Dry-type power transformer coil manufacturing equipment and method

Abstract

The present invention belongs to the technical field of dry-type transformer coil manufacturing, and in particular, a dry-type power transformer coil manufacturing device and method. The existing dry-type transformer coil manufacturing device is too complicated to operate and cannot independently manufacture dry-type transformer coils. Almost all of the auxiliary work needs to be done manually, which results in low work efficiency. The following scheme is proposed, including a mounting frame and a support frame. The top of the mounting frame is fixedly connected with a protective shell, and the top of the support frame is fixedly connected with two connecting plates. The dry-type power transformer coil manufacturing device and method disclosed in the present invention have the advantages of improving the automatic production capability of the equipment. By providing a coil assembly, the equipment can fully automate the manufacture of coils, simplifying the operation and use of the equipment, solving the problem of requiring full manual assistance, and enabling one person to operate multiple machines, thereby improving the work efficiency of the equipment and better meeting the needs of today's society.

Description

Technical Field

[0001] The invention relates to the technical field of dry-type transformer coil manufacturing, and in particular to a dry-type power transformer coil manufacturing device and method. Background Art

[0002] Coil usually refers to a ring-shaped wire winding. The most common coil applications include: motors, inductors, transformers and loop antennas. The coil in the circuit is an inductor. It means that the wires are wound one by one, and the wires are insulated from each other. The insulating tube can be hollow or contain an iron core or a magnetic powder core, which is referred to as an inductor. Inductors can be divided into fixed inductors and variable inductors. Fixed inductor coils are referred to as inductors or coils.

[0003] The existing dry-type transformer coil manufacturing equipment is too complicated to operate and cannot independently manufacture dry-type transformer coils. Almost all of the auxiliary work needs to be done manually, resulting in low work efficiency, slow coil production rate, high work pressure on staff, and cannot meet current industrial needs. Summary of the invention

[0004] The present invention discloses a dry-type power transformer coil manufacturing device and method, aiming to solve the technical problems in the background technology that the existing dry-type transformer coil manufacturing device is too complicated to operate, cannot independently manufacture the dry-type transformer coil, almost always requires manual auxiliary work, and has low work efficiency.

[0005] The invention provides a dry-type power transformer coil manufacturing device, comprising a mounting frame and a supporting frame, the top of the mounting frame is fixedly connected with a protective shell, and the top of the supporting frame is fixedly connected with two fixing plates, the outer walls of the opposite sides of the two fixing plates are movably connected with the same adjusting screw, and the opposite sides of the two fixing plates are fixedly connected with the same limiting rod, the outer wall of the limiting rod is movably connected with an adjusting frame, and the outer wall of the limiting rod is movably connected with a fixing column, the bottom of the fixing column is fixedly connected with the outer wall of the adjusting frame, and the outer walls of both sides of the fixing column are fixedly connected with fixing plates, the inner wall of the fixing column is provided with a cleaning and adjusting component, and the inner wall of the protective shell is provided with a coiling component, the bottom of the supporting frame is fixedly connected with a fixing frame, and the upper part of the fixing frame is fixedly connected with an adjusting motor, and the output shaft of the adjusting motor is connected to one end of the adjusting screw through a coupling.

[0006] By providing a protective shell, a mounting frame, a wire coil assembly, a mounting column, an adjustment frame, a fixing plate, an adjustment screw, a limit rod, a connecting plate, a mounting frame, an adjustment motor and a support frame, the protective shell can ensure that the staff cannot touch the wire coil assembly during the operation of the equipment, thereby preventing the rapid rotation of the equipment from causing harm to the staff. The equipment is supported by the cooperation of the mounting frame and the mounting frame to prevent the equipment from being corroded by ground stains. Through the service life of the equipment, the position of the cleaning and adjustment assembly can be adjusted as needed through the adjustment frame, the fixing plate, the limit rod, the adjustment screw and the adjustment motor, thereby improving the functionality of the equipment and ensuring the equipment's ability to work in different environments.

