A gas transmission pipeline anti-corrosion coating spraying construction device
By designing an anticorrosive coating spraying construction device including main body, wheel frame, roller, motor and spray head, the problems of uneven thickness of anticorrosive coating and wavy stripes are solved, stable and uniform spraying are achieved, and gas conveying resistance is reduced , improves the construction quality.
Patent Information
- Application Number
- CN202411467733.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-10-21
AI Technical Summary
In the existing anti-corrosion coating spraying technology of gas conveying pipelines, the flow rate of anti-corrosion liquid is uncontrollable, resulting in uneven coating thickness and wavy stripes appearing in the inner wall of the pipeline, increasing the gas conveying resistance.
Design an anti-corrosion coating spray construction device including the main body, wheel frame, roller, motor, drive shaft, speed reduction mechanism, paint pump and spray head. The drive shaft is driven by the motor to rotate at a high speed, and the speed reduction mechanism drives the turntable and paint pump to rotate slowly. The spray head Spray anticorrosion coating evenly onto the inner wall of the pipe.
The stable transport and uniform spray of anticorrosion coatings are achieved, the appearance of wavy stripes is avoided, the inner wall of the pipeline is kept smooth and flat, the gas conveying resistance is reduced, and the construction quality and practicality are improved.
Smart Images

Figure CN118988627B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of anti-corrosion treatment, and in particular to a gas transmission pipeline anti-corrosion coating spraying construction device. Background Art
[0002] Gas transmission pipelines need to undergo anti-corrosion construction, which is usually carried out by spraying anti-corrosion coatings on the inner and outer walls of the gas transmission pipelines through a construction device. The Chinese utility model patent with publication number CN218475528U proposes an engineering pipeline anti-corrosion construction device, which places the construction device inside the pipeline, and then the supporting moving wheel contacts the inner wall of the pipeline. The anti-corrosion liquid in the container gradually flows down from the leakage hole. These anti-corrosion liquids reach the inner wall of the pipeline, and then the rotating rod is in a rotating state, thereby brushing the inner wall with a brush so that the anti-corrosion liquid is evenly applied to the inner wall of the pipeline.
[0003] However, the above-mentioned prior art first allows the anti-corrosion liquid in the container to flow onto the inner wall of the pipe and then uses a brush to apply it. Since the flow speed of the anti-corrosion liquid is uncontrollable, the thickness of the anti-corrosion coating on the inner wall of the pipe is uneven. In addition, since a brush is used for application, a large number of wavy stripes will be generated on the surface of the coating on the inner wall of the pipe, which increases the resistance during gas transportation, so it needs to be improved. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a gas transmission pipeline anti-corrosion coating spraying construction device with more stable conveying and spraying speed of anti-corrosion coating, good anti-corrosion coating spraying construction quality and good practicality.
[0005] The invention discloses a device for spraying anti-corrosion paint for gas transmission pipeline, comprising a main body, a plurality of wheel frames and a plurality of rollers, wherein the plurality of wheel frames are evenly installed at the circumferences of both ends of the main body, and the plurality of rollers are rotatably installed on the outer ends of the plurality of wheel frames respectively; the device also comprises a motor, a drive shaft, a reduction mechanism, a turntable, a paint pump and a plurality of nozzles, wherein the motor is installed at the front end, the drive shaft is arranged at the output end of the motor, the reduction mechanism is installed at the front end of the main body, the reduction mechanism is transmission-connected with the drive shaft, a turntable is arranged on the reduction mechanism, the turntable is concentrically arranged with the drive shaft, the reduction mechanism reduces the output rotation speed of the drive shaft, and makes the rotation direction of the turntable opposite to that of the drive shaft, the pump housing of the paint pump is installed on the turntable through a bracket, the input shaft of the paint pump is plug-in transmission-connected with the drive shaft, a plurality of nozzles are installed at the output end of the paint pump, a plurality of nozzles are arranged at the ends of the plurality of nozzles, and the plurality of nozzles are evenly distributed around the circumference; when working, the main body is loaded into the gas transmission pipeline, the plurality of rollers are in rolling contact with the inner wall of the gas transmission pipeline, and the plurality of rollers are in rolling contact with the inner wall of the gas transmission pipeline. The wheel frame supports the main body in the center of the gas transmission pipeline, and the input end of the paint pump is connected to the external paint pipeline. The motor is started, and the motor drives the driving shaft to rotate at high speed. The reduction mechanism drives the turntable to rotate slowly under the drive of the driving shaft, and the turntable drives the paint pump to rotate slowly. The paint pump drives multiple nozzles to rotate. Since the rotation directions of the driving shaft and the paint pump are opposite, the driving shaft drives the input shaft of the paint pump to rotate at high speed, so that the paint pump runs, and the anti-corrosion paint is input into the paint pump through the pipeline. The paint pump pressurizes the anti-corrosion paint and sprays it onto the inner wall of the gas transmission pipeline through multiple nozzles. At the same time, the main body is moved at a uniform speed along the gas transmission pipeline, so that the anti-corrosion paint is evenly sprayed onto the inner wall of the gas transmission pipeline. Compared with the existing technology, the delivery speed of the anti-corrosion paint is more stable, and the spraying construction will not leave wavy stripes on the inner wall of the gas transmission pipeline, so that the inner wall of the gas transmission pipeline remains smooth and flat, the resistance to gas transmission is small, and the anti-corrosion paint spraying construction quality is good and practical.
