A centralized monitoring method and system based on ceramsite production line

Abstract

The present application relates to a centralized monitoring method and system based on a ceramsite production line, and relates to the field of hazardous waste recycling operations, which includes obtaining a current time node and parameter feedback data; determining a data category based on the parameter feedback data; finding a corresponding historical stage curve from a historical database based on the data category; analyzing the historical stage curve based on the current time node to obtain historical feedback data; not operating the monitoring screen when the comparison result is a preset normal result; finding a corresponding abnormal overall display interface from an interface database based on the abnormal data category when the comparison result is a preset abnormal result; switching the monitoring screen to the abnormal overall display interface for output, and outputting the parameter feedback data in a preset warning state. The present application has the effect of displaying abnormal results to operators, discovering abnormalities in a timely manner, facilitating timely processing by operators, and improving the intelligence of the centralized monitoring system and the efficiency of abnormality discovery.

Description

Technical Field

[0001] The present application relates to the field of hazardous waste recycling operations, and in particular to a centralized monitoring method and system based on a ceramsite production line. Background Art

[0002] Hazardous solid waste is referred to as hazardous waste, formerly known as harmful waste. Solid waste that may cause or contribute to increased mortality due to its quantity, concentration, physical or chemical properties, or transmissibility; or increase the incidence of serious diseases; or cause significant acute (immediate) or potential harm to human health or the environment if not managed properly. Hazardous waste (hazardous waste) can be converted into ceramsite through a specific process. This method not only helps solve the problem of hazardous waste treatment, but also achieves the recycling of resources.

[0003] In the related technology, roasting hazardous waste slag is usually used to produce expanded clay. In this process, the raw materials and the gases produced during the roasting process have a strong odor, and the roasting temperature usually reaches 1100 degrees Celsius. Therefore, the workers cannot stay in such an environment for a long time. At this time, the process needs to be centrally operated and decentralized controlled, that is, a centralized monitoring system can be used to solve this technical problem well.

[0004] The following problems exist in the prior art: the previous hazardous waste resource disposal process was simple, the number of process equipment was small, and a simple interface and control could meet the requirements. However, today's hazardous waste resource disposal is becoming more and more complicated. It not only requires the production of corresponding products, but also the recycling or elimination of different wastewater, waste gas and solid waste. There are many types of equipment and a large number of them. Operators need to observe data changes at all times when monitoring, which can easily lead to misreading or missing data. There is still room for improvement. Summary of the invention

[0005] In order to improve the problem that there are many types and large numbers of hazardous waste resource processing equipment, operators need to constantly observe data changes when monitoring, which can easily lead to misreading or missing data, the application provides a centralized monitoring method and system based on a ceramsite production line.

[0006] In the first aspect, the present application provides a centralized monitoring method based on a ceramsite production line, which adopts the following technical solution:

[0007] A centralized monitoring method based on a ceramsite production line, comprising:

[0008] Get the current time node and parameter feedback data;

[0009] determining a data category based on the parameter feedback data;

[0010] Find the corresponding historical stage curve from the preset historical database based on the data category;

[0011] Analyze the historical stage curve based on the current time node to obtain historical feedback data;

[0012] Determine a comparison result based on the parameter feedback data and the historical feedback data;

[0013] When the comparison result is the preset normal result, no operation is performed on the monitoring screen;

[0014] When the comparison result is a preset abnormal result, the data category corresponding to the parameter feedback data is defined as an abnormal data category;

[0015] Based on the abnormal data category, the corresponding abnormal overall display interface is found from the preset interface database;

[0016] The monitoring screen is switched to the abnormal overall display interface for output, and the parameter feedback data is output in a preset warning state.

[0017] By adopting the above technical solution, the system will constantly compare the acquired data with the curve data of the historical stage to find abnormal situations, and then switch the overall preview interface to the interface where the abnormal situation is located for display, so as to display the abnormal results to the operator more quickly. The abnormality is discovered in time, which is convenient for the operator to deal with in time, thereby improving the intelligence of the centralized monitoring system and the efficiency of abnormality discovery.

[0018] Optionally, the method of switching the monitoring screen to the abnormal overall display interface for output includes:

[0019] Based on the data category, a corresponding abnormal local display interface is searched from a preset local database;

[0020] Based on the preset overall area, the abnormal local display interface is enlarged to obtain an enlarged abnormal local display interface;

[0021] Determine the blank area based on the magnified abnormal local display interface;

[0022] Based on the blank area, the abnormal overall display interface is reduced to obtain a reduced abnormal overall display interface;

[0023] The display interface is formed by integrating the magnified abnormal local display interface and the reduced abnormal overall display interface;

[0024] Switch the monitoring screen to the abnormal overall display interface, and then output the display interface.

[0025] By adopting the above technical solution, the abnormal part is enlarged and presented, so that the operator can see the abnormal situation more intuitively, and the overall part is presented on a smaller screen, so that the operator can also analyze the cause of the abnormality based on the overall data, thereby improving the operator's judgment and improving the rationality of the interface display.

[0026] Optionally, the method for integrating the display interface by enlarging the abnormal local display interface and reducing the abnormal overall display interface to form a display interface further includes:

[0027] Analyze the magnified abnormal local display interface to determine the pure background area, the auxiliary identification area and the data display area;

[0028] Determine the number of regions based on the pure background region and a preset minimum local display size;

[0029] When the number of regions is greater than or equal to all preset reference numbers, a corresponding reference schematic diagram is searched from a preset on-site database based on the magnified abnormal local display interface, wherein the reference schematic diagram includes a historical curve diagram and an on-site monitoring diagram, etc.;

[0030] The size of the reference schematic diagram is adjusted based on the pure background area to form an adapted reference schematic diagram;

[0031] Based on the adaptation reference schematic diagram, the display interface is formed by integrating the amplified abnormal local display interface and the reduced abnormal overall display interface;

[0032] When the number of regions is less than or equal to the number of all reference regions, the auxiliary identification region is updated to a pure background region, and the number of regions is re-determined;

[0033] When the number of regions is still less than the number of all references after the auxiliary identification region is updated to the pure background region, the reference schematic diagram is determined according to the preset importance and the number of regions and the overall display interface of the abnormality is reduced, and the selected reference schematic diagram is defined as the selected reference schematic diagram;

[0034] Based on the selected reference schematic diagram, the display interface is integrated with the amplified abnormal local display interface and the reduced abnormal overall display interface.

[0035] By adopting the above technical solution, since less data is displayed in the partially enlarged interface, there are some blank areas, so some graphs for operator reference are displayed in these blank areas, such as historical curve graphs, on-site monitoring graphs, etc., which improves the rationality of the interface display.

[0036] Optionally, when the number of regions is still less than the number of all reference regions after the auxiliary identification region is updated to the pure background region, a specific method for determining the selected reference schematic diagram according to the preset importance and the number of regions includes:

[0037] Determine the actual display area corresponding to the number of pure background areas according to the minimum local display size;

[0038] Select an area in the actual display area and define it as the remaining display area, and define the actual display area except the remaining display area as the normal display area;

[0039] Calculate the priority based on importance, data category, parameter feedback data, historical feedback data and abnormal data category;

[0040] sorting the reference schematic diagrams according to the priority to obtain a reference schematic diagram sequence;

[0041] Determine, based on the reference schematic sequence and the number of regions, a full-display reference schematic whose number is the same as the number of normal display regions and an integrated display reference schematic whose display is concentrated in the remaining display regions;

[0042] Generate a selected reference schematic based on the full display reference schematic and the integrated display reference schematic.

