Cable connector welding device

By designing welding table, fixed disk and single-wire separation mechanism in the cable connector welding device, the problems of complex operation of traditional welding devices and unstable welding quality are solved, and efficient and accurate welding process is achieved, improving the degree of automation and safety .

CN119016992BActive Publication Date: 2024-12-31JIANGSU RUISHIDA ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411516048.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2024-12-31
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The welding device of traditional cable connectors is complex in operation, unstable welding quality and low degree of automation, resulting in inefficiency and safety hazards.

Method used

A cable connector welding device including a welding table, a fixed disk and a single-wire separation mechanism is designed. A slide rail, a motor-driven screw and a track are combined to form an efficient and stable transmission system, and a plurality of fixed disk connection rods and chucks are connected. The combination of connecting blocks and curved pull rod sliders enables precise clamping and position adjustment of cable connectors, improving welding flexibility and accuracy.

Benefits of technology

It improves the efficiency and accuracy of welding, ensures the stability of welding quality, reduces welding quality problems and safety hazards caused by human factors, and improves production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of cable technology, and specifically to a cable connector welding device, comprising a welding table, a welding device is fixedly connected to the top of the welding table, a single-line separation mechanism is movably connected to the left top of the welding table, and a fixed disk is fixedly connected to the right side of the welding table. The present invention can effectively solve the problems of low efficiency, unstable welding quality and safety hazards in the welding process of traditional cable connectors by providing a welding table, a fixed disk, a welding device and a single-line separation mechanism. Specifically, the slide rail on the welding table is combined with a motor-driven lead screw, a turntable and a crawler to form an efficient and stable transmission system. This design not only ensures that the single-line separation mechanism can be accurately moved to a specified position along the slide rail, but also realizes the need for fine position adjustment during welding through the motor-driven crawler transmission, thereby greatly improving the flexibility and precision of welding.
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Description

Technical Field

[0001] The present invention relates to the field of cable technology, and more particularly to a cable connector welding device. Background Art

[0002] Cables are an indispensable part of modern electrical transmission and communication systems and are widely used in power, communications, construction, transportation and other fields. The reliability, durability and connection efficiency of cables directly affect the stability and safety of the entire system. Therefore, the design and manufacture of cable connectors have become a vital link in the field of cable technology. Traditional cable connector welding devices often have problems such as complex operation, unstable welding quality, and low degree of automation, which makes it difficult to meet the modern industry's needs for high efficiency, precision and automation.

[0003] When welding a cable connector to a cable, it is usually necessary to divide a bundle of cables into multiple cables, and then weld the multiple cables to the multiple connection ports of the cable connector. Generally, when welding is required, the worker holds a single cable and inserts it into the connection port of the cable connector for welding. However, such manual operation is not only inefficient, but also easily leads to uneven welding quality due to human factors, and even causes safety accidents. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cable connector welding device. The technical problem to be solved by the present invention is: when welding a cable connector with a cable, it is usually necessary to divide a bundle of cables into multiple cables, and then weld the multiple cables to the multiple connection ports of the cable connector. Generally, when welding is required, a worker holds a single cable and inserts it into the connection port of the cable connector for welding. However, such manual operation is not only inefficient, but also easily leads to uneven welding quality due to human factors, and even causes safety accidents.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A cable connector welding device comprises a welding platform, the top of which is fixedly connected with a welding device, the top of the left side of the welding platform is movably connected with a single-wire separation mechanism, and the right side of the welding platform is fixedly connected with a fixing plate;

[0007] The welding table includes a side connecting table, a slide rail is fixedly connected to the left side of the side connecting table, a support table is fixedly connected to the bottom of the slide rail, a transmission plate is fixedly connected to the front side of the slide rail, a motor is fixedly connected to the top right side of the transmission plate, a lead screw is fixedly connected to the output end of the motor, a turntable is fixedly connected to the outer wall of the lead screw, and a track is sleeved on the outer wall of the turntable.

[0008] As a further solution of the present invention: the fixed disk includes a plurality of fixed disk connecting rods, the right side annular array of the plurality of fixed disk connecting rods is fixedly connected to the left top of the side connecting platform, the left sides of the plurality of fixed disk connecting rods are fixedly connected with a connecting disk, the left side annular array of the connecting disk is fixedly connected with a plurality of chuck connecting blocks, the left sides of the plurality of chuck connecting blocks are fixedly connected with a chuck, the left middle part of the chuck is fixedly connected with a connecting round rod, and the left side of the chuck is provided with a plurality of sliding grooves in annular arrays.