[0006] Preferably, it also includes a swivel joint and a lifting ring, the inner end of the swivel joint is rotatably installed in the input port of the paint pump, a plurality of groove rings are arranged at the outer end of the swivel joint, and a lifting ring is arranged on the middle outer wall of the swivel joint; the paint pipeline is connected to the outer end of the swivel joint, the lifting ring is connected to the rope or the push rod, and the rope or the push rod is passed through the gas delivery pipeline, so that the paint pipeline will not twist and get knotted when the paint pump rotates, and the lifting ring and the swivel joint are pulled by the rope at the other end of the gas delivery pipeline, or the lifting ring and the swivel joint are pushed by the push rod, so that the main body is evenly moved from the gas delivery pipeline, thereby improving practicality.
[0007] Preferably, the reduction mechanism comprises gear 1, multiple gear 2, inner gear ring 1, gear 3, a rotating disk, multiple gear 4 and inner gear ring 2, the gears are concentrically mounted on the outer wall of the inner end of the driving shaft, multiple gear 2 are rotatably mounted on the end face of the motor, multiple gear 2 are meshed with gear 1, inner gear ring 1 is meshed with multiple gear 2, gear 3 is rotatably mounted on the middle part of the driving shaft through a bearing, the inner gear ring is concentrically mounted on the lower end face of gear 3, the rotating disk is rotatably mounted on the front end of the main body, the rotating disk is arranged concentrically with the driving shaft, multiple gear 4 are rotatably mounted on the rotating disk, multiple gear 4 are meshed with gear 3 The inner gear ring two is concentrically fixedly installed on the front end of the main body, and the inner gear ring two is meshed with multiple gears four; when working, the motor drives the driving shaft to rotate clockwise, the driving shaft drives gear one to rotate clockwise, gear one meshes to drive multiple gears two to rotate counterclockwise, multiple gears two mesh to drive the inner gear ring one and gear three to rotate counterclockwise, realizing primary deceleration, gear three drives multiple gears four to rotate counterclockwise, so that multiple gears four mesh with the inner gear ring two to drive the turntable to rotate counterclockwise, realizing secondary deceleration, and the rotation direction of the driving shaft is opposite to that of the turntable, with compact structure, mature technology and good practicality.
[0008] Preferably, it also includes a bevel gear 1, a bearing seat 1, a driving rod 1, a bevel gear 2 and a grinding wheel, the bevel gears are concentrically installed on the outer end of the driving shaft, the bearing seat 1 is installed on the turntable, the driving rod 1 is rotatably installed on the bearing seat 1, the inner end of the driving rod 1 is concentrically installed with the bevel gear 2, the bevel gear 2 is meshed with the bevel gear 1, and the outer end of the driving rod 1 is installed with the grinding wheel; the main body is placed in the front end of the gas transmission pipeline, the paint pipeline for conveying the anti-corrosion paint is closed, so that the driving rod 1 presses the grinding wheel against the inner wall of the gas transmission pipeline, when the motor is running, the turntable drives the bearing seat 1, the driving rod 1 and the grinding wheel to rotate, and at the same time the driving shaft drives the bevel gear 1 to rotate at high speed, the bevel gear 1 meshes with the bevel gear 2, thereby driving the driving rod 1 and the grinding wheel to rotate at high speed, so that the grinding wheel performs circumferential uniform grinding on the inner wall of the gas transmission pipeline, thereby improving the quality of the anti-corrosion paint spraying.
[0009] Preferably, it also includes a bearing seat 2, a driving rod 2, a bevel gear 3 and a cleaning wheel. The bearing seat 2 is installed on the turntable, the bearing seat 2 and the bearing seat 1 are arranged opposite to each other, the driving rod 2 is rotatably installed on the bearing seat 2, the inner end of the driving rod 2 is concentrically installed with the bevel gear 3, the bevel gear 3 is meshed with the bevel gear 1, and the outer end of the driving rod 2 is installed with the cleaning wheel; when the grinding wheel grinds the inner wall of the gas transmission pipeline, the bevel gear 1 meshes and drives the bevel gear 3, so that the bevel gear 3 drives the driving rod 2 and the cleaning wheel to rotate, and the cleaning wheel sweeps off the powder ground by the grinding wheel, thereby improving the cleanliness of the inner wall of the gas transmission pipeline and improving the spraying quality of the anti-corrosion coating.
