Automatic pressing device for polar plate and processing method thereof
By designing an automatic pressing device, including a molding mechanism, powder laying mechanism, silver feeding mechanism, pre-pressure transfer mechanism, connection conveying mechanism and discharge inspection mechanism, the cumbersome and defective products in the production of existing battery plates have been solved. It deals with complex problems and large equipment space occupies, and realizes efficient and automatic battery plate molding and inspection.
Patent Information
- Application Number
- CN202411489568.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-10-24
AI Technical Summary
During the production process of existing battery plates, manual inspection is cumbersome, labor is wasted, and the processing of defective products is complicated. Different models of battery plates require multiple mold equipment, which takes up a large space.
Design an automatic pressing device, including a molding mechanism, powder laying mechanism, silver net feeding mechanism, pre-pressure transfer mechanism, connection conveying mechanism and discharge detection mechanism, and adjust the mold cavity depth through the lifting and lowering drive device to realize the battery plate of different thicknesses Press molding and fully automatic thickness and weight detection.
It improves the overall flatness and assembly accuracy of the battery plate, reduces the equipment space, realizes automatic molding and automatic detection of battery plates of different thicknesses, and improves production efficiency and product yield.
Smart Images

Figure CN118989319B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of battery plate processing, and in particular to an automatic pressing device for a plate and a processing method thereof. Background Art
[0002] like Figure 1 As shown, a battery plate 8 in the prior art is shown, and the battery plate 8 includes a plate silver mesh 81 located in the middle and zinc powder layers 82 located on both sides of the plate silver mesh 81, wherein the zinc powder layer 82 is formed by laying zinc powder on the side of the plate silver mesh 81 and pressing it. During the production process of the battery plate 8, it is necessary to keep the plate silver mesh 81 within a good flatness range, and then press a layer of dense zinc powder layer 82 on both sides of the plate silver mesh 81 to form a final battery plate 8 product. In factories, the plate silver mesh 81 is usually loaded manually. While loading the plate silver mesh 81, the flatness of the plate silver mesh 81 is checked by naked eyes, and the plate silver mesh 81 with a larger deformation is removed. However, this manual removal method wastes manpower, and a large part of the plate silver mesh 81 that is usually removed is only caused by a slightly larger bending deformation. This part of the plate silver mesh 81 will still be flattened to the standard flatness range and continued to be used. However, this screening process and subsequent defective product processing process are relatively cumbersome and are not conducive to industrial continuous production. In addition, different types of battery plates 8 have different requirements for the thickness of the zinc powder layer 82. For this reason, the factory often needs to be equipped with multiple mold equipment with different cavity depths to produce battery plates of different thicknesses. This will cause multiple mold equipment to occupy a large space, which needs to be improved urgently. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic pressing device for a plate and a processing method thereof, which has the effects of pre-pressing the silver mesh of the plate before pressing to improve the overall flatness of the product, improving the assembly accuracy of the product, adjusting the depth of the mold cavity to meet the pressing and forming of battery plates of different thicknesses, and greatly reducing the space occupied by the equipment.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions: an automatic pressing device for a plate, comprising a molding mechanism, the molding mechanism comprising a lower mold assembly, a molding device and a pressing block arranged at the output end of the molding device, the lower mold assembly being provided with a mold cavity;
[0005] It also includes a powder spreading mechanism, a silver mesh feeding mechanism and a pre-pressing and transporting mechanism. The powder spreading mechanism is used to spread the zinc powder into the mold cavity. The silver mesh feeding mechanism and the pre-pressing and transporting mechanism cooperate to feed the plate silver mesh and spread it into the mold cavity, and pre-press the plate silver mesh toward the bottom of the mold cavity.
[0006] It also includes a connecting conveying mechanism and a discharging detection mechanism, wherein the connecting conveying mechanism transfers the battery plate molded in the mold cavity to the discharging detection mechanism, and the discharging detection mechanism detects the thickness and weight of the battery plate;
[0007] The lower mold assembly includes a lower mold plate, a lifting mold core and a lifting drive device. The mold cavity is opened on the lower mold plate. The lifting drive device can drive the lifting mold core to lift and slide in the mold cavity.
[0008] The present invention is further configured as follows: the silver mesh loading mechanism comprises a full tray conveyor line, a silver mesh conveyor line and an empty tray collection line; the silver mesh loading mechanism is provided with a loading station and a transfer station; the full tray conveyor line is used for transporting a tray loaded with the plate silver mesh to the loading station; the silver mesh conveyor line is used for transporting a tray loaded with the plate silver mesh on the loading station to the transfer station; the empty tray collection line is used for collecting the tray from which the plate silver mesh has been removed.
[0009] The present invention is further configured as follows: the powder spreading mechanism comprises a powder pushing device, a powder scraping device and a quantitative powder supply device;
[0010] The powder pushing device comprises a powder pushing cylinder and a powder pushing frame, the powder pushing frame is provided with a powder leakage cavity corresponding to the mold cavity, and the powder pushing cylinder can drive the powder pushing frame to translate on the lower mold assembly so that the powder pushing frame approaches or moves away from the mold cavity;
[0011] The powder scraping device comprises a multi-axis driving module and a powder scraper arranged at the output end of the multi-axis driving module, and the multi-axis driving module can drive the powder scraper to scrape the zinc powder in the powder leakage chamber;
[0012] The quantitative powder supply device is used to quantitatively supply zinc powder into the powder leakage chamber.
[0013] The present invention is further configured as follows: a mounting groove is provided in the bottom of the powder pushing frame along the outer circumference of the powder leakage chamber, and a wear-resistant sliding plate group is installed in the mounting groove.
[0014] The present invention is further configured as follows: the pre-pressing and transporting mechanism comprises a pre-pressing and transporting electric cylinder, a pre-pressing and transporting device fixedly mounted on the piston rod end of the pre-pressing and transporting electric cylinder, the pre-pressing and transporting device comprises a transporting seat, a clamping module and a pressing module mounted on the transporting seat, the pre-pressing and transporting electric cylinder can drive the transporting seat to translate, and transport the plate silver mesh on the supporting tray to the mold cavity through the clamping module;
[0015] The pressing module comprises a pressing cylinder and a pre-pressing plate, and the pressing cylinder can drive the pre-pressing plate to press and fit with the polar plate silver mesh in the mold cavity.
[0016] The present invention is further configured as follows: the clamping module comprises telescopic cylinders which are lifted and lowered on both sides of the bottom of the transfer seat, mounting plates are provided at the output ends of the telescopic cylinders on both sides, a plurality of clamping claws are provided on the mounting plates on both sides opposite to each other, a positioning groove for positioning the plate silver mesh or the battery plate is provided on the upper end surface of the supporting tray, clamping grooves which are connected to the positioning grooves are provided on both sides of the supporting tray, and the clamping claws can extend into the bottom of the positioning groove through the clamping grooves.