[0009] As a further solution of the present invention: the inner wall of the connecting disk is rotatably connected to a rotating rod, the right end of the rotating rod extends to the right side of the connecting disk and is fixedly connected to a second rotating disk, the outer wall of the second rotating disk is sleeved on the inner wall of the side of the track away from the rotating disk, the left end of the rotating rod is movably connected to the middle part of the right side of the clamping disk, the left side of the outer wall of the rotating rod is fixedly connected to a control rotating disk, the outer wall of the control rotating disk is fixedly connected to a plurality of hinge blocks in a circular array, the sides of the plurality of hinge blocks away from the control rotating disk are rotatably connected to an arc-shaped pull rod, the sides of the plurality of arc-shaped pull rods away from the hinge block are rotatably connected to sliders, the outer walls of the plurality of sliders are slidably connected to the inner wall of the slide groove, and the sides of the plurality of sliders close to the hinge block are fixedly connected to a splint.

[0010] As a further solution of the present invention: the single-wire separation mechanism includes a bottom block, the outer wall of the bottom block is slidably connected to the inner wall of the slide rail, the top of the bottom block is fixedly connected to a vertical plate, the top of the vertical plate is fixedly connected to a single-wire separation mechanism body, the right side of the single-wire separation mechanism body is fixedly connected to a single-wire separation head, the front side of the vertical plate is fixedly connected to a transmission rod, and the front inner wall of the transmission rod is threadedly connected to the outer wall of the screw rod.

[0011] As a further solution of the present invention: the single-line separation mechanism body includes a separation mechanism body shell, the inner wall of the separation mechanism body shell is fixedly connected with a second motor, and the output end of the second motor extends to the right side of the outer wall of the separation mechanism body shell.

[0012] As a further solution of the present invention: the single-line separation head includes a separation head integral turntable, a plurality of separation disk connecting rods are fixedly connected to the outer wall of the separation head integral turntable in a circular array, a separation disk is fixedly connected to the right side of the plurality of separation disk connecting rods, the left side of the separation head integral turntable is rotatably connected to the right side of the separation mechanism main body shell, and the left middle part of the separation head integral turntable is fixedly connected to the output end of the second motor.

[0013] As a further solution of the present invention: a gear is rotatably connected to the middle portion of the left side of the separation disc, and a plurality of arc grooves are formed in a left annular array of the gear.

[0014] As a further solution of the present invention: a third motor placement block is fixedly connected to the right side of the separation disk, a third motor is fixedly connected to the top of the third motor placement block, an output end of the third motor extends to the left side of the separation disk and is fixedly connected to a second gear, an outer wall of the second gear is meshed with an outer wall of the gear, a plurality of slide rods are fixedly connected to the left annular array of the separation disk, the inner walls of the plurality of slide rods are slidably connected to a single-line fixed plate connecting rod, a plurality of single-line fixed plate connecting rods are fixedly connected to a single-line fixed plate on one side away from the slide rod, a plurality of single-line fixed plate connecting rods are fixedly connected to a cylindrical slide rod on the left side away from the single-line fixed plate, and the outer walls of the plurality of cylindrical slide rods are slidably connected to the inner wall of the arc groove.

[0015] As a further solution of the present invention: multiple single-wire fixing plates are fixedly connected to one side away from the single-wire fixing plate connecting rod with multiple single-wire fixing mechanisms, both sides of the inner walls of the multiple single-wire fixing mechanisms are rotatably connected with winding rollers, the outer walls of multiple groups of winding rollers are covered with limiting bands, and the multiple limiting bands extend to the outer walls of the single-wire fixing mechanisms through both sides of the single-wire fixing mechanisms.

[0016] As a further scheme of the present invention: the left side of the single-line fixing mechanism on the left side is fixedly connected to a transmission block, the top of the transmission block is fixedly connected to a fourth motor, the outer wall of the output end of the fourth motor is sleeved with a second track, and the inner wall of the second track on a side away from the output end of the fourth motor is sleeved with a third turntable, and the third turntable is fixedly connected to a fourth gear rotating rod at one end close to the transmission block and extends to the inner wall of the transmission block, the fourth gear rotating rod extends to an outer wall of one side of the inner wall of the transmission block and is fixedly connected to a fourth gear, the outer wall of the fourth gear meshes with the fifth gear, the inner wall of the fifth gear is fixedly connected with a conical gear rotating rod, the front and rear ends of the conical gear rotating rod respectively extend to the front and rear sides of the outer wall of the transmission block and are fixedly connected with conical teeth, the outer walls of the two conical teeth are meshed with the second conical teeth, the inner walls of the second conical teeth are fixedly connected with a winding roller rotating rod, and the outer walls of the two winding roller rotating rods are respectively fixedly connected to the inner walls of multiple groups of winding rollers.