[0010] Preferably, the main body includes an intermediate section, a front end section tube and a rear end section tube, the intermediate section is located in the middle, the front end section tube is located in front of the intermediate section, the opposite ends of the front end section tube and the intermediate section are connected by hinge assembly 1, the rear end section tube is located behind the intermediate section, the opposite ends of the rear end section tube and the intermediate section are connected by hinge assembly 2, the rotating axes of hinge assembly 1 and hinge assembly 2 are arranged vertically, the motor, turntable and inner gear ring 2 are all installed on the front end section tube; the front end section tube is hinged to the front of the intermediate section by hinge assembly 1, so that the front end section tube can rotate relative to the front end of the intermediate section, and at the same time, the rear end section tube is hinged to the rear of the intermediate section by hinge assembly 2, so that the rear end section tube can rotate relative to the rear end of the intermediate section, because the rotating axes of hinge assembly 1 and hinge assembly 2 are arranged vertically, the rear end section tube, the intermediate section and the front end section tube can adapt to the bending parts of the gas transmission pipeline in different directions, and have good adaptability.
[0011] Preferably, it also includes multiple elastic struts one and multiple elastic struts two, the inner ends of the multiple wheel frames are rotatably installed on the outer walls of the front end joint tube and the rear end joint tube respectively, the inner ends of the multiple elastic struts one are rotatably connected to the outer wall of the front end joint tube, the outer ends of the multiple elastic struts one are respectively rotatably connected to the middle parts of the multiple wheel frames on the front end joint tube, the inner ends of the multiple elastic struts two are rotatably connected to the outer wall of the rear end joint tube, and the outer ends of the multiple elastic struts two are respectively rotatably connected to the middle parts of the multiple wheel frames on the rear end joint tube; the multiple elastic struts one and the multiple elastic struts two elastically support the multiple wheel frames respectively, so that the multiple wheel frames roll and press the multiple rollers against the inner wall of the gas transmission pipeline, can adapt to gas transmission pipelines of different diameters, and have good versatility.
[0012] Preferably, it also includes a plurality of hooks, which are evenly installed on the outer wall of the middle section, and the plurality of hooks respectively hook and fix the plurality of wheel frames on the outer wall of the middle section; when the device is in the transportation or storage state, the plurality of wheel frames are folded close to the outer wall of the middle section, and the plurality of hooks hook and fix the plurality of wheel frames, thereby reducing the size of the device and facilitating transportation and storage.
[0013] Preferably, it also includes motor 2 and a propeller, motor 2 is installed in the rear end section pipe, and the propeller is installed concentrically on the output shaft of motor 2; when the gas transmission pipeline is polished by the grinding wheel and the cleaning wheel, motor 2 is turned on, and motor 2 drives the propeller to rotate at a high speed, so that the propeller blows air backwards, and the wind force blows the powder polished by the grinding wheel and the cleaning wheel out of the gas transmission pipeline. At the same time, the driving force generated by the propeller pulls the device to move along the gas transmission pipeline from the front end to the rear end, which has good practicality.
[0014] Preferably, it also includes multiple guide plates, which are evenly installed on the end of the rear end section pipe. The multiple guide plates guide the wind force generated by the propeller toward the outside of the rear end section pipe; the wind force generated by the propeller is guided to the outside through the multiple guide plates, so that the wind force is concentrated on the inner wall of the gas transmission pipeline, thereby improving the blowing effect of the powder under grinding.
[0015] Compared with the prior art, the beneficial effects of the present invention are: the delivery speed of the anti-corrosion coating is more stable, the spraying construction will not leave wavy stripes on the inner wall of the gas transmission pipeline, so that the inner wall of the gas transmission pipeline remains smooth and flat, the resistance to gas transmission is small, the anti-corrosion coating spraying construction quality is good, and the practicality is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention;
[0017] Figure 2 It is a front cross-sectional structural schematic diagram of the present invention;
[0018] Figure 3 It is a structural schematic diagram of the working state of the present invention;
[0019] Figure 4 It is a schematic diagram of the structure of the paint pump, nozzle, swivel joint and lifting ring;
[0020] Figure 5 It is a schematic diagram of the structure of the middle section, rear section tube, hook, motor 2, propeller and guide vane;
[0021] Figure 6 It is a schematic diagram of the structure of the front section tube, motor, drive shaft, speed reduction mechanism, grinding wheel and cleaning wheel;
[0022] Figure 7 It is a schematic diagram of the exploded structure of the front section tube, motor, drive shaft, speed reduction mechanism, grinding wheel and cleaning wheel;
[0023] Figure 8 It is a structural schematic diagram of the motor, drive shaft and primary reduction structure;
[0024] Fig. 9 It is a structural schematic diagram of the front end knuckle pipe and the secondary reduction structure;
[0025] Fig.10 It is a structural schematic diagram of a motor, a drive shaft, a bevel gear one, a bearing seat one, a drive rod one, a bevel gear two, a grinding wheel, a bearing seat two, a drive rod two, a bevel gear three and a cleaning wheel.
