bottom of the detection shell 67. The rotating frame 63 is fixedly connected to the output end of the rotating motor 62. One end of the sampling tube 64 is sleeved in the through hole opened on the side of the stirring shell 41, and a sampling pump 65 is arranged on the sampling tube 64. The other end of the sampling tube 64 is located above the detection shell 67.
[0136] The filter discharge assembly 8 is composed of a discharge pipe 81, a discharge pump 82, a discharge bucket 83, a filter shell 84, a filter mesh frame 85, a discharge pipe 86 and a discharge pump 87. The discharge pipe 81 is provided with a discharge pump 82, and one end of the discharge pipe 81 is provided with a discharge bucket 83, and the discharge bucket 83 is located directly above the filter mesh frame 85. Both sides of the filter mesh frame 85 are fixedly connected to the output end of the flip motor 91 in the filter cleaning assembly 9. The filter cleaning assembly 9 is composed of a flip motor 91, a cleaning pipe 92, a bottom shell 93, a push cylinder 94, a cleaning frame 95, a square block 96, a transmission sleeve 97 and a cleaning The filter shell 84 is composed of a cleaning motor 98, a flip motor 91 is symmetrically fixed on the side wall of the filter shell 84, the through holes symmetrically opened on both sides of the filter shell 84 are respectively sleeved with a discharge pipe 86 and a cleaning pipe 92, the cleaning pipe 92 is provided with a regulating valve, and the discharge pipe 86 is provided with a discharge pump 87, the filter shell 84 is fixed on the top of the bottom shell 93, and the bottom shell 93 is fixed on the equipment bottom plate 1, and the inner bottom end of the bottom shell 93 is symmetrically provided with a push cylinder 94, and the output end of the push cylinder 94 passes through the through hole opened at the bottom of the filter shell 84 and is fixedly connected to the rotating ring rotatably connected to the bottom of the cleaning frame 95.
[0137] A sealing ring is provided at the connection between the filter shell 84 and the output end of the push cylinder 94, and a square block 96 is provided at the bottom center of the cleaning frame 95. The square block 96 is slidably connected in the transmission sleeve 97, and the transmission sleeve 97 is fixedly sleeved on the rotating block. The rotating block is rotatably connected in the through hole opened at the bottom center of the filter shell 84. The transmission sleeve 97 is fixedly connected to the output end of the cleaning motor 98, and the cleaning motor 98 is fixed at the inner bottom end of the equipment base plate 1. The square groove opened in the transmission sleeve 97 is slidably connected to the square block 96, and the driving force of the cleaning motor 98 can be transmitted through the square groove.
[0138] Example 1. This example will describe a method for preparing a water-based environmentally friendly anti-corrosion coating in combination with an application case. The raw materials of the water-based environmentally friendly anti-corrosion coating used in this example are 30 parts of water-based polyurethane resin, 50 parts of acrylic copolymer, 12 parts of inorganic silicate, 6 parts of zinc powder, 68 parts of anti-rust pigment, 3 parts of leveling agent, 3 parts of corrosion inhibitor, 4 parts of dispersant, 2 parts of curing agent and 250 parts of water.
[0139] In this embodiment, a method for preparing a water-based environmentally friendly anti-corrosion coating is divided into the following stages:
[0140] 1. Emulsification and dispersion stage;
[0141] Adding base material: First, a base material consisting of waterborne polyurethane resin, acrylic copolymer and inorganic silicate is added into the dispersion box 30 .
[0142] Locking and isolation preparation:
[0143] The locking head 26 is driven to disengage from the locking block 27 by the locking cylinder 25 .
[0144] When the locking head 26 is completely separated from the locking block 27 , the seismic isolation support assembly 2 (including the damper 21 , the support spring 22 , the side spring 23 , etc.) forms an elastic connection structure between the column base 31 and the upper support 32 .
