A cleaning device for rubber product production and preparation
By designing a rubber product to produce a spare -cleaning equipment, use the roller and curved light panel to press the groove of the rubber belt, and slowly pull the rubber belt to enlarge the acid washing agent through the combination of holding the component and the cleaning tube. The part that is easy to hide has solved the problem of the residue of rubber acid washing agents in the existing technology, and realized the efficient cleaning and improvement of rubber strips.
Patent Information
- Application Number
- CN202411473126.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-22
AI Technical Summary
In the prior art, after the wiper rubber strip is picked up, the pickling agent in the groove is difficult to completely clean, resulting in the reaction of residual chemical components with the rubber, affecting its elasticity and durability, and may leave scratches on the glass, affecting the Vision clarity.
Design a rubber product production for spare cleaning equipment. By rolling into the combination of rollers and arc -shaped light panels, the grooves of the rubber belt are pressed to make it easier to clean. At the same time, the settings of holding components, groove cleaning pipes, and external cleaning caps are used to slowly pull the rubber belt to enlarge the acid washing agent to hide the area to ensure the rapid and complete cleaning of the pickling agent.
Effectively removing the pickled residue in the rubber groove, protecting the elasticity and durability of rubber, avoiding scratches on the glass, and improving the performance and life of the wiper.
Smart Images

Figure CN118988847B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning wiper rubber strips, and in particular to cleaning equipment for producing and preparing rubber products. Background Art
[0002] The wiper is an important accessory installed on the windshield. The wiper rubber strip is pressed against the glass surface by a spring strip to remove rain, snow and dust on the windshield that obstructs the view. It plays an important role in driving safety.
[0003] During the current production of wiper rubber strips, it is usually necessary to first cut a groove in the raw rubber strip, and then pickle the rubber strip to roughen its surface for subsequent graphite spraying processing. However, after pickling, the grooved rubber strip is prone to retain a large amount of pickling agent on the rough surface in the groove. Currently, the pickled rubber strip is mostly cleaned by soaking and rinsing with clean water. This cleaning method easily causes some pickling agent to remain on the rough surface in the groove of the rubber strip. The chemical components in the residual pickling agent will react with the rubber, thereby affecting its elasticity and durability. In the subsequent wiping process, scratches may also be left on the glass, affecting the clarity of vision. In addition, the wiper rubber strip is often in a stretched state during daily use, so higher requirements are placed on the tensile strength of the wiper rubber strip to ensure the performance and service life of the wiper rubber strip. Therefore, a cleaning device for the production and preparation of rubber products is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that after the grooved rubber strip is pickled, a large amount of pickling agent is easily retained on the rough surface of the groove. Currently, the pickled rubber strip is mostly cleaned by soaking and rinsing with clean water. This cleaning method easily causes part of the pickling agent to remain on the rough surface of the groove of the rubber strip. The chemical components in the residual pickling agent will react with the rubber, thereby affecting its elasticity and durability. In the subsequent wiping process, scratches may also be left on the glass to affect the clarity of vision. In addition, the rubber strip of the wiper is often in a stretched state during daily use, so there are higher requirements for the tensile strength of the wiper rubber strip. A cleaning device for the production and preparation of rubber products is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A cleaning device for rubber product production and preparation, comprising a winding drum and a cleaning chamber, wherein a winding roller assembly for winding a rubber strip is arranged outside the winding drum, and the inner side wall of the winding drum is connected to a limited slot column through an arc-shaped light panel;
[0007] The bottom right end of the cleaning chamber is connected to a cleaning box through a plurality of hanging rods, the top of the cleaning box is connected to two side branch pipes through a switching right-angle tube, the tops of the two side branch pipes are commonly connected to an external cleaning cover, the top of the switching right-angle tube is connected to a slot cleaning pipe, a spinning component is arranged in the end of the slot cleaning pipe, an air-drying air pump is arranged on the outer side of the bottom end of the switching right-angle tube, the two bottom ends of the external cleaning cover are connected to two electrically controlled guide rails through a plurality of fixing rods, the inner side walls of the electrically controlled guide rails are connected to an electrically controlled lifting plate for controlling the height of the rubber strip through a sliding seat, the electrically controlled lifting plate is connected to a clamping assembly for limiting the side walls of the rubber strip groove through a pneumatic push rod, the clamping assembly is provided with a belt pressing plate for limiting the outer side walls of the rubber strip, and the lower side walls at both ends of the belt pressing plate are provided with limiting grooves, and magnetic limit assemblies are arranged in the limiting grooves;
[0008] The inner side wall of the bottom end of the winding cylinder is connected to a test cavity seat through an electric push rod, the top of the test cavity seat is connected to an outward expansion inclined frame for opening the rubber strip groove, and the inner end surface of the test cavity seat is connected to a test air pump and two air pressure sensors.