[0026] Markings in the attached drawings: 1. main body; 2. wheel frame; 3. roller; 4. motor; 5. drive shaft; 6. reduction mechanism; 7. turntable; 8. paint pump; 9. nozzle; 10. rotary joint; 11. lifting ring; 12. gear one; 13. gear two; 14. inner ring gear one; 15. gear three; 16. gear four; 17. inner ring gear two; 18. bevel gear one; 19. bearing seat one; 20. drive rod one; 21. bevel gear two; 22. grinding wheel; 23. bearing seat two; 24. drive rod two; 25. bevel gear three; 26. cleaning wheel; 27. intermediate section; 28. front section tube; 29. rear section tube; 30. elastic support rod one; 31. elastic support rod two; 32. hook; 33. motor two; 34. propeller; 35. guide plate. DETAILED DESCRIPTION
[0027] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive. Example 1
[0028] like Figures 1 to 4 As shown, a gas transmission pipeline anti-corrosion coating spraying construction device includes a main body 1, a plurality of wheel frames 2 and a plurality of rollers 3. The plurality of wheel frames 2 are evenly installed on the circumference of both ends of the main body 1, and the plurality of rollers 3 are rotatably installed on the outer ends of the plurality of wheel frames 2 respectively; it also includes a motor 4, a drive shaft 5, a reduction mechanism 6, a turntable 7, a coating pump 8 and a plurality of nozzles 9. The motor 4 is installed on the front end, and the output end of the motor 4 is provided with a drive shaft 5. The reduction mechanism 6 is installed on the front end of the main body 1. The reduction mechanism 6 is connected to the drive shaft 5 in a transmission manner. The reduction mechanism 6 is provided with a turntable 7, and the turntable 7 is arranged concentrically with the drive shaft 5. The speed reduction mechanism 6 reduces the output speed of the driving shaft 5 and makes the rotation direction of the turntable 7 opposite to that of the driving shaft 5. The pump housing of the paint pump 8 is installed on the turntable 7 through a bracket. The input shaft of the paint pump 8 is connected to the driving shaft 5 by plug-in transmission. A plurality of nozzles 9 are installed at the output end of the paint pump 8. A plurality of nozzles are arranged at the ends of the plurality of nozzles 9, and the plurality of nozzles are evenly distributed around the circumference. It also includes a rotary joint 10 and a lifting ring 11. The inner end of the rotary joint 10 is rotatably installed in the input port of the paint pump 8. A plurality of groove rings are arranged at the outer end of the rotary joint 10. A lifting ring 11 is arranged on the middle outer wall of the rotary joint 10.
[0029] During operation, the main body 1 is installed in the gas delivery pipeline, so that the multiple rollers 3 are in rolling contact with the inner wall of the gas delivery pipeline, and the multiple wheel frames 2 support the main body 1 in the center of the gas delivery pipeline. The input end of the paint pump 8 is rotatably connected to the external paint pipeline through the rotary joint 10, so that the paint pipeline will not twist or get tangled when the paint pump 8 rotates. The motor 4 is started, and the motor 4 drives the driving shaft 5 to rotate at a high speed. The reduction mechanism 6 drives the turntable 7 to rotate slowly under the drive of the driving shaft 5, and the turntable 7 drives the paint pump 8 to rotate slowly. The paint pump 8 drives the multiple nozzles 9 to rotate. Since the driving shaft 5 and the paint pump 8 rotate in opposite directions, the driving shaft 5 drives the input shaft of the paint pump 8 to rotate at a high speed, so that the paint pump 8 runs, and the anti-corrosion paint is input through the pipeline. The paint pump 8 pressurizes the anti-corrosion paint and sprays it onto the inner wall of the gas transmission pipeline through multiple nozzles 9. The lifting ring 11 is connected to the rope or push rod, and the rope or push rod passes through the gas transmission pipeline. At the other end of the gas transmission pipeline, the lifting ring 11 and the rotating joint 10 are pulled by the rope, or the lifting ring 11 and the rotating joint 10 are pushed by the push rod, so that the main body 1 is evenly moved from the gas transmission pipeline, so that the anti-corrosion paint is evenly sprayed onto the inner wall of the gas transmission pipeline. Compared with the prior art, the delivery speed of the anti-corrosion paint is more stable, and the spraying construction will not leave wavy stripes on the inner wall of the gas transmission pipeline, so that the inner wall of the gas transmission pipeline remains smooth and flat, the resistance to gas transmission is small, and the quality of the anti-corrosion paint spraying construction is good. Example 2