[0007] In a preferred embodiment, the coil assembly includes a production column, which is movably connected to an inner wall of one side of the protective shell, and a plurality of limiting holes are provided on the top of the production column, and the outer wall of the production column is movably connected to two limiting tubes, and the outer walls of the two limiting tubes are provided with limiting openings; the inner walls of the two limiting openings are movably connected to limiting screws, and the outer walls of the two limiting screws are movably connected to the inner walls of two of the limiting holes respectively, and the outer wall of the production column is movably connected to a production sleeve, and the production sleeve is located between the two limiting tubes; the outer wall of one side of the protective shell is fixedly connected to a fixing plate, and the top of the fixing plate is fixedly connected to a power motor, and the output shaft of the power motor is connected to a tension adjuster via a coupling, and the output shaft of the tension adjuster is connected to a rotating tube via a coupling, and one end of the rotating tube is fixedly connected to one end of the production column; the inner wall of one side of the protective shell is movably connected to a fixing sleeve, and the outer wall of one side of the fixing sleeve is fixedly connected to There is an electric push rod, and the output end of the electric push rod is in contact with the making column; four electric telescopic rods are fixedly connected to the bottom of the inner wall of the protective shell, and the output ends of the four electric telescopic rods are fixedly connected to the same supporting frame, and the top of the supporting frame is fixedly linked to a mounting plate, and the inner wall on the opposite side of the mounting plate is fixedly connected to the same cooperative column, and the inner wall on the opposite side of the mounting plate is movably connected to the same linkage screw; the outer wall of the linkage screw is provided with a sliding sleeve, and the outer wall of the sliding sleeve is fixedly connected to two fixed wheel plates, the inner walls of the two fixed wheel plates are both in contact with the outer walls of the cooperative column, and the outer walls on the opposite side of the two fixed wheel plates are movably connected to three rolling columns, and the outer walls of the three rolling columns are fixedly connected to rolling wheels, and the outer wall of one side of the mounting plate is fixedly connected to two fixed machine frames, and the inner walls of the two fixed machine frames are fixedly connected to the same cooperative motor, and the output shaft of the cooperative motor is connected to one end of the linkage screw through a coupling.

[0008] By providing a coiling assembly, the production sleeve can be limited by a limit screw and a limit tube to ensure the stability of the equipment when it is working, and prevent the limit screw from shifting in position during rotation, which affects the coil production efficiency and the working quality of the equipment. The power motor and the tension regulator can freely adjust the coiling speed of the production column to ensure the coiling quality and improve the functionality of the equipment. The rolled copper wire can be smoothed by the rolling wheel, the cooperative motor, the cooperative column, the linkage screw, and the sliding sleeve during the coiling process of the equipment. When the equipment is working, a large amount of vibration causes the copper wire outlet position to shift or vibrate during work, which affects the coiling effect and the production quality of the equipment. The position can be freely adjusted according to demand to improve the functionality of the equipment.

[0009] In a preferred embodiment, the cleaning and adjustment component includes a water storage bin and a fan, the bottoms of the water storage bin and the fan are respectively fixedly connected to the tops of the two fixing plates, the inner wall of the mounting column is fixedly connected to an air bin, the inner wall of the air bin is provided with a plurality of air delivery holes, and the tops of the fan and the water storage bin are fixedly connected to a delivery pipe, the inner wall of one side of the air bin is movably connected to a cleaning bin, one end of the two delivery pipes are respectively connected to the inner part of the outer wall of the air bin and the cleaning bin, the outer wall of the water storage bin is fixedly connected to a water delivery pipe, the outer wall of the water delivery pipe is provided with a water pump, the two output ends of the water delivery pipe are fixedly connected to water spray heads, and the two water spray heads are both located inside the cleaning bin; the outer wall of one side of the air bin is movably connected to an adjustment bin, the inner wall of the adjustment bin is fixedly connected to four adjustment springs, and one end of the four adjustment springs are fixedly connected to an adjustment ring plate.