[0017] The present invention is further configured as follows: the connecting conveying mechanism comprises a first intermediate transfer structure and a second intermediate transfer structure;
[0018] The first intermediate transfer structure includes a linear drive module and a sliding seat arranged at the output end of the linear drive module, the sliding seat is provided with a first lifting module and a second lifting module, the output end of the first lifting module is provided with a suction device for adsorbing the battery plate, the output end of the second lifting module is provided with a dust suction device, the first lifting module and the second lifting module can drive the corresponding suction device and dust suction device to move up and down;
[0019] The second intermediate transfer structure includes a translational transport module and a feeding plate. The translational transport module is used to receive the battery plates that fall after the suction device is desorbed through the feeding plate, and transport them to the discharge detection mechanism.
[0020] The present invention is further configured as follows: the discharging detection mechanism includes a discharging and transporting device, a thickness measuring device, a weight measuring device and a plurality of discharging boxes, the plurality of discharging boxes include a qualified product discharging box and a defective product discharging box, the discharging and transporting device is used to transport the battery plates after the thickness measurement by the thickness measuring device to the weight measuring device or the defective product discharging box, or to transport the battery plates after the weight measurement by the weight measuring device to the corresponding qualified product discharging box or the defective product discharging box.
[0021] The present invention is further configured as follows: the material discharging and handling device includes a material discharging transverse shifting module and a material discharging lifting module arranged at the output end of the material discharging transverse shifting module, the output end of the material discharging lifting module is provided with an adsorption device for adsorbing battery plates; the adsorption device includes a plurality of adsorption disks, and the plurality of adsorption disks are fixedly connected to the output end of the material discharging lifting module through a fixed bracket, and the adsorption disks are connected to a vacuum generating device.
[0022] Another technical object of the present invention is to provide a processing method of an automatic pressing device for a plate, comprising the following steps:
[0023] S1: Cavity depth adjustment: According to the thickness requirement of the battery plate to be prepared, the lifting mold core is driven to lift and slide in the cavity by the lifting drive device, thereby adjusting the depth of the cavity so that the depth of the cavity meets the pressing requirement of the battery plate of the predetermined thickness;
[0024] S2: Laying the lower layer of zinc powder: Laying a layer of zinc powder on the bottom of the mold cavity through the powder spreading mechanism;
[0025] S3: silver mesh loading: the silver mesh loading mechanism and the pre-pressing and transporting mechanism cooperate with each other to load and spread the plate silver mesh into the mold cavity, and at the same time, the plate silver mesh is pre-pressed toward the bottom of the mold cavity, and the plate silver mesh is flattened and pressed tightly against the zinc powder layer at the bottom of the mold cavity;
[0026] S4: Laying the upper layer of zinc powder: Laying another layer of zinc powder on the upper side of the plate silver mesh in the mold cavity by means of a powder spreading mechanism;
[0027] S5: Pressing and forming: The pressing block is driven downward by the molding device, and the upper and lower zinc powders are pressed on both sides of the plate silver mesh to form a dense zinc powder layer by using the pressing action of the pressing block and the lifting mold core, thereby realizing the pressing and forming of the battery plate in the mold cavity;
[0028] S6: Discharge detection: The pressed battery plates are removed from the mold cavity through the connecting conveying mechanism and transferred to the discharge detection mechanism, and the thickness and weight of the battery plates are detected by the discharge detection mechanism. When the thickness and weight parameters of the battery plates are detected to be qualified, they are judged as qualified products. When at least one of the thickness or weight parameters of the battery plates is detected to be unqualified, they are judged as defective products.
[0029] In summary, the present invention has the following beneficial effects:
[0030] 1. A powder spreading mechanism, a silver net feeding mechanism and a pre-pressing transfer mechanism are arranged upstream of the molding mechanism, and a connecting conveying mechanism and a material discharge detection mechanism are arranged downstream of the molding mechanism, wherein the molding mechanism includes a lower mold assembly, a molding device and a pressing block arranged at the output end of the molding device. During production, according to the thickness requirement of the battery plate to be prepared, the lifting mold core is driven to lift and slide in the mold cavity through the lifting drive device, thereby adjusting the depth of the mold cavity so that the depth of the mold cavity meets the pressing requirement of the battery plate of a predetermined thickness.
[0031] 2. The present invention can fully automatically detect the thickness and weight of the processed battery plates, reducing the labor of manual detection and improving the detection accuracy.
[0032] 3. The present invention utilizes a pre-pressing transfer mechanism to pre-press the plate silver mesh laid into the mold cavity and the zinc powder underneath, thereby improving the flatness of the plate silver mesh before assembly, facilitating the pressing and fitting of the plate silver mesh and the zinc powder at the bottom, improving the subsequent assembly accuracy of the plate extrusion molding, and reducing the workload of frequent manual removal of defective products.
[0033] 4. The present invention drives the lifting mold core to lift and slide in the mold cavity through the lifting drive device, and then adjusts the depth of the mold cavity to meet the pressing and forming of battery plates of different thicknesses. Different from the method on the market that requires multiple mold equipment to press battery plates of different thicknesses, the present invention uses only one device to press battery plates of various thicknesses, greatly reducing the space occupied by the mold equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 The present invention is a product diagram of a battery plate in the prior art.
[0035] Figure 2 It is the overall structural diagram of the present invention.
[0036] Figure 3 It is a structural diagram of the present invention from another perspective.
[0037] Figure 4 It is an exploded view of the empty tray collection line of the present invention.
[0038] Figure 5 It is a structural diagram of the silver mesh conveying line and pre-pressing transfer mechanism of the present invention.
[0039] Figure 6 It is a structural diagram of the lower mold assembly of the present invention.
[0040] Figure 7 It is a structural diagram of the silver mesh conveying line of the present invention.
[0041] Figure 8 The present invention Figure 7 Longitudinal section view of .
[0042] Fig. 9 This is a view showing the separation of the support tray and the plate silver mesh of the present invention.
[0043] Fig.10 It is a structural diagram of the pre-pressing transport mechanism of the present invention.
[0044] Fig.11 It is a view from another perspective of the pre-pressing transfer mechanism of the present invention.
[0045] Fig.12 The present invention Fig.11 Longitudinal section view of .
[0046] Fig.13 It is an exploded view of the pre-pressing transfer mechanism of the present invention.
[0047] Fig.14 It is a structural diagram of the powder spreading mechanism and the lower mold assembly of the present invention.
[0048] Fig.15 It is a structural diagram of the powder pushing device and the lower die assembly of the present invention.
[0049] Fig.16 It is an exploded view of the powder pushing frame and the wear-resistant sliding plate group of the present invention.
[0050] Fig.17 It is a structural diagram of the quantitative powder supply device and the powder scraping device of the present invention.
