An automatic glass cutting machine

By designing an automated glass cutting machine, integrating a rotary switching mechanism and a composite mechanism, automatic cutting of glass and automatic labeling of labels are realized, solving the problem of glass labeling reliance on manual operation in the prior art, and improving processing efficiency and labeling paste quality.

CN119019086BActive Publication Date: 2025-02-11JIANGSU KUO RUI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411510474.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-11
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

In the existing glass production lines, the glass labeling process relies on manual operations, is inefficient, has high labor intensity and is prone to errors, and it is impossible to integrate the labeling process on the head of the glass cutting machine.

Method used

An automated glass cutting machine is designed, integrating a rotary switching mechanism and a composite mechanism. Through laser cutting head, vacuum generator and roller, automatic cutting of glass and automatic sticking of labels are realized.

Benefits of technology

It realizes efficient automatic cutting of glass and firm automatic sticking of labels, improves processing efficiency, and reduces manual operation errors and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic glass cutting machine, including a mounting plate and a rotary switching mechanism, a telescopic cylinder is fixed at the front end of the top of the mounting plate, an L-shaped frame is fixedly connected to the front output end of the telescopic cylinder, a bearing seat is fixed at the bottom of the rear end of the L-shaped frame, an air blowing pipe is fixed to the outer side of the end plate of the bearing seat, and a laser cutting head is fixed to one side of the opening of the bearing seat, and the rotary switching mechanism is rotatably installed inside the bearing seat. The present invention can control the cylinder to press down the output end crank, so that the roller connected to the labeling cylinder and its side wall through the connecting arm is located in the bearing seat and rotates, so that the roller fits the crack on the glass surface, the built-in motor of the roller makes the eccentric wheels at the output ends on both sides rotate, and the roller generates high-frequency vibration to the crack on the glass surface, so that the glass breaks along the crack to achieve the purpose of cutting.
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Description

Technical Field

[0001] The invention belongs to the technical field of glass processing, and in particular relates to an automatic glass cutting machine. Background Art

[0002] Glass cutting is the process of cutting the laid-out glass using a glass cutting machine. It is necessary to cut as many pieces as possible that meet the required shapes on the original glass sheet to improve the utilization rate of the raw materials.

[0003] In the existing glass production line, the glass labeling line is mainly completed by manual operation. Manual labeling is to stick several labels printed centrally on the corresponding glass surfaces one by one after the glass cutting is completed. The above process has low working efficiency and high labor intensity. In addition, manual labeling is prone to errors. The glass located in the middle of the processing table is difficult to reach manually, which further increases the difficulty of manual labeling. The shortcomings of the above-mentioned existing technology are specifically manifested in that the labeling process cannot be integrated into the head of the glass cutting machine, resulting in many disadvantages in the use of manual labeling.

[0004] In view of this, the existing structural deficiencies are studied and improved, and an automatic glass cutting machine is proposed. Summary of the invention

[0005] The object of the present invention is to provide an automatic glass cutting machine to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] An automated glass cutting machine comprises a mounting plate and a rotary switching mechanism, wherein a telescopic cylinder is fixed to the top front end of the mounting plate, and an L-shaped frame is fixedly connected to the front output end of the telescopic cylinder, a bearing seat is fixed to the bottom of the rear end of the L-shaped frame, an air blowing pipe is fixed to the outer side of the end plate of the bearing seat, and a laser cutting head is fixed to one side of the opening of the bearing seat, the rotary switching mechanism is rotatably mounted inside the bearing seat, the rotary switching mechanism comprises a labeling cylinder, an air nozzle, an ear shaft, a crank, a control cylinder and a connecting pin, the bottom output end of the labeling cylinder is fixedly connected to the air nozzle, and the labeling cylinder is rotatably mounted inside the bearing seat through the ear shafts of the casings on both sides, a crank is connected to the outside of the ear shaft on one side, and the end of the crank facing away from the labeling cylinder is connected to the bottom output end of the control cylinder, the top of the control cylinder is rotatably mounted inside the connecting pin, and the connecting pin is fixed to one side of the top end of the L-shaped frame.