[0043] By adopting the above technical solution, when not all reference schematic diagrams can be viewed, they are sorted according to priority, and then the selected ones are displayed, while the unselected ones are concentrated in a display box for user selection, and can be opened if selected by the user.

[0044] Optionally, the formula for calculating the priority based on importance, data category, parameter feedback data, historical feedback data and abnormal data category includes:

[0045] , where P represents the priority, is the influence weight of importance, I is the importance, a and b are constants, is the impact weight of the data category, C is the data category, P is the power parameter, is the impact weight of the deviation, D is the degree of deviation between the measured data and the estimated value or standard value, is the impact weight of frequency, F is the frequency of abnormal occurrence, is the impact weight of the time interval, T is the time interval since the last occurrence, and c is the decay rate constant.

[0046] Optionally, the method of integrating and forming a display interface based on the adaptation reference schematic diagram, enlarging the abnormal local display interface, and reducing the abnormal overall display interface includes:

[0047] When adapting the reference schematic diagram including the preset on-site monitoring diagram, the corresponding historical problem is found from the preset problem database based on the data category and the comparison result;

[0048] Analyze historical issues to obtain historical issue categories;

[0049] When the historical problem category is a preset on-site problem category, further analyzing the historical problem to obtain a historical problem scenario;

[0050] Based on historical problem scenarios, the corresponding monitoring number and monitoring magnification area are found from the preset monitoring database;

[0051] The surveillance camera corresponding to the surveillance number is monitored according to the content of the monitoring magnified area to form an adaptation reference schematic diagram, and a display interface is formed based on the adaptation reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface.

[0052] By adopting the above technical solution, when on-site monitoring can be displayed, the cause of the problem in history is found according to the problem, and then the scene where the cause occurred is found, and the scene is displayed and enlarged, making the on-site monitoring more targeted and clear at a glance, thereby improving the effectiveness of the reference image.

[0053] Optionally, it also includes an abnormality handling method after integrating and outputting a display interface based on the adapted reference schematic diagram, enlarging the abnormal local display interface, and reducing the abnormal overall display interface, the method comprising:

[0054] Find the corresponding adjustment method and optional adjustment parameters from a preset adjustment database based on the abnormal data category;

[0055] When the adjustment method is the preset on-site operation, a preset on-site adjustment signal is output to the preset maintenance worker mobile terminal;

[0056] When the adjustment mode is the preset remote operation, an optional parameter interface is formed based on the optional adjustment parameters;

[0057] The optional parameter interface is updated to the adaptation reference schematic diagram, and based on the adaptation reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface and output.

[0058] Optionally, the method of updating the optional parameter interface to the adaptation reference schematic diagram, and integrating the adaptation reference schematic diagram, the amplified abnormal local display interface, and the reduced abnormal overall display interface to form a display interface and outputting the display interface includes:

[0059] When the number of regions is equal to the number of all references, the optional parameter interface is updated to the adapted reference schematic diagram, and based on the adapted reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface and output;

[0060] When the number of regions is less than the number of all references, the optional adjustment parameters are input into a preset deep learning model to output a preview result;

[0061] Generate a preview diagram based on the preview result;

[0062] The preview schematic diagram is updated to the adapted reference schematic diagram, and based on the adapted reference schematic diagram, the amplified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface and output it.

[0063] By adopting the above technical solution, if an abnormality is detected and can be adjusted remotely, the possible results after different adjustments will be displayed to facilitate the operator's operation and judgment, thereby improving the intelligence of the monitoring system.

[0064] Optionally, when the adjustment mode is on-site operation, the method of outputting a preset on-site adjustment signal to a preset maintenance worker mobile terminal includes:

[0065] Find the corresponding working area from the preset area database based on the abnormal data category;

[0066] Find the corresponding environmental purification equipment and environmental data category from the preset equipment database based on the working area;

[0067] Filtering the parameter feedback data based on the environmental data category to obtain environmental feedback data;

[0068] When the environmental feedback data falls into the preset harsh environment data range, the environmental purification equipment is controlled to start, and the on-site adjustment signal is output to the maintenance personnel's mobile terminal;

[0069] When the environmental feedback data does not fall into the harsh environment data range, only the on-site adjustment signal is output to the maintenance personnel's mobile terminal.

[0070] By adopting the above technical solution, when maintenance personnel need to go to the site for processing, the environment is automatically adjusted to purify the problem environment, avoid the harsh environment in the production line affecting the normal work of the maintenance personnel, and improve the comfort of the maintenance personnel's maintenance work.

[0071] Optionally, the method of integrating and outputting a display interface based on the adapted reference schematic diagram, enlarging the abnormal local display interface, and reducing the abnormal overall display interface further includes:

[0072] Get the monitoring terminal number and the corresponding start operator number;

[0073] The start operator numbers are grouped according to the preset field division rules to form professional field operator number groups and all-field operator number groups;

[0074] Find the corresponding field operator number from the preset maintenance database based on the abnormal data category;

[0075] When the field operator number and the start operator number in the professional field operator number group are the same, the successfully matched start operator number is defined as the matched start operator number;

[0076] determining a first output monitoring terminal number based on a matching initiating operator number;

[0077] Output the monitoring screen corresponding to the first output monitoring terminal number according to the display interface;

[0078] When the field operator number and the start operator number in the professional field operator number group are different, determining the second output monitoring terminal number based on any start operator number in the full field operator number group;

[0079] The monitoring screen corresponding to the second output monitoring terminal number is output according to the display interface.

[0080] By adopting the above technical solution, the problem is analyzed to obtain the operator in the field who can solve the problem, so that the problem can be sent to the corresponding operator in a targeted manner, thereby improving the efficiency of problem solving.

[0081] Optionally, the method of outputting the monitoring screen corresponding to the first output monitoring terminal number according to the display interface includes:

[0082] When the adjustment mode is on-site operation, the monitoring screen corresponding to the first output monitoring terminal number is output according to the display interface and a maintenance personnel number confirmation signal is output;

[0083] When receiving the maintenance worker number, the maintenance worker number is compared with the matching start operator number;

[0084] When the maintenance worker number and the matching start operator number are different, the display interface will be displayed on the mobile terminal corresponding to the maintenance worker number;

[0085] When the maintenance personnel number and the matching start operator number are the same, the start operator number in the same field is determined based on the matching start operator number and the professional field operator number group;

[0086] When the same-domain start operator number does not exist, searching for the corresponding first communication connection from a preset connection database based on any start operator number in the all-domain operator number group and the matching start operator number;

[0087] The display interface is displayed on the mobile terminal corresponding to the matching start operator number, and the monitoring screen corresponding to the second output monitoring terminal number is output according to the display interface, and then a first communication connection is established;

[0088] When the same field start operator number exists, filter any one of the same field start operator numbers and define it as the same start operator number;

[0089] Determining an equivalent first output monitoring terminal number based on an equivalent starting operator number;

[0090] Finding a corresponding second communication connection from a connection database based on the equal start operator number and the matching start operator number;

[0091] The display interface is displayed on the mobile terminal corresponding to the matching startup operator number, and is output according to the display interface on the monitoring screen corresponding to the first output monitoring terminal number, and then a second communication connection is established.

