A safe scraper conveyor
By using a distributed assembly component and rotating component in the scraper conveyor, the pressure air is used for intermittent clearing and blowing, which solves the problem of blocking and crushing in the gap between the existing technology, which improves the conveying quality And security and realize self -cleaning function.
Patent Information
- Application Number
- CN202411549126.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-11-01
AI Technical Summary
During the transportation process of existing scraper conveyors, bulk materials are easily dropped into the chain gap, causing material to break, reduce transportation quality, and cause damage to the sprocket, affecting the safety and stability of the conveyor.
A safe scraper conveyor is designed, using a distributed assembly component and a rotation component, using pressure air for intermittent clearing and blowing, cleaning the brush and the air outlet during the rotation process, rubbing and cleaning up the interior of the chain. Blowing, avoiding material blockage and breaking.
Effectively avoid the blockage and crushing of the material in the chain, improve the protection of transportation quality and sprocket wheel, enhance the safety of the conveying process, and realize the self -cleaning function of the conveyor.
Smart Images

Figure CN119038033B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of conveyors, in particular to a safe scraper conveyor. Background Art
[0002] Scraper conveyor is a conveyor that uses a scraper chain to transport bulk materials in a trough. It is widely used in coal mines, chemical mines, metal mines and power plants to transport coal, gangue or other materials.
[0003] The scraper conveyor in the prior art operates in conjunction with the rotating scraper of the chain inside the conveyor during use, and pushes the input bulk material for transportation. However, some bulk material structures are small in size. During transportation, the fallen bulk material is easy to fall into the gap of the chain. The remaining bulk material cannot be separated from the chain in time and is transported to the sprocket for extrusion under the movement of the chain. On the one hand, part of the bulk material is broken into powder, which reduces the quality of bulk material transportation. On the other hand, for bulk materials with a harder texture, the sprocket is damaged during the extrusion process, which greatly reduces the safety and stability of the conveyor. In addition, during the transportation of bulk powder, the powder adheres to the chain, which increases the friction with the sprocket, causing wear and overheating. During the transportation process, the conveyor is affected by the bulk material, and the safety and stability of the conveyor itself are greatly reduced, thereby reducing the actual service life and the conveying effect is poor.
[0004] In addition, the scraper conveyor in the prior art has a good conveying effect during the conveying process due to the large surface area of the scraper. However, after the transportation is completed, an equivalent amount of powder adheres to the outer surface of the scraper, resulting in a large amount of powder remaining inside the conveyor. The conveyor discharge separation effect is poor, and the powder remaining in the conveyor further affects the operating performance of the conveyor and is difficult to clean. Summary of the invention
[0005] The object of the present invention is to provide a safe scraper conveyor to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a safe scraper conveyor, comprising a shell, a chain and a sprocket rotatably installed in the shell, and a scraper assembly fixedly connected to both sides of the chain, a distribution assembly is fixedly provided inside the shell, a cleaning assembly is rotatably installed inside the distribution assembly, a rotating part is fixedly sleeved in the middle of the cleaning assembly, one end of the rotating part passes through the distribution assembly and is rotatably installed with the shell, an air supply part is fixedly provided on the outside of the shell, a mounting seat is fixedly provided inside the shell, and vibration assemblies are movably installed on the upper and lower surfaces of the mounting seat, the air supply part independently delivers pressurized air to the vibration assembly and the cleaning assembly respectively, and the cleaning assembly intermittently cleans the inner side of the chain during rotation;
[0007] The cleaning assembly includes a rotating disk, an internal cavity, a cleaning brush and an air outlet, wherein the cleaning brush is symmetrically distributed on the outer surface of the rotating disk, and the cleaning assembly is connected to the rotating part;
[0008] The dispensing assembly comprises a dispensing cover, an adapting port and a bypass port, and the rotating disk is rotatably sleeved in the dispensing cover.
[0009] Preferably, the sprocket is rotatably installed in the shell through a rotating shaft, and a power part is provided on the outer side of the shell to drive the sprocket to rotate, and the sprocket drives the chain to rotate. A feeding port is opened on the left side of the top of the shell, and a discharging port is opened on the right side of the bottom of the shell.