[0051] Fig.18 It is a view of the molding mechanism, the lower mold assembly and the first intermediate transfer structure of the present invention.
[0052] Fig.19 It is an exploded view of the lower mold assembly of the present invention.
[0053] Fig. 20 It is a structural diagram of the lower mold assembly and the first intermediate transfer structure of the present invention.
[0054] Fig.21 It is a structural diagram of the first intermediate transfer structure of the present invention.
[0055] Fig. 22 It is a structural diagram of the second intermediate transfer structure and the discharge detection mechanism of the present invention.
[0056] In the figure: 1. Molding mechanism; 11. Lower mold assembly; 111. Lower mold plate; 111a. Mold cavity; 111b. Powder suction hole; 1111. Guide rail; 112. Lifting mold core; 113. Lifting drive device; 12. Molding device; 13. Press block; 14. Dust collection device; 2. Powder spreading mechanism; 21. Powder pushing device; 211. Powder pushing cylinder; 212. Powder pushing frame; 212a. Powder leakage cavity; 212b. Mounting groove; 213. Wear-resistant slide plate group; 22. Powder scraping device; 221. Multi-axis drive module; 2211. Powder scraping lifting module; 2212. Powder scraping transverse module; 222. Powder scraper; 2221. Fixed part; 2222. Powder scraping part; 23. Quantitative powder supply device; 231. Powder supply tank; 232. Shock absorption platform; 2 33. Weighing and distributing machine; 2331. Distributing funnel; 234. Control box; 3. Silver net feeding mechanism; 3a. Feeding station; 3b. Transfer station; 31. Full tray conveyor line; 32. Silver net conveyor line; 321. Base; 321a. Avoidance slot; 3211. Tray driving electric cylinder; 322. Tray support seat; 3221. Connector; 33. Empty tray collection line; 331. Collection frame; 332. Lifting device; 333. One-way rotating part; 333a. Guide slope; 334. Rotating shaft; 335. Stopper; 34. Annular track; 35. Multi-axis clamping and transporting device; 4. Pre-pressing and transporting mechanism; 41. Pre-pressing and transporting electric cylinder; 42. Pre-pressing and transporting device; 421. Transport seat; 4211. Lifting and positioning structure; 4 2111, lifting cylinder; 42112, lifting plate; 42113, positioning plate assembly; 42114, positioning pin; 422, clamping module; 4221, telescopic cylinder; 4222, mounting plate; 4223, clamping claw; 423, pressing module; 4231, pressing cylinder; 4232, pre-pressing plate; 5, connecting conveying mechanism; 51, first intermediate transfer structure; 511, linear drive module; 5111, slide rail bracket; 5112, pushing cylinder; 512, sliding seat; 5121, first lifting module; 51211, suction device; 5122, second lifting module; 51221, dust suction device; 52, second intermediate transfer structure; 521, translation transport module; 521a, material receiving station; 521b, Thickness measuring station; 5211, feeding electric cylinder; 5212, feeding plate; 6, discharging detection mechanism; 61, discharging handling device; 611, discharging transverse movement module; 612, discharging lifting module; 6121, adsorption device; 61211, adsorption plate; 61212, fixed bracket; 62, thickness measuring device; 621, laser thickness gauge; 63, weighing device; 631, positioning table; 631a, installation cavity; 632, electronic scale; 64, unloading box; 641, qualified product discharging box; 642, defective product discharging box; 643, supporting plate; 644, driving cylinder; 645, operating table; 7, supporting tray; 7a, positioning groove; 7b, positioning hole; 7c, clamping groove; 71, stop step; 8, battery plate; 81, plate silver mesh;82. Zinc powder layer. ; DETAILED DESCRIPTION
[0057] The present invention will be further described below in conjunction with the accompanying drawings.
[0058] An automatic pressing device for a plate, such as Figure 2-3 and Fig.19 As shown, the molding mechanism 1 includes a lower mold assembly 11, a molding device 12 and a pressing block 13 arranged at the output end of the molding device 12, and the lower mold assembly 11 is provided with a mold cavity 111a; it also includes a powder spreading mechanism 2, a silver net feeding mechanism 3 and a pre-pressing and transporting mechanism 4, the powder spreading mechanism 2 is used to spread the zinc powder into the mold cavity 111a, the silver net feeding mechanism 3 and the pre-pressing and transporting mechanism 4 cooperate to feed the plate silver net 81 and spread it into the mold cavity 111a, and at the same time, the plate silver net 81 is moved toward the mold cavity 111a. The bottom is pre-pressed; it also includes a connecting conveying mechanism 5 and a discharging detection mechanism 6, the connecting conveying mechanism 5 transfers the battery plate 8 molded in the mold cavity 111a to the discharging detection mechanism 6, and the thickness and weight of the battery plate 8 are detected by the discharging detection mechanism 6; the lower mold assembly 11 includes a lower mold plate 111, a lifting mold core 112 and a lifting drive device 113, the mold cavity 111a is opened on the lower mold plate 111, and the lifting drive device 113 can drive the lifting mold core 112 to rise and fall and slide in the mold cavity 111a.