[0010] By providing a cleaning and adjustment component, the position of the copper wire can be fixed through the cooperation of the adjustment bin and the adjustment spring to prevent a large amount of vibration when the equipment is working, which will cause the copper wire outlet position to be offset or misplaced, affecting the coiling quality and reducing the working efficiency of the equipment. The adjustment spring is elastic and can cope with copper wires of different thicknesses, thereby improving the functionality of the equipment. The surface of the copper wire is cleaned through the water pipe, water storage bin, water spray head and cleaning bin to prevent dust and dirt on the surface of the copper wire from affecting the quality of the production coil. The cleaned copper wire is dried through the fan, air hole and air bin to prevent water from being attached to the surface of the copper wire to affect the coiling efficiency, and to avoid water damage to the equipment body and shortening the service life of the equipment.

[0011] A method for manufacturing a dry-type power transformer coil, using the dry-type power transformer coil manufacturing equipment as described above, comprises the following steps:

[0012] Step 1: first install the production sleeve on the production column, and limit the production sleeve by the limiting tube;

[0013] Step 2: After the fixation is completed, the cleaning and adjusting assembly is adjusted to a suitable position through the adjustment frame, and the wire to be processed is passed through the cleaning and adjusting assembly and set on the production sleeve;

[0014] Step 3. After setting, the electric push rod starts to operate to make the coil, the rolling wheel starts to smooth the finished coil, and the cleaning component operates to clean the metal wire to be processed.

[0015] From the above, it can be seen that the dry-type power transformer coil manufacturing equipment provided by the present invention has improved the automatic production capability of the equipment. By providing a coil assembly, the equipment can fully automate the production of coils, solving the problem of requiring full manual assistance. It can realize one person operating multiple machines, improve the working efficiency of the equipment, and better meet the needs of today's society. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a dry-type power transformer coil manufacturing device proposed by the present invention;

[0017] Figure 2 This is a schematic diagram of the overall side structure of a dry-type power transformer coil manufacturing device proposed by the present invention;

[0018] Figure 3 A schematic diagram of the structure of a coil assembly of a dry-type power transformer coil manufacturing device proposed by the present invention;

[0019] Figure 4 A schematic diagram of the combined structure of a limiting screw and a limiting hole of a dry-type power transformer coil manufacturing device proposed by the present invention;

[0020] Figure 5 A schematic diagram of the combined structure of a cooperative column and a cooperative motor of a dry-type power transformer coil manufacturing device proposed by the present invention;

[0021] Figure 6 A schematic diagram of the combined structure of a limit rod and a fixing plate of a dry-type power transformer coil manufacturing device proposed by the present invention;

[0022] Figure 7 The present invention is a schematic structural diagram of a cleaning and adjustment component of a dry-type power transformer coil manufacturing device proposed by the present invention.

[0023] In the figure: 1, protective shell; 2, mounting frame; 3, coil assembly; 301, support frame; 302, mounting plate; 303, fixed machine frame; 304, power motor; 305, fixed sleeve; 306, electric push rod; 307, limit screw; 308, limit hole; 309, production column; 310, production sleeve; 311, limit pipe; 312, rotating pipe; 313, tension regulator; 314, linkage screw; 315, sliding sleeve; 316, fixed wheel plate; 317, rolling wheel; 318, rolling column; 319, electric Telescopic rod; 320, cooperative column; 321, cooperative motor; 4, limit rod; 5, connecting plate; 6, mounting frame; 7, adjusting motor; 8, supporting frame; 9, cleaning and adjusting assembly; 901, adjusting ring plate; 902, conveying pipe; 903, fan; 904, adjusting chamber; 905, adjusting spring; 906, air supply hole; 907, air chamber; 908, cleaning chamber; 909, sprinkler head; 910, water supply pipe; 911, water storage tank; 912, water pump; 10, mounting column; 11, adjustment frame; 12, fixing plate; 13, adjustment screw. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] The dry-type power transformer coil manufacturing equipment disclosed in the present invention is mainly used in scenarios where the operation mode of existing dry-type transformer coil manufacturing equipment is too complicated and cannot independently manufacture dry-type transformer coils, and almost all of them require manual auxiliary work, resulting in low work efficiency.