[0145] Decentralized processing:
[0146] The transmission motor 38 is started, and the transmission structure consisting of the driving wheel 35, the driven wheel 36 and the transmission belt 37 drives the dispersion rack 39 to rotate at a high speed.
[0147] During the dispersion process, the vibration generated by the upper support 32 is effectively buffered by squeezing and stretching the support spring 22 and the side spring 23, thereby achieving a seismic isolation effect.
[0148] This vibration isolation mechanism prevents the high-speed rotating dispersion frame 39 from transmitting vibration to the column base 31, thereby reducing the operating noise of the equipment.
[0149] 2. Mixing and stirring stage;
[0150] Base material discharge and mixing:
[0151] The emulsified and dispersed base material is discharged into the stirring shell 41 through the stirring discharge pipe 44 under the action of the discharge pump 45 .
[0152] Subsequently, zinc powder, anti-rust pigment, leveling agent, corrosion inhibitor, dispersant, curing agent and water are added to the stirring shell 41 .
[0153] The stirring motor 42 is started to drive the stirring frame 43 to rotate, so that the base material, filler, additive and solvent are mixed with each other in the stirring shell 41.
[0154] Automatic adjustment of stirring position:
[0155] The gear motor 59 drives the adjusting gear 58 to rotate, and utilizes the meshing action between the adjusting gear 58 and the supporting gear ring 51 to drive the supporting gear ring 51 and the arc-shaped bracket 52 to rotate on the stirring shell 41 .
[0156] At the same time, the adjusting cylinder 56 drives the rotating frame 55 to move along the adjusting frame 57. During the movement, the sliding frame 54 is driven to slide in the sliding groove 53 through the sliding connection between the rotating frame 55 and the stirring frame 43, and the position of the stirring frame 43 in the stirring shell 41 is automatically adjusted.
[0157] This automatic adjustment mechanism expands the effective range of the stirring frame 43 and improves the uniformity of material mixing under the same time.
[0158] 3. Sampling, testing and dilution adjustment stage;
[0159] Sampling test:
[0160] Before adding diluent to adjust the viscosity of the paint, the stirred paint stock solution is discharged into the detection shell 67 by using the sampling pump 65 for sampling.
[0161] During the sampling process, the mass change of the detection shell 67 is monitored by the pressure sensor 66 .
[0162] Diluent addition and mixing:
[0163] After the diluent is added, the rotating motor 62 drives the rotating frame 63 to rotate so that the diluent is fully mixed in the paint stock solution.
[0164] The change in the coating viscosity is monitored in real time by the detection probe 68 .
[0165] Detection probe position adjustment:
[0166] The lifting motor 73 drives the lifting gear 72 to rotate, and the mounting ring 74 moves up and down by the meshing action of the rack 71 and the lifting gear 72, so as to adjust the position of the detection probe 68 in the solution and ensure the monitoring accuracy.
[0167] Diluent addition accuracy:
[0168] The result of sampling dilution is used as the basis for adding diluent, which eliminates human errors and ensures the accuracy of diluent addition.
[0169] 4. Filtration, discharging and cleaning stage;
[0170] Filter out material:
[0171] After the diluent is added, the coating is thoroughly mixed in the stirring shell 41 .
[0172] The discharge pump 82 sucks out the paint in the stirring shell 41 and discharges it into the filter frame 85 through the discharge bucket 83 .
[0173] After being filtered by the filter frame 85 , the paint drips into the filter housing 84 , and is then discharged and filled from the discharge pipe 86 under the action of the discharge pump 87 .
[0174] Filter cleaning:
[0175] During continuous production, the filter rack 85 is turned by the turning motor 91 during the discharge interval. The push cylinder 94 pushes the cleaning rack 95 from the bottom into the filter rack 85. The driving force of the cleaning motor 98 is transmitted to the cleaning rack 95 through the cooperation between the square block 96 and the transmission sleeve 97, driving the cleaning rack 95 to rotate for automatic cleaning. The cleaned residue is discharged from the cleaning pipe 92, and there is no need for manual participation in the cleaning process, which reduces the labor intensity of the staff during the continuous production process.
