A residual material cleaning device for chemical production
By adopting the combined technology of adaptive fit cleaning and unpowered boosting and flushing in chemical tank body cleaning, the problem of the inability to effectively clean the residual material in the uneven areas of the inner wall of chemical tanks in the prior art is solved, and efficient cleaning and The effect of adapting to tanks with different inner diameters.
Patent Information
- Application Number
- CN202411526312.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-30
AI Technical Summary
The existing chemical tank cleaning technology cannot effectively clean the residual material in the uneven parts of the inner wall, and it is time-consuming and cannot achieve the effect of unpowered boosting and flushing.
The cleaning method is adopted that combines adaptive anti-skew fit cleaning and powerless supercharged flushing to achieve adaptation of chemical tanks of different inner diameters through gear connecting rod transmission.
It realizes efficient cleaning of residual materials in the inner wall of chemical tanks, adapts to uneven cleaning dead corners, and achieves perfect adaptation to tank bodies of different inner diameters.
Smart Images

Figure CN119035194B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of chemical tank cleaning, and in particular refers to a residual material cleaning device for chemical production. Background Art
[0002] Chemical tanks are used to process raw materials into finished products of certain specifications. They need to go through a series of chemical processes such as raw material pretreatment, chemical reaction, separation and refinement of reaction products, and the equipment used to achieve these processes. The production process of chemical finished products depends on the treatment of chemical tanks. After the chemical tank is used, the residual materials on the inner wall of the tank need to be cleaned. The existing chemical tank cleaning needs to rely on employees to use handheld cleaning brushes for cleaning. The cleaning effect is poor and time-consuming, and it is not possible to adaptively fit and clean uneven areas while achieving the effect of non-powered pressurized flushing. Summary of the invention
[0003] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a residual material cleaning device for chemical production. According to the situation that chemical tanks with uneven inner walls have cleaning dead corners during cleaning, a cleaning method combining adaptive anti-skew fitting cleaning and non-powered pressurized flushing is adopted to achieve the technical effect of efficiently cleaning residual materials on the inner wall of the chemical tank; according to the situation that the inner diameters of chemical tanks are inconsistent, a transmission method combining gears and connecting rods is adopted to achieve the technical effect of perfect adaptation to chemical tanks with different inner diameters.
[0004] The technical solution adopted by the present invention is as follows: The present invention provides a residual material cleaning device for chemical production, including a movable adjustment frame, a load-bearing and limiting mechanism, a cleaning and adjusting driving device, an adaptive fitting cleaning cylinder and a non-powered pressurized flushing device, wherein the load-bearing and limiting mechanism is arranged on the movable adjustment frame, the cleaning and adjusting driving device is arranged on the load-bearing and limiting mechanism, the adaptive fitting cleaning cylinder is arranged on the cleaning and adjusting driving device, and the non-powered pressurized flushing device is arranged in the adaptive fitting cleaning cylinder; the adaptive fitting cleaning cylinder includes a rotating cylinder, an adaptive fitting cleaning part, a flushing hole and a water inlet end, the rotating cylinder is arranged on the cleaning and adjusting driving device, the rotating cylinder is arranged in a cylindrical cavity, the adaptive fitting cleaning part is arranged on the outer circumferential wall of the rotating cylinder, the flushing hole is arranged on the circumferential wall of the rotating cylinder, the flushing hole and the adaptive fitting cleaning part are arranged at intervals, and the water inlet end is arranged on the outer circumferential wall of the rotating cylinder.
[0005] Furthermore, the unpowered booster flushing device includes a booster stud, an automatic liquid control component and a flushing pipe. A compression pipe is provided at the center of the rotating drum. An internal thread is provided on the inner wall of the upper end of the compression pipe. The booster stud is movably arranged in the compression pipe. An external thread is provided on the outer circumferential wall of the booster stud. The booster stud is meshed and connected to the compression pipe through the external thread. The flushing pipe is arranged in the rotating drum. The flushing pipe is through-connected to the bottom end of the compression pipe. The automatic liquid control component is arranged in the compression pipe and the flushing pipe. The unpowered booster flushing device is provided with two groups.
[0006] Preferably, the automatic liquid control component includes a liquid inlet control component and a liquid outlet control component, and the bottom end of the compression pipe is respectively provided with a liquid inlet and a liquid outlet, the liquid inlet control component is arranged in the compression pipe, and the liquid inlet control component is sealed at the liquid inlet, the liquid outlet control component is arranged in the flushing pipe, and the liquid outlet control component is sealed at the liquid outlet.