[0008] Furthermore, cross guide bars are symmetrically fixed on both sides of the bottom of the mounting plate, and the cross guide bars are slidably matched with the L-shaped frame. A laser generator is fixed at the rear end of the top of the mounting plate, and the laser generator is connected to the laser cutting head through an optical fiber line.

[0009] Furthermore, a vacuum generator is fixed at the middle end of the top of the mounting plate, and the vacuum generator includes a Laval nozzle, a positive-pressure air source interface, an exhaust interface and a negative-pressure suction interface. The interior of the Laval nozzle presents a structure that first contracts and then expands, and one end of the Laval nozzle is connected to the positive-pressure air source interface, the other end of the Laval nozzle is connected to the exhaust interface controlled by a three-way valve, and the bottom of the Laval nozzle is connected to a negative-pressure suction interface controlled by a two-way valve, the exhaust interface is connected to the air blowing pipe, and the negative-pressure suction interface is connected to the air nozzle.

[0010] Furthermore, a composite mechanism is fixed on the other side of the labeling cylinder opening of the bearing seat, and the composite mechanism includes a connecting arm and a roller. The connecting arm is fixed to the labeling cylinder housing, and a roller is rotatably mounted on the opposite surface of the end of the connecting arm.

[0011] Furthermore, the composite action mechanism also includes a hollow shaft, which is coaxially fixed on both sides of the drum, and the hollow shaft is used to thread the external power supply line into the inner cavity of the drum, and the hollow shaft is rotationally matched with the shaft hole at the end of the connecting arm.

[0012] Furthermore, the composite action mechanism also includes a retaining frame, a motor and an eccentric wheel. The retaining frame is fixed to the inner wall of the drum, and the motor is fixed to the inner cavity of the retaining frame. The output ends on both sides of the motor are fixedly connected to the eccentric wheel, and the center of the eccentric wheel is offset from the rotation point.

[0013] Furthermore, the rear end of the mounting plate is fixed to the Z-axis slide, and the Z-axis slide is slidably matched with the vertical guide bars on both sides.

[0014] Furthermore, the vertical guide bars are fixed on both sides of the front of the Z-axis slide, and a lifting cylinder is fixed on the top of the Z-axis slide, and the lifting cylinder drives the Z-axis slide to slide inside the vertical guide bars on both sides.

[0015] Furthermore, the back slide groove of the Z-axis slide is slidably matched with the electric track in the middle of the gantry, and the two ends of the gantry are fixed to the electric slide, the electric slide is slidably matched with the electric tracks at both ends of the rectangular frame, and a label printer is fixed to one end of the rectangular frame.

[0016] Furthermore, a horizontal tabletop is fixed on the top plane of the rectangular frame, and belt-driven feeding rollers are rotatably installed on both sides of the horizontal tabletop.

[0017] The present invention provides an automated glass cutting machine having the following beneficial effects:

[0018] 1. The present invention can cut the glass through the laser cutting head under the three-axis movement of the cutting head according to the pre-typesetting requirements, and control the cylinder to press down the crank at the output end so that the labeling cylinder and its side walls are connected by the roller located in the bearing seat through the connecting arm and rotate, so that the roller fits the crack on the glass surface. At this time, the built-in motor of the roller is activated to rotate the eccentric wheels at the output ends on both sides. The eccentric force generated by the rotation of the eccentric wheel causes the roller to generate power to the crack on the glass surface, that is, high-frequency vibration, so that the glass breaks along the crack to achieve the purpose of cutting. The present application integrates the hammer independently set in the prior art into the cutting head. After the laser cutting is completed, the knocking action can be continuously performed to promote the breaking of the glass along the crack, thereby effectively improving the processing efficiency.