[0026] Reference Figure 1-7 A dry-type power transformer coil manufacturing equipment comprises a mounting frame 2 and a supporting frame 8, the top of the mounting frame 2 is fixedly connected with a protective shell 1, and the top of the supporting frame 8 is fixedly connected with two fixing plates 5, the outer walls of the opposite sides of the two fixing plates 5 are connected with the same adjusting screw 13 by threads, and the opposite sides of the two fixing plates 5 are fixedly connected with the same limiting rod 4, the outer wall of the limiting rod 4 is connected with an adjusting frame 11 by threads, and the outer wall of the limiting rod 4 is connected with a fixing column 10 by threads, the bottom of the fixing column 10 is fixedly connected with the outer wall of the adjusting frame 11, and the outer walls of both sides of the fixing column 10 are fixedly connected with fixing plates 12, the inner wall of the fixing column 10 is provided with a cleaning component 9, and the inner wall of the protective shell 1 is provided with a coiling component 3, the bottom of the supporting frame 8 is fixedly connected with a fixing frame 6, and the upper part of the fixing frame 6 is fixedly connected with an adjusting motor 7, and the output shaft of the adjusting motor 7 is connected with one end of the adjusting screw 13 through a coupling.

[0027] Specifically, the protective shell 1 can ensure that the staff cannot touch the coil assembly 3 during the operation of the equipment, preventing the rapid rotation of the equipment from causing harm to the staff. The equipment is supported by the cooperation of the mounting frame 2 and the mounting frame 6 to prevent the equipment from being corroded by ground stains. Through the service life of the equipment, the position of the cleaning and adjustment assembly 9 can be adjusted as needed through the adjustment frame 11, the fixing plate 12, the limit rod 4, the adjustment screw 13 and the adjustment motor 7, thereby improving the functionality of the equipment and ensuring the equipment's ability to work in different environments.

[0028] Reference Figure 3 , Figure 4 and Figure 5 The coil assembly 3 includes a production column 309, which is connected to the inner wall of one side of the protective shell 1 through a bearing. A plurality of limiting holes 308 are provided on the top of the production column 309. The outer wall of the production column 309 is connected to two limiting tubes 311 through a bearing, and the outer walls of the two limiting tubes 311 are provided with limiting openings; the inner walls of the two limiting openings are both threadedly connected to the limiting screws 307, and the outer walls of the two limiting screws 307 are respectively threadedly connected to the inner walls of two of the limiting holes 308, and the outer wall of the production column 309 is slidably connected to the production sleeve 310 , the making sleeve 310 is located between the two limiting tubes 311; a fixing plate is fixedly connected to the outer wall of one side of the protective shell 1, and a power motor 304 is fixedly connected to the top of the fixing plate, and the output shaft of the power motor 304 is connected to the tension regulator 313 through a coupling, and the output shaft of the tension regulator 313 is connected to the rotating tube 312 through a coupling, and one end of the rotating tube 312 is fixedly connected to one end of the making column 309; a fixed sleeve 305 is slidably connected to the inner wall of one side of the protective shell 1, and an electric push rod 306 is fixedly connected to the outer wall of one side of the fixed sleeve 305, and The output end of the electric push rod 306 is in contact with the production column 309; four electric telescopic rods 319 are fixedly connected to the bottom of the inner wall of the protective shell 1, and the output ends of the four electric telescopic rods 319 are fixedly connected to the same support frame 301, and the top of the support frame 301 is fixedly linked to the mounting plate 302, and the inner wall on the opposite side of the mounting plate 302 is fixedly connected to the same cooperative column 320, and the inner wall on the opposite side of the mounting plate 302 is connected to the same linkage screw rod 314 through a thread; the outer wall of the linkage screw rod 314 is provided with a sliding sleeve 315, and the sliding sleeve The outer wall of the tube 315 is fixedly connected to two fixed wheel plates 316, the inner walls of the two fixed wheel plates 316 are in contact with the outer wall of the cooperative column 320, and the outer walls on the opposite side of the two fixed wheel plates 316 are connected to three rolling columns 318 through bearings, and the outer walls of the three rolling columns 318 are fixedly connected to rolling wheels 317, and the outer wall of one side of the mounting plate 302 is fixedly connected to two fixed machine frames 303, and the inner walls of the two fixed machine frames 303 are fixedly connected to the same cooperative motor 321, and the output shaft of the cooperative motor 321 is connected to one end of the linkage screw rod 314 through a coupling.