[0007] Further, the liquid inlet control component includes a liquid inlet fixing ring, a liquid inlet spring and a liquid inlet sealing ball, the liquid inlet fixing ring is arranged in the compression pipe, one end of the liquid inlet spring is arranged on the liquid inlet fixing ring, the liquid inlet sealing ball is arranged at the other end of the liquid inlet spring, and the liquid inlet sealing ball is sealed at the liquid inlet; the liquid inlet control component includes a liquid outlet fixing ring, a liquid outlet spring and a liquid outlet sealing ball, the liquid outlet fixing ring is arranged in the flushing pipe, one end of the liquid outlet spring is arranged on the liquid outlet fixing ring, the liquid outlet sealing ball is arranged at the other end of the liquid outlet spring, and the liquid outlet sealing ball is sealed at the liquid outlet.
[0008] Furthermore, the flushing pipe comprises a flushing main pipe and a flushing branch pipe, the flushing main pipe is connected to the compression pipe through-through, the flushing branch pipe array is arranged on the flushing main pipe, and the flushing branch pipe is arranged in the flushing hole.
[0009] As a further preferred embodiment of the present invention, the adaptive fitting cleaning part includes a reinforcement ring, an anti-distortion limiting telescopic rod, an adaptive spring, a cleaning fixed plate and a cleaning brush, the reinforcement ring is sleeved on the outer circumferential wall of the rotating drum, the anti-distortion limiting telescopic rod is arranged on the reinforcement ring, the adaptive spring is arranged on the reinforcement ring, the adaptive spring is sleeved on the outside of the anti-distortion limiting telescopic rod, the cleaning fixed plate is arranged on the anti-distortion limiting telescopic rod, and the cleaning brush is arranged on the cleaning fixed plate.
[0010] Furthermore, the rotating drum is provided with two groups, and the adaptive fitting cleaning parts on the two groups of rotating drums are arranged at staggered intervals, the internal threads on the inner walls of the upper ends of the two groups of compression pipes are in opposite directions, and the external threads on the outer circumferential walls of the two groups of boost studs are also in opposite directions.
[0011] Among them, the load-bearing and limiting mechanism includes a load-bearing plate frame, a sliding limit plate, a lifting limit cylinder and a telescopic limit rod, the load-bearing plate frame is arranged on the movable adjustment frame, the sliding limit plate is arranged on the load-bearing plate frame, a cross clamping block is arranged on the upper end of the boost stud, and clamping grooves are respectively arranged on the two opposite side walls of the sliding limit plate, one end of the telescopic limit rod is clamped and slidably arranged in the clamping groove, and the other end of the telescopic limit rod is clamped and connected with the cross clamping block, the lifting limit cylinder is through-connected with the telescopic limit rod, and a cross clamping groove is arranged in the lifting limit cylinder, and the boost stud is lifted and lowered along the cross clamping groove through the cross clamping block.
[0012] Furthermore, the cleaning and adjustment driving device includes a driving swing rod, a connecting rod 1, a connecting rod 2, a driven swing rod, an electric adjustment telescopic rod 1, an electric adjustment telescopic rod 2, a driving gear, a connecting gear, a drum gear 1, an intermediate gear 1, an intermediate gear 2, a drum gear 2 and a driving motor. The driving motor is arranged on a bearing plate frame, and the driving gear is connected to the output end of the driving motor. One end of the driving swing rod is rotatably arranged between the driving motor and the driving gear. The connecting gear is rotatably arranged on the driving swing rod, and the connecting gear is meshed and connected with the driving gear. The drum gear 1 is rotatably arranged on the driving swing rod, and the drum gear 1 is meshed and connected with the connecting gear. One end of the connecting rod 1 is hinged at the rotation connection between the drum gear 1 and the driving swing rod, and the intermediate gear 1 is rotatably arranged on the connecting rod 1. On, the intermediate gear 1 is meshed and connected with the drum gear 1, the intermediate gear 2 is rotatably arranged on the other end of the connecting rod 1, the intermediate gear 2 is meshed and connected with the intermediate gear 1, one end of the connecting rod 2 is arranged at the rotation connection between the intermediate gear 2 and the connecting rod 1, one end of the driven rocker arm is rotatably arranged on the bearing plate frame, the drum gear 2 is rotatably arranged on the driven rocker arm, the other end of the connecting rod 2 is arranged at the rotation connection between the drum gear 2 and the driven rocker arm, the electric adjustable telescopic rod 1 is rotatably arranged on the bearing plate frame, the movable end of the electric adjustable telescopic rod 1 is hinged to the other end of the driving rocker arm, the electric adjustable telescopic rod 2 is rotatably arranged on the bearing plate frame, the movable end of the electric adjustable telescopic rod 2 is hinged to the other end of the driven rocker arm, the drum gear 1 and the drum gear 2 are respectively arranged on the drum.