[0019] 2. The present invention can use the positive pressure air source input by the vacuum generator to make the air nozzle connected to the negative pressure suction interface generate suction, suck the label printed by the label printer and move it to the pre-layout position, the air blowing pipe on the outer side of the bearing seat end plate is connected to the exhaust interface of the vacuum generator, and the output high-speed air is used to clean the surface of the glass to be labeled, so that the label can be more firmly adhered to the glass surface. After the labeling is completed, the position of the labeling cylinder is switched to make the roller fit the label pasting position, and the telescopic cylinder pushes and pulls the L-shaped frame forward and backward to slide the horizontal guide strips on both sides of the bottom of the mounting plate, so that the roller makes the label fit tightly with the glass through static force, that is, the deadweight of the roller during the rolling process, and by giving the roller the dual composite effects of dynamic hammering and static smoothing, the roller can meet the function of hammering the glass to make it break along the crack, and can also meet the function of smoothing the label to make it firmly pasted. By avoiding interference through reasonable position design and improving performance through reasonable functional design, the functionality of the cutting head of the present application is more complete, which can meet many functional requirements of laser cutting, knocking and breaking, positioning labeling and label smoothing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the automatic glass cutting machine of the present invention;

[0021] Figure 2 It is a schematic diagram of the overall structure of the cutting head in the present invention;

[0022] Figure 3 It is a schematic diagram of the split structure of the cutting head in the present invention;

[0023] Figure 4 It is a structural schematic diagram of the L-shaped frame in the present invention;

[0024] Figure 5 It is a schematic diagram of the structure inside the vacuum generator of the present invention;

[0025] Figure 6It is a structural schematic diagram of the rotary switching mechanism in the present invention;

[0026] Figure 7 It is a structural schematic diagram of the composite action mechanism in the present invention.

[0027] In the figure: 1, mounting plate; 2, cross guide bar; 3, laser generator; 4, vacuum generator; 401, Laval nozzle; 402, positive pressure air source interface; 403, exhaust interface; 404, negative pressure suction interface; 5, telescopic cylinder; 6, L-shaped frame; 7, bearing seat; 8, air blowing pipe; 9, laser cutting head; 10, rotation switching mechanism; 1001, labeling cylinder; 1002, air nozzle; 1003, ear shaft; 1004, crank; 1005, Control cylinder; 1006, connecting pin; 11, compound action mechanism; 1101, connecting arm; 1102, roller; 1103, hollow shaft; 1104, retaining frame; 1105, motor; 1106, eccentric wheel; 12, Z-axis slide; 13, vertical guide bar; 14, Z-axis slide; 15, lifting cylinder; 16, gantry; 17, electric slide; 18, rectangular frame; 19, label printer; 20, horizontal table top; 21, feeding roller. DETAILED DESCRIPTION

[0028] The following embodiments of the present invention are further described in detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention but cannot be used to limit the scope of the present invention.

[0029] See also Figures 1 to 6 The automated glass cutting machine provided by the present invention comprises a mounting plate 1 and a rotary switching mechanism 10, a telescopic cylinder 5 is fixed to the front end of the top of the mounting plate 1, and an L-shaped frame 6 is fixedly connected to the front output end of the telescopic cylinder 5, a bearing seat 7 is fixed to the bottom of the rear end of the L-shaped frame 6, and an air blowing pipe 8 is fixed to the outer side of the end plate of the bearing seat 7, and a laser cutting head 9 is fixed to one side of the opening of the bearing seat 7, and the rotary switching mechanism 10 is rotatably installed inside the bearing seat 7.

[0030] Among them, the rotary switching mechanism 10 includes a labeling cylinder 1001, an air nozzle 1002, an ear shaft 1003, a crank 1004, a control cylinder 1005 and a connecting pin 1006. The bottom output end of the labeling cylinder 1001 is fixedly connected to the air nozzle 1002, and the labeling cylinder 1001 is rotatably installed inside the bearing seat 7 through the ear shafts 1003 of the casing on both sides. The ear shaft 1003 on one side is externally connected to the crank 1004, and the end of the crank 1004 facing away from the labeling cylinder 1001 is connected to the bottom output end of the control cylinder 1005, the top of the control cylinder 1005 is rotatably installed inside the connecting pin 1006, and the connecting pin 1006 is fixed to one side of the top end of the L-shaped frame 6.