[0017] The beneficial effects of the present invention are:

[0018] 1. The present invention can effectively solve the problems of low efficiency, unstable welding quality and potential safety hazards in the welding process of traditional cable connectors by providing a welding table, a fixed disk, a welding device and a single-line separation mechanism. Specifically, the slide rail on the welding table and the motor-driven lead screw, turntable and crawler combination form an efficient and stable transmission system. This design not only ensures that the single-line separation mechanism can accurately move to the specified position along the slide rail, but also realizes the demand for fine position adjustment during welding through the motor-driven crawler transmission, greatly improving the flexibility and accuracy of welding. Secondly, the design of the fixed disk part fully considers the fixing requirements of the cable connector. Through the combination of multiple fixed disk connecting rods, clamping disk connecting blocks and clamping disks, the rotation of the turntable is controlled to drive the arc pull rod and the slider to slide in the slide groove, thereby driving the clamping plate to achieve precise clamping of the cable connector. This design not only improves the stability of the fixation, but also ensures that the cable connector will not be displaced due to external force during welding, thereby ensuring the welding quality.

[0019] 2. The present invention further improves the automation and accuracy in the manufacturing process of the cable connector by providing a single-line separation mechanism, a single-line separation head, and a single-line fixing mechanism. Specifically, in the design of the single-line separation head, the combined application of the gear and the arc groove, and the meshing transmission of the third motor through the second gear and the gear ensure the smoothness and accuracy of the single-line separation process. At the same time, the sliding cooperation between the slide groove rod and the single-line fixing plate connecting rod, and the flexible movement of the cylindrical slide rod in the arc groove further enhance the stability and adaptability of the single-line fixing. The innovative design inside the mechanism, through the cooperation of the tape roller and the limiting belt, not only realizes the effective restraint and positioning of the single cable line, but also realizes the precise adjustment of the tightness of the limiting belt through the drive of the fourth motor and the second track, the third turntable, the fourth gear rod, the fourth gear, the fifth gear, the conical gear rod, the conical teeth, the tape roller rod and other complex and precise transmission chains. This design not only improves the safety during welding, reduces the welding quality problems caused by the looseness of the single cable line, but also greatly improves the production efficiency and reduces the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the welding table of the present invention;

[0022] Figure 3 It is a schematic diagram of the three-dimensional classification structure of the fixed plate of the present invention;

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the single-line separation mechanism of the present invention;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the single-wire separation mechanism main body and the single-wire separation head of the present invention;

[0025] Figure 6 It is a schematic diagram of the three-dimensional internal structure of the main body of the single-line separation mechanism of the present invention;

[0026] Figure 7 It is a schematic diagram of the three-dimensional separation structure of the single-line separation head of the present invention;

[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the single-line separation head of the present invention;

[0028] Fig. 9 It is a schematic diagram of a three-dimensional cross-sectional structure of a single-wire fixing mechanism of the present invention;

[0029] Fig.10 It is a schematic diagram of the enlarged structure of point A of the present invention.

[0030] In the figure: 1. welding table; 11. side connecting table; 12. supporting table; 13. slide rail; 14. transmission plate; 15. motor; 16. screw rod; 17. turntable; 18. crawler; 2. welding device; 3. fixed plate; 31. fixed plate connecting rod; 32. connecting plate; 33. clamping plate connecting block; 34. clamping plate; 35. slide groove; 36. connecting round rod; 37. rotating rod; 38. control turntable; 39. hinge block; 310. arc pull rod; 311. slider; 312. clamping plate; 313. second turntable; 4. single-line separation mechanism; 41. bottom block; 42. vertical plate; 43. transmission rod; 44. single-line separation mechanism body; 441. separation mechanism body shell; 442. second motor; 45. single-line separation head; 451. separation head as a whole Turntable; 452, separation disk connecting rod; 453, separation disk; 454, gear; 455, arc groove; 456, slide groove rod; 457, single-line fixed plate connecting rod; 458, cylindrical slide rod; 459, single-line fixed plate; 4510, single-line fixing mechanism; 4511, third motor placement block; 4512, third motor; 4513, second gear; 4514, tape roller; 4515, limiting belt; 4516, transmission block; 4517, fourth motor; 4518, second crawler; 4519, third turntable; 4520, fourth gear rotating rod; 4521, fourth gear; 4522, fifth gear; 4523, conical gear rotating rod; 4524, conical gear; 4525, second conical gear; 4526, tape roller rotating rod. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] like Figure 1 As shown, the present invention provides a cable connector welding device, comprising a welding platform 1, a welding device 2 is fixedly connected to the top of the welding platform 1, a single-wire separation mechanism 4 is movably connected to the top of the left side of the welding platform 1, and a fixing plate 3 is fixedly connected to the right side of the welding platform 1;