[0030] like Figures 6 to 9 As shown, on the basis of Example 1, the reduction mechanism 6 includes a gear 12, a plurality of gear 2s 13, an inner gear ring 14, a gear 3 15, a turntable 7, a plurality of gear 4s 16 and an inner gear ring 2 17. The gear 12 is concentrically mounted on the outer wall of the inner end of the driving shaft 5, the plurality of gear 2s 13 are rotatably mounted on the end face of the motor 4, the plurality of gear 2s 13 are meshed with the gear 12, the inner gear ring 14 is meshed with the plurality of gear 2s 13, the gear 3 15 is concentrically rotatably mounted on the middle part of the driving shaft 5 through a bearing, the inner gear ring 14 is concentrically mounted on the lower end face of the gear 3 15, the turntable 7 is rotatably mounted on the front end of the main body 1, the turntable 7 is concentrically arranged with the driving shaft 5, the plurality of gear 4s 16 are rotatably mounted on the turntable 7, the plurality of gear 4s 16 are meshed with the gear 3 15, the inner gear ring 2 17 is concentrically fixedly mounted on the front end of the main body 1, and the inner gear ring 2 17 is meshed with the plurality of gear 4s 16.
[0031] During operation, the motor 4 drives the driving shaft 5 to rotate clockwise, and the driving shaft 5 drives the gear 1 12 to rotate clockwise. The gear 1 12 engages and drives the multiple gear 2s 13 to rotate counterclockwise. The multiple gear 2s 13 engage and drive the inner gear ring 1 14 and the gear 3 15 to rotate counterclockwise, realizing a first-stage deceleration. The gear 3 15 drives the multiple gear 4s 16 to rotate counterclockwise, so that the multiple gear 4s 16 engage the inner gear ring 2 17 to drive the turntable 7 to rotate counterclockwise, realizing a second-stage deceleration. At the same time, the rotation direction of the driving shaft 5 is opposite to that of the turntable 7. The structure is compact and the technology is mature. Example 3
[0032] like Figures 5 to 10As shown, on the basis of Example 2, it also includes a bevel gear 18, a bearing seat 19, a driving rod 20, a bevel gear 21 and a grinding wheel 22, the bevel gear 18 is concentrically mounted on the outer end of the driving shaft 5, the bearing seat 19 is mounted on the turntable 7, the driving rod 20 is rotatably mounted on the bearing seat 19, the inner end of the driving rod 20 is concentrically mounted with a bevel gear 21, the bevel gear 21 is meshed with the bevel gear 18, and the grinding wheel 22 is mounted on the outer end of the driving rod 20; it also includes a bearing seat 23, a driving rod 24, a bevel gear 3 25 and a cleaning wheel 26, the bearing seat 23 is mounted on the turntable 7, the bearing seat 2 The main body 1 comprises an intermediate section 27, a front section tube 28 and a rear section tube 29, wherein the intermediate section 27 is located in the middle, the front section tube 28 is located in front of the intermediate section 27, the opposite ends of the front section tube 28 and the intermediate section 27 are connected by a hinge assembly 1, the rear section tube 29 is located behind the intermediate section 27, and the opposite ends of the rear section tube 29 and the intermediate section 27 are connected by a hinge assembly 2. The hinge assembly 1 and the hinge assembly 2 have rotating axes arranged vertically, and the motor 4, the turntable 7 and the inner gear ring 17 are all mounted on the front-end joint tube 28; it also includes a plurality of elastic struts 1 30 and a plurality of elastic struts 2 31, and the inner ends of the plurality of wheel frames 2 are respectively rotatably mounted on the outer walls of the front-end joint tube 28 and the rear-end joint tube 29, the inner ends of the plurality of elastic struts 1 30 are rotatably connected to the outer wall of the front-end joint tube 28, the outer ends of the plurality of elastic struts 1 30 are respectively rotatably connected to the middle parts of the plurality of wheel frames 2 on the front-end joint tube 28, the inner ends of the plurality of elastic struts 2 31 are rotatably connected to the outer wall of the rear-end joint tube 29, and the outer ends of the plurality of elastic struts 2 31 are respectively rotatably connected to the middle parts of the plurality of wheel frames 2 on the front-end joint tube 28. The ends are respectively rotatably connected to the middle parts of multiple wheel frames 2 on the rear end node tube 29; it also includes multiple hooks 32, and the multiple hooks 32 are evenly installed on the outer wall of the middle section 27, and the multiple hooks 32 respectively fix the hooks of multiple wheel frames 2 on the outer wall of the middle section 27; it also includes a motor 2 33 and a propeller 34, the motor 2 33 is installed in the rear end node tube 29, and the output shaft of the motor 2 33 is concentrically installed with the propeller 34; it also includes a plurality of guide plates 35, and the plurality of guide plates 35 are evenly installed on the end of the rear end node tube 29, and the plurality of guide plates 35 guide the wind force generated by the propeller 34 to the outside of the rear end node tube 29.