[0010] Preferably, the distribution cover is fixed inside the shell by a cross bar and is located in the enclosed area of the chain. The adapter port is symmetrically distributed on the two upward sides of the distribution cover and faces the chain. The adapter port is located above the discharge port. The bypass port is opened on the right side of the outer side of the distribution cover and faces the corresponding nearby sprocket.
[0011] Preferably, the internal cavity is opened inside the rotating disk, the cleaning brush is made of elastic material, the cleaning brush has a loose gap inside and is connected with the air outlet, and the air outlet is connected with the internal cavity.
[0012] Preferably, the rotating part includes a rotating rod, a No. 1 port and a No. 2 port, the rotating rod is fixedly connected to the rotating disk, an internal hole is opened inside the rotating rod, the No. 1 port and the No. 2 port are both opened on the outer surface of the rotating rod and are connected to the internal hole, the No. 2 port is located inside the rotating disk and is connected to the internal cavity, and the No. 1 port is located on the outside of the shell and is connected to the air supply part.
[0013] Preferably, a power mechanism is fixedly provided on the outer side surface of the shell, the output shaft of the power mechanism is fixedly connected to the rotating rod and drives the rotating part to rotate, and a protective mechanism is fixedly provided inside the shell, and the protective mechanism is located below the discharge port and at the top of the corresponding chain.
[0014] Preferably, the air supply part includes an air pump, a control valve, a connecting cover and a connecting pipe, the air pump is fixedly installed on the top of the shell, the connecting cover is fixedly connected to the side of the shell and is sleeved on the outside of the rotating rod, the connecting cover is connected to the No. 1 port, the air inlet end of the control valve is connected to the air pump, one air outlet end of the control valve is fixedly connected and connected to the connecting cover, and the other air outlet end of the control valve is fixedly connected and connected to the connecting pipe.
[0015] Preferably, the mounting seat includes a support seat, a mounting hole, a connecting plate and an air duct, the support seat is located in the enclosed area of the chain, the support seat is fixed to the inside of the shell through a side plate, the mounting holes are distributed up and down on the support seat, the connecting plate is fixedly sleeved on the side of the shell and fixedly connected to the support seat, the air duct is opened in the support seat, the air duct is connected to the mounting hole, the top of the connecting plate is fixedly connected and connected to the connecting pipe, and the connecting pipe is connected to the mounting hole through the air duct.
[0016] Preferably, the vibration assembly includes an impact ball, an elastic rod, a push plate, a spring and a positioning sleeve, the positioning sleeve corresponds to the mounting hole one by one and is fixed on the support seat, the push plate is movably sleeved in the mounting hole, one end of the spring is fixedly connected to the push plate, and the other end is fixed in the mounting hole, the elastic rod is fixedly connected to the top of the push plate and passes through the top of the fixed sleeve, and the impact ball is fixedly connected to the outer end of the elastic rod.
[0017] Preferably, the scraper assembly includes a plate body, a positioning bolt, a reserved groove and a locking cap, the positioning bolt is fixedly connected to the side of the chain, the plate body is movably sleeved with the positioning bolt, the reserved groove is opened on the side of the plate body, and the locking cap is threadedly sleeved on the positioning bolt through the reserved groove.
[0018] The beneficial effects of the present invention are as follows:
[0019] 1. The present invention utilizes the rotational cooperation of the distribution assembly component and the cleaning component, and while the rotating part drives the cleaning component to rotate, the pressurized air is continuously input into the cleaning component, so that the cleaning brush and the air outlet in the cleaning component are utilized to intermittently perform friction cleaning on the internal gap of the chain during the rotation process, and blow simultaneously, so as to clean and separate the blocked materials from the chain for some bulk transport materials, and avoid the brittle materials being squeezed and crushed at the sprocket by the gap of the chain itself, thereby improving the conveying quality and avoiding excessive crushing of the materials. On the other hand, it avoids the materials with too high hardness being conveyed to the sprocket for squeezing, thereby improving the protection of the sprocket, improving the safety during the conveying process, and achieving the quality of material conveying, with good use effect.