[0029] Specifically, the production sleeve 310 is first installed on the production column 309, and the production sleeve 310 is limited by the limiting tube 311. When the equipment is in use, the electric push rod 306 is retracted, and the production sleeve 310 is installed on the production column 309. After the installation is completed, the production sleeve 310 is limited by the limiting tube 311. After the position is fixed, the limiting tube 311 is fixed by the limiting screw 307 to ensure the stability of the equipment during operation and prevent the production sleeve 310 from rolling randomly during the coil making operation, causing the equipment to fail to work or the coil to deform, resulting in After the material is discarded and the limit is completed, the fixed wheel plate 316 is restored, and the copper wire is installed, the power motor 304 starts to operate, driving the production sleeve 310 to start rotating and drive the copper wire to perform winding operations. The tension of the equipment can be freely adjusted by rotating the tube 312, which improves the functionality of the equipment. During the winding operation, the auxiliary motor 321 starts to operate, and the rolling wheel 317 is in contact with the wound coil to smooth the coil to prevent the copper wire from bulging or dislocation and affecting the quality of the finished coil, thereby improving the functionality of the equipment and ensuring the quality of the products produced by the equipment;

[0030] In a specific application scenario, the coiling assembly 3 is suitable for the manufacturing process of dry-type transformer coils, that is, the coiling assembly 3 can limit the manufacturing sleeve 310 through the limiting screw 307 and the limiting tube 311, so as to ensure the stability of the equipment when the equipment is working, and prevent the limiting screw 307 from being offset in the process of rotation, thereby affecting the production efficiency of the coil and the working quality of the equipment. The coiling speed of the manufacturing column 309 can be freely adjusted through the power motor 304 and the tension regulator 313, thereby ensuring the quality of the coiling and improving the functionality of the equipment. The coiled copper wire can be smoothed through the rolling wheel 317, the cooperative motor 321, the cooperative column 320, the linkage screw 314, and the sliding sleeve 315 during the coiling process of the equipment. When the equipment is working, a large amount of vibration causes the copper wire outlet position to be offset or vibrated during the work, thereby affecting the coiling effect and the production quality of the equipment. The position can be freely adjusted according to the needs, thereby improving the functionality of the equipment.

[0031] It should be noted that during the use of the device, the height of the rolling wheel 317 can be freely adjusted through the electric telescopic rod 319, which is convenient for smoothing coils of different thicknesses, improving the comprehensiveness of the device's functions and ensuring the working quality of the device.