[0033] The front section tube 28 is hinged to the front of the middle section 27 through the hinge assembly 1, so that the front section tube 28 can rotate relative to the front end of the middle section 27. At the same time, the rear section tube 29 is hinged to the rear of the middle section 27 through the hinge assembly 2, so that the rear section tube 29 can rotate relative to the rear end of the middle section 27. Since the rotation axes of the hinge assembly 1 and the hinge assembly 2 are arranged vertically, the rear section tube 29, the middle section 27 and the front section tube 28 can adapt to the bends of the gas transmission pipeline in different directions. When the device is transported or stored, the plurality of sections can be rotated. The wheel frames 2 are folded close to the outer wall of the middle section 27, and the multiple hooks 32 are used to hook and fix the multiple wheel frames 2, thereby reducing the size of the device and facilitating transportation and storage. When working, the main body 1 is placed in the front end of the gas transmission pipeline, and the multiple elastic support rods 1 30 and the multiple elastic support rods 2 31 respectively elastically support the multiple wheel frames 2, so that the multiple wheel frames 2 roll and press the multiple rollers 3 against the inner wall of the gas transmission pipeline, which can adapt to gas transmission pipelines of different diameters, close the paint pipeline for conveying anti-corrosion paint, and make the driving rod 1 20 The grinding wheel 22 is pressed against the inner wall of the gas transmission pipeline. When the motor 4 is running, the turntable 7 drives the bearing seat 19, the driving rod 120 and the grinding wheel 22 to rotate. At the same time, the driving shaft 5 drives the bevel gear 18 to rotate at a high speed. The bevel gear 18 meshes with the bevel gear 21, thereby driving the driving rod 120 and the grinding wheel 22 to rotate at a high speed, so that the grinding wheel 22 performs circumferential uniform grinding on the inner wall of the gas transmission pipeline. At the same time, the bevel gear 18 meshes with the driving bevel gear 3 25, so that the bevel gear 3 25 drives the driving rod 24 and the cleaning wheel 26. The cleaning wheel 26 sweeps away the powder ground by the grinding wheel 22, and the motor 23 is turned on. The motor 23 drives the propeller 34 to rotate at a high speed, so that the propeller 34 blows air backwards. The wind force generated by the propeller 34 is guided outwards through a plurality of guide plates 35, so that the wind force is concentrated on the inner wall of the gas transmission pipeline. The wind force blows the powder ground by the grinding wheel 22 and the cleaning wheel 26 out of the gas transmission pipeline. At the same time, the driving force generated by the propeller 34 pulls the device to move from the front end to the rear end along the gas transmission pipeline.
[0034] like Figures 1 to 10As shown, a gas transmission pipeline anti-corrosion coating spraying construction device of the present invention, when working, firstly, the device is installed into the front end of the gas transmission pipeline, so that the front end section pipe 28 faces the rear end of the gas transmission pipeline, so that multiple elastic support rods 1 30 and multiple elastic support rods 2 31 elastically support multiple wheel frames 2, so that multiple rollers 3 roll and press on the inner wall of the gas transmission pipeline, and then the motor 2 33 and the motor 4 are operated, the motor 4 drives the driving shaft 5 to rotate, and the driving shaft 5 drives the turntable 7 to rotate at a low speed through the reduction mechanism 6, and the turntable 7 rotates in the opposite direction to the driving shaft 5, so that the bevel gear 1 18 drives the driving rod 1 20 and the grinding wheel 22 and the driving rod 24 and the cleaning wheel 26 to rotate through the bevel gear 21 and the bevel gear 3 25 respectively, so that the grinding wheel 22 and the cleaning wheel 26 grind the inner wall of the gas transmission pipeline, and at the same time, the motor 2 33 drives the propeller 34 to rotate at a high speed to generate wind force, and the wind force blows the ground powder out of the gas transmission pipeline, and at the same time, the propeller The driving force generated by the paddle 34 pulls the device to move toward the rear end of the gas transmission pipeline. Then, the grinding work is completed when the device moves to the rear end of the gas transmission pipeline. The motor 2 33 and the motor 4 are turned off, the rotary joint 10 is connected to the external anti-corrosion paint pipeline, the lifting ring 11 is connected to the push rod, and the push rod is pushed at a uniform speed by the external pushing mechanism. The motor 4 is turned on, so that the motor 4 drives the driving shaft 5 to rotate at high speed, the turntable 7 drives the paint pump 8 and multiple nozzles 9 to rotate slowly, and the driving shaft 5 drives the paint pump 8 to pressurize the anti-corrosion push material and then spray it toward the inner wall of the gas transmission pipeline through multiple nozzles 9, so that the device can evenly spray the anti-corrosion paint on the inner wall during the process of moving backward toward the front end of the gas transmission pipeline. The anti-corrosion paint is sprayed and constructed. Finally, the device is taken out of the gas transmission pipeline, the multiple wheel frames 2 are folded close to the outer wall of the middle section 27, and the multiple hooks 32 are used to hook and fix the multiple wheel frames 2, thereby reducing the size of the device for convenient transportation and storage.