[0020] 2. The present invention reuses the relative position change of the distributing assembly component and the cleaning component to achieve lateral air blowing when the bypass port is connected to the air outlet. In conjunction with the bypass port that is directionally opened on one side of the sprocket, wind blowing is intermittently performed toward a group of sprockets during the conveying process to achieve cooling treatment, avoid excessive heat distribution between the sprocket and the chain during long-term conveying, achieve effective cooling, reduce the impact of heat on the sprocket, and avoid the impact of high temperature on the conveyed material.
[0021] 3. The present invention utilizes the air supply effect of the air supply part again and cooperates with the reversing action to introduce pressurized air into the mounting seat, and promotes the movement of the vibration components distributed up and down, so that the impact ball moves and is inserted between the scraper components. In cooperation with the elastic action of the elastic rod, the scraper component is used to push the impact ball to follow the elastic rod completely, and then the elastic resetting elastic rod is used to drive the impact ball to reset in the opposite direction and hit the scraper component behind, thereby realizing impact vibration, vibrating the dust material attached to the surface of the scraper component away, and cooperating with the reversing input of the pressurized air into the cleaning component to blow and sweep the inside of the shell, and intermittent blasting and intermittent vibration are used to effectively clean out the attached dust, thereby realizing quick and effective self-cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 It is a cross-sectional schematic diagram of the present invention;
[0024] Figure 3 It is a schematic diagram of the connection between the scraper assembly and the chain of the present invention;
[0025] Figure 4 It is a schematic diagram of the connection between the air supply part, the rotating part and the mounting seat of the present invention;
[0026] Figure 5 It is a cross-sectional schematic diagram of the distributing assembly component and the cleaning component of the present invention;
[0027] Figure 6 It is a partial schematic diagram of the distributive assembly component of the present invention;
[0028] Figure 7 is a cross-sectional schematic diagram of the cleaning assembly of the present invention;
[0029] Figure 8 It is a schematic diagram of an explosion of the vibration assembly of the present invention;
[0030] Fig. 9 is a schematic diagram of a scraper assembly of the present invention;
[0031] Fig.10 is a cross-sectional schematic diagram of the mounting seat of the present invention;
[0032] Fig.11 is a schematic diagram of the air supply unit of the present invention;
[0033] Fig.12 It is a schematic diagram of the protection mechanism of the present invention.
[0034] In the figure: 1. shell; 2. scraper assembly; 21. plate body; 22. positioning bolt; 23. reserved groove; 24. locking cap; 3. distribution assembly assembly; 31. distribution cover; 32. adapter port; 33. bypass port; 4. cleaning assembly; 41. rotating disk; 42. internal cavity; 43. cleaning brush; 44. air outlet; 5. rotating part; 51. rotating rod; 52. No. 1 port; 53. No. 2 port; 6. power mechanism; 7. air supply part; 71. air pump; 72. control valve; 73. connecting cover; 74. connecting pipe; 8. mounting seat; 81. support seat; 82. mounting hole; 83. connecting plate; 84. air duct; 9. vibration assembly; 91. impact ball; 92. elastic rod; 93. push plate; 94. spring; 95. positioning sleeve; 10. protective mechanism. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] like Figures 1 to 12 As shown, an embodiment of the present invention provides a safe scraper conveyor, including a shell 1, a chain and a sprocket rotatably installed in the shell 1, and a scraper assembly 2 fixedly connected to both sides of the chain, a distribution-type assembly assembly 3 is fixedly provided inside the shell 1, a cleaning assembly 4 is rotatably installed inside the distribution-type assembly assembly 3, a rotating part 5 is fixedly sleeved in the middle of the cleaning assembly 4, one end of the rotating part 5 passes through the distribution-type assembly assembly and is rotatably installed with the shell 1, an air supply part 7 is fixedly provided on the outside of the shell 1, a mounting seat 8 is fixedly provided inside the shell 1, and a vibration assembly 9 is movably installed on the upper and lower surfaces of the mounting seat 8, the air supply part 7 independently conveys pressurized air to the vibration assembly 9 and the cleaning assembly 4 respectively, and the cleaning assembly 4 intermittently cleans the inner side of the chain during rotation, a feed discharge port is opened on the left side of the top of the shell 1, and a discharge port is opened on the right side of the bottom of the shell 1.