[0031] When in use, according to the pre-arrangement, the glass is cut by the laser cutting head 9 under the three-axis movement of the cutting machine head. The laser cutting head 9 uses a high-energy-density laser beam to irradiate the glass surface to form numerous tiny wire holes along the cutting path. Thereafter, the control cylinder 1005 presses down the output end crank 1004, so that the labeling cylinder 1001 and the roller 1102 connected to the side wall through the connecting arm 1101 are located in the bearing seat 7 and rotate, thereby making the roller 1102 fit the crack on the glass surface. At this time, the air nozzle 1002 shrinks to the labeling cylinder The output end of 1001 avoids interference with the position of the roller 1102, and the built-in motor 1105 of the roller 1102 is activated to rotate the eccentric wheels 1106 at the output ends on both sides. The eccentric force generated by the rotation of the eccentric wheel 1106 causes the roller 1102 to generate power on the cracks on the surface of the glass, that is, high-frequency vibration, so that the glass breaks along the cracks to achieve the cutting purpose. The present application integrates the hammer independently set in the prior art into the cutting machine head, and can continuously perform knocking actions after laser cutting is completed to promote the breaking of the glass along the cracks, thereby effectively improving the processing efficiency.

[0032] Cross guide bars 2 are symmetrically fixed on both sides of the bottom of the mounting plate 1, and the cross guide bars 2 are slidably matched with the L-shaped frame 6. A laser generator 3 is fixed at the rear end of the top of the mounting plate 1, and the laser generator 3 is connected to the laser cutting head 9 through an optical fiber line.

[0033] A vacuum generator 4 is fixed at the middle end of the top of the mounting plate 1, and the vacuum generator 4 includes a Laval nozzle 401, a positive pressure gas source interface 402, an exhaust interface 403 and a negative pressure suction interface 404. The interior of the Laval nozzle 401 is a structure that first contracts and then expands, and one end of the Laval nozzle 401 is connected to the positive pressure gas source interface 402, the other end of the Laval nozzle 401 is connected to the exhaust interface 403 controlled by a three-way valve, and the bottom of the Laval nozzle 401 is connected to a negative pressure suction interface 404 controlled by a two-way valve, the exhaust interface 403 is connected to the air blowing pipe 8, the negative pressure suction interface 404 is connected to the air nozzle 1002, and the labeling cylinder 1001 is located on the other side of the opening of the bearing seat 7 and a composite action mechanism 11 is fixed thereto.

[0034] In some embodiments, the compound action mechanism 11 includes a connecting arm 1101 and a roller 1102, the connecting arm 1101 is fixed to the housing of the labeling cylinder 1001, and the roller 1102 is rotatably installed on the opposite surfaces of the end of the connecting arm 1101, the compound action mechanism 11 also includes a hollow shaft 1103, hollow shafts 1103 are coaxially fixed on both sides of the roller 1102, and the hollow shaft 1103 is used to thread the external power supply line into the inner cavity of the roller 1102, and the hollow shaft 1103 is rotatably matched with the axial hole clearance at the end of the connecting arm 1101, the compound action mechanism 11 also includes a retaining frame 1104, a motor 1105 and an eccentric wheel 1106, the retaining frame 1104 is fixed to the inner wall of the roller 1102, and the motor 1105 is fixed to the inner cavity of the middle hole of the retaining frame 1104, the output ends on both sides of the motor 1105 are fixedly connected to the eccentric wheel 1106, and the center of the eccentric wheel 1106 is offset from the rotation point.