[0059] like Figure 2-8As shown, the silver net feeding mechanism 3 includes a full tray conveyor line 31, a silver net conveyor line 32 and an empty tray collection line 33. The silver net feeding mechanism 3 is provided with a loading station 3a and a transfer station 3b. The full tray conveyor line 31 is used to transport the tray 7 loaded with the plate silver net 81 to the loading station 3a. The silver net conveyor line 32 is used to transport the tray 7 loaded with the plate silver net 81 on the loading station 3a to the transfer station 3b. The empty tray collection line 33 is used to collect the tray 7 from which the plate silver net 81 is removed. By utilizing the cooperation of the full tray conveyor line 31, the silver mesh conveyor line 32 and the empty tray collection line 33, the automatic loading of the plate silver mesh 81 and the automatic collection of the empty tray 7 can be realized, which greatly saves manual labor and meets the needs of industrial continuous processing and production; the silver mesh conveyor line 32 includes a base 321 and a tray support seat 322, the tray support seat 322 is slidably arranged on the base 321 through a guide rail structure, the tray support seat 322 is used to support and carry the tray 7, and the base 321 is fixed with The tray driving electric cylinder 3211 is used to push the tray support seat 322 to slide between the loading station 3a and the transfer station 3b on the base 321; the tray driving electric cylinder 3211 and the tray support seat 322 are respectively arranged on the upper and lower sides of the base 321, and the tray support seat 322 is connected to the output end of the tray driving electric cylinder 3211 through a connecting piece 3221, and the base 321 is provided with an avoidance groove 321a corresponding to the connecting piece 3221, and the connecting piece 3221 and the avoidance groove 321a are arranged on the base 321. a avoidance cooperation; a circular track 34 for conveying the tray 7 is provided between the full tray conveyor line 31 and the empty tray collection line 33, and a multi-axis clamping and transporting device 35 is provided on the side of the circular track 34. The multi-axis clamping and transporting device 35 is used to transport the tray 7 loaded with the plate silver mesh 81 transported on the full tray conveyor line 31 to the loading station 3a as a whole, or to clamp the tray 7 from which the plate silver mesh 81 on the silver mesh loading mechanism 3 is removed and transport it to the empty tray collection line 33 to collect the tray 7;The empty material tray collection line 33 includes a collection frame 331, a lifting device 332 and a positioning structure. Stop steps 71 are extended on both sides of the material tray 7. The positioning structure includes a one-way rotating member 333 and a stop member 335. The one-way rotating member 333 is rotatably connected to the collection frame 331 through a rotating shaft 334. A guide slope 333a is provided at the lower end of the one-way rotating member 333. The lifting device 332 is used to lift the material tray 7 transported on the circular track 34 and push it upward into the collection frame 331. When the material tray 7 is in the collection frame 331, When the one-way rotating member 333 moves upward, the guiding inclined surface 333a cooperates with the stop step 71 to guide and drive the one-way rotating member 333 to rotate, so that the one-way rotating member 333 and the supporting tray 7 avoid each other. When the supporting tray 7 rises to the predetermined position, the lifting force of the lifting device 332 is removed, and the stop step 71 presses down the end of the one-way rotating member 333, driving the one-way rotating member 333 to rotate in the opposite direction. At this time, the stop member 335 and the one-way rotating member 333 stop each other, so that the one-way rotating member 333 and the stop step 71 stop each other and support each other. ;
[0060] like Figure 14-16 As shown, the powder spreading mechanism 2 includes a powder pushing device 21, a powder scraping device 22 and a quantitative powder supplying device 23; the powder pushing device 21 includes a powder pushing cylinder 211 and a powder pushing frame 212, the powder pushing frame 212 is provided with a powder leakage cavity 212a corresponding to the mold cavity 111a, the powder pushing cylinder 211 can drive the powder pushing frame 212 to translate on the lower mold assembly 11, so that the powder pushing frame 212 is close to or away from the mold cavity 111a; the powder scraping device 22 includes a multi-axis driving module 221 and a powder scraper 222 arranged at the output end of the multi-axis driving module 221, the multi-axis driving module 221 can drive the powder scraper 222 to scrape the zinc powder in the powder leakage cavity 212a; the quantitative powder supplying device 23 is used to quantitatively supply zinc powder to the powder leakage cavity 212a, when spreading powder, the quantitative powder supplying device 23 first feeds a quantitative amount of zinc powder into the powder leakage cavity 212a, and then uses The powder scraping device 22 scrapes the zinc powder in the powder leakage chamber 212a flat, and finally the powder pushing cylinder 211 pushes the powder pushing frame 212 to move horizontally above the mold cavity 111a, so that the mold cavity 111a and the powder leakage chamber 212a are connected up and down, and the zinc powder in the powder leakage chamber 212a falls into the mold cavity 111a to achieve powder spreading. In addition, when the piston rod of the powder pushing cylinder 211 contracts and drives the powder pushing frame 212 to reset, the lower end surface of the powder pushing frame 212 scrapes the excess zinc powder at the upper end of the mold cavity 111a flat; the bottom of the powder pushing frame 212 is provided with an installation groove 212b along the outer circumference of the powder leakage chamber 212a, and a wear-resistant slide group 213 is installed in the installation groove 212b. The addition of the wear-resistant slide group 213 is conducive to improving the wear resistance between the powder pushing frame 212 and the lower mold assembly 11, thereby extending the service life of the powder pushing frame 212.
[0061] like Fig.17As shown, the powder scraper 222 includes an integrally arranged fixed portion 2221 and a powder scraper portion 2222, the powder scraper 222 is fixedly connected to the output end of the multi-axis drive module 221 through the fixed portion 2221, the powder scraper portion 2222 is bent and connected to the end of the fixed portion 2221, and the multi-axis drive module 221 includes a powder scraper lifting module 2211 and a powder scraper transverse movement module 2212, the powder scraper transverse movement module 2212 is fixed at the output end of the powder scraper lifting module 2211, and the powder scraper 222 is fixed at the output end of the powder scraper transverse movement module 2212; the powder scraper portion 2222 is provided with a plurality of powder passing grooves spaced apart along the width direction, and the powder scraper portion 2222 can better scrape the zinc powder in the powder leakage chamber 212a through the powder passing grooves during the process of scraping the zinc powder in the powder leakage chamber 212a.
[0062] like Figure 14-15 As shown, guide rails 1111 are provided in parallel on both sides of the mold cavity 111a on the lower mold assembly 11, and the guide rails 1111 on both sides cooperate with the side guides of the powder pushing frame 212. The addition of the guide rails 1111 is conducive to improving the translation direction of the powder pushing frame 212, so that the powder pushing frame 212 can slide over the upper end of the mold cavity 111a more accurately when it translates on the lower mold assembly 11; the lower mold assembly 11 is provided with a powder suction hole 111b, and a dust suction device 14 is provided under the powder suction hole 111b. The dust on the lower mold assembly 11 is sucked and collected by the dust suction device 14 through the powder suction hole 111b, and the suction and collection can suck and collect the zinc powder remaining on the lower template 111 through the powder suction hole 111b.
[0063] like Figure 14-17 As shown, the quantitative powder supply device 23 includes a powder supply tank 231, a shock absorbing platform 232, and a weighing distributor 233 arranged on the shock absorbing platform 232. The shock absorbing platform 232 is also provided with a control box 234 for controlling the operation of the quantitative powder supply device 23 and the multi-axis drive module 221. The weighing distributor 233 includes a distributor funnel 2331. The weighing distributor 233 is used to weigh the zinc powder in the powder supply tank 231 and discharge the zinc powder into the powder leakage chamber 212a through the distributor funnel 2331. The powder supply tank 231 can supply zinc powder to the weighing distributor 233, and the zinc powder is weighed by the weighing distributor 233, and a certain amount of zinc powder is dropped into the powder leakage chamber 212a of the powder pushing frame 212 through the distributor funnel 2331.