[0037] The cleaning assembly 4 includes a rotating disk 41 , an internal cavity 42 , a cleaning brush 43 and an air outlet 44 . The cleaning brush 43 is symmetrically distributed on the outer surface of the rotating disk 41 . The cleaning assembly 4 is connected to the rotating part 5 .
[0038] The dispensing assembly 3 comprises a dispensing cover 31 , an adapting port 32 and a bypass port 33 , and a rotating disk 41 is rotatably sleeved in the dispensing cover 31 .
[0039] Embodiment 1: When in use, start the power unit on the outside of the conveyor, and rotate the sprocket to drive the chain to rotate, so that the scraper assemblies 2 fixed on both sides of the chain move synchronously, and put the material from the discharge port on the top of the shell 1, and the material falls downward into the interior of the shell 1, and the scraper assembly 2 located at the bottom pushes the material to move to the other side, and pushes the bulk material out at the discharge port to complete the discharge, and start the power mechanism 6, so that the power mechanism 6 drives the rotating part 5 to rotate, and the rotating rod 51 drives the cleaning assembly 4 to rotate in the distribution assembly 3, and when the cleaning brush 43 rotates to be symmetrically distributed at the upper and lower positions, the elastic cleaning brush 43 extends from the adapter 32 and rubs the chain surface under the rotation effect. and gaps for cleaning, and at the same time, the air supply unit 7 is started, and the air pump 71 inputs pressurized air into the rotating rod 51 through the control valve 72 and the connecting cover 73, and the pressurized air is input into the internal cavity 42 through the No. 1 port 52 and the No. 2 port 53, and is blown out through the gap between the air outlet 44 and the cleaning brush 43, and the blown air acts on the chain along the upper and lower points to complete the comprehensive cleaning, and as the rotation continues, the cleaning brush 43 rotates and squeezes into the distribution cover 31, and the dust inside the cleaning brush 43 itself is separated, and when the air outlet 44 rotates to a horizontal position and is connected with the bypass port 33, the input air is blown out laterally through the bypass port 33, and is blown toward the sprocket on one side by wind force, and the surface temperature of the sprocket is reduced.
[0040] Firstly, by utilizing the rotational coordination of the distributing assembly component 3 and the cleaning component 4, and utilizing the rotating part 5 to drive the cleaning component 4 to rotate, pressurized air is continuously input into the cleaning component 4, thereby utilizing the cleaning brush 43 and the air outlet 44 in the cleaning component 4 to intermittently perform friction cleaning on the internal gap of the chain during the rotation process, and simultaneously blow it, so as to clean and separate the blocked material from the chain for some bulk transport materials, and avoid the brittle material being squeezed and crushed at the sprocket by the chain's own gap, thereby improving the conveying quality and avoiding excessive crushing of the material. On the other hand, it avoids the material with too high hardness from being conveyed to the sprocket for squeezing, thereby improving the protection of the sprocket, improving the safety during the conveying process, and achieving the quality of material conveying, with good use effect.
[0041] In addition, by again utilizing the relative position change of the distributing assembly component 3 and the cleaning component 4, when the bypass port 33 is connected to the air outlet 44, lateral air blowing is achieved, and in conjunction with the bypass port 33 that is directionally opened on one side of the sprocket, wind blowing is intermittently performed toward a group of sprockets during the conveying process to achieve cooling treatment, avoid excessive heat distribution between the sprocket and the chain during long-term conveying, achieve effective cooling, reduce the impact of heat on the sprocket, and avoid the impact of high temperature on the conveyed material.