[0013] Furthermore, the movable adjustment frame includes a movable chassis, a height adjustment electric telescopic rod, a connecting block, a horizontal adjustment electric telescopic rod and a movable roller, the height adjustment electric telescopic rod is arranged on the movable chassis, the connecting block is arranged at the movable end of the height adjustment electric telescopic rod, the horizontal adjustment electric telescopic rod is arranged on the connecting block, the bearing plate is arranged at the movable end of the horizontal adjustment electric telescopic rod, and the movable roller is arranged on the bottom wall of the movable chassis.
[0014] The beneficial effects achieved by the present invention using the above structure are as follows: This scheme provides a residual material cleaning device for chemical production. According to the situation that chemical tanks with uneven inner walls have cleaning dead corners during cleaning, a cleaning method combining adaptive anti-skew fitting cleaning and non-powered pressurized flushing is adopted to achieve the technical effect of efficiently cleaning residual materials on the inner wall of the chemical tank; according to the situation that the inner diameters of chemical tanks are inconsistent, a transmission method combining gears and connecting rods is adopted to achieve the technical effect of perfect adaptation to chemical tanks with different inner diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a residual material cleaning device for chemical production proposed by the present invention;
[0016] Figure 2 This is a left view of a residual material cleaning device for chemical production proposed by the present invention;
[0017] Figure 3 A cross-sectional view of a residual material cleaning device for chemical production proposed by the present invention;
[0018] Figure 4 A bottom view of a residual material cleaning device for chemical production proposed by the present invention;
[0019] Figure 5 It is a schematic diagram of the structure of the drum;
[0020] Figure 6 is a cross-sectional view of the drum;
[0021] Figure 7 for Figure 6 A partial enlarged view of part A;
[0022] Figure 8 It is a schematic diagram of the structure of the adaptive fitting cleaning piece;
[0023] Fig. 9 It is a schematic diagram of the structure of the boost stud;
[0024] Fig.10 It is a schematic diagram of the combination of the mobile adjustment frame, the load-bearing limit mechanism and the cleaning adjustment drive device;
[0025] Fig.11 A top view of the combined state of the movable adjustment frame, the load-bearing limiting mechanism and the cleaning adjustment driving device;
[0026] Fig.12 It is a bottom view of the combined state of the movable adjustment frame, the load-bearing limiting mechanism and the cleaning and adjusting driving device.
[0027] Among them, 1. Mobile adjustment frame, 2. Load-bearing limit mechanism, 3. Cleaning adjustment drive device, 4. Adaptive fitting cleaning cylinder, 5. Non-powered booster flushing device, 6. Rotating cylinder, 7. Adaptive fitting cleaning parts, 8. Flushing hole, 9. Water inlet end, 10. Boosting stud, 11. Automatic liquid control component, 12. Flushing pipe, 13. Compression pipe, 14. Internal thread, 15. External thread, 16. Liquid inlet control part, 17. Liquid outlet control part, 18. Liquid inlet, 19. Liquid outlet, 20. Liquid inlet fixing ring, 21. Liquid inlet spring, 22. Liquid inlet sealing ball, 23. Liquid outlet fixing ring, 24. Liquid outlet spring, 25. Liquid outlet sealing ball, 26. Flushing main pipe, 27. Flushing branch pipe, 28. Reinforcement ring, 29. Anti-distortion limit telescopic rod, 3 0. Adaptive spring, 31. Cleaning fixed plate, 32. Cleaning brush, 33. Load-bearing plate frame, 34. Sliding limit plate, 35. Lifting limit cylinder, 36. Telescopic limit rod, 37. Cross clamping block, 38. Clamping groove, 39. Cross clamping groove, 40. Driving rocker, 41. Connecting rod one, 42. Connecting rod two, 43. Driven rocker, 44. Electric adjustment telescopic rod one, 45. Electric adjustment telescopic rod two, 46. Driving gear, 47. Connecting gear, 48. Drum gear one, 49. Intermediate gear one, 50. Intermediate gear two, 51. Drum gear two, 52. Driving motor, 53. Mobile chassis, 54. Height adjustment electric telescopic rod, 55. Connecting block, 56. Horizontal adjustment electric telescopic rod, 57. Mobile roller.