[0009] Preferably, the winding roller assembly consists of a driving gear, a driven gear and a winding roller, the outer wall of the winding cylinder is fixedly connected to the end of the driving gear through a driving motor, the driving gear is meshed with the driven gear, and the end of the driven gear is fixedly connected to the inner wall of the winding roller through a winding shaft.
[0010] Preferably, the inner side wall of the rolling cylinder is fixedly connected to the outer side wall of the curved light panel, the inner side wall of the curved light panel is fixedly connected to the side wall of the slot limiting column, and the inner side wall of the curved light panel is a smooth surface.
[0011] Preferably, a micro hydraulic pump for pressing in a cleaning water flow is provided in the cleaning box, the output end of the air-drying air pump is connected to the side wall of the adapter right-angle tube through an air pipe, the two sides of the adapter right-angle tube are connected to the two bottom ends of the outer cleaning cover through two side branch tubes, and the top end of the adapter right-angle tube is rotatably connected to the end of the groove cleaning tube.
[0012] Preferably, the spin assembly consists of a fixed filter plate and a spinning impeller, the inner side wall of the end of the tank cleaning tube is fixedly connected to the side wall of the fixed filter plate, and the shaft end of the spinning impeller is fixedly connected to the end face of the fixed filter plate.
[0013] Preferably, a hydraulic cylinder is fixedly connected to the top of the outer cleaning cover, and the two bottom ends of the outer cleaning cover are slidably connected to four slide seats through two electrically controlled guide rails respectively. A sliding guide column is fixedly connected to the inner end surface of the outer cleaning cover, and the outer side wall of the sliding guide column is fixedly connected to the top of the belt pressing plate through a sliding half ring and an adjustable telescopic rod.
[0014] Preferably, the clamping assembly consists of an outer slot plate and an inner slot plate, the side wall of the electric-controlled lifting plate is fixedly connected to one side wall of the outer slot plate through a pneumatic push rod, the other side wall of the outer slot plate is fixedly connected to the side wall of the inner slot plate through two tightening poles, and two slots are provided on the other side wall at the top of the outer slot plate.
[0015] Preferably, the magnetic limit assembly consists of a docking electromagnetic plate and a limiting electromagnetic plate, the top of the outer splint of the slot is made of magnet material, the inner side wall of the limiting slot of the pressure belt plate is provided with a receiving groove, the inner end surface of the receiving groove is fixedly connected to the end of the limiting electromagnetic plate through two return spring rods, and the limiting electromagnetic plate is adapted to the slot.
[0016] Preferably, the two air pressure sensors are symmetrically arranged on the inner end surface of the test cavity seat, a drainage hole is opened at the bottom of the cleaning chamber, a protective hole plate is fixedly connected to the inner wall of the drainage hole, and a drainage inclined guide plate is arranged below the protective hole plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. This solution, through the provision of a winding roller and an arc-shaped light panel, can press and unfold the groove on the rubber belt during the process of the rubber belt being squeezed and rolled in, so as to facilitate the subsequent opening of the groove surface of the rubber belt and make it easier to clean the pickling agent in the groove of the rubber belt.
[0019] 2. This solution uses the setting of the clamping assembly, the groove cleaning tube and the outer cleaning cover to slowly and lightly pull the rubber belt, so that the parts of the rubber belt where the pickling agent is easily hidden can be enlarged and expanded, so that the pickling agent on the entire rubber belt can be quickly and completely cleaned and removed, thereby ensuring the subsequent elasticity and life of the rubber belt.