[0035] After the glass is cut according to the layout, it is necessary to affix a label for displaying product information to each independent piece of finished glass. At this time, the control cylinder 1005 pulls the crank 1004 and makes the labeling cylinder 1001 rotate and reset in the bearing seat 7. The vacuum generator 4 uses the input positive pressure air source to make the air nozzle 1002 connected to the negative pressure suction interface 404 generate suction, suck the label printed by the label printer 19 and move it to the pre-layout position. At this time, the air blowing pipe 8 on the outer side of the end plate of the bearing seat 7 is connected to the exhaust interface 403 of the vacuum generator 4, and the surface of the glass to be labeled is cleaned by the output high-speed air, so that the label is more firmly adhered to the glass surface;

[0036] After that, the labeling cylinder 1001 drives the air nozzle 1002 at the output end to extend and stick the adsorbed label on the glass surface. After the labeling is completed, the control cylinder 1005 presses down the output end crank 1004 again to switch the position of the labeling cylinder 1001 so that the roller 1102 is in contact with the label pasting position. The telescopic cylinder 5 pushes and pulls the L-shaped frame 6 forward and backward to slide the horizontal guide strips 2 on both sides of the bottom of the mounting plate 1, so that the roller 1102 uses static force, that is, the dead weight of the roller 1102 during the rolling process to make the label fit tightly to the glass. By giving the roller 1102 the dual composite effects of dynamic hammering and static smoothing, the roller 1102 can satisfy the function of hammering the glass to break it along the crack, and can also satisfy the function of smoothing the label to make it firmly pasted. By avoiding interference through reasonable position design and improving performance through reasonable functional design, the functionality of the cutting head of the present application is more complete, which can meet the many functional requirements of laser cutting, knocking and breaking, positioning labeling and label smoothing.

[0037] See also Figure 1The rear end of the mounting plate 1 is fixed to the Z-axis slide 12, and the Z-axis slide 12 is slidably matched with the vertical guide bars 13 on both sides, the back slide groove of the Z-axis slide 14 is slidably matched with the electric track in the middle of the gantry 16, and the two ends of the gantry 16 are fixed to the electric slide 17, the electric slide 17 is slidably matched with the electric tracks at both ends of the rectangular frame 18, and a label printer 19 is fixed to one end of the rectangular frame 18, a horizontal desktop 20 is fixed to the top plane of the rectangular frame 18, and belt-driven feeding rollers 21 are rotatably installed on both sides of the horizontal desktop 20.

[0038] The specific operation is as follows: the functionality of displacement in the X-axis direction is given to the cutting head through the sliding of the electric rails of the electric slide 17 at both ends of the rectangular frame 18; the functionality of displacement in the Y-axis direction is given to the cutting head through the sliding of the gantry 16 located on the opposite sides of the electric slide 17 on both sides of the Z-axis slide 14; the functionality of displacement in the Z-axis direction is given to the cutting head through the sliding of the vertical guide bars 13 on both sides of the front end of the Z-axis slide 14 driven by the lifting cylinder 15. The combination of the above three can meet the requirements of the cutting head of this application to move at any position within the three-axis coordinate system.

[0039] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various implementations with various modifications suitable for specific uses.