[0028] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be understood that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0031] like Figure 1 , Figure 2 , Figure 4As shown, the present invention provides a residual material cleaning device for chemical production, comprising a movable adjustment frame 1, a load-bearing and limiting mechanism 2, a cleaning and adjusting driving device 3, an adaptive fitting cleaning cylinder 4 and a non-powered pressurized flushing device 5, the load-bearing and limiting mechanism 2 is arranged on the movable adjustment frame 1, the cleaning and adjusting driving device 3 is arranged on the load-bearing and limiting mechanism 2, the adaptive fitting cleaning cylinder 4 is arranged on the cleaning and adjusting driving device 3, and the non-powered pressurized flushing device 5 is arranged in the adaptive fitting cleaning cylinder 4.
[0032] like Figure 1 , Fig.10 As shown, the mobile adjustment frame 1 includes a mobile chassis 53, a height adjustment electric telescopic rod 54, a connecting block 55, a horizontal adjustment electric telescopic rod 56 and a mobile roller 57. The height adjustment electric telescopic rod 54 is arranged on the mobile chassis 53, the connecting block 55 is arranged at the movable end of the height adjustment electric telescopic rod 54, the horizontal adjustment electric telescopic rod 56 is arranged on the connecting block 55, the bearing plate frame 33 is arranged at the movable end of the horizontal adjustment electric telescopic rod 56, and the mobile roller 57 is arranged on the bottom wall of the mobile chassis 53.
[0033] like Figure 1 , Fig. 9 , Fig.10 As shown, the bearing and limiting mechanism 2 includes a bearing plate frame 33, a sliding limiting plate 34, a lifting and limiting cylinder 35 and a telescopic limiting rod 36. The bearing plate frame 33 is arranged on the movable adjustment frame 1, and the sliding limiting plate 34 is arranged on the bearing plate frame 33. A cross clamping block 37 is provided at the upper end of the boost stud 10, and clamping grooves 38 are respectively provided on the two opposite side walls of the sliding limiting plate 34. One end of the telescopic limiting rod 36 is clamped and slidably arranged in the clamping groove 38, and the other end of the telescopic limiting rod 36 is clamped and connected with the cross clamping block 37. The lifting and limiting cylinder 35 is connected with the telescopic limiting rod 36. A cross clamping groove 39 is provided in the lifting and limiting cylinder 35, and the boost stud 10 is lifted and lowered along the cross clamping groove 39 through the cross clamping block 37.
[0034] like Figure 1 , Figure 5 , Fig.10 , Fig.11 , Fig.12As shown, the cleaning and adjusting driving device 3 includes a driving swing rod 40, a connecting rod 1 41, a connecting rod 2 42, a driven swing rod 43, an electric adjustment telescopic rod 1 44, an electric adjustment telescopic rod 2 45, a driving gear 46, a connecting gear 47, a drum gear 1 48, an intermediate gear 1 49, an intermediate gear 2 50, a drum gear 2 51 and a driving motor 52. The driving motor 52 is arranged on the bearing plate frame 33, the driving gear 46 is connected to the output end of the driving motor 52, one end of the driving swing rod 40 is rotatably arranged between the driving motor 52 and the driving gear 46, the connecting gear 47 is rotatably arranged on the driving swing rod 40, the connecting gear 47 is meshed and connected with the driving gear 46, the drum gear 1 48 is rotatably arranged on the driving swing rod 40, the drum gear 1 48 is meshed and connected with the connecting gear 47, one end of the connecting rod 1 41 is hinged at the rotation connection between the drum gear 1 48 and the driving swing rod 40, and the intermediate gear 1 49 is rotatable. It is arranged on the connecting rod 1 41, the intermediate gear 1 49 is meshed and connected with the rotating drum gear 1 48, the intermediate gear 2 50 is rotatably arranged on the other end of the connecting rod 1 41, the intermediate gear 2 50 is meshed and connected with the intermediate gear 1 49, one end of the connecting rod 2 42 is arranged at the rotation connection between the intermediate gear 2 50 and the connecting rod 1 41, one end of the driven rocker arm 43 is rotatably arranged on the bearing plate frame 33, the rotating drum gear 2 51 is rotatably arranged on the driven rocker arm 43, the other end of the connecting rod 2 42 is arranged at the rotation connection between the rotating drum gear 2 51 and the driven rocker arm 43, the electric adjustment telescopic rod 1 44 is rotatably arranged on the bearing plate frame 33, the movable end of the electric adjustment telescopic rod 1 44 is hinged to the other end of the driving rocker arm 40, the electric adjustment telescopic rod 2 45 is rotatably arranged on the bearing plate frame 33, the movable end of the electric adjustment telescopic rod 2 45 is hinged to the other end of the driven rocker arm 43, the rotating drum gear 1 48 and the rotating drum gear 2 51 are respectively arranged on the rotating drum 6.