[0020] 3. This scheme can conduct tensile strength tests on the rubber belt in a wet state and a nearly dry state by setting up the test cavity seat and the outward-expanded inclined frame, simulating the state of the wiper in daily use on rainy and sunny days. By utilizing the changes in air pressure in the test cavity seat when the rubber belt is tightly sealed, tiny cracks and local fracture defects in the tensile test can be intuitively detected, ensuring that the wiper will not affect its wiping effect due to excessive stretching under frequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a cleaning device for rubber product production and preparation proposed by the present invention;
[0022] Figure 2 This is an assembly diagram of a cleaning device for rubber product production and preparation proposed by the present invention;
[0023] Figure 3 for Figure 2The enlarged view of point A in the middle;
[0024] Figure 4 This is a structural schematic diagram of the position of the test cavity seat in a cleaning device for rubber product production and preparation proposed by the present invention;
[0025] Figure 5 This is a schematic diagram of the structure inside a test cavity seat in a cleaning device for rubber product production and preparation proposed by the present invention;
[0026] Figure 6 This is a structural schematic diagram of the position of a tank cleaning pipe in a cleaning device for rubber product production and preparation proposed by the present invention;
[0027] Figure 7 for Figure 6 The enlarged view of point B in the middle;
[0028] Figure 8 This is a schematic diagram of the structure of the interior of the outer and inner cleaning covers of a cleaning device for rubber product production and preparation proposed by the present invention;
[0029] Fig. 9 for Figure 8 Enlarged view of point C in the middle;
[0030] Fig.10 This is a schematic diagram of the structure of a clamping assembly in a cleaning device for rubber product production and preparation proposed by the present invention;
[0031] Fig.11 for Fig.10 Enlarged view of point D in the middle.
[0032] In the figure: 1, reel-in drum; 2, cleaning chamber; 3, drive motor; 4, drive gear; 5, driven gear; 6, reel-in roller; 7, arc light panel; 8, slot limiting column; 9, cleaning box; 10, transfer right angle pipe; 11, side branch pipe; 12, air drying air pump; 13, slot cleaning pipe; 14, fixed filter plate; 15, self-spinning impeller; 16, hydraulic cylinder; 17, external cleaning cover; 18, electric control guide rail; 19, slide seat; 20, electric Control lifting plate; 21. Pneumatic push rod; 22. Clamp outside the slot; 23. Tighten the pole; 24. Clamp inside the slot; 25. Sliding guide column; 26. Sliding half ring; 27. Adjust telescopic rod; 28. Belt pressing plate; 29. Docking electromagnetic plate; 30. Reset spring rod; 31. Limit electromagnetic plate; 32. Test cavity seat; 33. Outward expansion inclined frame; 34. Test air pump; 35. Air pressure sensor; 36. Protective hole plate; 37. Sewage discharge inclined guide plate. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0034] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] Example, see Figures 1 to 11 A cleaning device for rubber product production and preparation comprises a reel 1 and a cleaning chamber 2, a reel assembly for reeling in a rubber strip is arranged outside the reel 1, and an inner side wall of the reel 1 is connected to a limited slot column 8 through an arc light panel 7;
[0037] Further, the winding roller assembly is composed of a driving gear 4, a driven gear 5 and a winding roller 6. The outer wall of the winding roller 1 is fixedly connected to the end of the driving gear 4 through the driving motor 3. The driving gear 4 is meshed with the driven gear 5. The end of the driven gear 5 is fixedly connected to the inner wall of the winding roller 6 through the winding shaft. The inner wall of the winding roller 1 is fixedly connected to the outer arc side wall of the arc light panel 7. The inner arc side wall of the arc light panel 7 is fixedly connected to the side wall of the slot limiting column 8. The inner arc side wall of the arc light panel 7 is a smooth surface.