[0042] Embodiment 2: After the conveying is completed, the chain is kept running, the control valve 72 in the air supply part 7 is started, the ventilation direction is switched, and the air pump 71 inputs the pressurized air into the mounting seat 8 through the connecting pipe 74. The pressurized air enters the mounting hole 82 through the air channel 84 and pushes the vibration component 9 to move horizontally. The spring 94 is stretched, and the push plate 93 pushes the elastic rod 92 to move upward, so that the impact ball 91 moves upward and is inserted between the adjacent scraper components 2. As the scraper component 2 rotates and pushes the impact ball 91, the impact ball 91 is pushed to drive the elastic rod 92 to bend. When the scraper component 2 passes over the impact ball 91, the elastic rod 92 quickly elastically resets, drives the impact ball 91 to swing back and reset, and collides with the next group of scraper components 2. The collision vibration causes the conveying powder attached to the surface of the scraper component 2 to detach, and then cooperates with the control valve 72 to reintroduce the pressurized air into the cleaning component 4, and intermittently inputs the pressurized air directly into the shell 1. The intermittently blown air drives the powder detached from the vibration to be blown out, completing self-cleaning.
[0043] First, by utilizing the air supply effect of the air supply part 7 again and coordinating with the reversing action, pressurized air is introduced into the mounting seat 8, and the movement of the vibration assembly 9 distributed up and down is promoted, so that the impact ball 91 moves and is inserted between the scraper assembly 2, and the elastic action of the elastic rod 92 is cooperated, and the scraper assembly 2 is used to push the impact ball 91 to follow the elastic rod 92 completely, and then the elastic resetting elastic rod 92 is used to drive the impact ball 91 to reverse reset and hit the scraper assembly 2 at the rear, so as to realize the impact vibration, and vibrate and separate the dust material attached to the surface of the scraper assembly 2, and cooperate with the reversing input of the pressurized air into the cleaning assembly 4 to blow and sweep the inside of the shell 1, and use the intermittent blasting and intermittent vibration to effectively clean out the attached dust, so as to realize quick and effective self-cleaning.
[0044] Among them, the sprocket is rotatably installed in the shell 1 through a rotating shaft. A power part is provided on the outer side of the shell 1 to drive the sprocket to rotate, and the sprocket drives the chain to rotate. A feeding port is opened on the left side of the top of the shell 1, and a discharging port is opened on the right side of the bottom of the shell 1.
[0045] The conveying process is completed by utilizing the sprocket to drive the chain to rotate and drive the scraper assembly 2 to move.
[0046] Among them, the distribution cover 31 is fixed inside the shell 1 by a cross bar and is located in the enclosed area of the chain. The adapter port 32 is symmetrically distributed on the two upward sides of the distribution cover 31 and faces the chain. The adapter port 32 is located above the discharge port. The bypass port 33 is opened on the right side of the outer side of the distribution cover 31 and faces the corresponding nearby sprocket.
[0047] The supporting assembly of the cleaning assembly 4 is realized by utilizing the distributing assembly component 3, and the adapter openings 32 distributed up and down are adapted to the extension of the cleaning brush 43 to clean the chain, and the bypass openings 33 distributed laterally face the sprocket on one side to realize wind blowing and complete the cooling process.
[0048] The internal cavity 42 is opened inside the rotating disk 41 . The cleaning brush 43 is made of elastic material. There is a loose gap inside the cleaning brush 43 and the cleaning brush 43 is connected with the air outlet 44 . The air outlet 44 is connected with the internal cavity 42 .
[0049] The cleaning component 4 extends intermittently from the adapter port 32 during the rotation process to complete the cleaning, and the cleaning brush 43 cleans itself completely when squeezed and contracted in the distribution cover 31. The internal cavity 42 realizes the conduction of pressurized air, and the elastic cleaning brush 43 is convenient for being squeezed, deformed and contracted in the distribution cover 31.
[0050] Among them, the rotating part 5 includes a rotating rod 51, a No. 1 mouth 52 and a No. 2 mouth 53. The rotating rod 51 is fixedly connected to the rotating disk 41. An internal hole is opened inside the rotating rod 51. The No. 1 mouth 52 and the No. 2 mouth 53 are both opened on the outer surface of the rotating rod 51 and are connected to the internal hole. The No. 2 mouth 53 is located inside the rotating disk 41 and is connected to the internal cavity 42. The No. 1 mouth 52 is located on the outside of the shell 1 and is connected to the air supply part 7. A power mechanism 6 is fixedly provided on the outer side of the shell 1. The output shaft of the power mechanism 6 is fixedly connected to the rotating rod 51 and drives the rotating part 5 to rotate. A protective mechanism 10 is fixedly provided inside the shell 1. The protective mechanism 10 is located below the discharge port and at the top of the corresponding chain.