[0176] The specific process is as follows:
[0177] During the emulsification and dispersion process, a base material consisting of water-based polyurethane resin, acrylic copolymer and inorganic silicate is added to the dispersion box 30, and then the locking head 26 is driven to disengage from the locking block 27 through the locking cylinder 25. After the locking head 26 is completely separated from the locking block 27, the elastic connection structure between the column base 31 and the upper support 32 is formed by the seismic isolation support assembly 2. When the transmission motor 38 drives the dispersion frame 39 to rotate at a high speed through the transmission structure consisting of the driving wheel 35, the driven wheel 36 and the transmission belt 37, the vibration generated by the upper support 32 is buffered by the extrusion and stretching support springs 22 and the side springs 23, which has a seismic isolation effect, preventing the high-speed rotating dispersion frame 39 from transmitting vibration to the column base 31, thereby reducing the operating noise of the equipment.
[0178] The emulsified and dispersed base material is discharged into the stirring shell 41 through the stirring discharge pipe 44 under the action of the discharge pump 45, and then zinc powder, rust-proof pigment, leveling agent, corrosion inhibitor, dispersant, curing agent and water are added. Then, the stirring frame 43 is driven to rotate under the action of the stirring motor 42, so that the base material, filler, additive and solvent are mixed with each other. During the mixing process, the adjusting gear 58 is driven to rotate by the gear motor 59, and the supporting gear ring 51 and the arc bracket 52 are driven to rotate on the stirring shell 41 by the meshing action of the adjusting gear 58 and the supporting gear ring 51. At the same time, the adjusting cylinder 56 drives the rotating frame 55 to move along the adjusting frame 57. During the movement, the sliding frame 54 is driven to slide in the sliding groove 53 through the sliding connection between the rotating frame 55 and the stirring frame 43, and the position of the stirring frame 43 in the stirring shell 41 is automatically adjusted, thereby expanding the effective action range of the stirring frame 43 and improving the uniformity of material mixing under the same time.
[0179] Before adding diluent to adjust the viscosity of the paint, the stirred paint stock solution is discharged into the detection shell 67 by using the sampling pump 65 for sampling. During the sampling process, the pressure sensor 66 monitors the mass change of the detection shell 67. Subsequently, the diluent is added and the rotating frame 63 is driven to rotate by the rotating motor 62 to allow the diluent to be fully mixed in the paint stock solution. The change in the viscosity of the paint is then monitored in real time by the detection probe 68. During the entire monitoring process, the lifting motor 73 drives the lifting gear 72 to rotate, and the meshing action of the rack 71 and the lifting gear 72 is used to move the mounting ring 74 up and down to adjust the position of the detection probe 68 in the solution, thereby ensuring the monitoring accuracy. At the same time, the result of the sampling dilution is used as the basis for the addition of the diluent, thereby eliminating human errors and ensuring the accuracy of the addition of the diluent.
[0180] After the diluent is added, it is fully mixed in the stirring shell 41. After mixing, the paint in the stirring shell 41 is sucked out by the discharge pump 82 and discharged into the filter frame 85 through the discharge bucket 83. After being filtered by the filter frame 85, it drips into the filter shell 84, and then is discharged and filled from the discharge pipe 86 by the discharge pump 87.
[0181] During continuous production, the filter frame 85 is driven to flip by the flip motor 91 during the discharge gap. At the same time, the cleaning frame 95 is pushed from the bottom into the filter frame 85 by the push cylinder 94. Then, the driving force of the cleaning motor 98 is transmitted to the cleaning frame 95 through the cooperation between the square block 96 and the transmission sleeve 97, driving the cleaning frame 95 to rotate. The cleaning frame 95 is automatically cleaned by the cleaning frame 95, and the cleaned residue is discharged from the cleaning pipe 92. There is no need for manual participation in the cleaning process, which reduces the labor intensity of the staff during the continuous production process.