[0038] It should be noted that: the wiper rubber belt to be cleaned and the pickling agent removed is placed on the inner arc surface of the arc-shaped light panel 7, and the groove of the rubber belt is kept in a matching connection with the groove-limiting column 8, and at the same time, the driving motor 3 is started to drive the driving gear 4 to rotate, and the rotation of the driving gear 4 will drive the meshing driven gear 5 to rotate, and the rotation of the driven gear 5 drives the winding roller 6 to rotate through the winding shaft. Since the inner arc surface of the arc-shaped light panel 7 is a smooth surface, the friction between it and the rubber belt is extremely small, and the rubber belt is driven by the squeezing of the winding roller 6, and the groove on it will be pressed and expanded in the process of the rubber belt being squeezed and wound;
[0039] The above advantages are: it is convenient to open the groove surface of the rubber belt later, so that the pickling agent in the groove of the rubber belt can be cleaned more easily;
[0040] The bottom right end of the cleaning chamber 2 is connected to a cleaning box 9 through a plurality of suspension rods, the top of the cleaning box 9 is connected to two side branch pipes 11 through a transfer right-angle pipe 10, the tops of the two side branch pipes 11 are commonly connected to an outer cleaning cover 17, the top of the transfer right-angle pipe 10 is connected to a tank cleaning pipe 13, the end of the tank cleaning pipe 13 is provided with a spin component, the outer side of the bottom end of the transfer right-angle pipe 10 is provided with an air-drying air pump 12, the two bottom ends of the outer cleaning cover 17 are connected to two electric control rails 18 through a plurality of fixing rods, and the inner side wall of the electric control rail 18 is connected to a sliding seat 19 for The electrically controlled lifting plate 20 for controlling the height of the rubber strip, and the electrically controlled sliding between the electrically controlled guide rail 18 and the slide 19 are prior art, which can control the two slides 19 on one electrically controlled guide rail 18 to move in opposite directions. This is prior art and will not be described in detail here. The electrically controlled lifting plate 20 is connected to a clamping assembly for limiting the side wall of the rubber strip groove through a pneumatic push rod 21, and a belt pressing plate 28 for limiting the outer wall of the rubber strip is provided on the clamping assembly. The lower side walls of both ends of the belt pressing plate 28 are provided with limiting grooves, and magnetic limiting assemblies are provided in the limiting grooves;
[0041] Furthermore, a micro hydraulic pump for pressing in a cleaning water flow is arranged in the cleaning box 9, the output end of the air-drying air pump 12 is connected to the side wall of the adapter right-angle tube 10 through an air pipe, the two sides of the adapter right-angle tube 10 are connected to the two bottom ends of the outer cleaning cover 17 through two side branch tubes 11, the top of the adapter right-angle tube 10 is rotatably connected to the end of the tank cleaning tube 13, the spin assembly is composed of a fixed filter plate 14 and a spinning impeller 15, the inner side wall of the end of the tank cleaning tube 13 is fixedly connected to the side wall of the fixed filter plate 14, the shaft end of the spinning impeller 15 is fixedly connected to the end face of the fixed filter plate 14, the top of the outer cleaning cover 17 is fixedly connected to a hydraulic cylinder 16, the two bottom ends of the outer cleaning cover 17 are slidably connected to four slide seats 19 through two electrically controlled guide rails 18, and the inner end face of the outer cleaning cover 17 is fixedly connected to a sliding guide column 25. The outer side wall of the sliding guide column 25 is fixedly connected to the top of the belt pressing plate 28 through the sliding half ring 26 and the adjusting telescopic rod 27. The clamping assembly is composed of a groove outer splint 22 and a groove inner splint 24. The side wall of the electric control lifting plate 20 is fixedly connected to one side wall of the groove outer splint 22 through a pneumatic push rod 21. The other side wall of the groove outer splint 22 is fixedly connected to the side wall of the groove inner splint 24 through two tightening poles 23. Two slots are provided on the other side wall of the top of the groove outer splint 22. The magnetic limit assembly is composed of a docking electromagnetic plate 29 and a limiting electromagnetic plate 31. The top of the groove outer splint 22 is made of magnet material. The inner side wall of the limiting groove of the belt pressing plate 28 is provided with a receiving groove. The inner end surface of the receiving groove is fixedly connected to the end of the limiting electromagnetic plate 31 through two reset spring rods 30. The limiting electromagnetic plate 31 is adapted to the slot.