[0033] When it is necessary to weld the cables and cable connectors, firstly, multiple cables are fixed and separated by the single-wire separation mechanism 4, and then the adapted cable connector is placed on one side of the fixed disk 3, and the single-wire separation mechanism 4 is moved to one side of the fixed disk 3 by starting the welding table 1, so that the cable fixed by the single-wire separation mechanism 4 is connected to the cable connector fixed on the fixed disk 3, and then the welding device 2 is started to weld it.

[0034] like Figure 2-4As shown, the welding table 1 includes a side connecting table 11, a slide rail 13 is fixedly connected to the left side of the side connecting table 11, a support table 12 is fixedly connected to the bottom of the slide rail 13, a transmission plate 14 is fixedly connected to the front side of the slide rail 13, a motor 15 is fixedly connected to the top right side of the transmission plate 14, a screw rod 16 is fixedly connected to the output end of the motor 15, a turntable 17 is fixedly connected to the outer wall of the screw rod 16, a track 18 is sleeved on the outer wall of the turntable 17, and a fixed plate 3 includes a plurality of fixed plate connecting rods 31, a right side annular array of the plurality of fixed plate connecting rods 31 is fixedly connected to the left top of the side connecting table 11, a connection plate 32 is fixedly connected to the left side annular array of the plurality of fixed plate connecting rods 31, a plurality of chuck connecting blocks 33 are fixedly connected to the left side of the plurality of chuck connecting blocks 33, a chuck 34 is fixedly connected to the left side, and a connecting round rod 36 is fixedly connected to the left middle part of the chuck 34, A plurality of slide grooves 35 are respectively provided in an annular array on the left side of the chuck 34, a rotating rod 37 is rotatably connected to the inner wall of the connecting disk 32, the right end of the rotating rod 37 extends to the right side of the connecting disk 32 and is fixedly connected to the second rotating disk 313, the outer wall of the second rotating disk 313 is sleeved on the inner wall of the side of the crawler 18 away from the rotating disk 17, the left end of the rotating rod 37 is movably connected to the middle part of the right side of the chuck 34, the left side of the outer wall of the rotating rod 37 is fixedly connected to the control rotating disk 38, a plurality of hinge blocks 39 are fixedly connected to the outer wall of the control rotating disk 38 in an annular array, the side of the plurality of hinge blocks 39 away from the control rotating disk 38 are all rotatably connected to the arc pull rod 310, the side of the plurality of arc pull rods 310 away from the hinge block 39 are all rotatably connected to the slider 311, the outer walls of the plurality of sliders 311 are all slidably connected to the inner wall of the slide groove 35, and the side of the plurality of sliders 311 close to the hinge block 39 are all fixedly connected to the clamping plate 312;

[0035] When it is necessary to weld the cable and the cable connector, firstly, one side of the cable connector is inserted into the connecting round rod 36 so as to be placed on the left side of the chuck 34. When it is necessary to connect the cable, the motor 15 is started. The motor 15 drives the screw rod 16 to rotate, thereby driving the turntable 17 to rotate. The rotation of the turntable 17 causes the track 18 sleeved on its outer wall to drive the second turntable 313 to rotate, thereby driving the connected turntable 37 to rotate in the connecting disk 32. As the turntable 37 rotates, the control turntable 38 rotates synchronously therewith. The multiple hinge blocks 39 fixed thereon rotate to drive the connected arc pull rod 310 to rotate. After the arc pull rod 310 rotates, it pulls the other end to slide in the slide groove 35 of the chuck 34 through the slider 311, pushing the clamping plate 312 to gather toward the center, thereby clamping and fixing the cable connector. This design ensures the stability of the cable connector during welding.

[0036] At the same time, the screw rod 16 rotates to drive the single-wire separation mechanism 4 to move toward one side of the fixed disk 3, so that the cable fixed by the single-wire separation mechanism 4 is connected to the cable connector.