[0064] like Figure 10-13As shown, the pre-pressing and transporting mechanism 4 is used to clamp the plate silver mesh 81 on the supporting tray 7 at the transport station 3b and transport it to the mold cavity 111a. The pre-pressing and transporting mechanism 4 in this embodiment includes a pre-pressing and transporting electric cylinder 41 and a pre-pressing and transporting device 42 fixed to the piston rod end of the pre-pressing and transporting electric cylinder 41. The pre-pressing and transporting device 42 includes a transport seat 421, a clamping module 422 and a pressing module 423 arranged on the transport seat 421. The pre-pressing and transporting electric cylinder 41 can drive the transport seat 421 to translate, and transport the plate silver mesh 81 on the supporting tray 7 to the mold cavity 111a through the clamping module 422; the pressing module 423 includes a pressing cylinder 4231 and a pre-pressing plate 4232. The pressing cylinder 4231 can drive the pre-pressing plate 4232 to move with the mold cavity 1 The electrode plate silver mesh 81 in the mold cavity 111a is pressed and matched, the pre-pressing transfer electric cylinder 41 drives the transfer seat 421 to move horizontally, and controls the clamping module 422 to descend from the initial height position to clamp the electrode plate silver mesh 81 on the supporting tray 7, and then drives the clamping module 422 holding the electrode plate silver mesh 81 to rise to the initial height position, and drives the transfer seat 421 to move in the opposite direction through the pre-pressing transfer electric cylinder 41, so that the electrode plate silver mesh 81 is located directly above the mold cavity 111a, and then the clamping module 422 releases the electrode plate silver mesh 81 to make it fall into the mold cavity 111a, and at the same time, the pressing cylinder 4231 drives the pre-pressing plate 4232 to press the electrode plate silver mesh 81 into the mold cavity 111a, and finally the pressing cylinder 4231 drives the pre-pressing plate 4232 to reset, completing the pre-pressing process of the electrode plate silver mesh 81.
[0065] like Figure 9-13As shown, the clamping module 422 includes a telescopic cylinder 4221 that is lifted and lowered on both sides of the bottom of the transfer seat 421, and the output ends of the telescopic cylinders 4221 on both sides are provided with mounting plates 4222, and a plurality of clamping claws 4223 are relatively provided on the mounting plates 4222 on both sides. A positioning groove 7a for positioning the plate silver net 81 or the battery plate 8 is provided on the upper end surface of the support tray 7, and clamping grooves 7c connected to the positioning groove 7a are provided on both sides of the support tray 7. The clamping claws 4223 can extend into the bottom of the positioning groove 7a through the clamping grooves 7c, and the clamping claws 4223 on both sides are kept in a relatively separated state first, and the two The side telescopic cylinder 4221 descends to align the clamping claws 4223 on both sides with the clamping grooves 7c on both sides of the support tray 7 horizontally, and then the piston rods of the telescopic cylinders 4221 on both sides extend relatively, driving the mounting plates 4222 on both sides to approach relatively, so that the clamping claws 4223 on both sides enter and extend into the corresponding clamping grooves 7c and extend to the bottom of the positioning groove 7a, until the clamping claws 4223 on both sides clamp the plate silver net 81, and the telescopic cylinder 4221 is lifted while the clamping claws 4223 on both sides keep clamping, so that the plate silver net 81 is removed from the positioning groove 7a of the support tray 7; transport The seat 421 is provided with a lifting and positioning structure 4211, which includes a lifting cylinder 42111, a lifting plate 42112 fixedly connected to the output end of the lifting cylinder 42111, a positioning plate assembly 42113, and a plurality of positioning pins 42114 fixedly arranged at the bottom of the positioning plate assembly 42113. The lifting cylinder 42111 is fixedly arranged on the transfer seat 421, and the positioning plate assembly 42113 is fixedly connected to the lifting plate 42112 through a plurality of guide columns. The support plate 7 is provided with a positioning hole 7b corresponding to the positioning pin 42114. 42111 can drive the positioning plate assembly 42113 to rise and fall vertically relative to the transfer seat 421, so that the positioning pin 42114 is plugged and positioned with the corresponding positioning hole 7b. When the supporting tray 7 with the electrode silver net 81 moves to the transfer station 3b, the lifting cylinder 42111 drives the positioning plate assembly 42113 to descend, so that the positioning pin 42114 at the bottom of the positioning plate assembly 42113 is inserted into the corresponding positioning hole 7b, so that the positioning plate assembly 42113 and the supporting tray 7 remain relatively fixed, which is convenient for the pre-pressing transfer device 42 to clamp and transfer the electrode silver net 81.
[0066] like Figure 18-22As shown, the connecting conveying mechanism 5 includes a first intermediate transfer structure 51 and a second intermediate transfer structure 52; the first intermediate transfer structure 51 includes a linear drive module 511, a sliding seat 512 arranged at the output end of the linear drive module 511, a first lifting module 5121 and a second lifting module 5122 are arranged on the sliding seat 512, the output end of the first lifting module 5121 is provided with a suction device 51211 for adsorbing the battery plate 8, the output end of the second lifting module 5122 is provided with a dust suction device 51221, the first lifting module 5121 and the second lifting module 5122 can drive the corresponding suction device 51211 and the dust suction device 51221 to move up and down, and the sliding seat 512 corresponds to the suction device 6 121 and the dust suction device 51221 are respectively provided with avoidance holes, and a guide structure is provided between the adsorption device 6121 and the sliding seat 512, and between the dust suction device 51221 and the sliding seat 512. The addition of the guide structure is used to improve the lifting and sliding directions of the adsorption device 6121 and the dust suction device 51221 relative to the sliding seat 512. More consistent, the linear drive module 511 in this embodiment includes a slide rail bracket 5111, a pushing cylinder 5112 fixedly arranged at the end of the slide rail bracket 5111, the sliding seat 512 is slidably arranged on the slide rail bracket 5111, the piston rod end of the pushing cylinder 5112 is fixedly connected to the sliding seat 512, and the pushing cylinder 5112 can drive the sliding seat 512 along the slide rail bracket 51 11 is translated in the length direction; the second intermediate transfer structure 52 includes a translation transport module 521 and a feeding plate 5212. The translation transport module 521 is used to receive the battery plate 8 dropped after the suction device 51211 is desorbed through the feeding plate 5212, and transport it to the discharge detection mechanism 6. The linear drive module 511 can drive the sliding seat 512 to translate, and first use the second lifting module 5122 to drive the dust suction device 51221 to move up and down, so as to clean the dust on the surface of the battery plate 8 pressed and formed in the mold cavity 111a, and then drive the suction device 51211 to move up and down through the first lifting module 5121, so as to realize the removal and transportation of the battery plate 8 whose surface has been cleaned. Before 211 operates, the dust on the surface of the battery plate 8 is cleaned by the dust suction device 51221, thereby improving the adsorption firmness of the suction device 51211 on the battery plate 8 and improving the accuracy of the subsequent weight and thickness measurement processes of the battery plate 8; the translation transport module 521 includes a feeding electric cylinder 5211 and a feeding plate 5212 for loading the battery plate 8, and the feeding electric cylinder 5211 pushes the feeding plate 5212 to move between the material receiving station 521a and the thickness measuring station 521b. The material receiving station 521a in this embodiment is a side station of the second intermediate transfer structure 52 close to the first intermediate transfer structure 51, and the thickness measuring station 521b is a side station of the second intermediate transfer structure 52 close to the discharge detection mechanism 6.