[0035] like Figure 1 , Figure 3 , Figure 5 , Figure 6 , Figure 7 , Figure 8As shown, the adaptive fitting cleaning cylinder 4 includes a rotating cylinder 6, an adaptive fitting cleaning member 7, a flushing hole 8 and a water inlet end 9. The rotating cylinder 6 is arranged on the cleaning adjustment drive device 3. The rotating cylinder 6 is arranged in a cylindrical cavity. The adaptive fitting cleaning member 7 is arranged on the outer circumferential wall of the rotating cylinder 6. The flushing hole 8 is arranged on the circumferential wall of the rotating cylinder 6. The flushing hole 8 and the adaptive fitting cleaning member 7 are arranged at intervals. The water inlet end 9 is arranged on the outer circumferential wall of the rotating cylinder 6; the rotating cylinder 6 is provided with two groups, and the adaptive fitting cleaning members 7 on the two groups of rotating cylinders 6 are arranged at staggered intervals. The internal threads 14 at the inner walls of the upper ends of the two groups of compression pipes 13 are arranged in the direction of On the contrary, the thread directions of the external threads 15 on the outer circumferential walls of the two groups of boost studs 10 are also opposite; the adaptive fitting cleaning part 7 includes a reinforcement ring 28, an anti-distortion limiting telescopic rod 29, an adaptive spring 30, a cleaning fixed plate 31 and a cleaning brush 32. The reinforcement ring 28 is sleeved on the outer circumferential wall of the rotating drum 6, the anti-distortion limiting telescopic rod 29 is arranged on the reinforcement ring 28, the adaptive spring 30 is arranged on the reinforcement ring 28, the adaptive spring 30 is sleeved on the outside of the anti-distortion limiting telescopic rod 29, the cleaning fixed plate 31 is arranged on the anti-distortion limiting telescopic rod 29, and the cleaning brush 32 is arranged on the cleaning fixed plate 31.
[0036] like Figure 1 , Figure 3 , Figure 5 , Figure 6 , Figure 7 , Fig. 9As shown, the unpowered booster flushing device 5 includes a booster stud 10, an automatic liquid control component 11 and a flushing pipe 12. A compression pipe 13 is provided at the center of the rotating drum 6. An internal thread 14 is provided on the inner wall of the upper end of the compression pipe 13. The booster stud 10 is movably arranged in the compression pipe 13. An external thread 15 is provided on the outer circumferential wall of the booster stud 10. The booster stud 10 is meshed and connected with the compression pipe 13 through the external thread 15. The flushing pipe 12 is arranged in the rotating drum 6. The flushing pipe 12 is connected to the The bottom end of the compression pipe 13 is connected through, the automatic liquid control component 11 is arranged in the compression pipe 13 and the flushing pipe 12, and the non-powered pressurized flushing device 5 is provided with two groups; the automatic liquid control component 11 includes a liquid inlet control component 16 and a liquid outlet control component 17, and the bottom end of the compression pipe 13 is respectively provided with a liquid inlet 18 and a liquid outlet 19, the liquid inlet control component 16 is arranged in the compression pipe 13, the liquid inlet control component 16 is sealed at the liquid inlet 18, and the liquid outlet control component 17 is arranged at the flushing pipe 12 In the embodiment, the liquid outlet control member 17 is sealed at the liquid outlet 19; the liquid inlet control member 16 includes a liquid inlet fixing ring 20, a liquid inlet spring 21 and a liquid inlet blocking ball 22, the liquid inlet fixing ring 20 is arranged in the compression pipe 13, one end of the liquid inlet spring 21 is arranged on the liquid inlet fixing ring 20, the liquid inlet blocking ball 22 is arranged at the other end of the liquid inlet spring 21, and the liquid inlet blocking ball 22 is sealed at the liquid inlet 18; the liquid inlet control member 16 includes a liquid outlet fixing ring 23, a liquid outlet spring 24 and a liquid outlet A liquid sealing ball 25 and a liquid outlet fixing ring 23 are arranged in the flushing pipe 12, one end of a liquid outlet spring 24 is arranged on the liquid outlet fixing ring 23, the liquid outlet sealing ball 25 is arranged on the other end of the liquid outlet spring 24, and the liquid outlet sealing ball 25 is sealed at the liquid outlet 19; the flushing pipe 12 includes a flushing main pipe 26 and a flushing branch pipe 27, the flushing main pipe 26 is connected to the compression pipe 13, the flushing branch pipe 27 is arranged in an array on the flushing main pipe 26, and the flushing branch pipe 27 is arranged in the flushing hole 8.