[0037] like Figure 5-10As shown, the single-line separation mechanism 4 includes a bottom block 41, the outer wall of the bottom block 41 is slidably connected to the inner wall of the slide rail 13, the top of the bottom block 41 is fixedly connected to a vertical plate 42, the top of the vertical plate 42 is fixedly connected to a single-line separation mechanism body 44, the right side of the single-line separation mechanism body 44 is fixedly connected to a single-line separation head 45, the front side of the vertical plate 42 is fixedly connected to a transmission rod 43, the front inner wall of the transmission rod 43 is threadedly connected to the outer wall of the screw rod 16, the single-line separation mechanism body 44 includes a separation mechanism body shell 441, the inner wall of the separation mechanism body shell 441 is fixedly connected to a second motor 442, the output end of the second motor 442 extends to the right side of the outer wall of the separation mechanism body shell 441, and the single-line separation head 45 includes a separation head The integral turntable 451, the outer wall annular array of the separation head integral turntable 451 is fixedly connected with a plurality of separation disk connecting rods 452, the right side of the plurality of separation disk connecting rods 452 is fixedly connected with a separation disk 453, the left side of the separation head integral turntable 451 is rotatably connected to the right side of the separation mechanism main body shell 441, the left middle part of the separation head integral turntable 451 is fixedly connected to the output end of the second motor 442, the left middle part of the separation disk 453 is rotatably connected with a gear 454, the left annular array of the gear 454 is provided with a plurality of arc grooves 455, the right side of the separation disk 453 is fixedly connected with a third motor placement block 4511, the top of the third motor placement block 4511 is fixedly connected with a third motor 4512, and the third motor 45 The output end of 12 extends to the left side of the separation disk 453 and is fixedly connected to the second gear 4513. The outer wall of the second gear 4513 meshes with the outer wall of the gear 454. The left annular array of the separation disk 453 is fixedly connected to multiple slide rods 456. The inner walls of the multiple slide rods 456 are slidably connected to the single-line fixed plate connecting rod 457. The multiple single-line fixed plate connecting rods 457 are fixedly connected to the single-line fixed plate 459 on the side away from the slide rod 456. The left side of the multiple single-line fixed plate connecting rods 457 is fixedly connected to the side away from the single-line fixed plate 459. The outer walls of the multiple cylindrical slide rods 458 are slidably connected to the inner wall of the arc groove 455. The multiple single-line fixed plates 459 are away from the single-line fixed plates. A plurality of single-line fixing mechanisms 4510 are fixedly connected to one side of the connecting rod 457, and both sides of the inner walls of the plurality of single-line fixing mechanisms 4510 are rotatably connected with winding rollers 4514, and the outer walls of the plurality of groups of winding rollers 4514 are sleeved with limiting belts 4515, and the plurality of limiting belts 4515 extend to the outer walls of the single-line fixing mechanisms 4510 through both sides of the single-line fixing mechanisms 4510, and a transmission block 4516 is fixedly connected to the left side of the left single-line fixing mechanism 4510, and a fourth motor 4517 is fixedly connected to the top of the transmission block 4516, and a second crawler 4518 is sleeved on the outer wall of the output end of the fourth motor 4517, and a third rotating disk 4519 is sleeved on the inner wall of the second crawler 4518 on the side away from the output end of the fourth motor 4517,The fourth gear 4521 is fixedly connected to the outer wall of one side of the inner wall of the transmission block 4516, and the outer wall of the fourth gear 4521 meshes with the fifth gear 4522. The inner wall of the fifth gear 4522 is fixedly connected to a conical gear rotating rod 4523. The front and rear ends of the conical gear rotating rod 4523 extend to the front and rear sides of the outer wall of the transmission block 4516 respectively and are fixedly connected with conical teeth 4524. The outer walls of the two conical teeth 4524 are meshed with the second conical teeth 4525. The inner walls of the second conical teeth 4525 are fixedly connected with a winding roller rotating rod 4526. The outer walls of the two winding roller rotating rods 4526 are respectively fixedly connected to the inner walls of the multiple groups of winding rollers 4514.