[0042] It should be noted that the rolled-in rubber belt will enter the upper side wall of the end of the groove cleaning tube 13 close to the curved light panel 7. Since the rubber belt is in a bent state at this time, it will be pressed and positioned on the groove cleaning tube 13. At this time, the pneumatic push rod 21 is used to push the outer groove clamping plate 22 and the inner groove clamping plate 24 inward, and the inner groove clamping plate 24 will squeeze the edge of the rubber belt into the groove at the head end of the rubber belt. Then, the tightening pole 23 is controlled to drive the inner groove clamping plate 24 to retract, limit the two side walls of the groove at the end of the rubber belt and pull it to unfold. Then, the infrared sensor used for positioning between the outer groove clamping plate 22 and the belt pressing plate 28 is used to control the slide 19 to slide slowly in the electric control guide rail 18. When the infrared sensor between the outer groove clamping plate 22 and the belt pressing plate 28 is aligned and sensed, The control slide 19 stops moving, so that the outer clamping plate 22 of the groove is aligned with the limiting groove below the belt pressing plate 28, and then the docking electromagnetic plate 29 and the limiting electromagnetic plate 31 in the limiting groove of the belt pressing plate 28 are energized in turn, so that the top of the outer clamping plate 22 of the groove enters the limiting groove of the belt pressing plate 28 under the magnetic attraction of the docking electromagnetic plate 29, and the limiting electromagnetic plate 31 is magnetically attracted and inserted into the slot on the side wall of the outer clamping plate 22 of the groove. The power-on time of the limiting electromagnetic plate 31 is changed according to the thickness of the rubber belt to facilitate its entry into the slots at different positions, so that the upper part of the rubber belt is pressed and limited by the belt pressing plate 28, so that the entire rubber belt is pulled out under the drive of the slide 19 fixing the head end of the rubber belt, and the tail end of the rubber belt is limited and fixed in the same way;
[0043] When the rubber belt is in a normal unfolding state, the two slide seats 19 on the same electric control guide rail 18 are controlled to move slowly in opposite directions at the same time, so that the rubber belt will be slowly stretched and unfolded. At this time, the groove surface and the rough surface on the outside of the rubber belt will be enlarged and unfolded, and then the part where the pickling agent is easily hidden will be enlarged and unfolded. Then the hydraulic pump in the cleaning box 9 is controlled to input the cleaning water into the adapter right-angle pipe 10. During this process, the air pipe valve connected to the air-drying air pump 12 is in a closed state and is not affected. The cleaning water will pass through the adapter right-angle pipe 10 and enter the outer cleaning cover 17 through the two side branch pipes 11 respectively, and directly enter the tank cleaning pipe 13. When the water flow enters the tank cleaning pipe 13, it will impact the spinning impeller 15 on the fixed filter plate 14. The rotation of the spinning impeller 15 through the fixed filter plate 14 will drive the entire tank cleaning pipe 13 to rotate together, thereby performing a circular flushing on the groove surface of the rubber belt, and the outer cleaning cover 17 will flush the entire outer side surface of the rubber belt;
[0044] The above advantages are: by pulling the rubber belt slowly and slightly, the part of the rubber belt where the pickling agent is easily hidden can be enlarged and spread out, so that the pickling agent on the entire rubber belt can be quickly and completely cleaned and removed, thereby ensuring the subsequent elasticity and life of the rubber belt;
[0045] The inner side wall of the bottom end of the winding cylinder 1 is connected to a test cavity seat 32 through an electric push rod, the top of the test cavity seat 32 is connected to an outward expansion inclined frame 33 for opening the groove of the rubber strip, and the inner end surface of the test cavity seat 32 is connected to a test air pump 34 and two air pressure sensors 35;
[0046] Furthermore, two air pressure sensors 35 are symmetrically arranged on the inner end surface of the test cavity seat 32, a drainage hole is opened at the bottom of the cleaning chamber 2, a protective hole plate 36 is fixedly connected to the inner wall of the drainage hole, and a drainage inclined guide plate 37 is arranged below the protective hole plate 36;
[0047] It should be noted that: after the rubber belt is cleaned, the slide seat 19 is slid to perform a tensile test on the wet rubber belt with a strength slightly higher than that of daily use. After the tensile test is completed, the outer cleaning cover 17 is lifted upward by the hydraulic cylinder 16 to separate the outer cleaning cover 17 from the side branch pipe 11. The rapid assembly and separation between the pipe and the pipe mouth is a prior art and will not be described in detail here. Then the entire rubber belt will be lifted upward, and the control will push the test cavity seat 32 to the middle part of the entire rubber belt. The middle part of the stretched rubber belt is slightly concave inward, and then the rubber belt is pressed against the outward expansion inclined frame 33 by the electrically controlled lifting plate 20 on the slide seat 19. The groove in the middle part of the rubber belt is stretched and pressed against the outward expansion inclined frame 33, and then the test air pump 34 is started to fill the test cavity seat 32 with constant gas. The air pressure changes in the test cavity seat 32 during the test are monitored by the air pressure sensors 35 on both sides. If the air pressure in the test cavity seat 32 decreases, it means that the middle part of the rubber belt, which is most vulnerable to damage during the stretching process, has cracks or partial fractures. If the rubber belt is not damaged, the rubber belt is restored to its initial state and initial position, and the rubber belt is quickly air-dried by the airflow of the air-drying air pump 12. Then, the rubber belt is subjected to the same tensile test as above with a strength slightly higher than that of daily use in a nearly dry state;