[0032] Reference Figure 1 , Figure 6 and Figure 7In a preferred embodiment, the cleaning and conditioning component 9 includes a water storage bin 911 and a fan 903. The bottoms of the water storage bin 911 and the fan 903 are fixedly connected to the tops of the two fixing plates 12, respectively. The inner wall of the fixing column 10 is fixedly connected with an air bin 907. The inner wall of the air bin 907 is provided with a plurality of air delivery holes 906. The tops of the fan 903 and the water storage bin 911 are fixedly connected with a delivery pipe 902. The inner wall of one side of the air bin 907 is threadedly connected with a cleaning bin 908. One end of the two delivery pipes 902 is respectively connected to the air bin 907. 7 is connected to the inner part of the outer wall of the cleaning bin 908, the outer wall of the water storage bin 911 is fixedly connected with a water pipe 910, the outer wall of the water pipe 910 is provided with a water pump 912, the two output ends of the water pipe 910 are fixedly connected with water spray heads 909, and the two water spray heads 909 are both located inside the cleaning bin 908; the outer wall of one side of the gas bin 907 is connected with an adjusting bin 904 through a thread, the inner wall of the adjusting bin 904 is fixedly connected with four adjusting springs 905, and one end of the four adjusting springs 905 is fixedly connected with an adjusting ring plate 901.

[0033] Specifically, after the adjustment is completed, the copper wire is passed through a component cleaning and adjusting component 9 and is set on the outer wall of the manufacturing sleeve 310. The adjusting spring 905 and the adjusting chamber 904 can fix the copper wire. The adjusting spring 905 has elasticity and can cope with copper wires of different thicknesses to prevent a large amount of vibration from causing the copper wire outlet position to shift during operation when the equipment is working, thereby affecting the coiling effect and the production quality of the equipment. The water pump 912 starts to operate to input the water in the water storage chamber 911 into the water spray head 909, and the copper wire of the installation part is cleaned to prevent dust or stains on the surface of the copper wire from affecting the quality of the coil. The cleaned copper wire is quickly cleaned through the air transmission hole 906 to prevent water from being on the surface of the copper wire, thereby affecting the work quality and later storage.

[0034] In a specific application scenario, the cleaning and adjusting component 9 is suitable for the manufacturing process of dry-type transformer coils, that is, the cleaning and adjusting component 9 can fix the position of the copper wire through the cooperation of the adjusting bin 904 and the adjusting spring 905 to prevent the large amount of vibration when the equipment is working, which will cause the copper wire outlet position to be offset or misplaced, affecting the coiling quality and reducing the working efficiency of the equipment. The adjusting spring 905 is elastic and can cope with copper wires of different thicknesses, thereby improving the functionality of the equipment. The surface of the copper wire is cleaned through the water pipe 910, the water storage bin 911, the water spray head 909 and the cleaning bin 908 to prevent dust and dirt on the surface of the copper wire from affecting the quality of the production coil. The cleaned copper wire is dried through the fan 903, the air delivery hole 906 and the air bin 907, and water must be attached to the surface of the copper wire to affect the coiling efficiency, and water is prevented from damaging the equipment body and shortening the service life of the equipment.

[0035] It should be noted that during the use of the equipment, the water used to clean the copper wire in the cleaning chamber 908 can be recovered through the delivery pipe 902 connected to the water storage tank 911 and recycled through the water delivery pipe 910, thereby reducing the waste of water resources.

[0036] A method for manufacturing a dry-type power transformer coil, using the dry-type power transformer coil manufacturing equipment as described above, comprises the following steps:

[0037] Step 1, first install the production sleeve 310 on the production column 309, and limit the production sleeve 310 through the limiting tube 311 (when the equipment is in use, the electric push rod 306 is retracted, and the production sleeve 310 is installed on the production column 309. After the installation is completed, the production sleeve 310 is limited by the limiting tube 311. After the position is fixed, the limiting tube 311 is fixed by the limiting screw 307 to ensure the stability of the equipment during operation and prevent the production sleeve 310 from rolling randomly during the coil making operation, causing the equipment to fail to work or the coil to deform, resulting in the waste of materials. After the limiting is completed, the fixed wheel plate 316 is restored);