[0051] The rotation of the cleaning component 4 is controlled by utilizing the rotating part 5, and the power mechanism 6 is used to drive the rotating part 5 to rotate. The rotating part 5 realizes the conduction of pressurized air through the No. 1 port 52 and the No. 2 port 53, and the pressurized air is input into the interior of the cleaning component 4. The protective mechanism 10 blocks and protects the gap at the top of the chain at the feed port to prevent the directly input material from being stuck in the chain gap.
[0052] Among them, the air supply part 7 includes an air pump 71, a control valve 72, a connecting cover 73 and a connecting pipe 74. The air pump 71 is fixedly installed on the top of the shell 1, the connecting cover 73 is fixedly connected to the side of the shell 1 and is sleeved on the outside of the rotating rod 51, the connecting cover 73 is connected to the No. 1 port 52, the air inlet end of the control valve 72 is connected to the air pump 71, one air outlet end of the control valve 72 is fixedly connected and connected to the connecting cover 73, and the other air outlet end of the control valve 72 is fixedly connected and connected to the connecting pipe 74.
[0053] The air supply unit 7 provides pressurized air and cooperates with the switching action of the control valve 72 to achieve air output in different directions. On the one hand, it is input into the cleaning component 4 to achieve purging and cleaning, and on the other hand, it is input into the mounting seat 8 to push the vibration component 9 to move.
[0054] Among them, the mounting seat 8 includes a support seat 81, a mounting hole 82, a connecting plate 83 and an air duct 84. The support seat 81 is located in the enclosed area of the chain. The support seat 81 is fixed to the inside of the shell 1 through the side plate. The mounting hole 82 is distributed up and down on the support seat 81. The connecting plate 83 is fixedly sleeved on the side of the shell 1 and fixedly connected to the support seat 81. The air duct 84 is opened in the support seat 81. The air duct 84 is connected to the mounting hole 82. The top of the connecting plate 83 is fixedly connected and connected to the connecting pipe 74. The connecting pipe 74 is connected to the mounting hole 82 through the air duct 84.
[0055] The pressurized air is guided through the air passage 84 to the mounting hole 82 , thereby achieving a pushing action on the vibration assembly 9 .
[0056] Among them, the vibration assembly 9 includes an impact ball 91, an elastic rod 92, a push plate 93, a spring 94 and a positioning sleeve 95. The positioning sleeve 95 corresponds to the mounting hole 82 one by one and is fixed on the support seat 81. The push plate 93 is movably sleeved in the mounting hole 82. One end of the spring 94 is fixedly connected to the push plate 93, and the other end is fixed in the mounting hole 82. The elastic rod 92 is fixedly connected to the top of the push plate 93 and passes through the top of the positioning sleeve 95. The impact ball 91 is fixedly connected to the outer end of the elastic rod 92.
[0057] By utilizing the elastic bending deformation of the vibration component 9 and the elastic swinging impact of the impact ball 91, the scraper component 2 is collided, and the collision vibration is utilized to make the powder attached to the scraper component 2 detach, thereby improving the self-cleaning effect. The spring 94 is conveniently elastically reset to the mounting hole 82.
[0058] Among them, the scraper assembly 2 includes a plate body 21, a positioning bolt 22, a reserved groove 23 and a locking cap 24. The positioning bolt 22 is fixedly connected to the side of the chain, the plate body 21 and the positioning bolt 22 are movably connected, the reserved groove 23 is opened on the side of the plate body 21, and the locking cap 24 is threadedly connected to the positioning bolt 22 through the reserved groove 23.
[0059] The material conveying process is achieved by means of the detachable scraper assembly 2, and it is convenient to disassemble and replace when maintenance is required.