[0038] When multiple cables need to be fixed, firstly, the multiple cables are respectively passed through the top of the multiple sets of single-line fixing mechanisms 4510 and the inner side of the limiting belt 4515, and then the fourth motor 4517 is started, and its rotation drives the third turntable 4519 and the fourth gear rotating rod 4520 to rotate synchronously through the second crawler 4518. As the fourth gear 4521 rotates, the fifth gear 4522 meshing therewith drives the conical gear rotating rod 4523 and the conical teeth 4524 at both ends to start rotating, and the two conical teeth 4524 are tightly meshed with the corresponding second conical teeth 4525, thereby driving the winding roller rotating rod 4526 to rotate synchronously;

[0039] The rotation of the tape roller rotating rod 4526 directly drives the rotation of all the tape rollers 4514, and the limiting belts 4515 on the outer walls of these tape rollers 4514 are tightened accordingly, tightly wrapping and fixing the cables passing through. Since multiple groups of tape rollers 4514 work at the same time, each cable can be clamped evenly to ensure that it will not slip or loosen in subsequent operations;

[0040] When all the cables are fixed, the position of each cable can be further adjusted by starting the third motor 4512. After the third motor 4512 is started, its output end drives the second gear 4513 to rotate slowly, and the gear is tightly meshed with the gear 454 on each separation disk 453, thereby driving the gear 454 to rotate. Since the gear 454 is designed with an arc groove 455, it forms a sliding fit with the cylindrical slide rod 458. When the gear 454 rotates, the cylindrical slide rod 458 slides on the inner wall of the arc groove 455 and drives the single-line fixing plate connecting rod 457 and the single-line fixing plate 459 connected thereto to perform fine adjustments under the guidance of the slide groove rod 456. This design allows each cable to be fixed while also being able to perform fine position adjustments through the control of the third motor to meet different layout requirements.

[0041] When the single-line separation head 45 needs to rotate as a whole, it is only necessary to start the second motor 442 on the inner wall of the separation mechanism main body shell 441. With the start of the second motor 442, the separation head integral turntable 451 drives the entire single-line separation head 45 to start rotating clockwise or counterclockwise. This rotation action not only realizes the all-round adjustment of the separation head on the horizontal plane, but also further enhances the flexibility and adaptability of the device when processing complex cable layouts.

[0042] In addition, in order to improve the flexibility and convenience of the overall operation, the threaded connection design between the transmission rod 43 fixedly connected on the vertical plate 42 and the screw rod 16 allows the operator to adjust the overall position of the single-line separation mechanism 4 by rotating the screw rod 16.

[0043] Working principle of the present invention: when it is necessary to weld the cable and the cable connector, firstly, a plurality of cables are fixed and separated by the single-wire separation mechanism 4, then the adapted cable connector is placed on one side of the fixing plate 3, and the single-wire separation mechanism 4 is moved to one side of the fixing plate 3 by starting the welding table 1, so that the cable fixed by the single-wire separation mechanism 4 is connected to the cable connector fixed on the fixing plate 3, and then the welding device 2 is started to weld them;

[0044] When it is necessary to weld the cable and the cable connector, firstly, one side of the cable connector is inserted into the connecting round rod 36 and placed on the left side of the chuck 34. When it is necessary to connect the cable, start the motor 15. The motor 15 drives the screw rod 16 to rotate, thereby driving the turntable 17 to rotate. The rotation of the turntable 17 causes the track 18 sleeved on its outer wall to drive the second turntable 313 to rotate, thereby driving the connected turntable 37 to rotate in the connecting disk 32. As the turntable 37 rotates, the control turntable 38 rotates synchronously therewith, and the multiple hinge blocks 39 fixed thereon rotate to drive the connected arc-shaped pull rod 310 to rotate. After the arc-shaped pull rod 310 rotates, it pulls the other end to slide in the slide groove 35 of the chuck 34 through the slider 311, pushing the clamping plate 312 to gather toward the center, thereby clamping and fixing the cable connector. This design ensures the stability of the cable connector during welding. At the same time, the screw rod 16 rotates to drive the single-line separation mechanism 4 to move to one side of the fixed disk 3, so that the cable fixed by the single-line separation mechanism 4 is connected to the cable connector.