[0092] By adopting the above technical solution, when the operator needs to go to the site, on the one hand, the interface is displayed on the mobile terminal of the operator who is going there, so that the operator can check the problem even if he leaves the control room. On the other hand, the corresponding interface is displayed to the operator in the same field and communication is established, so that the two can work together, thereby improving the efficiency of problem solving.

[0093] In the second aspect, the present application provides a centralized monitoring system based on a ceramsite production line, which adopts the following technical solutions:

[0094] A centralized monitoring system based on a ceramsite production line, comprising:

[0095] The acquisition module is used to obtain the current time node, parameter feedback data, monitoring terminal number and start operator number;

[0096] A memory, used for storing a program of any one of the above control methods based on the centralized monitoring method of the ceramsite production line;

[0097] The program in the processor and the memory can be loaded and executed by the processor to implement any of the above-mentioned control methods based on the centralized monitoring method of the ceramsite production line.

[0098] By adopting the above technical solution, the system will constantly compare the acquired data with the curve data of the historical stage to find abnormal situations, and then switch the overall preview interface to the interface where the abnormal situation is located for display, so as to display the abnormal results to the operator more quickly. The abnormality is discovered in time, which is convenient for the operator to deal with in time, thereby improving the intelligence of the centralized monitoring system and the efficiency of abnormality discovery.

[0099] In summary, the present application includes at least one of the following beneficial technical effects:

[0100] Switch the overall preview interface to the interface where the abnormal situation is located for display, so as to quickly display the abnormal results to the operator, and the abnormality is discovered in time, which is convenient for the operator to deal with in time, thus improving the intelligence of the centralized monitoring system and the efficiency of abnormality discovery;

[0101] The abnormal part is magnified and presented, while the overall part is presented on a smaller screen, thereby improving the judgment of the operator and the rationality of the interface display;

[0102] By analyzing the problems that occur and obtaining the operators in the field who can solve the problems, the problems can be sent to the corresponding operators in a targeted manner, thus improving the efficiency of problem solving. BRIEF DESCRIPTION OF THE DRAWINGS

[0103] Figure 1 It is a flow chart of a centralized monitoring method based on a ceramsite production line in an embodiment of the present application.

[0104] Figure 2 It is a flowchart of a method for switching a monitoring screen to an abnormal overall display interface for output in an embodiment of the present application.

[0105] Figure 3 It is a schematic diagram of the centralized monitoring interface in an embodiment of the present application.

[0106] Figure 4 It is a flowchart of a further method for integrating a display interface by enlarging an abnormal local display interface and reducing an abnormal overall display interface in an embodiment of the present application.

[0107] Figure 5 It is a flowchart of a specific method for determining the selected reference schematic diagram according to the preset importance and number of areas when the number of areas is still less than the number of all reference areas after the auxiliary identification area is updated to the pure background area in an embodiment of the present application.

[0108] Figure 6 It is a flow chart of a method for integrating a display interface based on adapting a reference schematic diagram, enlarging an abnormal local display interface, and reducing an abnormal overall display interface in an embodiment of the present application.

[0109] Figure 7 It is a flowchart of an exception handling method in an embodiment of the present application, which is based on adapting a reference schematic diagram, enlarging an abnormal local display interface, and reducing an abnormal overall display interface to form a display interface and output it.

[0110] Figure 8 It is a flowchart of a method in an embodiment of the present application for updating an optional parameter interface to an adaptation reference schematic diagram, and integrating and outputting a display interface based on the adaptation reference schematic diagram, an amplified abnormal local display interface, and a reduced abnormal overall display interface.

[0111] Fig. 9 It is a flowchart of a method for outputting a preset on-site adjustment signal to a preset maintenance worker's mobile terminal when the adjustment method is on-site operation in an embodiment of the present application.

[0112] Fig.10 It is a flowchart of a further method in an embodiment of the present application for integrating and outputting a display interface based on adapting a reference schematic diagram, enlarging an abnormal local display interface, and reducing an abnormal overall display interface.

[0113] Fig.11 It is a flowchart of a method for outputting a monitoring screen corresponding to a first output monitoring terminal number according to a display interface in an embodiment of the present application.

[0114] Fig.12 It is a system module diagram of a centralized monitoring method based on a ceramsite production line in an embodiment of the present application. DETAILED DESCRIPTION

[0115] In order to make the purpose, technical solutions and advantages of this application more clear, the following Figure 1-Figure 12 It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0116] The embodiment of the present application discloses a centralized monitoring method based on a ceramsite production line. Figure 1 , a centralized monitoring method based on ceramsite production line includes:

[0117] Step 100: Obtain the current time node and parameter feedback data.

[0118] The current time node is the node of the current time. The acquisition method here is any timing method. The parameter feedback data is the data of all parameter feedback in the ceramsite production line. For example: the running state, current and voltage of the motor, the temperature of the environment and the content of each component in the air, the flow rate and ratio of hazardous waste in the ceramsite production line, etc. The acquisition method is to obtain it from various sensors, for example: the current size can be obtained by an ammeter, and the temperature can be obtained by a thermometer.

[0119] Step 101: Determine data category based on parameter feedback data.

[0120] The data category is the category of the parameter feedback data, which can be determined by automatically identifying the category of the acquired sensor when the corresponding sensor acquires the data.

[0121] Step 102: Find the corresponding historical stage curve from a preset historical database based on the data category.

[0122] The historical stage curve is a curve formed by the data values ​​of the data corresponding to the data category in the historical process. Here, the curve is a curve with time as the horizontal axis and data value as the vertical axis. It is obtained by taking statistics at every moment and then connecting the corresponding coordinate points with a smooth curve. The mapping relationship between data categories and historical stage curves is stored in the database. When forming the historical stage curve, the operator will analyze the data category and then classify the corresponding value into the curve corresponding to the corresponding data category. When the system receives the corresponding data category, it automatically finds the corresponding historical stage curve from the database for output.

[0123] Step 103: Analyze the historical stage curve based on the current time node to obtain historical feedback data.

[0124] The historical feedback data is the data of the time point corresponding to the current time node on the historical stage curve. The analysis method is that the time on the historical stage curve is a whole cycle of the ceramsite production line, and then the current time node is searched according to the entire production cycle to obtain the historical time node corresponding to the current time node, and then the data corresponding to the historical time node is output as historical feedback data.

[0125] Step 104: Determine a comparison result based on the parameter feedback data and the historical feedback data.

[0126] The comparison result is the result of the comparison between the parameter feedback data and the historical feedback data. Here, you can first find the range of results corresponding to the corresponding data category through the parameter feedback data. For example, the current of the rotary kiln motor is 80-90A, and the data at this time is 85A, which means that the comparison result at this time is normal. However, if the data at this time is 200A, it means that the current is large and the comparison result is abnormal.

[0127] Step 105: When the comparison result is a preset normal result, no operation is performed on the monitoring screen.

[0128] The normal result is the result of the comparison, that is, the data is reasonable and the corresponding position is working normally. If the comparison result is normal, it means that there is no abnormality at this time, and no automatic operation is performed, and only manual operation is performed to switch the interface. Figure 2 As shown, there are buttons with different positions and functions above for the operator to switch pages.

[0129] Step 106: When the comparison result is a preset abnormal result, define the data category corresponding to the parameter feedback data as an abnormal data category.

[0130] Abnormal results are the results of abnormal parameter feedback data. When the comparison result is an abnormal result, it means that the corresponding parameter is abnormal, which means that it needs to be displayed to the operator.