[0048] The above advantages are: in this way, the tensile test of the use strength can be carried out in the wet state and the nearly dry state of the rubber belt, simulating the state of the wiper in daily use on rainy days and sunny days, and the pressure change of the test cavity seat 32 in the state of the rubber belt being compressed and sealed can be used to intuitively detect the tiny cracks and local fracture defects in the tensile test, so that the use strength of the produced rubber belt is guaranteed;
[0049] When the present invention is in use, the wiper rubber belt to be cleaned and the pickling agent removed is placed on the inner arc surface of the arc light panel 7, and the groove of the rubber belt is kept in a matching connection with the groove limiting column 8. At the same time, the driving motor 3 is started to drive the driving gear 4 to rotate. The rotation of the driving gear 4 will drive the meshing driven gear 5 to rotate. The rotation of the driven gear 5 drives the winding roller 6 to rotate through the winding shaft. Since the inner arc surface of the arc light panel 7 is a smooth surface, the friction between it and the rubber belt is extremely small. Therefore, the rubber belt will slide downward on the inner arc surface of the arc light panel 7 under the extrusion and drive of the winding roller 6. In the process of the rubber belt being squeezed and wound, the groove on it will be pressed and unfolded, which can facilitate the subsequent opening of the groove surface of the rubber belt, so that the pickling agent in the groove of the rubber belt can be more easily cleaned.
[0050] The rolled-in rubber belt will enter the upper side wall of the end of the groove cleaning tube 13 close to the curved light panel 7. Since the rubber belt is in a bent state at this time, it will be pressed and positioned on the groove cleaning tube 13. At this time, the pneumatic push rod 21 is used to push the outer groove clamping plate 22 and the inner groove clamping plate 24 inward, and the inner groove clamping plate 24 will squeeze the edge of the rubber belt into the groove at the head end of the rubber belt. Then, the tightening pole 23 is controlled to drive the inner groove clamping plate 24 to retract, limit the two side walls of the groove at the end of the rubber belt and pull it to unfold, and then use the infrared sensor for positioning between the outer groove clamping plate 22 and the belt pressing plate 28 to first control the slide 19 to slide slowly in the electric control guide rail 18, and wait for the infrared sensor between the outer groove clamping plate 22 and the belt pressing plate 28 to When the alignment is sensed, the control slide 19 stops moving, so that the outer clamping plate 22 of the groove is aligned with the limiting groove below the belt pressing plate 28, and then the docking electromagnetic plate 29 and the limiting electromagnetic plate 31 in the limiting groove of the belt pressing plate 28 are energized in turn, so that the top of the outer clamping plate 22 of the groove enters the limiting groove of the belt pressing plate 28 under the magnetic attraction of the docking electromagnetic plate 29, and the limiting electromagnetic plate 31 is magnetically attracted and inserted into the slot on the side wall of the outer clamping plate 22 of the groove. The power-on time of the limiting electromagnetic plate 31 is changed according to the thickness of the rubber belt, so that it is convenient for it to enter the slot at different positions, so that the upper part of the rubber belt is pressed and limited by the belt pressing plate 28, so that the entire rubber belt can be pulled out later under the drive of the slide 19 fixing the head end of the rubber belt;
[0051] The tail end of the rubber belt is fixed in the same way. When the rubber belt is in a normal unfolded state, the two slide seats 19 on the same electric control guide rail 18 are controlled to move slowly in opposite directions at the same time, so that the rubber belt will be slowly stretched and unfolded. At this time, the groove surface and the rough surface on the outside of the rubber belt will be enlarged and unfolded, thereby enlarging and unfolding the part where the pickling agent is easily stored. Then, the hydraulic pump in the cleaning box 9 is controlled to input the cleaning water into the adapter right-angle pipe 10. During this process, the air pipe valve connected to the air-drying air pump 12 is in a closed state and is not affected. The cleaning water passes through the two side branch pipes 11 through the adapter right-angle pipe 10. The water flows into the outer cleaning cover 17 and directly into the tank cleaning pipe 13. When the water flows into the tank cleaning pipe 13, it impacts the self-spinning impeller 15 on the fixed filter plate 14. The self-spinning impeller 15 rotates through the fixed filter plate 14 to drive the entire tank cleaning pipe 13 to rotate together, thereby performing annular flushing on the groove surface of the rubber belt. The outer cleaning cover 17 flushes the entire outer side surface of the rubber belt. In this way, the rubber belt can be slowly and slightly pulled to enlarge and expand the part where the pickling agent is easily hidden on the rubber belt, so that the pickling agent on the entire rubber belt can be quickly and completely cleaned and removed, thereby ensuring the subsequent elasticity and life of the rubber belt.