[0045] When multiple cables need to be fixed, first, the multiple cables are respectively passed through the top of the multiple sets of single-line fixing mechanisms 4510 and the inner side of the limiting belt 4515, and then the fourth motor 4517 is started. Its rotation drives the third turntable 4519 and the fourth gear rod 4520 to rotate synchronously through the second crawler 4518. As the fourth gear 4521 rotates, the fifth gear 4522 meshing with it drives the conical gear rod 4523 and the conical teeth 4524 at both ends to start rotating. The two conical teeth 4524 are tightly meshed with their respective corresponding second conical teeth 4525, thereby driving the winding roller rod 4526 to rotate synchronously. The rotation of the winding roller rotating rod 4526 directly drives the rotation of all the winding rollers 4514, and the limiting belts 4515 on the outer walls of these winding rollers 4514 are tightened accordingly, tightly wrapping and fixing the cables passing through. Since multiple groups of winding rollers 4514 work at the same time, each cable can be clamped evenly to ensure that it will not slip or loosen during subsequent operations. When all cables are fixed, the position of each cable can be further adjusted by starting the third motor 4512. After the third motor 4512 is started, its output end drives the second gear 4513 to rotate slowly, and the gear is connected with the gear on each separation disk 453. The gear 454 is tightly meshed, thereby driving the gear 454 to rotate. Since the gear 454 is designed with an arc groove 455, it forms a sliding fit with the cylindrical slide rod 458. When the gear 454 rotates, the cylindrical slide rod 458 slides on the inner wall of the arc groove 455 and drives the single-line fixing plate connecting rod 457 and the single-line fixing plate 459 connected thereto to perform fine adjustments under the guidance of the slide groove rod 456. This design allows each cable to be fixed while also being able to perform fine position adjustments through the control of the third motor to meet different layout requirements. When the single-line separation head 45 needs to be rotated as a whole, it is only necessary to start the separation mechanism. The second motor 442 on the inner wall of the main shell 441 can be used. With the start of the second motor 442, the overall turntable 451 of the separation head drives the entire single-line separation head 45 to start rotating clockwise or counterclockwise. This rotation action not only realizes the all-round adjustment of the separation head on the horizontal plane, but also further enhances the flexibility and adaptability of the equipment when dealing with complex cable layouts. In addition, in order to improve the overall flexibility and convenience of operation, the threaded connection design between the transmission rod 43 fixedly connected on the vertical plate 42 and the screw rod 16 allows the operator to adjust the overall position of the single-line separation mechanism 4 by rotating the screw rod 16.

[0046] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cable connector welding device, comprising a welding table (1), characterized in that: The top of the welding platform (1) is fixedly connected to a welding device (2), the top of the left side of the welding platform (1) is movably connected to a single-wire separation mechanism (4), and the right side of the welding platform (1) is fixedly connected to a fixing plate (3); The welding table (1) comprises a side connecting table (11), the left side of the side connecting table (11) is fixedly connected to a slide rail (13), the bottom of the slide rail (13) is fixedly connected to a support table (12), the front side of the slide rail (13) is fixedly connected to a transmission plate (14), the top right side of the transmission plate (14) is fixedly connected to a motor (15), the output end of the motor (15) is fixedly connected to a lead screw (16), the outer wall of the lead screw (16) is fixedly connected to a turntable (17), and the outer wall of the turntable (17) is covered with a crawler (18); The single-line separation mechanism (4) comprises a bottom block (41), the outer wall of the bottom block (41) is slidably connected to the inner wall of the slide rail (13), the top of the bottom block (41) is fixedly connected to a vertical plate (42), the top of the vertical plate (42) is fixedly connected to a single-line separation mechanism body (44), the right side of the single-line separation mechanism body (44) is fixedly connected to a single-line separation head (45), the front side of the vertical plate (42) is fixedly connected to a transmission rod (43), and the front inner wall of the transmission rod (43) is threadedly connected to the outer wall of the screw rod (16); The fixed disk (3) comprises a plurality of fixed disk connecting rods (31), the right side annular array of the plurality of fixed disk connecting rods (31) is fixedly connected to the left top of the side connecting platform (11), the left side of the plurality of fixed disk connecting rods (31) is fixedly connected to a connecting disk (32), the left side annular array of the connecting disk (32) is fixedly connected to a plurality of chuck connecting blocks (33), the left side of the plurality of chuck connecting blocks (33) is fixedly connected to a chuck (34), the left side middle of the chuck (34) is fixedly connected to a connecting round rod (36), and the left side of the chuck (34) is provided with a plurality of slide grooves (35) in annular arrays; The inner wall of the connecting plate (32) is rotatably connected to a rotating rod (37); the right end of the rotating rod (37) extends to the right side of the connecting plate (32) and is fixedly connected to a second rotating plate (313); the outer wall of the second rotating plate (313) is sleeved on the inner wall of the crawler (18) on the side away from the rotating plate (17); the left end of the rotating rod (37) is movably connected to the middle part of the right side of the clamping plate (34); the left side of the outer wall of the rotating rod (37) is fixedly connected to a control rotating plate (38); the control rotating plate (38) is A plurality of hinge blocks (39) are fixedly connected to the outer wall annular array, and a plurality of hinge blocks (39) are rotatably connected to a curved pull rod (310) on one side away from the control turntable (38), and a plurality of curved pull rods (310) are rotatably connected to a slider (311) on one side away from the hinge block (39). The outer walls of the plurality of sliders (311) are slidably connected to the inner wall of the slide groove (35), and a plurality of sliders (311) are fixedly connected to a clamping plate (312) on one side close to the hinge block (39).