[0037] When in use, the electrical components in the device are connected to an external power supply and a control switch, the device is moved to the chemical tank to be cleaned, the height adjustment electric telescopic rod 54 and the horizontal adjustment electric telescopic rod 56 are started, and they are adjusted according to the size of the chemical tank, so that the adaptive fitting cleaning cylinder 4 is placed in the chemical tank. After the adjustment is completed, the electric adjustment telescopic rod 1 44 and the electric adjustment telescopic rod 2 45 are started, the electric adjustment telescopic rod 1 44 is extended and retracted to drive the swing rod 40 to swing, the swing rod 40 rotates to drive the drum gear 1 48 to swing, the drum gear 1 48 swings and drives the drum 6 to swing, the electric adjustment telescopic rod 2 45 is extended and retracted to drive the drum gear 2 51 to swing, and the drum gear 2 51 swings and drives the drum 6 to swing, so as to realize the flexible adjustment of the distance between the drums 6. The technical effect of the adjustment makes the cleaning device perfectly fit the chemical tanks with different inner diameters. Under the linkage action of the connecting rod 1 41 and the connecting rod 2 42, the driving gear 46, the connecting gear 47, the drum gear 1 48, the intermediate gear 1 49, the intermediate gear 2 50 and the drum gear 2 51 are always kept in meshing connection. After the adjustment is completed, the driving motor 52 is started, and the driving motor 52 drives the driving gear 46 to rotate in forward and reverse rotation. The driving gear 46 rotates to drive the connecting gear 47 to rotate. The connecting gear 47 rotates to drive the drum gear 1 48 to rotate. The drum gear 1 48 rotates to drive the intermediate gear 1 49. The intermediate gear 1 49 rotates to drive the intermediate gear 2 50. The intermediate gear 2 50 rotates to drive the drum gear 2 51 The rotation of the drum gear 1 48 and the rotating gear 2 drives the drum 6 to rotate. The rotation direction of the drum gear 1 48 is opposite to that of the drum gear 2 51. The rotation of the drum 6 drives the reinforcement ring 28 to rotate. The rotation of the reinforcement ring 28 drives the anti-distortion limiting telescopic rod 29 to rotate. The rotation of the anti-distortion limiting telescopic rod 29 drives the cleaning fixed plate 31 to rotate. The rotation of the cleaning fixed plate 31 drives the cleaning brush 32 to rotate. Under the joint action of the anti-distortion limiting telescopic rod 29 and the adaptive spring 30, the technical effect of adaptive cleaning of the uneven parts of the chemical tank is achieved. The rotation of the drum 6 drives the compression pipe 13 to rotate at the same time. Under the limiting action of the lifting and lowering limiting cylinder 35, the boosting stud 10 rises and falls. When the boosting stud 10 rises, the pressure in the compression pipe 13 decreases. The liquid inlet spring 21 contracts, the liquid inlet sealing ball 22 moves away from the liquid inlet 18, and the liquid inlet 18 opens, and the water in the drum 6 is pumped into the compression pipe 13. When the booster stud 10 descends, the pressure in the compression pipe 13 increases, the liquid outlet spring 24 contracts, the liquid outlet sealing ball 25 moves away from the liquid outlet 19, and the liquid outlet 19 opens, and the water in the compression pipe 13 is pressed into the flushing main pipe 26, and then pressed into the flushing branch pipe 27 through the flushing main pipe 26, and the residual material remaining in the chemical tank is flushed and cleaned, achieving the technical effect of multiple cleaning of the residual material in the chemical tank. After cleaning, the position of the cleaning device can be adjusted by moving the adjusting frame 1 until the chemical tank is completely cleaned. The above is the specific working process of the present invention, and this step can be repeated the next time it is used.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the foregoing and their equivalents.