[0182] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.
Claims
1. A preparation device for water-based environmentally friendly anti-corrosion coating, characterized in that: The device comprises an equipment base plate (1), a seismic isolation support component (2), a dispersion processing component (3), a mixing and stirring component (4), a stirring and adjusting component (5), a sampling and adding component (6), a detection and adjusting component (7), a filtering and discharging component (8) and a filter cleaning component (9), wherein: The decentralized processing assembly (3) comprises a column base (31) arranged on the side of the equipment bottom plate (1), and the damper (21) in the seismic isolation support assembly (2) is evenly arranged on the inner bottom end of the column base (31); the top of the damper (21) is fixedly connected to the bottom of the upper support (32), and the upper support (32) is provided with a closed cover (33), and the inner wall of the closed cover (33) is evenly provided with locking blocks (27); A stirring shell (41) in the mixing and stirring component (4) and a sampling table (61) in the sampling and adding component (6) are respectively arranged at the top center of the bottom plate (1) of the equipment; the top of the stirring shell (41) is rotatably connected to a supporting toothed ring (51) in the stirring and adjusting component (5); an arc-shaped bracket (52) is arranged at the top of the supporting toothed ring (51); a sliding groove (53) is provided on the arc-shaped bracket (52); a sliding frame (54) is slidably connected in the sliding groove (53); a stirring motor (42) is fixedly connected to the top of the sliding frame (54); an output end of the stirring motor (42) passes through the sliding frame (54) and is fixedly connected to the stirring frame (43); A rotating motor (62) is fixedly connected to the top of the sampling platform (61), and pressure sensors (66) are evenly arranged on the top of the sampling platform (61). The pressure sensors (66) are fixed to the bottom of the detection shell (67); and a discharge pipe (81) in the filter discharge assembly (8) is sleeved in a through hole opened at the bottom of the stirring shell (41).
2. The preparation device of water-based environmentally friendly anti-corrosion coating according to claim 1, characterized in that: The distributed processing component (3) comprises: A dispersion box (30), a column base (31), an upper support (32), a closing cover (33), a top bracket (34), a driving wheel (35), a driven wheel (36), a transmission belt (37), a transmission motor (38) and a dispersion rack (39), wherein the top of the upper support (32) is fixedly connected to the top bracket (34), the bottom side of the top bracket (34) is rotatably connected to the driving wheel (35), the driving wheel (35) is fixedly connected to the output end of the transmission motor (38), and the transmission motor (38) is fixed to the bottom of the top bracket (34), the driven wheel (36) and the driving wheel (35) are connected to each other by the transmission belt (37), and the bottom of the driven wheel (36) is provided with a dispersion rack (39), and the dispersion rack (39) is located inside the dispersion box (30).
3. The preparation device of water-based environmentally friendly anti-corrosion coating according to claim 1, characterized in that: The seismic isolation support assembly (2) comprises: A damper (21), a support spring (22), a side spring (23), a support ring (24), a locking cylinder (25), a locking head (26) and a locking block (27). The damper (21) is composed of an upper support, a lower support and a damping fluid. The lower support is filled with damping fluid, and the upper support is slidably connected to the lower support. The support spring (22) is fixed between the upper support and the lower support. The support ring (24) is slidably connected to the upper support column (32). The side springs (23) are evenly arranged on the side wall of the support ring (24), and one end of the side spring (23) is fixed in a groove formed on the inner wall of a column base (31). The locking cylinder (25) is fixedly sleeved in the groove formed evenly on the side wall of the column base (31), and the output end of the locking cylinder (25) is fixedly connected to the locking head (26).
4. The preparation device of water-based environmentally friendly anti-corrosion coating according to claim 1, characterized in that: The mixing and stirring component (4) comprises: A stirring shell (41), a stirring motor (42), a stirring frame (43), a stirring discharge pipe (44) and a discharge pump (45); two ends of the stirring discharge pipe (44) are respectively sleeved on the stirring shell (41) and the dispersion box (30), and the stirring discharge pipe (44) is provided with a discharge pump (45).