[0131] Step 107: searching for a corresponding abnormal overall display interface from a preset interface database based on the abnormal data category.

[0132] The abnormal overall display interface is the interface that can display abnormal data in the overall interface. Figure 2 As shown, the buttons above indicate different interfaces. For example, if there are multiple kilns, there are multiple interfaces. The database stores the mapping relationship between abnormal data categories and abnormal overall display interfaces. It is obtained after manual setting and observation. For example, if there is a flow meter in kiln No. 1 to calculate the amount of hazardous waste flowing into the kiln, then the parameters of the hazardous waste flow rate are associated with kiln No. 1. Since there may be the same parameters on different interfaces, in order to facilitate direct search for the corresponding interface, the corresponding interface identifier is added to the abnormal data category. For example, the data category corresponding to the hazardous waste flow rate of kiln No. 1 is hazardous waste flow rate 1. When the system receives the corresponding abnormal data category, it automatically finds the corresponding abnormal overall display interface from the database for output.

[0133] Step 108: Switch the monitoring screen to the abnormal overall display interface for output, and output the parameter feedback data in a preset warning state.

[0134] The warning state is a state that can warn the operator at a glance, for example: normal data is displayed in green, while abnormal data is displayed in red and flashing.

[0135] Reference Figure 3 , the method of switching the monitoring screen to the abnormal overall display interface for output includes:

[0136] Step 200: searching for a corresponding abnormal local display interface from a preset local database based on the data category.

[0137] The abnormal local display interface is the local interface where the data category is located. Since the overall interface is large and the data is redundant, the local content displayed may be easier to reflect the corresponding content. For example, the local display interface of hazardous waste flow 1 can be the area for raw material preparation, rather than an entire production line. The mapping relationship between data categories and abnormal local display interfaces is stored in the database. It is obtained by the operator after dividing each overall interface and observing the local section of the interface where the data category is located. When the system receives the corresponding data category, it automatically finds the corresponding abnormal local display interface from the database for output.

[0138] Step 201: enlarging the abnormal local display interface based on a preset overall area to obtain an enlarged abnormal local display interface.

[0139] The overall area is the entire displayed area, such as Figure 2The figure shows the entire page. The enlarged abnormal local display interface is the interface after the abnormal local display interface is enlarged to the overall area. The enlargement method is to first calculate the horizontal enlargement multiple and the vertical enlargement multiple according to the size of the overall area and the size of the abnormal local display interface, and then enlarge each pixel according to the horizontal enlargement multiple and the vertical enlargement multiple, so that the abnormal local display interface is enlarged to the overall area and occupies all the area of ​​the overall area.

[0140] Step 202: Determine a blank area based on the magnified abnormal local display interface.

[0141] The blank area is the blank area in the magnified abnormal local display interface, that is, the area with no data but only the background. There are two ways to determine this. One is to directly analyze the color of the background and then intercept it in a rectangular form, which does not contain any content other than the background color and will contain content other than the background color when the long side or short side of the rectangle is enlarged; the other is to manually determine the blank area before magnification in advance, and then magnify it in the same way as the abnormal local display interface.

[0142] Step 203: based on the blank area, the abnormal overall display interface is reduced to obtain a reduced abnormal overall display interface.

[0143] The reduced abnormal overall display interface is the abnormal overall display interface after reduction processing. The reduction processing method is similar to the enlargement processing method, that is, firstly, the horizontal reduction ratio and the vertical reduction ratio are calculated according to the size of the overall area and the size of the abnormal local display interface, and then each pixel is reduced according to the horizontal reduction ratio and the vertical reduction ratio, so that the abnormal overall display interface is reduced to one of the blank areas and occupies all the area of ​​one of the blank areas.

[0144] Step 204: forming a display interface based on integrating the magnified abnormal local display interface and the reduced abnormal overall display interface.

[0145] The display interface is the interface displayed on the screen in front of the operator. Figure 2 As shown, the reduced abnormal overall display interface is in the lower left corner, while the enlarged abnormal partial display interface is the entire interface. The integration method is to remove the blank area in the enlarged abnormal partial display interface and then display the enlarged abnormal partial display interface.

[0146] Step 205: Switch the monitoring screen to the abnormal overall display interface, and then output the display interface.

[0147] Reference Figure 4The method of integrating the display interface by enlarging the abnormal local display interface and reducing the abnormal overall display interface further includes:

[0148] Step 300: Analyze the magnified abnormal local display interface to determine the pure background area, the auxiliary identification area and the data display area.

[0149] The pure background area is an area with only background color. Here, this area is a blank area. In order to facilitate distinction, it is defined as a pure background area in the same way as the blank area. The auxiliary identification area is an area that only plays an auxiliary role and does not affect the overall data, including areas with irrelevant text, such as the full name of the company. The determination method is also similar to the pure background area, except that the content of the auxiliary identification is also defined as the background color. The data display area is an area for displaying data, including the display location of data values ​​and data categories, and a schematic diagram corresponding to the device corresponding to the data. Similar to step 202, it is preferred that the pure background area, auxiliary identification area, and data display area before magnification are manually determined in advance, and then amplified in the same way as the abnormal local display interface.

[0150] Step 301: Determine the number of regions based on the pure background region and a preset minimum local display size.

[0151] The minimum local display size is the smallest interface size that can be clearly identified by the operator. The number of regions is the number of regions after the pure background region is cut according to the minimum local display size. Here, it can be obtained by placing the regions equivalent to the minimum local display size in the horizontal direction. When the first row cannot be placed, it starts from the starting position of the second row until the starting position of the next row cannot be placed.

[0152] Step 302: When the number of regions is greater than or equal to the number of all preset references, a corresponding reference schematic diagram is searched from a preset field database based on the magnified abnormal local display interface.

[0153] The total number of references is the maximum number of reference schematics, that is, the number of all schematics that can help reference to assist in solving problems. Reference schematics are schematics that can help reference to assist in solving problems, and reference schematics include historical curve diagrams and on-site monitoring diagrams. The database stores the mapping relationship between abnormal local display interfaces and reference schematics. The operator obtains the abnormal local display interface based on the corresponding actual situation and the functions that can be achieved on the actual site, for example: the temperature change curve can be seen in the raw material preparation area, images and videos of the raw material equipment working process, and other content. When the system receives the corresponding abnormal local display interface, it automatically finds the corresponding reference schematic from the database for display.

[0154] When the number of regions is greater than or equal to the number of all references, it means that all reference schematic diagrams can be placed in the same display interface for display.

[0155] Step 303: adjusting the size of the reference schematic diagram based on the pure background area to form an adapted reference schematic diagram.

[0156] The adapted reference diagram is the diagram after the reference diagram is resized. The adjustment method is to first place the reference diagrams in sequence according to the minimum local display size, then observe whether there are redundant areas around, and then zoom in synchronously. If it cannot be zoomed in synchronously, zoom in on the area that can still be zoomed in.

[0157] Step 304: Based on the adaptation reference schematic diagram, the amplified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface.

[0158] This is similar to step 204, except that all adaptation reference schematic diagrams need to be filled in.

[0159] Step 305: When the number of regions is less than or equal to all reference numbers, the auxiliary identification region is updated to a pure background region, and the number of regions is re-determined.

[0160] Here, since the auxiliary identification area does not affect the data analysis, the auxiliary identification area is also updated to a pure background area to display a more important reference schematic diagram.