[0052] After the rubber belt is cleaned, the rubber belt in a wet state is subjected to a tensile test with a strength slightly higher than that of daily use through the sliding of the slide 19. After the tensile test is completed, the outer cleaning cover 17 is lifted upward by the hydraulic cylinder 16, so that the outer cleaning cover 17 is separated from the side branch pipe 11. The rapid assembly and separation between the pipeline and the pipe mouth is a prior art and will not be described in detail here. Then the entire rubber belt will be lifted upward, and the control will push the test cavity seat 32 to the middle part of the entire rubber belt. The middle part of the stretched rubber belt is slightly concave inward, and then the rubber belt is pressed against the outward expansion oblique frame 33 by the electrically controlled lifting plate 20 on the slide 19, so that the groove in the middle part of the rubber belt is stretched and pressed against the outward expansion oblique frame 33, and then the test air pump 34 is started to fill the test cavity seat 32 with constant gas, and the air pressure changes in the test cavity seat 32 during the test are monitored by the air pressure sensors 35 on both sides;
[0053] Based on the above, if the air pressure in the test cavity seat 32 decreases, it means that cracks or local fractures have appeared in the middle part of the rubber belt that is most vulnerable to damage during the stretching process. If the rubber belt is not damaged, the rubber belt is restored to its original state and initial position, and the rubber belt is quickly dried by the airflow of the air drying air pump 12. Then, the rubber belt is subjected to the same tensile test as above in a nearly dry state with a strength slightly higher than that of daily use. In this way, the tensile test of the use strength can be performed on the rubber belt in a wet state and a nearly dry state, simulating the state of the wiper in daily use on rainy and sunny days. The air pressure change of the test cavity seat 32 when the rubber belt is compressed and sealed can be used to intuitively detect the tiny cracks and local fracture defects in the tensile test, so that the use strength of the produced rubber belt is guaranteed.
[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cleaning device for rubber product production and preparation, comprising a reel (1) and a cleaning chamber (2), characterized in that: A roller assembly for rolling up the rubber strip is disposed outside the winding drum (1), and the inner side wall of the winding drum (1) is connected to a limited slot column (8) via an arc-shaped light panel (7); The right bottom end of the cleaning chamber (2) is connected to a cleaning box (9) via a plurality of suspension rods. The top of the cleaning box (9) is connected to two side branch pipes (11) via a right-angle adapter pipe (10). The tops of the two side branch pipes (11) are commonly connected to an external cleaning cover (17). The top of the right-angle adapter pipe (10) is connected to a tank cleaning pipe (13). A spin assembly is disposed in the end of the tank cleaning pipe (13). An air drying air pump (12) is disposed on the outside of the bottom end of the right-angle adapter pipe (10). The external cleaning cover (17) The two bottom ends are connected to two electrically controlled guide rails (18) via a plurality of fixing rods; the inner side wall of the electrically controlled guide rail (18) is connected to an electrically controlled lifting plate (20) for controlling the height of the rubber strip via a sliding seat (19); the electrically controlled lifting plate (20) is connected to a clamping assembly for limiting the side wall of the rubber strip groove via a pneumatic push rod (21); the clamping assembly is provided with a belt pressing plate (28) for limiting the outer side wall of the rubber strip; the lower side walls at both ends of the belt pressing plate (28) are provided with limiting grooves, and magnetic limiting assemblies are provided in the limiting grooves; The inner side wall of the bottom end of the winding cylinder (1) is connected to a test cavity seat (32) via an electric push rod, the top end of the test cavity seat (32) is connected to an outward expansion inclined frame (33) for opening the groove of the rubber strip, and the inner end surface of the test cavity seat (32) is connected to a test air pump (34) and two