[0060] The working principle and use process of the present invention are as follows: when in use, the power part on the outside of the conveyor is started, and the sprocket is rotated to drive the chain to rotate, so that the scraper assemblies 2 fixedly installed on both sides of the chain move synchronously, and the material is put into the discharge port at the top of the shell 1, and the material falls downward into the interior of the shell 1, and the scraper assembly 2 at the bottom pushes the material to move to the other side, and pushes the bulk material out at the discharge port to complete the discharge, and the power mechanism 6 is started, so that the power mechanism 6 drives the rotating part 5 to rotate, and the rotating rod 51 drives the cleaning assembly 4 to rotate in the distributing assembly 3. When the cleaning brush 43 rotates to The upper and lower parts are symmetrically distributed, and the elastic cleaning brush 43 extends from the adapter port 32, and rubs the chain surface and gap under the effect of rotation to clean. At the same time, the air supply part 7 is started, and the air pump 71 inputs the pressurized air into the rotating rotating rod 51 through the control valve 72 and the connecting cover 73, and the pressurized air is input into the internal cavity 42 through the No. 1 port 52 and the No. 2 port 53, and is blown out through the gap between the air outlet 44 and the cleaning brush 43. The blown air volume acts on the chain along the upper and lower parts to complete the comprehensive cleaning, and as the rotation continues, the cleaning brush 43 rotates and squeezes into the distribution cover 31, and the cleaning brush 43 automatically The dust inside the body is separated, and when the air outlet 44 rotates to the horizontal and is connected with the bypass port 33, the input air is blown out horizontally through the bypass port 33 and blown toward the sprocket on one side by wind force, and the surface temperature of the sprocket is reduced; when the conveying is completed, the operation of the chain is maintained, the control valve 72 in the air supply part 7 is started, the ventilation direction is switched, and the air pump 71 inputs the pressurized air into the mounting seat 8 through the connecting pipe 74, and the pressurized air enters the mounting hole 82 through the air channel 84, and pushes the vibration component 9 to move horizontally, the spring 94 is stretched, and the push plate 93 pushes the elastic rod 92 to move upward, so that the impact ball 91 moves upward and is inserted It enters between adjacent scraper assemblies 2, and as the scraper assembly 2 rotates and pushes the impact ball 91, the impact ball 91 is pushed to drive the elastic rod 92 to bend. When the scraper assembly 2 passes over the impact ball 91, the elastic rod 92 quickly and elastically resets, driving the impact ball 91 to swing back and reset, and collide with the next set of scraper assemblies 2. The collision vibration causes the conveying powder attached to the surface of the scraper assembly 2 to detach, and then cooperates with the control valve 72 to reintroduce pressurized air into the cleaning assembly 4, and intermittently inputs pressurized air directly into the interior of the shell 1. The intermittently blown air flow drives the vibrated and detached powder to be blown out, completing self-cleaning.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A safe scraper conveyor, comprising a housing (1), a chain and a sprocket rotatably mounted in the housing (1), and a scraper assembly (2) fixedly connected to both sides of the chain, characterized in that: A distribution type assembly component (3) is fixedly provided inside the shell (1), a cleaning component (4) is rotatably installed inside the distribution type assembly component (3), a rotating part (5) is fixedly sleeved in the middle of the cleaning component (4), one end of the rotating part (5) passes through the distribution type assembly component and is rotatably installed with the shell (1), an air supply part (7) is fixedly provided on the outside of the shell (1), a mounting seat (8) is fixedly provided inside the shell (1), a vibration component (9) is movably installed on the upper and lower surfaces of the mounting seat (8), the air supply part (7) independently conveys pressurized air to the vibration component (9) and the cleaning component (4), and the cleaning component (4) intermittently cleans the inner side of the chain during rotation; The cleaning assembly (4) comprises a rotating disk (41), an internal cavity (42), a cleaning brush (43) and an air outlet (44); the cleaning brush (43) is symmetrically distributed on the outer surface of the rotating disk (41); the cleaning assembly (4) is connected to the rotating portion (5); the internal cavity (42) is opened inside the rotating disk (41); the cleaning brush (43) is made of an elastic material; a loose gap is provided inside the cleaning brush (43) and is connected