[0038] Step 2: After the fixing is completed, the cleaning and adjusting component 9 is adjusted to a suitable position through the adjusting frame 11, and the wire to be processed is passed through the cleaning and adjusting component 9 and set on the production sleeve 310 (after the production sleeve 310 is fixed, the adjusting motor 7 starts to operate, and the adjusting frame 11 adjusts the cleaning and adjusting component 9 to the specified position to prepare for the next work. After the adjustment is completed, the copper wire is passed through the cleaning and adjusting component 9 and set on the outer wall of the production sleeve 310. The adjusting spring 905 and the adjusting chamber 904 can fix the copper wire. The adjusting spring 905 is elastic and can cope with copper wires of different thicknesses, so as to prevent a large amount of vibration from causing the copper wire outlet position to deviate during work when the equipment is working, thereby affecting the coiling effect and the production quality of the equipment);

[0039] Step 3. After setting, the electric push rod 306 starts to operate to make the coil, the rolling wheel 317 starts to smooth the finished coil, and the cleaning component 9 operates to clean the metal wire to be processed (after the copper wire is installed, the power motor 304 starts to operate, driving the production sleeve 310 to start rotating and drive the copper wire to perform winding operations. The tension of the equipment can be freely adjusted by rotating the tube 312, which improves the functionality of the equipment. During the winding operation, the cooperative motor 321 starts to operate, and the rolling wheel 317 contacts the wound coil to smooth the coil to prevent the copper wire from bulging or dislocation during the winding process, affecting the quality of the finished coil, improving the functionality of the equipment and ensuring the quality of the products produced by the equipment. The water pump 912 starts to operate to input the water in the water storage tank 911 into the water spray head 909, and the copper wire of the installation part is cleaned to prevent dust or stains on the surface of the copper wire from affecting the quality of the coil. The cleaned copper wire is quickly cleaned through the air supply hole 906 to avoid water on the surface of the copper wire, affecting the work quality and later storage).

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dry-type power transformer coil manufacturing device, comprising a mounting frame (2) and a support frame (8), characterized in that: The top of the mounting frame (2) is fixedly connected to a protective shell (1), and the top of the support frame (8) is fixedly connected to two fixed connecting plates (5), the outer walls of the two fixed connecting plates (5) on opposite sides are movably connected to a same positioning screw (13), and the opposite sides of the two fixed connecting plates (5) are fixedly connected to a same limiting rod (4), the outer wall of the limiting rod (4) is movably connected to a positioning frame (11), and the outer wall of the limiting rod (4) is movably connected to a mounting column (10), and the mounting column (10) The bottom of the support frame (8) is fixedly connected to the outer wall of the adjustment frame (11), and the outer walls on both sides of the installation column (10) are fixedly connected to the fixing plates (12), the inner wall of the installation column (10) is provided with a cleaning and adjustment component (9), and the inner wall of the protective shell (1) is provided with a coiling component (3), the bottom of the support frame (8) is fixedly connected to the installation frame (6), and the upper part of the installation frame (6) is fixedly connected to the adjustment motor (7), and the output shaft of the adjustment motor (7) is connected to one end of the adjustment screw rod (13) through a coupling; The cleaning and conditioning component (9) comprises a water storage bin (911) and a fan (903); the bottoms of the water storage bin (911) and the fan (903) are respectively fixedly connected to the tops of two fixing plates (12); the inner wall of the fixing column (10) is fixedly connected to an air bin (907); the inner wall of the air bin (907) is provided with a plurality of air delivery holes (906); the tops of the fan (903) and the water storage bin (911) are both fixedly connected to a delivery pipe (902); one of the air bins (907) is provided with a plurality of air delivery holes (906); The side inner wall is movably connected to a cleaning chamber (908); one end of the two delivery pipes (902) is respectively connected to the inner part of the outer wall of the gas chamber (907) and the cleaning chamber (908); the outer wall of the water storage chamber (911) is fixedly connected to a water delivery pipe (910); a water pump (912) is provided on the outer wall of the water delivery pipe (910); both output ends of the water delivery pipe (910) are fixedly connected to water spray heads (909); and both water spray heads (909) are located inside the cleaning chamber (908).