[0161] Step 306: When the number of areas is still less than the number of all reference areas after the auxiliary identification area is updated to the pure background area, the reference schematic diagram is determined according to the preset importance and the number of areas and the abnormal overall display interface is reduced, and the selected reference schematic diagram is defined as the selected reference schematic diagram.

[0162] Importance is the importance of the reference diagram for analyzing the problem. The order here is set manually. The selection method is: first sort all the reference diagrams, and then select according to the number of areas.

[0163] Step 307: Based on the selected reference schematic diagram, the amplified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface.

[0164] The formation method here is similar to step 304 and will not be described in detail here.

[0165] Reference Figure 5 , when the number of regions is still less than the number of all references after the auxiliary identification region is updated to the pure background region, the specific method for determining the selected reference schematic diagram according to the preset importance and number of regions includes:

[0166] Step 3060: Determine the actual display area corresponding to the number of pure background areas according to the minimum local display size.

[0167] The actual display area is the displayed area obtained by placing the area equivalent to the minimum local display size in the horizontal direction.

[0168] Step 3061: select an area in the actual display area and define it as the remaining display area, and define the actual display area except the remaining display area as the normal display area.

[0169] Step 3062: Calculate the priority based on importance, data category, parameter feedback data, historical feedback data and abnormal data category.

[0170] The priority level is the degree to which display is prioritized.

[0171] The formula is: , where P represents the priority, for example, the range can be (1-5), is the influence weight of importance, I is the importance, a and b are constants used to control the shape of the curve. is the influence weight of the influencing factor of the data category, C is the influencing factor of the data category, which is set manually, and P is the power parameter. is the influence weight of the deviation, D is the deviation between the measured data and the estimated value or standard value, after normalization, is the impact weight of frequency, F is the frequency of abnormal occurrence, that is, the number of times the abnormality occurs per unit time, is the impact weight of the time interval, T is the time interval since the last occurrence, which is used to assess whether the anomaly is a new or persistent problem, and c is the decay rate constant.

[0172] Assume the weights are set to =0.3, =0.2, =0.2, =0.2, =0.1, and the following information is detected at a certain time: the importance level is 4; it belongs to the electrical fault type, which is preset to be divided into 3 basic types; the actual temperature measured exceeds the standard temperature by 20 degrees, and after appropriate scaling, D=0.8 is obtained; the anomaly has occurred 10 times in the last hour; 2 hours have passed since the last occurrence; substituting into the above formula, we get: ≈3.2538, so the priority is about 3.25.

[0173] Step 3063: Sort the reference schematic diagrams according to their priorities to obtain a reference schematic diagram sequence.

[0174] The reference diagram order is the order in which the reference diagrams are sorted according to their priority. For example, the reference diagram with the highest priority is ranked first.

[0175] Step 3064: Determine, based on the reference schematic sequence and the number of regions, full-display reference schematics whose number is consistent with the number of normal display regions and integrated-display reference schematics that are displayed in the remaining display regions.

[0176] The full display reference diagram is a reference diagram that is completely displayed in the normal display area. The integrated display reference diagram is a reference diagram that is concentrated in the remaining display area. Here, the reference diagram is processed to only display the category of the reference diagram, and then when the user clicks it, it will be fully displayed in the remaining display area.

[0177] Step 3065: Generate a selected reference schematic diagram based on the full-display reference schematic diagram and the integrated-display reference schematic diagram.

[0178] Reference Figure 6 The method of integrating and forming a display interface based on the adaptation reference schematic diagram, enlarging the abnormal local display interface and reducing the abnormal overall display interface includes:

[0179] Step 400: When the adapted reference schematic diagram includes a preset on-site monitoring diagram, a corresponding historical problem is searched from a preset problem database based on the data category and the comparison result.

[0180] The on-site monitoring diagram is a diagram of the monitoring video of the on-site situation. The historical problem is the actual problem that produces the comparison result in the historical record. The database stores the mapping relationship between data categories, comparison results and historical problems, which is recorded by the operator according to the actual situation, that is, when the historical problem occurs, the corresponding data category and comparison result are observed and recorded. When the system receives the corresponding data category and comparison result, it automatically finds the corresponding historical problem from the database and outputs it.

[0181] Step 401: Analyze historical questions to obtain historical question categories.

[0182] The historical issue category is the category of the historical issue, which can also be obtained through the data category, that is, the historical issue category is consistent with the data category, or by analyzing keywords in the historical issue.

[0183] Step 402: When the historical problem category is a preset on-site problem category, further analyze the historical problem to obtain a historical problem scenario.

[0184] On-site problem categories are those that occur on-site, and are categories where problems occur in a certain link or device on-site. Historical problem scenarios are scenarios where historical problems occur, including devices or environments. The analysis method is to read the keywords in historical problems.

[0185] Step 403: Based on the historical problem scenario, the corresponding monitoring number and monitoring magnification area are searched from the preset monitoring database.

[0186] The monitoring number is the number of the surveillance camera that can monitor the historical problem scene. The monitoring magnification area is the local area where the problem occurs in the historical problem scene. Since surveillance cameras often shoot larger scenes and more equipment, and the problem often occurs in a small scene, the monitoring content can be magnified. The database stores the mapping relationship between historical problem scenes, monitoring numbers, and monitoring magnification areas. When the historical problem scene appears, the operator identifies the number of the surveillance camera that can monitor the scene, and then observes the area where the historical problem scene appears in the camera and records it. When the system receives the corresponding historical problem scene, it automatically finds the corresponding monitoring number and monitoring magnification area from the database for output.

[0187] Step 404: The surveillance camera corresponding to the surveillance number monitors the content of the surveillance magnified area to form an adaptation reference schematic diagram, and integrates the adaptation reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface to form a display interface.

[0188] If the number of regions is insufficient here, the optional parameter interface will be integrated by selecting the reference schematic diagram.

[0189] Reference Figure 7 , and also includes an abnormality handling method after integrating and outputting a display interface based on an adaptation reference schematic diagram, enlarging an abnormal local display interface, and reducing an abnormal overall display interface, the method comprising:

[0190] Step 500: Find the corresponding adjustment method and optional adjustment parameters from a preset adjustment database based on the abnormal data category.

[0191] The adjustment method is how to handle abnormal data. The optional adjustment parameters are the processing methods corresponding to the abnormal data categories. For example, if the temperature is too high, the temperature parameters or heating parameters can be adjusted. The database stores the mapping relationship between abnormal data categories, adjustment methods and optional adjustment parameters, which are obtained by the operator based on the actual maintenance methods of abnormal data categories. When the system receives the corresponding abnormal data category, it automatically finds the corresponding adjustment method and optional adjustment parameters from the database for output.

[0192] It should be noted that the optional adjustment parameters may not exist because the adjustment method may be maintenance or equipment replacement, etc., so it may not exist.

[0193] Step 501: When the adjustment method is a preset on-site operation, a preset on-site adjustment signal is output to a preset maintenance worker mobile terminal.

[0194] On-site operation refers to on-site maintenance or replacement. On-site adjustment signal refers to on-site adjustment and maintenance signal, which can be output in text form. The maintenance personnel mobile terminal refers to the maintenance personnel's mobile terminal, such as a mobile phone. The output method here can be a text message. When the adjustment method is on-site operation, it is necessary to remind the maintenance personnel to perform maintenance.

[0195] It should be noted that the maintenance personnel may also be operators or other personnel on site.