air pressure sensors (35); The clamping assembly is composed of an outer slot clamp (22) and an inner slot clamp (24); the side wall of the electric control lifting plate (20) is fixedly connected to one side wall of the outer slot clamp (22) through a pneumatic push rod (21); the other side wall of the outer slot clamp (22) is fixedly connected to the side wall of the inner slot clamp (24) through two tightening poles (23); two slots are provided on the other side wall at the top of the outer slot clamp (22); the magnetic limit assembly is composed of a docking electromagnetic plate (29) and a limiting electromagnetic plate (31); the top of the outer slot clamp (22) is made of a magnet material; the inner side wall of the limiting slot of the belt pressing plate (28) is provided with a receiving groove; the inner end surface of the receiving groove is fixedly connected to the end of the limiting electromagnetic plate (31) through two return spring rods (30); the limiting electromagnetic plate (31) is adapted to the slot.
2. A cleaning device for rubber product production and preparation according to claim 1, characterized in that: The winding roller assembly is composed of a driving gear (4), a driven gear (5) and a winding roller (6); the outer wall of the winding roller (1) is fixedly connected to the end of the driving gear (4) via a driving motor (3); the driving gear (4) is meshed with the driven gear (5); and the end of the driven gear (5) is fixedly connected to the inner wall of the winding roller (6) via a winding shaft.
3. The cleaning equipment for rubber product production and preparation according to claim 1, characterized in that: The inner side wall of the winding cylinder (1) is fixedly connected to the outer side wall of the arc-shaped light panel (7), the inner side wall of the arc-shaped light panel (7) is fixedly connected to the side wall of the slot limiting column (8), and the inner side wall of the arc-shaped light panel (7) is a smooth surface.
4. A cleaning device for rubber product production and preparation according to claim 1, characterized in that: A micro hydraulic pump for pressing in a cleaning water flow is arranged in the cleaning box (9); the output end of the air-drying air pump (12) is connected to the side wall of the adapter right-angle tube (10) through an air pipe; the two sides of the adapter right-angle tube (10) are connected to the two bottom ends of the outer cleaning cover (17) through two side branch tubes (11); and the top end of the adapter right-angle tube (10) is rotatably connected to the end of the tank cleaning tube (13).
5. The cleaning equipment for rubber product production and preparation according to claim 1, characterized in that: The spinning assembly is composed of a fixed filter plate (14) and a spinning impeller (15); the inner side wall of the end of the tank cleaning tube (13) is fixedly connected to the side wall of the fixed filter plate (14); and the shaft end of the spinning impeller (15) is fixedly connected to the end face of the fixed filter plate (14).
6. The cleaning equipment for rubber product production and preparation according to claim 1, characterized in that: The top of the outer cleaning cover (17) is fixedly connected to a hydraulic cylinder (16), and the two bottom ends of the outer cleaning cover (17) are slidably connected to four slide seats (19) via two electrically controlled guide rails (18), respectively; the inner end surface of the outer cleaning cover (17) is fixedly connected to a sliding guide column (25), and the outer side wall of the sliding guide column (25) is fixedly connected to the top of the belt pressing plate (28) via a sliding half ring (26) and an adjustable telescopic rod (27).
7. The cleaning equipment for rubber product production and preparation according to claim 1, characterized in that: The two air pressure sensors (35) are symmetrically arranged on the inner end surface of the test cavity seat (32), and a drainage hole is opened at the bottom end of the cleaning chamber (2). The inner side wall of the drainage hole is fixedly connected to a protective hole plate (36), and a drainage inclined guide plate (37) is arranged below the protective hole plate (36).
Citation Information
Patent Citations
Busbar interior cleaning device
CN114405889A
Surface treatment device for automobile rubber sealing strip machining
CN213468748U
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