[0035] The main functions achieved by the present invention are:
[0036] 1. The conveying and spraying speed of the anti-corrosion coating is more stable, and the anti-corrosion coating spraying construction quality is good and practical;
[0037] 2. High flexibility, able to move in the curved part of the gas transmission pipeline;
[0038] 3. It can be applied to gas transmission pipelines of different diameters and has good versatility;
[0039] 4. It can efficiently grind the inner wall of the pipe.
[0040] The installation method, connection method or setting method of the anti-corrosion coating spraying construction device for a gas transmission pipeline of the present invention are all common mechanical methods, and can be implemented as long as the beneficial effects can be achieved; the wheel frame 2, roller 3, motor 4, drive shaft 5, reduction mechanism 6, turntable 7, paint pump 8, nozzle 9, rotary joint 10, lifting ring 11, gear one 12, gear two 13, inner ring gear one 14, gear three 15, gear four 16, inner ring gear two 17, bevel gear one 18, drive rod one 20, bevel gear two 21, grinding wheel 22, drive rod two 24, bevel gear three 25, cleaning wheel 26, elastic strut one 30, elastic strut two 31, motor two 33, propeller 34 of the anti-corrosion coating spraying construction device for a gas transmission pipeline of the present invention are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.
[0041] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A gas transmission pipeline anti-corrosion coating spraying construction device, comprising a main body (1), a plurality of wheel frames (2) and a plurality of rollers (3), wherein the plurality of wheel frames (2) are evenly mounted on the circumference of both ends of the main body (1), and the plurality of rollers (3) are rotatably mounted on the outer ends of the plurality of wheel frames (2); characterized in that: It also includes a motor (4), a drive shaft (5), a speed reduction mechanism (6), a turntable (7), a paint pump (8) and a plurality of spray heads (9), wherein the motor (4) is mounted on the front end, the drive shaft (5) is arranged at the output end of the motor (4), the speed reduction mechanism (6) is mounted on the front end of the main body (1), the speed reduction mechanism (6) is transmission-connected to the drive shaft (5), a turntable (7) is arranged on the speed reduction mechanism (6), the turntable (7) and the drive shaft (5) are arranged concentrically, the speed reduction mechanism (6) reduces the output speed of the drive shaft (5) and makes the rotation direction of the turntable (7) opposite to that of the drive shaft (5), the pump housing of the paint pump (8) is mounted on the turntable (7) through a bracket, the input shaft of the paint pump (8) is plug-in transmission-connected to the drive shaft (5), a plurality of spray heads (9) are mounted at the output end of the paint pump (8), a plurality of nozzles are arranged at the ends of the plurality of spray heads (9), and the plurality of nozzles are evenly distributed around the circumference; The speed reduction mechanism (6) comprises a gear 1 (12), a plurality of gear 2s (13), an inner gear ring 1 (14), a gear 3 (15), a rotating disk (7), a plurality of gear 4s (16) and an inner gear ring 2 (17), wherein the gear 1 (12) is coaxially mounted on the outer wall of the inner end of the driving shaft (5), the plurality of gear 2s (13) are rotatably mounted on the end surface of the motor (4), the plurality of gear 2s (13) mesh with the gear 1 (12), the inner gear ring 1 (14) mesh with the plurality of gear 2s (13), and the gear 3 (15) is connected to the driving shaft via the shaft. The bearing is coaxially rotatably mounted on the middle part of the driving shaft (5), the inner gear ring 1 (14) is coaxially mounted on the lower end surface of the gear 3 (15), the turntable (7) is rotatably mounted on the front end of the main body (1), the turntable (7) and the driving shaft (5) are arranged concentrically, a plurality of gears 4 (16) are rotatably mounted on the turntable (7), the plurality of gears 4 (16) are meshed with the gear 3 (15), the inner gear ring 2 (17) is coaxially fixedly mounted on the front end of the main body (1), the inner gear ring 2 (17) is meshed with the plurality of gears 4 (16); Since the driving shaft (5) and the paint pump (8) rotate in opposite directions, the driving shaft (5) drives the input shaft of the paint pump (8) to rotate at a high speed, so that the paint pump (8) operates, and the anti-corrosion paint is input into the paint pump (8) through the pipeline. The paint pump (8) pressurizes the anti-corrosion paint and sprays it onto the inner wall of the gas transmission pipeline through the multiple nozzles (9).