[0196] Step 502: When the adjustment mode is the preset remote operation, an optional parameter interface is formed based on the optional adjustment parameters.

[0197] Remote operation is a maintenance operation that can be performed directly on the display screen of the central control system without the need to go to the site for operation, such as: switch or flow gear selection, etc. The optional parameter interface is an interface that contains optional adjustment parameters. This can be designed in advance by humans, that is, when there is a choice of each optional adjustment parameter, the corresponding interface can be automatically generated for the user to choose.

[0198] Step 503: updating the optional parameter interface to the adapted reference schematic diagram, and integrating the adapted reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface to form a display interface and output it.

[0199] If the number of regions is insufficient here, the optional parameter interface will be integrated by selecting the reference schematic diagram.

[0200] Reference Figure 8 , updating the optional parameter interface to the adaptation reference schematic diagram, and integrating the adaptation reference schematic diagram, the amplified abnormal local display interface and the reduced abnormal overall display interface to form a display interface and output the method, including:

[0201] Step 600: When the number of regions is equal to the number of all references, the optional parameter interface is updated to the adapted reference schematic diagram, and based on the adapted reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface and output it.

[0202] When the number of regions is equal to the number of all references, it means that no additional adaptation reference diagrams can be added for display, so they can be displayed directly.

[0203] Step 601: When the number of regions is less than the number of all reference regions, input the optional adjustment parameters into a preset deep learning model to output a preview result.

[0204] The deep learning model is a machine learning method based on a neural network architecture. It processes information by imitating the working mode of human brain neurons and can automatically detect complex structures and features in data, which makes them perform well in tasks such as image recognition, speech recognition, and natural language processing. The preview result is the result that will be generated after the deep learning model evolves according to the current optional adjustment parameters. Here, in the embodiment of the present application, the preview result is a curve.

[0205] When the number of regions is less than the number of all references, it means that new reference schematics can be added at this time.

[0206] Step 602: Generate a preview diagram based on the preview result.

[0207] The preview diagram is a diagram corresponding to the preview result. It should be noted that the preview diagram here includes all the preview results.

[0208] Step 603: Update the preview schematic diagram to the adapted reference schematic diagram, and integrate the adapted reference schematic diagram, the amplified abnormal local display interface and the reduced abnormal overall display interface to form a display interface and output it.

[0209] Reference Fig. 9 The method of outputting a preset on-site adjustment signal to a preset maintenance worker mobile terminal when the adjustment mode is on-site operation includes:

[0210] Step 700: Find the corresponding working area from a preset area database based on the abnormal data category.

[0211] The working area is the area of ​​the data where the abnormal data category is located. For example, if the abnormal data category is temperature 1, it means that the corresponding temperature is the raw material preparation area of ​​kiln production line No. 1, and the working area is the raw material preparation area of ​​kiln production line No. 1. The mapping relationship between abnormal data categories and working areas is stored in the database, and is set by the operator according to the working area when setting the abnormal data category.

[0212] Step 701: Find the corresponding environment purification equipment and environment data category from a preset equipment database based on the working area.

[0213] Environmental purification equipment is equipment for purifying the environment of the work area, including air conditioners and hair dryers. Environmental data categories are categories of environmental data, such as temperature and types of polluted gases in the air. The database stores the mapping relationship between work areas, environmental purification equipment, and environmental data categories. The operator confirms the content in the actual environment that may affect the work or maintenance of the staff, and then equips the corresponding environmental purification equipment and records it. When the system receives the corresponding work area, it automatically finds the corresponding environmental purification equipment and environmental data category from the database for output.

[0214] Step 702: Filter the parameter feedback data based on the environmental data category to obtain environmental feedback data.

[0215] Environmental feedback data is parameter feedback data belonging to the environmental data category. The screening method here is to match the data category with the environmental data category. If they are consistent, they are defined as environmental feedback data.

[0216] Step 703: When the environmental feedback data falls into the preset severe environmental data range, the environmental purification equipment is controlled to start, and an on-site adjustment signal is output to the maintenance personnel's mobile terminal.

[0217] The harsh environment data range is the range of data values ​​for relatively harsh environments. That is, when the data value falls into this range, it means that the environment is in a harsh environment at this time, and the environment needs to be purified at this time. At this time, the environment should be purified first, and then when the environment is comfortable, let the maintenance personnel go for maintenance.

[0218] It should be noted here that each environmental feedback data is compared with the harsh environment data range corresponding to the respective data category.

[0219] Step 704: When the environmental feedback data does not fall into the severe environmental data range, only the on-site adjustment signal is output to the maintenance personnel's mobile terminal.

[0220] If it does not fall in, it means the environment is still comfortable and you can enter directly.

[0221] Reference Fig.10 The method of integrating and outputting a display interface based on the adapted reference schematic diagram, enlarging the abnormal local display interface and reducing the abnormal overall display interface further includes:

[0222] Step 800: Obtain the monitoring terminal number and the corresponding start operator number.

[0223] The monitoring terminal number is the number of the monitoring terminal, that is, the number of the central control system in the central control room. The startup operator number is the number of the operator who operates and uses the monitoring terminal. The acquisition method is that when the corresponding monitoring terminal is turned on, the monitoring terminal number is automatically output, and when the operator logs in, the two are automatically associated and the startup operator number is output.

[0224] Step 801: grouping the start operator numbers according to the preset field division rules to form a professional field operator number group and a full field operator number group.

[0225] The field division rule is that operators who are particularly outstanding in a certain field are classified into the professional field operator number group, and operators who are relatively average in all fields and not very outstanding are classified into the all-field operator number group. The professional field operator number group is a group formed by combining the operator numbers of operators who are particularly outstanding in a certain field. The number of professional field operator number groups here is several, and operators in the same professional field operator number group belong to the same professional field. The all-field operator number group is a group formed by combining the operator numbers of operators who are relatively average in all fields and not very outstanding.

[0226] Step 802: Find the corresponding field operator number from a preset maintenance database based on the abnormal data category.

[0227] The field operator number is the number of the operator who can solve the abnormal problem corresponding to the abnormal data category. The mapping relationship between the abnormal data category and the field operator number is stored in the database. It is set by the company's internal personnel according to the actual ability of the operator. When the system receives the corresponding abnormal data category, it automatically finds the corresponding field operator number from the database and outputs it.

[0228] Step 803: When the domain operator number is identical to the start operator number in the professional domain operator number group, the start operator number that is successfully matched is defined as the matched start operator number.

[0229] If the field operator number and the start operator number in the professional field operator number group are the same, it means that the corresponding operator is operating this system.

[0230] Step 804: Determine the first output monitoring terminal number based on the matching start operator number.

[0231] The first output monitoring terminal number is the monitoring terminal logged in by the operator corresponding to the matching start operator number. The determination method may be to establish an association between the two at the same time as step 800, and then find it through the association.

[0232] Step 805: Output the monitoring screen corresponding to the first output monitoring terminal number according to the display interface.

[0233] Here, the monitoring screen corresponding to the first output monitoring terminal number is output according to the display interface, so that the field operator number can find the root cause of the problem from his own professional perspective and solve it.

[0234] Step 806: When the field operator number and the start operator number in the professional field operator number group are different, determine the second output monitoring terminal number based on any start operator number in the full field operator number group.

[0235] If the domain operator number and the start operator number in the professional domain operator number group are different, it means that there is no operator with the corresponding domain expertise at this time. Then you can select any start operator number in the full domain operator number group.