[0067] like Fig. 22As shown, the discharging inspection mechanism 6 includes a discharging conveying device 61, a thickness measuring device 62, a weighing device 63 and a plurality of discharging boxes 64, wherein the plurality of discharging boxes 64 include a qualified product discharging box 641 and a defective product discharging box 642, wherein the qualified product discharging box 641 is used to load the battery plates 8 that have passed the inspection, and the defective product discharging box 642 is used to load the battery plates 8 that have failed the inspection, and the discharging conveying device 61 is used to transport the battery plates 8 that have been measured by the thickness measuring device 62 to the weighing device 63 or the defective product discharging box 642, or to transport the battery plates 8 that have been measured by the weighing device 63 to the corresponding qualified product discharging box 641 or the defective product discharging box 642, and the connecting conveying mechanism 5 first transfers the battery plates 8 to the conveying box 641, and then transfers the battery plates 8 to the conveying box 642. The battery plate 8 is transported to the thickness measuring device 62, and the thickness of the battery plate 8 is detected by the thickness measuring device 62. When the thickness of the battery plate 8 does not meet the preset thickness requirement, the battery plate 8 is determined to be a defective product, and then the unloading and conveying device 61 is used to convey the battery plate 8 that fails the thickness measurement to the defective product unloading box 642; when the thickness of the battery plate 8 meets the preset thickness requirement, the unloading and conveying device 61 conveys the battery plate 8 to the weighing device 63, and then the weighing device 63 performs a weight detection on the battery plate 8 that meets the thickness condition. When the weighing device 63 detects that the weight of the battery plate 8 meets the preset weight requirement, it is determined that the battery plate 8 is a qualified product, and then Then, the discharge and conveying device 61 is used to transport the battery plates 8 with qualified thickness and weight to the qualified product discharge box 641. When the weighing device 63 detects that the weight of the battery plate 8 does not meet the preset weight requirement, the battery plate 8 is determined to be a defective product. Then, the discharge and conveying device 61 is used to transport the battery plates 8 with unqualified weight measurement to the defective product discharge box 642. In this way, the present invention has the effect of automatically measuring the thickness and weight of the battery plates 8 in a timely manner, and timely screening out qualified products and defective products. In this embodiment, the thickness measuring device 62 includes at least two laser thickness gauges 621, and a plurality of laser thickness gauges 621 cooperate to measure the thickness of the battery plate 8. The laser thickness gauges 621 provided cooperate with each other to synchronously measure the thickness of multiple points of the battery plate 8, which can effectively prevent the single laser thickness gauge 621 from having inaccurate thickness measurement; the weighing device 63 includes a positioning platform 631 and an electronic scale 632, the positioning platform 631 is provided between the thickness measuring device 62 and a plurality of unloading boxes 64, and the positioning platform 631 is penetrated by a mounting cavity 631a connected to its upper end surface, and the electronic scale 632 is installed in the mounting cavity 631a. When the battery plate 8 is placed on the positioning platform 631, the surrounding of the mounting cavity 631a can be used to position the battery plate 8 on the positioning platform 631, and then the electronic scale 632 can be used to weigh the battery plate 8;There are two qualified product discharge boxes 641 and two defective product discharge boxes 642, and the two qualified product discharge boxes 641 are fixed on a support plate 643, and the two defective product discharge boxes 642 are fixed on another support plate 643. The two support plates 643 are driven by a driving cylinder 644 to realize translational unloading. The driving cylinder 644 can drive the support plate 643 to translate, and the support plate 643 drives the corresponding two qualified product discharge boxes 641 or defective product discharge boxes 642 to translate for unloading; the two defective product discharge boxes 642 are used to load the electric The battery plates 8 are made of unqualified materials, so that different defective discharge boxes 642 can load and discharge the battery plates 8 with unqualified weight and unqualified thickness respectively, which is beneficial for the discharge personnel to identify which battery plates 8 are unqualified thickness products and which battery plates 8 are unqualified weight products, so as to realize the classified discharge of defective battery plates 8; the driving cylinder 644 is fixedly installed on the operating table 645, and the operating table 645 is provided with a position sensor connected to the driving cylinder 644, and the position sensor is used to detect the position of the support plate 643 and control the telescopic length of the piston rod of the driving cylinder 644, so as to facilitate the discharge personnel to identify which battery plates 8 are unqualified thickness products and which battery plates 8 are unqualified weight products, so as to realize the classified discharge of defective battery plates 8; the driving cylinder 644 is fixedly installed on the operating table 645, and the operating table 645 is provided with a position sensor connected to the driving cylinder 644, and the position sensor is used to detect the position of the supporting plate 643 and control the telescopic length of the piston rod of the driving cylinder 644, so as to facilitate the discharge personnel to identify which battery plates 8 are unqualified thickness products and which battery plates 8 are unqualified weight products, so as to realize the classified discharge of defective battery plates 8; The position sensor can be used to monitor the position of the support plate 643 in real time. When the driving cylinder 644 pushes the support plate 643 to slide to a predetermined position on the operating table 645, the driving cylinder 644 can be fed back in time to control the suspension of operation, thereby facilitating the unloading and handling device 61 to place the battery plate 8 into the corresponding unloading box 64; the unloading and handling device 61 includes an unloading transverse movement module 611, and an unloading lifting module 612 provided at the output end of the unloading transverse movement module 611. The output end of the unloading and lifting module 612 is provided with an adsorption device 6121 for adsorbing the battery plate 8; the adsorption device 6121 includes a plurality of adsorption plates 61211, which are fixedly connected to the output end of the discharge lifting module 612 through a fixed bracket 61212, and the adsorption plates 61211 are connected to a vacuum generating device, which enables the adsorption plates 61211 to have adsorption force. When the lower side of the adsorption plates 61211 contacts the battery plate 8, the vacuum adsorption force of the adsorption plates 61211 is used to adsorb the battery plate 8. The battery plate 8 of the present invention adopts a vacuum adsorption method, which can effectively prevent the battery plate 8 from being damaged on the surface during transportation. ;