[0040] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A residual material cleaning device for chemical production, characterized in that: The invention comprises a movable adjustment frame (1), a load-bearing limiting mechanism (2), a cleaning adjustment driving device (3), an adaptive fitting cleaning cylinder (4) and a non-powered pressurized flushing device (5), wherein the load-bearing limiting mechanism (2) is arranged on the movable adjustment frame (1), the cleaning adjustment driving device (3) is arranged on the load-bearing limiting mechanism (2), the adaptive fitting cleaning cylinder (4) is arranged on the cleaning adjustment driving device (3), and the non-powered pressurized flushing device (5) is arranged in the adaptive fitting cleaning cylinder (4); the adaptive fitting cleaning cylinder (4) comprises a rotating cylinder (6), an adaptive fitting cleaning member (7), a flushing hole (8) and a water inlet end (9), and the rotating cylinder (6) is arranged on the cleaning adjustment driving device (3), the rotating drum (6) is arranged in a cylindrical cavity, the adaptive fitting cleaning member (7) is arranged on the outer circumferential wall of the rotating drum (6), the flushing hole (8) is arranged on the circumferential wall of the rotating drum (6), the flushing hole (8) and the adaptive fitting cleaning member (7) are arranged at intervals, and the water inlet end (9) is arranged on the outer circumferential wall of the rotating drum (6); the non-powered booster flushing device (5) comprises a booster stud (10), an automatic liquid control component (11) and a flushing pipe (12), a compression pipe (13) is arranged at the center of the rotating drum (6), an internal thread (14) is arranged on the inner wall of the upper end of the compression pipe (13), and the booster stud (10) is movably arranged on the compression pipe (13) ), the outer circumferential wall of the boosting stud (10) is provided with an external thread (15), the boosting stud (10) is meshed and connected with the compression pipe (13) through the external thread (15), the flushing pipe (12) is arranged in the rotating drum (6), the flushing pipe (12) is connected to the bottom end of the compression pipe (13), the automatic liquid control component (11) is arranged in the compression pipe (13) and the flushing pipe (12), the non-powered boosting flushing device (5) is provided with two groups; the automatic liquid control component (11) includes a liquid inlet control component (16) and a liquid outlet control component (17), the bottom end of the compression pipe (13) is respectively provided with a liquid inlet (18) and a liquid outlet (19), the liquid inlet control component (11) is provided with a liquid outlet (19) and a liquid outlet (19) The component (16) is arranged in the compression pipeline (13), the liquid inlet control component (16) is sealed at the liquid inlet (18), the liquid outlet control component (17) is arranged in the flushing pipe (12), and the liquid outlet control component (17) is sealed at the liquid outlet (19); the liquid inlet control component (16) comprises a liquid inlet fixing ring (20), a liquid inlet spring (21) and a liquid inlet blocking ball (22); the liquid inlet fixing ring (20) is arranged in the compression pipeline (13), one end of the liquid inlet spring (21) is arranged on the liquid inlet fixing ring (20), the liquid inlet blocking ball (22) is arranged at the other end of the liquid inlet spring (21), and the liquid inlet blocking ball (22) is sealed at the liquid inlet (18);The liquid inlet control component (16) comprises a liquid outlet fixing ring (23), a liquid outlet spring (24) and a liquid outlet blocking ball (25); the liquid outlet fixing ring (23) is arranged in the flushing pipe (12); one end of the liquid outlet spring (24) is arranged on the liquid outlet fixing ring (23); the liquid outlet blocking ball (25) is arranged on the other end of the liquid outlet spring (24); the liquid outlet blocking ball (25) is arranged to block the liquid outlet (19); the bearing and limiting mechanism (2) comprises a bearing plate frame (33), a sliding limiting plate (34), a lifting limiting cylinder (35) and a telescopic limiting rod (36); the bearing plate frame (33) is arranged on the movable adjustment frame (1); The sliding limit plate (34) is arranged on the bearing plate frame (33), a cross clamping block (37) is arranged on the upper end of the boosting stud (10), and clamping grooves (38) are respectively arranged on two opposite side walls of the sliding limit plate (34), one end of the telescopic limit rod (36) is clamped and slidably arranged in the clamping groove (38), and the other end of the telescopic limit rod (36) is clamped and connected with the cross clamping block (37), the lifting limit cylinder (35) is connected with the telescopic limit rod (36), and a cross clamping groove (39) is arranged in the lifting limit cylinder (35), and the boosting stud (10) is lifted and lowered along the cross clamping groove (39) through the cross clamping block (37). ; 2. A residual material cleaning device for chemical production according to claim 1, characterized in that: The flushing pipe (12) comprises a flushing main pipe (26) and a flushing branch pipe (27); the flushing main pipe (26) is connected to the compression pipe (13); an array of flushing branch pipes (27) is arranged on the flushing main pipe (26); and the flushing branch pipes (27) are arranged in the flushing hole (8).