[0236] Step 807: Output the monitoring screen corresponding to the second output monitoring terminal number according to the display interface.

[0237] Reference Fig.11 The method of outputting the monitoring screen corresponding to the first output monitoring terminal number according to the display interface includes:

[0238] Step 900: When the adjustment mode is on-site operation, the monitoring screen corresponding to the first output monitoring terminal number is output according to the display interface and a maintenance personnel number confirmation signal is output at the same time.

[0239] The maintenance personnel number confirmation signal is a signal for confirming the maintenance personnel number. The output mode is a text display mode, which can be displayed on the entire interface or in a blank area.

[0240] When the adjustment method is on-site operation, the description needs to be sent to the maintenance personnel's mobile terminal at this time, so the operator corresponding to the operator number of the field operator who found the problem needs to confirm the maintenance personnel number at this time.

[0241] Step 901: When receiving the maintenance technician number, compare the maintenance technician number with the matching start operator number.

[0242] The maintenance worker number is the maintenance worker's number. The purpose of the comparison here is to determine whether the operator matching the start operator number needs to go to the site.

[0243] Step 902: When the maintenance personnel number and the matching start operator number are different, the display interface is displayed on the mobile terminal corresponding to the maintenance personnel number.

[0244] When the maintenance personnel number and the matching startup operator number are different, it means that the operator with the matching startup operator number is still in front of the monitoring terminal. Then, it is only necessary to display the display interface on the mobile terminal corresponding to the maintenance personnel number.

[0245] Step 903: When the maintenance technician number and the matching start operator number are the same, determine the same field start operator number based on the matching start operator number and the professional field operator number group.

[0246] The same-domain start operator number is the operator number of the same domain as the matching start operator number. The determination method is a direct number comparison method. When the numbers are the same and are not matching start operator numbers, it means that this is the same-domain start operator number.

[0247] If the maintenance technician number and the matching startup operator number are the same, it means that the operator with the matching startup operator number needs to go to the site and leave the monitoring terminal. Therefore, in order to ensure the smoothness of monitoring, another operator is required to monitor. It is best if the operator can understand the problem and is professional to facilitate timely communication.

[0248] Step 904: When the same-domain startup operator number does not exist, a corresponding first communication connection is searched from a preset connection database based on any startup operator number in the all-domain operator number group and the matching startup operator number.

[0249] The first communication connection is the contact method between any one of the start operator numbers in the full range of operator numbers and the operator corresponding to the matching start operator number. The mapping relationship between the start operator number, the matching start operator number and the first communication connection is stored in the database. It is obtained by the operator according to the actual contact method between the two, for example: both have their own mobile phone numbers, and then the mobile phone number of the other is dialed from one of the mobile phones. When the system receives any one of the start operator numbers in the full range of operator numbers and the matching start operator number, it automatically finds the corresponding first communication connection from the database for output.

[0250] It should be noted here that any start operator number in the full-area operator number group is associated with the monitoring screen corresponding to the second output monitoring terminal number.

[0251] Step 905: Display the display interface on the mobile terminal corresponding to the matching start operator number, and output the display interface on the monitoring screen corresponding to the second output monitoring terminal number, and then establish a first communication connection.

[0252] Here, since the operator corresponding to the matching start operator number needs to go to the site, the question and display interface need to be displayed on his mobile terminal to remind the operator.

[0253] Step 906: When a start operator number in the same field exists, filter any start operator number in the same field and define it as an equivalent start operator number.

[0254] The screening method is direct selection.

[0255] Step 907: Determine the equivalent first output monitoring terminal number based on the equivalent starting operator number.

[0256] The first output monitoring terminal number is equal to the monitoring terminal logged in by the operator corresponding to the start operator number. The determination method is similar to step 804 and will not be repeated here.

[0257] Step 908: Find the corresponding second communication connection from the connection database based on the equal start operator number and the matching start operator number.

[0258] The second communication connection is the contact method between the operators corresponding to the equal start operator number and the matching start operator number. The establishment of the database is introduced in step 904 and will not be repeated here. When the system receives the corresponding equal start operator number and the matching start operator number, it automatically finds the corresponding second communication connection from the database for output.

[0259] Step 909: Display the display interface on the mobile terminal corresponding to the matching start operator number, and output it on the monitoring screen corresponding to the first output monitoring terminal number according to the display interface, and then establish a second communication connection.

[0260] Since there is no operator in the same field, the next best option is to send it to the screen that can be seen by the operator corresponding to the starting operator number, that is, the monitoring screen corresponding to the first output monitoring terminal number.

[0261] Based on the same inventive concept, an embodiment of the present invention provides a centralized monitoring system based on a ceramsite production line.

[0262] Reference Fig.12 , a centralized monitoring system based on ceramsite production line, including:

[0263] The acquisition module is used to obtain the current time node, parameter feedback data, monitoring terminal number and start operator number;

[0264] A memory for storing a program of a control method based on a centralized monitoring method of a ceramsite production line;

[0265] The program in the processor and the memory can be loaded and executed by the processor to realize a control method based on a centralized monitoring method of a ceramsite production line.

[0266] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Any feature disclosed in this specification (including the abstract and drawings), unless otherwise stated, can be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

Claims

1. A centralized monitoring method based on a ceramsite production line, characterized in that: include: Get the current time node and parameter feedback data; determining a data category based on the parameter feedback data; Find the corresponding historical stage curve from the preset historical database based on the data category; Analyze the historical stage curve based on the current time node to obtain historical feedback data; Determine a comparison result based on the parameter feedback data and the historical feedback data; When the comparison result is the preset normal result, no operation is performed on the monitoring screen; When the comparison result is a preset abnormal result, the data category corresponding to the parameter feedback data is defined as an abnormal data category; Based on the abnormal data category, the corresponding abnormal overall display interface is found from the preset interface database; Switch the monitoring screen to the abnormal overall display interface for output; Among them, the method of switching the monitoring screen to the abnormal overall display interface for output includes: Based on the data category, a corresponding abnormal local display interface is searched from a preset local database; Based on the preset overall area, the abnormal local display interface is enlarged to obtain an enlarged abnormal local display interface; Determine the blank area based on the magnified abnormal local display interface; Based on the blank area, the abnormal overall display interface is reduced to obtain a reduced abnormal overall display interface; The display interface is formed by integrating the magnified abnormal local display interface and the reduced abnormal overall display interface; Switch the monitoring screen to the abnormal overall display interface, and then output the display interface; The method of integrating the display interface by enlarging the abnormal local display interface and reducing the abnormal overall display interface further includes: Analyze the magnified abnormal local display interface to determine the pure background area, the auxiliary identification area and the data display area; Determine the number of regions based on the pure background region and a preset minimum local display size; When the number of regions is greater than or equal to all preset reference numbers, a corresponding reference schematic diagram is searched from a preset on-site database based on the magnified abnormal local display interface, wherein the reference schematic diagram includes a historical curve diagram and an on-site monitoring diagram, etc.; The size of the reference schematic diagram is adjusted based on the pure background area to form an adapted reference schematic diagram; Based on the adaptation reference schematic diagram, the display interface is formed by integrating the amplified abnormal local display interface and the reduced abnormal overall display interface; When the number of regions is less than or equal to the number of all reference regions, the auxiliary identification region is updated to a pure background region, and the number of regions is re-determined; When the number of regions is still less than the number of all references after the auxiliary identification region is updated to the pure background region, the reference schematic diagram is determined according to the preset importance and the number of regions and the overall display interface of the abnormality is reduced, and the selected reference schematic diagram is defined as the selected reference schematic diagram; The selected reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface; Among them, when the number of regions is still less than the number of all references after the auxiliary identification region is updated to the pure background region, the specific method of determining the selected reference schematic diagram according to the preset importance and the number of regions includes: Determine the actual display area corresponding to the number of pure background areas according to the minimum local display size; Select an area in the actual display area and define it as the remaining display area, and define the actual display area except the remaining display area as the normal display area; The priority is calculated based on importance, data category, parameter feedback data, historical feedback data and abnormal data category, where the calculation formula is: , where P represents the priority. is the influence weight of importance, I is the importance, a and b are constants, is the impact weight of the data category, C is the data category, P is the power parameter, is the impact weight of the deviation, D is the degree of deviation between the measured data and the estimated value or standard value, is the impact weight of frequency, F is the frequency of abnormal occurrence, is the impact weight of the time interval, T is the time interval since the last occurrence, and c is the decay rate constant; sorting the reference schematic diagrams according to the priority to obtain a reference schematic diagram sequence; Based on the reference schematic diagram sequence and the number of areas, a full-display reference schematic diagram having a number that is consistent with the number of normal display areas and an integrated display reference schematic diagram that is concentratedly displayed in the remaining display areas are determined.