Claims

1. An automatic glass cutting machine, characterized in that: The invention comprises a mounting plate (1) and a rotary switching mechanism (10), wherein a telescopic cylinder (5) is fixed at the front end of the top of the mounting plate (1), and an L-shaped frame (6) is fixedly connected to the front output end of the telescopic cylinder (5), a bearing seat (7) is fixed at the bottom of the rear end of the L-shaped frame (6), and an air blowing pipe (8) is fixed on the outer side of the end plate of the bearing seat (7), and a laser cutting head (9) is fixed on one side of the opening of the bearing seat (7), and the rotary switching mechanism (10) is rotatably mounted inside the bearing seat (7), and comprises a labeling cylinder (1001), an air nozzle (1002), an ear shaft (1003), a crank (1004), a control The air cylinder (1005) and the connecting pin (1006) are provided, wherein the bottom output end of the labeling air cylinder (1001) is fixedly connected with an air nozzle (1002), and the labeling air cylinder (1001) is rotatably mounted inside the bearing seat (7) through the ear shafts (1003) of the casings on both sides, and the ear shaft (1003) on one side is externally connected with a crank (1004), and the end of the crank (1004) facing away from the labeling air cylinder (1001) is connected to the bottom output end of the control air cylinder (1005), and the top of the control air cylinder (1005) is rotatably mounted inside the connecting pin (1006), and the connecting pin (1006) is fixed to one side of the top end of the L-shaped frame (6); The labeling cylinder (1001) is fixed with a composite mechanism (11) on the other side of the opening of the bearing seat (7), and the composite mechanism (11) comprises a connecting arm (1101) and a roller (1102), the connecting arm (1101) is fixed to the housing of the labeling cylinder (1001), and the roller (1102) is rotatably mounted on the opposite surface of the end of the connecting arm (1101); The composite action mechanism (11) further comprises a hollow shaft (1103), the hollow shafts (1103) being coaxially fixed on both sides of the roller (1102), and the hollow shafts (1103) being used for threading an external power supply line into the inner cavity of the roller (1102), and the hollow shafts (1103) are rotationally matched with the shaft hole at the end of the connecting arm (1101); The composite action mechanism (11) further comprises a retaining frame (1104), a motor (1105) and an eccentric wheel (1106); the retaining frame (1104) is fixed to the inner wall of the drum (1102), and the motor (1105) is fixed to the inner cavity of the hole of the retaining frame (1104); the eccentric wheel (1106) is fixedly connected to the output ends on both sides of the motor (1105), and the center of the eccentric wheel (1106) is offset from the rotation point.

2. The automatic glass cutting machine according to claim 1, characterized in that: Cross guide bars (2) are symmetrically fixed on both sides of the bottom of the mounting plate (1), and the cross guide bars (2) are slidably matched with the L-shaped frame (6). A laser generator (3) is fixed at the rear end of the top of the mounting plate (1), and the laser generator (3) is connected to the laser cutting head (9) through an optical fiber line.

3. The automatic glass cutting machine according to claim 1, characterized in that: A vacuum generator (4) is fixed at the middle of the top of the mounting plate (1), and the vacuum generator (4) comprises a Laval nozzle (401), a positive pressure gas source interface (402), an exhaust interface (403) and a negative pressure suction interface (404); the interior of the Laval nozzle (401) is a structure that contracts first and then expands, and one end of the Laval nozzle (401) is connected to the positive pressure gas source interface (402), and the other end of the Laval nozzle (401) is connected to the exhaust interface (403) controlled by a three-way valve, and the bottom of the Laval nozzle (401) is connected to the negative pressure suction interface (404) controlled by a two-way valve, the exhaust interface (403) is connected to the air blowing pipe (8), and the negative pressure suction interface (404) is connected to the air nozzle (1002).

4. The automatic glass cutting machine according to claim 1, characterized in that: The rear end of the mounting plate (1) is fixed to the Z-axis slide table (12), and the Z-axis slide table (12) is slidably matched with the vertical guide bars (13) on both sides.

5. The automatic glass cutting machine according to claim 4, characterized in that: The vertical guide bars (13) are fixed on both sides of the front of the Z-axis slide (14), and a lifting cylinder (15) is fixed on the top of the Z-axis slide (14), and the lifting cylinder (15) drives the Z-axis slide (12) to slide inside the vertical guide bars (13) on both sides.

6. The automatic glass cutting machine according to claim 5, characterized in that: The back slide groove of the Z-axis slide (14) is slidably matched with the electric track in the middle of the gantry (16), and the two ends of the gantry (16) are fixed to the electric slide (17), the electric slide (17) is slidably matched with the electric tracks at the two ends of the rectangular frame (18), and a label printer (19) is fixed to one end of the rectangular frame (18).

7. The automatic glass cutting machine according to claim 6, characterized in that: A horizontal tabletop (20) is fixed on the top plane of the rectangular frame (18), and belt-driven feeding rollers (21) are rotatably mounted on both sides of the horizontal tabletop (20).

Citation Information

Patent Citations

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    CN110065694A

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