3. A residual material cleaning device for chemical production according to claim 2, characterized in that: The adaptive fitting cleaning member (7) comprises a reinforcement ring (28), an anti-distortion limiting telescopic rod (29), an adaptive spring (30), a cleaning fixing plate (31) and a cleaning brush (32); the reinforcement ring (28) is sleeved on the outer circumferential wall of the rotating drum (6); the anti-distortion limiting telescopic rod (29) is arranged on the reinforcement ring (28); the adaptive spring (30) is arranged on the reinforcement ring (28); the adaptive spring (30) is sleeved on the outer side of the anti-distortion limiting telescopic rod (29); the cleaning fixing plate (31) is arranged on the anti-distortion limiting telescopic rod (29); and the cleaning brush (32) is arranged on the cleaning fixing plate (31).
4. A residual material cleaning device for chemical production according to claim 3, characterized in that: The rotating cylinder (6) is provided with two groups, and the adaptive fitting cleaning parts (7) on the two groups of rotating cylinders (6) are arranged at staggered intervals. The internal threads (14) on the inner walls of the upper ends of the two groups of compression pipes (13) are in opposite directions, and the external threads (15) on the outer circumferential walls of the two groups of boosting studs (10) are also in opposite directions.
5. A residual material cleaning device for chemical production according to claim 4, characterized in that: The cleaning adjustment driving device (3) comprises a driving swing rod (40), a connecting rod 1 (41), a connecting rod 2 (42), a driven swing rod (43), an electrically adjustable telescopic rod 1 (44), an electrically adjustable telescopic rod 2 (45), a driving gear (46), a connecting gear (47), a rotating drum gear 1 (48), an intermediate gear 1 (49), an intermediate gear 2 (50), a rotating drum gear 2 (51) and a driving motor (52), wherein the driving motor (52) is arranged on the bearing plate frame (33), and the driving gear (46) is connected to the output end of the driving motor (52). The drive swing rod (40) is rotatably connected to the drive motor (52) and the drive gear (46), one end of the drive swing rod (40) is rotatably disposed between the drive motor (52) and the drive gear (46), the connecting gear (47) is rotatably disposed on the drive swing rod (40), the connecting gear (47) is meshingly connected to the drive gear (46), the drum gear (48) is rotatably disposed on the drive swing rod (40), the drum gear (48) is meshingly connected to the connecting gear (47), one end of the connecting rod (41) is hingedly disposed at the rotatable connection between the drum gear (48) and the drive swing rod (40), and the intermediate gear (49) is rotatably disposed on the drive swing rod (40). The intermediate gear 1 (49) is rotatably mounted on the connecting rod 1 (41), the intermediate gear 1 (49) is meshedly connected with the rotating drum gear 1 (48), the intermediate gear 2 (50) is rotatably mounted on the other end of the connecting rod 1 (41), the intermediate gear 2 (50) is meshedly connected with the intermediate gear 1 (49), one end of the connecting rod 2 (42) is mounted at the rotational connection between the intermediate gear 2 (50) and the connecting rod 1 (41), one end of the driven swing rod (43) is rotatably mounted on the bearing plate frame (33), the rotating drum gear 2 (51) is rotatably mounted on the driven swing rod (43), and the connecting rod 2 The other end of the electric adjustable telescopic rod (42) is arranged at the rotation connection between the drum gear 2 (51) and the driven swing rod (43); the electric adjustable telescopic rod 1 (44) is rotationally arranged on the bearing plate frame (33); the movable end of the electric adjustable telescopic rod 1 (44) is hinged to the other end of the driving swing rod (40); the electric adjustable telescopic rod 2 (45) is rotationally arranged on the bearing plate frame (33); the movable end of the electric adjustable telescopic rod 2 (45) is hinged to the other end of the driven swing rod (43); the drum gear 1 (48) and the drum gear 2 (51) are respectively arranged on the drum (6).
6. A residual material cleaning device for chemical production according to claim 5, characterized in that: The movable adjustment frame (1) comprises a movable chassis (53), a height-adjustable electric telescopic rod (54), a connecting block (55), a horizontal-adjustable electric telescopic rod (56) and a movable roller (57); the height-adjustable electric telescopic rod (54) is arranged on the movable chassis (53); the connecting block (55) is arranged at the movable end of the height-adjustable electric telescopic rod (54); the horizontal-adjustable electric telescopic rod (56) is arranged on the connecting block (55); the bearing plate frame (33) is arranged at the movable end of the horizontal-adjustable electric telescopic rod (56); and the movable roller (57) is arranged on the bottom wall of the movable chassis (53).
Citation Information
Patent Citations
Residue removing device for chemical product processing
CN118023238A
Tank inner wall cleaning device for synthesis of polyfluorobiphenyl liquid crystal monomers
CN118513332A