2. A cable connector welding device according to claim 1, characterized in that: The single-line separation mechanism body (44) comprises a separation mechanism body shell (441), the inner wall of the separation mechanism body shell (441) being fixedly connected to a second motor (442), and the output end of the second motor (442) extending to the right side of the outer wall of the separation mechanism body shell (441).

3. A cable connector welding device according to claim 2, characterized in that: The single-line separation head (45) comprises a separation head integral rotating disk (451); a plurality of separation disk connecting rods (452) are fixedly connected in a circular array to the outer wall of the separation head integral rotating disk (451); a separation disk (453) is fixedly connected to the right side of the plurality of separation disk connecting rods (452); the left side of the separation head integral rotating disk (451) is rotatably connected to the right side of the separation mechanism main body housing (441); and the left middle part of the separation head integral rotating disk (451) is fixedly connected to the output end of the second motor (442).

4. A cable connector welding device according to claim 3, characterized in that: A gear (454) is rotatably connected to the middle portion of the left side of the separation disc (453), and a plurality of arc-shaped grooves (455) are formed in a circular array on the left side of the gear (454).

5. A cable connector welding device according to claim 4, characterized in that: A third motor placement block (4511) is fixedly connected to the right side of the separation disk (453); a third motor (4512) is fixedly connected to the top of the third motor placement block (4511); an output end of the third motor (4512) extends to the left side of the separation disk (453) and is fixedly connected to a second gear (4513); an outer wall of the second gear (4513) meshes with an outer wall of the gear (454); a plurality of slide rods (4512) are fixedly connected to the left side of the separation disk (453) in an annular array. 56), the inner walls of the plurality of slide slot rods (456) are slidably connected to a single-line fixed plate connecting rod (457), the side of the plurality of single-line fixed plate connecting rods (457) away from the slide slot rod (456) are fixedly connected to a single-line fixed plate (459), the left side of the plurality of single-line fixed plate connecting rods (457) away from the single-line fixed plate (459) are fixedly connected to a cylindrical sliding rod (458), and the outer walls of the plurality of cylindrical sliding rods (458) are slidably connected to the inner wall of the arc groove (455).

6. A cable connector welding device according to claim 5, characterized in that: A plurality of single-line fixing plates (459) are fixedly connected to a plurality of single-line fixing mechanisms (4510) on one side away from the single-line fixing plate connecting rod (457); both sides of the inner walls of the plurality of single-line fixing mechanisms (4510) are rotatably connected to winding rollers (4514); the outer walls of the plurality of groups of winding rollers (4514) are sleeved with limiting belts (4515); and the plurality of limiting belts (4515) extend to the outer walls of the single-line fixing mechanisms (4510) through both sides of the single-line fixing mechanisms (4510).

7. A cable connector welding device according to claim 6, characterized in that: The left side of the single-line fixing mechanism (4510) on the left side is fixedly connected to a transmission block (4516), the top of the transmission block (4516) is fixedly connected to a fourth motor (4517), the outer wall of the output end of the fourth motor (4517) is sleeved with a second crawler (4518), the inner wall of the second crawler (4518) on a side away from the output end of the fourth motor (4517) is sleeved with a third rotating disk (4519), one end of the third rotating disk (4519) close to the transmission block (4516) is fixedly connected to a fourth gear rotating rod (4520) and extends to the inner wall of the transmission block (4516), and the fourth gear rotating rod (4520) extends to the outer wall of one side of the inner wall of the transmission block (4516) and is fixedly connected to the outer wall of the second crawler (4518) on a side away from the output end of the fourth motor (4517). A fourth gear (4521) is fixedly connected thereto, the outer wall of the fourth gear (4521) meshes with the fifth gear (4522), the inner wall of the fifth gear (4522) is fixedly connected thereto with a conical gear rotating rod (4523), the front and rear ends of the conical gear rotating rod (4523) respectively extend to the front and rear sides of the outer wall of the transmission block (4516) and are both fixedly connected thereto with conical teeth (4524), the outer walls of the two conical teeth (4524) are both meshed with the second conical teeth (4525), the inner walls of the second conical teeth (4525) are both fixedly connected thereto with a winding roller rotating rod (4526), ​​and the outer walls of the two winding roller rotating rods (4526) are respectively fixedly connected to the inner walls of the plurality of groups of winding rollers (4514).