2. The dry-type power transformer coil manufacturing equipment according to claim 1 is characterized in that: The coil assembly (3) comprises a production column (309), the production column (309) being movably connected to an inner wall of one side of the protective shell (1), a plurality of limiting holes (308) being provided at the top of the production column (309), two limiting tubes (311) being movably connected to the outer wall of the production column (309), and the outer walls of the two limiting tubes (311) both having limiting openings.

3. The dry-type power transformer coil manufacturing equipment according to claim 2 is characterized in that: The inner walls of the two limit openings are movably connected to the limit screws (307), the outer walls of the two limit screws (307) are movably connected to the inner walls of two of the limit holes (308), and the outer wall of the manufacturing column (309) is movably connected to the manufacturing sleeve (310), which is located between the two limit tubes (311).

4. The dry-type power transformer coil manufacturing equipment according to claim 3 is characterized in that: A fixing plate is fixedly connected to an outer wall of one side of the protective shell (1); a power motor (304) is fixedly connected to the top of the fixing plate; an output shaft of the power motor (304) is connected to a tension regulator (313) via a coupling; and an output shaft of the tension regulator (313) is connected to a rotating tube (312) via a coupling; one end of the rotating tube (312) is fixedly connected to one end of a manufacturing column (309).

5. The dry-type power transformer coil manufacturing equipment according to claim 4 is characterized in that: A fixed sleeve (305) is movably connected to an inner wall of one side of the protective shell (1), an electric push rod (306) is fixedly connected to an outer wall of one side of the fixed sleeve (305), and an output end of the electric push rod (306) is in contact with a production column (309).

6. The dry-type power transformer coil manufacturing equipment according to claim 5, characterized in that: Four electric telescopic rods (319) are fixedly connected to the bottom of the inner wall of the protective shell (1); the output ends of the four electric telescopic rods (319) are fixedly connected to a same supporting frame (301); the top of the supporting frame (301) is fixedly linked to a mounting plate (302); the inner wall on the opposite side of the mounting plate (302) is fixedly connected to a same cooperative column (320); and the inner wall on the opposite side of the mounting plate (302) is movably connected to a same linkage screw rod (314).

7. The dry-type power transformer coil manufacturing equipment according to claim 6, characterized in that: The outer wall of the linkage screw rod (314) is provided with a sliding sleeve (315), the outer wall of the sliding sleeve (315) is fixedly connected to two fixed wheel plates (316), the inner walls of the two fixed wheel plates (316) are in contact with the outer wall of the cooperative column (320), and three rolling columns (318) are movably connected to the outer walls of the two fixed wheel plates (316) on the opposite side, and the outer walls of the three rolling columns (318) are fixedly connected to rolling wheels (317), the outer wall of one side of the mounting plate (302) is fixedly connected to two fixed machine frames (303), the inner walls of the two fixed machine frames (303) are fixedly connected to the same cooperative motor (321), and the output shaft of the cooperative motor (321) is connected to one end of the linkage screw rod (314) through a coupling.

8. The dry-type power transformer coil manufacturing equipment according to claim 7, characterized in that: An outer wall of one side of the gas bin (907) is movably connected to an adjusting bin (904), an inner wall of the adjusting bin (904) is fixedly connected to four adjusting springs (905), and one end of each of the four adjusting springs (905) is fixedly connected to an adjusting ring plate (901).

9. A method for manufacturing a dry-type power transformer coil, using a dry-type power transformer coil manufacturing device according to claim 8, characterized in that: The steps include: Step 1: first install the manufacturing sleeve (310) on the manufacturing column (309), and limit the manufacturing sleeve (310) by using the limiting tube (311); Step 2: After the fixing is completed, the cleaning and adjusting component (9) is adjusted to a suitable position through the positioning frame (11), and the wire to be processed is passed through the cleaning and adjusting component (9) and arranged on the manufacturing sleeve (310); Step 3: After the setting is completed, the electric push rod (306) starts to operate to make the coil, the rolling wheel (317) starts to smooth the finished coil, and the cleaning component (9) operates to clean the metal wire to be processed.

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