5. The preparation device of water-based environmentally friendly anti-corrosion coating according to claim 1, characterized in that: The stirring adjustment component (5) comprises: A supporting gear ring (51), an arc-shaped bracket (52), a sliding groove (53), a sliding bracket (54), a rotating bracket (55), an adjusting cylinder (56), an adjusting bracket (57), an adjusting gear (58) and a gear motor (59); the adjusting bracket (57) is fixed between the arc-shaped brackets (52); an adjusting cylinder (56) is arranged on the adjusting bracket (57); a rotating bracket (55) is fixedly connected to the side of the adjusting cylinder (56); and the rotating bracket (55) is slidably connected to the stirring bracket (43); an adjusting gear (58) is meshedly connected to the supporting gear ring (51); the adjusting gear (58) is fixedly connected to the output end of the gear motor (59); and the gear motor (59) is fixed to the top of the side wall of the stirring shell (41).
6. The preparation device of water-based environmentally friendly anti-corrosion coating according to claim 1, characterized in that: The sampling and adding component (6) comprises: A sampling platform (61), a rotating motor (62), a rotating frame (63), a sampling tube (64), a sampling pump (65), a pressure sensor (66), a detection shell (67) and a detection probe (68); a rack (71) in a detection adjustment component (7) is slidably connected in a slide groove evenly provided on the side wall of the detection shell (67); the detection adjustment component (7) comprises a rack (71), a lifting gear (72), a lifting motor (73), a mounting ring (74) and a guide rod (75); the rack (71) is meshingly connected to the lifting gear (72); the lifting gear (72) is fixedly connected to the output end of the lifting motor (73); and the lifting motor (73) is fixed to the sampling platform. The top of the detection shell (61) is provided with a rack (71) evenly fixed on the side of the mounting ring (74). The mounting ring (74) is evenly provided with guide rods (75). The bottom of the guide rods (75) is evenly provided with detection probes (68). The detection probes (68) are all located inside the detection shell (67). A rotating frame (63) is rotatably connected in a groove opened at the center of the bottom of the detection shell (67). The rotating frame (63) is fixedly connected to the output end of the rotating motor (62). One end of the sampling tube (64) is sleeved in a through hole opened on the side of the stirring shell (41). A sampling pump (65) is provided on the sampling tube (64). The other end of the sampling tube (64) is located above the detection shell (67).
7. The preparation device of water-based environmentally friendly anti-corrosion coating according to claim 1, characterized in that: The filtering and discharging component (8) comprises: A discharge pipe (81), a discharge pump (82), a discharge hopper (83), a filter housing (84), a filter mesh frame (85), a discharge pipe (86) and a discharge pump (87); the discharge pipe (81) is provided with a discharge pump (82); one end of the discharge pipe (81) is provided with a discharge hopper (83); the discharge hopper (83) is located directly above the filter mesh frame (85).
8. The preparation device of water-based environmentally friendly anti-corrosion coating according to claim 1, characterized in that: The filter cleaning assembly (9) comprises: A turning motor (91), a cleaning pipe (92), a bottom shell (93), a push cylinder (94), a cleaning frame (95), a square block (96), a transmission sleeve (97) and a cleaning motor (98); both sides of the filter frame (85) are fixedly connected to the output end of the turning motor (91); through holes symmetrically opened on both sides of the filter shell (84) are respectively sleeved with a discharge pipe (86) and a cleaning pipe (92); a regulating valve is provided on the cleaning pipe (92); and a discharge pump (87) is provided on the discharge pipe (86). The filter housing (84) is fixed on the top of the bottom housing (93), and the bottom housing (93) is fixed on the bottom plate (1) of the device. A push cylinder (94) is symmetrically arranged at the bottom end of the bottom housing (93). The output end of the push cylinder (94) passes through a through hole provided at the bottom of the filter housing (84) and is fixedly connected to a rotating ring rotatably connected to the bottom of the cleaning frame (95). A square block (96) is arranged at the center of the bottom of the cleaning frame (95). The square block (96) is slidably connected to the transmission sleeve (97). The transmission sleeve (97) is fixedly sleeved on the rotating block, and the rotating block is rotatably connected to a through hole opened at the center of the bottom of the filter housing (84). The transmission sleeve (97) is fixedly connected to the output end of the cleaning motor (98), and the cleaning motor (98) is fixed to the inner bottom end of the device bottom plate (1).