2. A centralized monitoring method based on a ceramsite production line according to claim 1, characterized in that: The method for integrating and forming a display interface based on the adaptation reference schematic diagram, enlarging the abnormal local display interface and reducing the abnormal overall display interface includes: When adapting the reference schematic diagram including the preset on-site monitoring diagram, the corresponding historical problem is found from the preset problem database based on the data category and the comparison result; Analyze historical issues to obtain historical issue categories; When the historical problem category is a preset on-site problem category, the historical problem is analyzed to obtain a historical problem scenario; Based on historical problem scenarios, the corresponding monitoring number and monitoring magnification area are found from the preset monitoring database; The surveillance camera corresponding to the surveillance number is monitored according to the content of the monitored magnified area to form an adaptation reference schematic diagram, and a display interface is formed based on the adaptation reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface.

3. A centralized monitoring method based on a ceramsite production line according to claim 1, characterized in that: The method also includes an abnormality handling method after integrating and outputting a display interface based on the adapted reference schematic diagram, enlarging the abnormal local display interface, and reducing the abnormal overall display interface, the method comprising: Find the corresponding adjustment method and optional adjustment parameters from a preset adjustment database based on the abnormal data category; When the adjustment method is the preset on-site operation, a preset on-site adjustment signal is output to the preset maintenance worker mobile terminal; When the adjustment mode is the preset remote operation, an optional parameter interface is formed based on the optional adjustment parameters; The optional parameter interface is updated to the adaptation reference schematic diagram, and based on the adaptation reference schematic diagram, the magnified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface and output.

4. A centralized monitoring method based on a ceramsite production line according to claim 3, characterized in that: The method of updating the optional parameter interface to the adaptation reference schematic diagram, and integrating the adaptation reference schematic diagram, the amplified abnormal local display interface, and the reduced abnormal overall display interface to form a display interface and outputting the display interface includes: When the number of regions is equal to the number of all references, the optional parameter interface is updated to the adapted reference schematic diagram, and a display interface is formed based on the adapted reference schematic diagram, the magnified abnormal local display interface, and the reduced abnormal overall display interface and output; When the number of regions is less than the number of all references, the optional adjustment parameters are input into a preset deep learning model to output a preview result; Generate a preview diagram based on the preview result; The preview schematic diagram is updated to the adapted reference schematic diagram, and based on the adapted reference schematic diagram, the amplified abnormal local display interface and the reduced abnormal overall display interface are integrated to form a display interface and output it.

5. A centralized monitoring method based on a ceramsite production line according to claim 3, characterized in that: The method of outputting a preset on-site adjustment signal to a preset maintenance worker mobile terminal when the adjustment mode is on-site operation includes: Find the corresponding working area from the preset area database based on the abnormal data category; Find the corresponding environmental purification equipment and environmental data category from the preset equipment database based on the working area; Filtering the parameter feedback data based on the environmental data category to obtain environmental feedback data; When the environmental feedback data falls into the preset harsh environment data range, the environmental purification equipment is controlled to start, and the on-site adjustment signal is output to the maintenance personnel's mobile terminal; When the environmental feedback data does not fall into the harsh environment data range, only the on-site adjustment signal is output to the maintenance personnel's mobile terminal.

6. A centralized monitoring method based on a ceramsite production line according to claim 3, characterized in that: The method of integrating and outputting a display interface based on the adapted reference schematic diagram, enlarging the abnormal local display interface and reducing the abnormal overall display interface further includes: Get the monitoring terminal number and the corresponding start operator number; The start operator numbers are grouped according to the preset field division rules to form professional field operator number groups and all-field operator number groups; Find the corresponding field operator number from the preset maintenance database based on the abnormal data category; When the field operator number and the start operator number in the professional field operator number group are the same, the successfully matched start operator number is defined as the matched start operator number; determining a first output monitoring terminal number based on a matching initiating operator number; Output the monitoring screen corresponding to the first output monitoring terminal number according to the display interface; When the field operator number and the start operator number in the professional field operator number group are different, determining the second output monitoring terminal number based on any start operator number in the full field operator number group; The monitoring screen corresponding to the second output monitoring terminal number is output according to the display interface.

7. A centralized monitoring method based on a ceramsite production line according to claim 6, characterized in that: The method for outputting the monitoring screen corresponding to the first output monitoring terminal number according to the display interface includes: When the adjustment mode is on-site operation, the monitoring screen corresponding to the first output monitoring terminal number is output according to the display interface and a maintenance personnel number confirmation signal is output; When receiving the maintenance worker number, the maintenance worker number is compared with the matching start operator number; When the maintenance worker number and the matching start operator number are different, the display interface will be displayed on the mobile terminal corresponding to the maintenance worker number; When the maintenance personnel number and the matching start operator number are the same, the start operator number in the same field is determined based on the matching start operator number and the professional field operator number group; When the same-domain start operator number does not exist, searching for the corresponding first communication connection from a preset connection database based on any start operator number in the all-domain operator number group and the matching start operator number; The display interface is displayed on the mobile terminal corresponding to the matching start operator number, and the monitoring screen corresponding to the second output monitoring terminal number is output according to the display interface, and then a first communication connection is established; When the same field start operator number exists, filter any one of the same field start operator numbers and define it as the same start operator number; Determining an equivalent first output monitoring terminal number based on an equivalent starting operator number; Finding a corresponding second communication connection from a connection database based on the equal start operator number and the matching start operator number; The display interface is displayed on the mobile terminal corresponding to the matching startup operator number, and is output according to the display interface on the monitoring screen corresponding to the first output monitoring terminal number, and then a second communication connection is established.

8. A centralized monitoring system based on a ceramsite production line, characterized in that: include: The acquisition module is used to obtain the current time node, parameter feedback data, monitoring terminal number and start operator number; A memory for storing a program of a control method for a centralized monitoring method based on a ceramsite production line according to any one of claims 1 to 7; The program in the processor and the memory can be loaded and executed by the processor to implement a control method based on a centralized monitoring method of a ceramsite production line as described in any one of claims 1 to 7.

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