to the air outlet (44); the air outlet (44) is connected to the internal cavity (42); The distributing assembly component (3) comprises a distributing cover (31), an adapting port (32) and a bypass port (33); the rotating disk (41) is rotatably sleeved in the distributing cover (31); The rotating part (5) comprises a rotating rod (51), a first port (52) and a second port (53); the rotating rod (51) is fixedly sleeved with the rotating disk (41); an internal hole is provided inside the rotating rod (51); the first port (52) and the second port (53) are both provided on the outer surface of the rotating rod (51) and are both communicated with the internal hole; the second port (53) is located inside the rotating disk (41) and is communicated with the internal cavity (42); the first port (52) is located outside the housing (1) and is communicated with the air supply part (7); A power mechanism (6) is fixedly provided on the outer side surface of the housing (1); an output shaft of the power mechanism (6) is fixedly connected to the rotating rod (51) and drives the rotating part (5) to rotate; a protection mechanism (10) is fixedly provided inside the housing (1); the protection mechanism (10) is located below the discharge port and at the top of the corresponding chain; The air supply part (7) comprises an air pump (71), a control valve (72), a connecting cover (73) and a connecting pipe (74); the air pump (71) is fixedly mounted on the top of the housing (1); the connecting cover (73) is fixedly connected to the side of the housing (1) and sleeved on the outside of the rotating rod (51); the connecting cover (73) is connected to the No. 1 port (52); an air inlet end of the control valve (72) is connected to the air pump (71); an air outlet end of the control valve (72) is fixedly connected to and connected to the connecting cover (73); and another air outlet end of the control valve (72) is fixedly connected to and connected to the connecting pipe (74); The mounting seat (8) comprises a support seat (81), a mounting hole (82), a connecting plate (83) and an air passage (84); the support seat (81) is located in an area surrounded by the chain; the support seat (81) is fixed to the inside of the housing (1) via a side plate; the mounting hole (82) is distributed up and down on the support seat (81); the connecting plate (83) is fixedly sleeved on a side surface of the housing (1) and is fixedly connected to the support seat (81); the air passage (84) is opened in the support seat (81); the air passage (84) is connected to the mounting hole (82); the top of the connecting plate (83) is fixedly connected to and connected to the connecting pipe (74); the connecting pipe (74) is connected to the mounting hole (82) via the air passage (84); The vibration assembly (9) comprises an impact ball (91), an elastic rod (92), a push plate (93), a spring (94) and a positioning sleeve (95); the positioning sleeve (95) corresponds to the mounting hole (82) one by one and is fixed on the support seat (81); the push plate (93) is movably sleeved in the mounting hole (82); one end of the spring (94) is fixedly connected to the push plate (93) and the other end is fixed in the mounting hole (82); the elastic rod (92) is fixedly connected to the top of the push plate (93) and passes through the top of the positioning sleeve (95); the impact ball (91) is fixedly connected to the outer end of the elastic rod (92); The scraper assembly (2) comprises a plate body (21), a positioning bolt (22), a reserved groove (23) and a locking cap (24); the positioning bolt (22) is fixedly connected to the side of the chain; the plate body (21) and the positioning bolt (22) are movably sleeved; the reserved groove (23) is provided on the side of the plate body (21); and the locking cap (24) is threadedly sleeved on the positioning bolt (22) through the reserved groove (23).
2. A safe scraper conveyor according to claim 1, characterized in that: The sprocket is rotatably mounted in the housing (1) via a rotating shaft; a power component is provided on the outer side of the housing (1) to drive the sprocket to rotate, and the sprocket drives the chain to rotate; a feed opening is provided on the left side of the top of the housing (1) and a discharge opening is provided on the right side of the bottom of the housing (1).
3. A safe scraper conveyor according to claim 2, characterized in that: The distribution cover (31) is fixed inside the housing (1) via a cross bar and is located in the enclosed area of the chain. The adapter openings (32) are symmetrically distributed on the two upward sides of the distribution cover (31) and face the chain. The adapter openings (32) are located above the discharge port. The bypass opening (33) is opened on the right side of the outer side of the distribution cover (31) and faces the corresponding nearby sprocket.
Citation Information
Patent Citations
Municipal road detection equipment
CN117758577A
Horizontal embedded scraper transporter
CN215206830U