9. A method for preparing a water-based environmentally friendly anti-corrosion coating, characterized in that: The method adopts the preparation device of the water-based environmentally friendly anti-corrosion coating as claimed in any one of claims 1 to 8, and is carried out according to the following specific steps: a. Base material preparation: prepare 50-60 parts by weight of waterborne polyurethane resin, 47-53 parts by weight of acrylic copolymer, 8-15 parts by weight of inorganic silicate, 5-7 parts by weight of zinc powder, 6-10 parts by weight of anti-rust pigment, 2-4 parts by weight of leveling agent, 2-4 parts by weight of corrosion inhibitor, 3-5 parts by weight of dispersant, 1-3 parts by weight of curing agent and 200-300 parts by weight of water; b. Emulsification and dispersion treatment: Adding the base material into the dispersion box (30) of the dispersion processing component (3); The locking cylinder (25) drives the locking head (26) to disengage from the locking block (27), thereby releasing the fixation of the column base (31) and the upper support (32); The transmission motor (38) is started to drive the dispersion rack (39) to rotate at a high speed through the driving wheel (35), the driven wheel (36) and the transmission belt (37), so as to emulsify and disperse the base material; during this process, the vibration generated by the dispersion rack (39) is buffered and isolated by the damper (21), the support spring (22) and the side spring (23) in the seismic isolation support assembly (2); c. Stir and mix: Discharging the emulsified and dispersed base material into the stirring shell (41) of the mixing and stirring assembly (4) through the stirring discharge pipe (44) and the discharge pump (45); Adding zinc powder, anti-rust pigment, leveling agent, corrosion inhibitor, dispersant, curing agent and water into the stirring shell (41); Starting the stirring motor (42) to drive the stirring frame (43) to rotate, thereby stirring and mixing the base material, filler, additive and solvent; During the stirring process, the stirring adjustment component (5) automatically adjusts the position of the stirring frame (43) in the stirring shell (41) to improve the mixing uniformity; d. Sampling addition and detection adjustment: Before adding the diluent, the stirred paint stock solution is discharged into the detection shell (67) through the sampling pump (65) of the sampling and adding component (6) for sampling; The pressure sensor (66) is used to monitor the mass change in the detection shell (67), and the change in the viscosity of the coating is monitored in real time by using the detection probe (68) in the detection adjustment component (7); According to the monitoring result, the diluent is accurately added, and the rotating frame (63) is driven to rotate by the rotating motor (62) so that the diluent is fully mixed in the paint stock solution; e. Filter out material: The diluted paint is further mixed in the stirring shell (41) to be uniformly mixed; Start the discharge pump (82) to suck out the coating material and discharge it into the filter mesh frame (85) of the filter discharge assembly (8) through the discharge hopper (83); The paint is filtered through the filter frame (85) and then drips into the filter housing (84), and is discharged and filled from the discharge pipe (86) through the discharge pump (87); f. Filter cleaning: During the continuous production process, the filter screen cleaning assembly (9) is used to automatically clean the filter screen frame (85) in the discharge gap; The turning motor (91) is started to turn the filter frame (85), and at the same time, the pushing cylinder (94) pushes the cleaning frame (95) into the filter frame (85); The cleaning motor (98) drives the cleaning frame (95) to rotate via the transmission sleeve (97) to clean the filter frame (85), and the cleaning residue is discharged through the cleaning pipe (92).