[0068] The basic working principle of the present invention is as follows: a powder spreading mechanism 2, a silver net feeding mechanism 3 and a pre-pressing transfer mechanism 4 are arranged upstream of the molding mechanism 1, and a connecting conveying mechanism 5 and a material discharging detection mechanism 6 are arranged downstream of the molding mechanism 1, wherein the molding mechanism 1 includes a lower mold assembly 11, a molding device 12 and a pressing block 13 arranged at the output end of the molding device 12. During production, according to the thickness requirement of the battery plate 8 to be prepared, the lifting mold core 112 is driven to lift and slide in the mold cavity 111a by the lifting driving device 113, thereby adjusting the depth of the mold cavity 111a so that the depth of the mold cavity 111a meets the pressing requirement of the battery plate 8 of a predetermined thickness; a layer of zinc powder is spread on the bottom of the mold cavity 111a by the powder spreading mechanism 2, and then the silver net feeding mechanism 3 and the pre-pressing transfer mechanism 4 are used to press the battery plate 8 to a predetermined thickness. The transfer mechanism 4 cooperates with each other to load the plate silver mesh 81 and spread it into the mold cavity 111a, and at the same time pre-press the plate silver mesh 81 toward the bottom of the mold cavity 111a, and while leveling the plate silver mesh 81, press the plate silver mesh 81 and the zinc powder layer 82 at the bottom of the mold cavity 111a tightly together, and then again spread a layer of zinc powder on the top of the plate silver mesh 81 in the mold cavity 111a through the powder spreading mechanism 2, and finally drive the pressing block 13 to press down through the molding device 12, and utilize the upper and lower pressing action of the pressing block 13 and the lifting mold core 112 to press the upper and lower zinc powder layers on both sides of the plate silver mesh 81 to form a dense zinc powder layer 82, thereby realizing the pressing and forming of the battery plate 8 in the mold cavity 111a; when the battery plate 8 is pressed into the mold cavity 111a After molding, the pressed battery plate 8 is taken out of the mold cavity 111a by the connecting conveying mechanism 5 and transported to the discharging detection mechanism 6, and the thickness and weight of the battery plate 8 are detected by the discharging detection mechanism 6. When the thickness and weight parameters of the battery plate 8 are detected to be qualified, it is determined to be a qualified product. When at least one of the thickness or weight parameters of the battery plate 8 is detected to be unqualified, it is determined to be a defective product and screened out, thereby improving the yield rate of the product; the present invention uses the pre-pressing conveying mechanism 4 to pre-press the plate silver mesh 81 laid into the mold cavity 111a with the zinc powder below, improves the flatness of the plate silver mesh 81 before assembly, is conducive to the pressing and fitting of the plate silver mesh 81 with the zinc powder at the bottom, and improves the assembly accuracy of the subsequent plate extrusion molding. The workload of frequently removing defective products manually is reduced. In addition, the present invention drives the lifting mold core 112 to lift and slide in the mold cavity 111a through the lifting drive device 113, and then adjusts the depth of the mold cavity 111a to meet the pressing and forming of battery plates 8 of different thicknesses. Different from the method in the market that requires multiple mold equipment to press battery plates 8 of different thicknesses, the present invention uses one device to press battery plates 8 of various thicknesses, which greatly reduces the space occupied by the mold equipment. The present invention has the effects of pre-pressing the plate silver mesh 81 before pressing to improve the overall flatness of the product, improve the product assembly accuracy, and the depth of the mold cavity 111a is adjustable to meet the pressing and forming of battery plates 8 of different thicknesses, thereby greatly reducing the space occupied by the equipment.
[0069] The present invention provides a processing method of an automatic pressing device for a plate, comprising the following steps:
[0070] S1: Cavity depth adjustment: According to the thickness requirement of the battery plate to be prepared, the lifting mold core is driven to lift and slide in the cavity by the lifting drive device, thereby adjusting the depth of the cavity so that the depth of the cavity meets the pressing requirement of the battery plate of the predetermined thickness;
[0071] S2: Laying the lower layer of zinc powder: Laying a layer of zinc powder on the bottom of the mold cavity through the powder spreading mechanism;
[0072] S3: silver mesh loading: the silver mesh loading mechanism and the pre-pressing and transporting mechanism cooperate with each other to load and spread the plate silver mesh into the mold cavity, and at the same time, pre-press the plate silver mesh toward the bottom of the mold cavity, flatten the plate silver mesh, and press the plate silver mesh tightly against the zinc powder layer at the bottom of the mold cavity;
[0073] S4: Laying the upper layer of zinc powder: Laying another layer of zinc powder on the upper side of the plate silver mesh in the mold cavity by means of a powder spreading mechanism;
[0074] S5: Pressing and forming: The pressing block is driven downward by the molding device, and the upper and lower zinc powders are pressed on both sides of the plate silver mesh to form a dense zinc powder layer by using the pressing action of the pressing block and the lifting mold core, thereby realizing the pressing and forming of the battery plate in the mold cavity;
[0075] S6: Discharge detection: The pressed battery plates are removed from the mold cavity through the connecting conveying mechanism and transferred to the discharge detection mechanism, and the thickness and weight of the battery plates are detected by the discharge detection mechanism. When the thickness and weight parameters of the battery plates are detected to be qualified, they are judged as qualified products. When at least one of the thickness or weight parameters of the battery plates is detected to be unqualified, they are judged as defective products.
[0076] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
Claims
1. An automatic pressing device for a plate, characterized in that: The molding mechanism (1) comprises a lower mold assembly (11), a molding device (12) and a pressing block (13) arranged at the output end of the molding device (12), wherein the lower mold assembly (11) is provided with a mold cavity (111a); It also includes a powder spreading mechanism (2), a silver mesh feeding mechanism (3) and a pre-pressing and transporting mechanism (4), wherein the powder spreading mechanism (2) is used to spread the zinc powder into the mold cavity (111a), and the silver mesh feeding mechanism (3) and the pre-pressing and transporting mechanism (4) cooperate to feed the plate silver mesh (81) and spread it into the mold cavity (111a), and at the same time pre-press the plate silver mesh (81) toward the bottom of the mold cavity (111a); It also includes a connecting conveying mechanism (5) and a discharge detection mechanism (6), wherein the connecting conveying mechanism (5) transfers the battery plate (8) molded in the mold cavity (111a) to the discharge detection mechanism (6), and the discharge detection mechanism (6) detects the thickness and weight of the battery plate (8); The lower mold assembly (11) comprises a lower mold plate (111), a lifting mold core (112) and a lifting drive device (113); the mold cavity (111a) is opened on the lower mold plate (111); and the lifting drive device (113) can drive the lifting mold core (112) to move up and down and slide in the mold cavity (111a); The powder spreading mechanism (2) comprises a powder pushing device (21), a powder scraping device (22) and a quantitative powder supply device (23); The powder pushing device (21) comprises a powder pushing cylinder (211) and a powder pushing frame (212); the powder pushing frame (212) is provided with a powder leakage cavity (212a) corresponding to the mold cavity (111a); the powder pushing cylinder (211) can drive the powder pushing frame (212) to move horizontally on the lower mold assembly (11), so that the powder pushing frame (212) is close to or away from the mold cavity (111a); The powder scraping device (22) comprises a multi-axis driving module (221) and a powder scraper (222) arranged at the output end of the multi-axis driving module (221), and the multi-axis driving module (221) can drive the powder scraper (222) to scrape the zinc powder in the powder leakage chamber (212a); The quantitative powder supply device (23) is used to quantitatively supply zinc powder into the powder leakage chamber (212a); The pre-pressing and transporting mechanism (4) comprises a pre-pressing and transporting electric cylinder (41), a pre-pressing and transporting device (42) fixedly mounted on the piston rod end of the pre-pressing and transporting electric cylinder (41), the pre-pressing and transporting device (42) comprising a transporting seat (421), a clamping module (422) and a pressing module (423) mounted on the transporting seat (421), the pre-pressing and transporting electric cylinder (41) can drive the transporting seat (421) to move horizontally, and transport the electrode plate silver mesh (81) on the supporting tray (7) into the mold cavity (111a) through the clamping module (422); The pressing module (423) comprises a pressing cylinder (4231) and a pre-pressing plate (4232), and the pressing cylinder (4231) can drive the pre-pressing plate (4232) to press and fit with the electrode silver mesh (81) in the mold cavity (111a).