2. A gas transmission pipeline anti-corrosion coating spraying construction device as claimed in claim 1, characterized in that: It also comprises a rotary joint (10) and a lifting ring (11), wherein the inner end of the rotary joint (10) is rotatably mounted in the input port of the paint pump (8), a plurality of groove rings are arranged at the outer end of the rotary joint (10), and the lifting ring (11) is arranged on the outer wall of the middle part of the rotary joint (10).
3. A gas transmission pipeline anticorrosive coating spraying construction device as claimed in claim 1, characterized in that: The invention also comprises a bevel gear 1 (18), a bearing seat 1 (19), a driving rod 1 (20), a bevel gear 2 (21) and a grinding wheel (22), wherein the bevel gear 1 (18) is coaxially mounted on the outer end of the driving shaft (5), the bearing seat 1 (19) is mounted on the turntable (7), the driving rod 1 (20) is rotatably mounted on the bearing seat 1 (19), the inner end of the driving rod 1 (20) is coaxially mounted with the bevel gear 2 (21), the bevel gear 2 (21) is meshed with the bevel gear 1 (18), and the grinding wheel (22) is mounted on the outer end of the driving rod 1 (20).
4. A gas transmission pipeline anticorrosive coating spraying construction device as claimed in claim 1, characterized in that: The invention also comprises a bearing seat 2 (23), a driving rod 2 (24), a bevel gear 3 (25) and a cleaning wheel (26), wherein the bearing seat 2 (23) is mounted on the turntable (7), the bearing seat 2 (23) is arranged opposite to the bearing seat 1 (19), the driving rod 2 (24) is rotatably mounted on the bearing seat 2 (23), the inner end of the driving rod 2 (24) is concentrically mounted with the bevel gear 3 (25), the bevel gear 3 (25) is meshed with the bevel gear 1 (18), and the cleaning wheel (26) is mounted on the outer end of the driving rod 2 (24).
5. A gas transmission pipeline anticorrosive coating spraying construction device as claimed in claim 1, characterized in that: The main body (1) comprises an intermediate section (27), a front section tube (28) and a rear section tube (29), wherein the intermediate section (27) is located in the middle, the front section tube (28) is located in front of the intermediate section (27), the opposite ends of the front section tube (28) and the intermediate section (27) are connected by a hinge assembly 1, the rear section tube (29) is located behind the intermediate section (27), the opposite ends of the rear section tube (29) and the intermediate section (27) are connected by a hinge assembly 2, the rotating shafts of the hinge assembly 1 and the hinge assembly 2 are arranged vertically, and the motor (4), the rotating disk (7) and the second inner gear ring (17) are all mounted on the front section tube (28).
6. A gas transmission pipeline anticorrosive coating spraying construction device as claimed in claim 5, characterized in that: The invention also comprises a plurality of elastic struts one (30) and a plurality of elastic struts two (31), the inner ends of the plurality of wheel frames (2) are rotatably mounted on the outer walls of the front joint tube (28) and the rear joint tube (29), the inner ends of the plurality of elastic struts one (30) are rotatably connected to the outer wall of the front joint tube (28), the outer ends of the plurality of elastic struts one (30) are rotatably connected to the middle parts of the plurality of wheel frames (2) on the front joint tube (28), the inner ends of the plurality of elastic struts two (31) are rotatably connected to the outer wall of the rear joint tube (29), and the outer ends of the plurality of elastic struts two (31) are rotatably connected to the middle parts of the plurality of wheel frames (2) on the rear joint tube (29).
7. A gas transmission pipeline anticorrosive coating spraying construction device as claimed in claim 5, characterized in that: It also includes a plurality of hooks (32), which are evenly mounted on the outer wall of the middle section (27) at a circumference, and the plurality of hooks (32) respectively hook and fix the plurality of wheel frames (2) on the outer wall of the middle section (27).
8. A gas transmission pipeline anticorrosive coating spraying construction device as claimed in claim 5, characterized in that: It also includes a second motor (33) and a propeller (34), wherein the second motor (33) is installed in the rear end joint tube (29), and the output shaft of the second motor (33) is coaxially installed with the propeller (34).
9. A gas transmission pipeline anticorrosive coating spraying construction device as claimed in claim 8, characterized in that: It also includes a plurality of guide plates (35), which are evenly mounted on the end of the rear end node tube (29) at a circumference, and the plurality of guide plates (35) guide the wind force generated by the propeller (34) toward the outside of the rear end node tube (29).
Citation Information
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