2. The automatic plate pressing device according to claim 1, characterized in that: The silver net feeding mechanism (3) comprises a full tray conveyor line (31), a silver net conveyor line (32) and an empty tray collection line (33). The silver net feeding mechanism (3) is provided with a loading station (3a) and a transfer station (3b). The full tray conveyor line (31) is used to transport a tray (7) loaded with a plate silver net (81) to the loading station (3a), the silver net conveyor line (32) is used to transport a tray (7) loaded with a plate silver net (81) on the loading station (3a) to the transfer station (3b), and the empty tray collection line (33) is used to collect the tray (7) from which the plate silver net (81) has been removed.
3. The automatic plate pressing device according to claim 1, characterized in that: A mounting groove (212b) is provided at the bottom of the powder pushing frame (212) along the outer circumference of the powder leakage chamber (212a), and a wear-resistant sliding plate group (213) is installed in the mounting groove (212b).
4. The automatic plate pressing device according to claim 1, characterized in that: The clamping module (422) includes a telescopic cylinder (4221) which is lifted and lowered on both sides of the bottom of the transfer seat (421), and the output ends of the telescopic cylinder (4221) on both sides are provided with mounting plates (4222), and a plurality of clamping claws (4223) are arranged on the mounting plates (4222) on both sides. A positioning groove (7a) for positioning the plate silver mesh (81) or the battery plate (8) is provided on the upper end surface of the support tray (7), and clamping grooves (7c) connected to the positioning grooves (7a) are provided on both sides of the support tray (7), and the clamping claws (4223) can extend into the bottom of the positioning groove (7a) through the clamping grooves (7c).
5. The automatic plate pressing device according to claim 1, characterized in that: The connecting conveying mechanism (5) comprises a first intermediate transfer structure (51) and a second intermediate transfer structure (52); The first intermediate transfer structure (51) comprises a linear drive module (511) and a sliding seat (512) arranged at the output end of the linear drive module (511); a first lifting module (5121) and a second lifting module (5122) are arranged on the sliding seat (512); a suction device (51211) for adsorbing the battery plate (8) is arranged at the output end of the first lifting module (5121); a dust suction device (51221) is arranged at the output end of the second lifting module (5122); the first lifting module (5121) and the second lifting module (5122) can drive the corresponding suction device (51211) and the dust suction device (51221) to move up and down; The second intermediate transfer structure (52) comprises a translational transport module (521) and a feeding plate (5212), wherein the translational transport module (521) is used to receive the battery plate (8) dropped after desorption by the suction device (51211) through the feeding plate (5212), and transport it to the discharge detection mechanism (6).
6. The automatic plate pressing device according to claim 1, characterized in that: The material discharging detection mechanism (6) comprises a material discharging transport device (61), a thickness measuring device (62), a weight measuring device (63) and a plurality of material discharging boxes (64). The plurality of material discharging boxes (64) comprise a qualified product discharging box (641) and a defective product discharging box (642). The material discharging transport device (61) is used to transport the battery plate (8) after the thickness measurement by the thickness measuring device (62) to the weight measuring device (63) or the defective product discharging box (642), or to transport the battery plate (8) after the weight measurement by the weight measuring device (63) to the corresponding qualified product discharging box (641) or the defective product discharging box (642).
7. The automatic plate pressing device according to claim 6, characterized in that: The material discharging and handling device (61) comprises a material discharging transverse shifting module (611) and a material discharging lifting module (612) arranged at the output end of the material discharging transverse shifting module (611); the output end of the material discharging lifting module (612) is provided with an adsorption device (6121) for adsorbing the battery plate (8); the adsorption device (6121) comprises a plurality of adsorption disks (61211); the plurality of adsorption disks (61211) are fixedly connected to the output end of the material discharging lifting module (612) via a fixed bracket (61212), and the adsorption disks (61211) are connected to a vacuum generating device.
8. A method for processing an automatic pressing device for a plate as claimed in any one of claims 1 to 7, characterized in that , including the following steps: S1: Cavity depth adjustment: According to the thickness requirement of the battery plate to be prepared, the lifting mold core is driven to lift and slide in the cavity by the lifting drive device, thereby adjusting the depth of the cavity so that the depth of the cavity meets the pressing requirement of the battery plate of the predetermined thickness; S2: Laying the lower layer of zinc powder: Laying a layer of zinc powder on the bottom of the mold cavity through the powder spreading mechanism; S3: silver mesh loading: the silver mesh loading mechanism and the pre-pressing and transporting mechanism cooperate with each other to load and spread the plate silver mesh into the mold cavity, and at the same time, the plate silver mesh is pre-pressed toward the bottom of the mold cavity, and the plate silver mesh is flattened and pressed tightly against the zinc powder layer at the bottom of the mold cavity; S4: Laying the upper layer of zinc powder: Laying another layer of zinc powder on the upper side of the plate silver mesh in the mold cavity by means of a powder spreading mechanism; S5: Pressing and forming: The pressing block is driven downward by the molding device, and the upper and lower zinc powders are pressed on both sides of the plate silver mesh to form a dense zinc powder layer by using the pressing action of the pressing block and the lifting mold core, thereby realizing the pressing and forming of the battery plate in the mold cavity; S6: Discharge detection: The pressed battery plates are removed from the mold cavity through the connecting conveying mechanism and transferred to the discharge detection mechanism, and the thickness and weight of the battery plates are detected by the discharge detection mechanism. When the thickness and weight parameters of the battery plates are detected to be qualified, they are judged as qualified products. When at least one of the thickness or weight parameters of the battery plates is detected to be unqualified, they are judged as defective products.
Citation Information
Patent Citations
Method and device for silver mesh conveying and pick-and-place in automatic production line for cathode pieces
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Silver zinc battery positive electrode silver sheet automatic pressing system
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