A wire pay-off stand suitable for wire processing equipment
By designing drive components and switching components on the wiring rack of wire processing equipment, and using motors and gear systems to realize automatic wiring and recycling of wire disks, the problem of difficulty in automatic recycling of wires in the prior art is solved, and the work efficiency and Practicality.
Patent Information
- Application Number
- CN202411546522.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-01
AI Technical Summary
The existing wire layup frame cannot realize automatic recycling of wires, which causes time-consuming and labor-intensive operation, affecting work efficiency and practicality.
A wire laying frame suitable for wire processing equipment is designed, using drive components and switching components, driving the gear system through the motor to realize forward and reverse rotation of the wire laying components, and automatically complete the wire laying and recycling of the wire disk. .
Automatic recycling of wire disks is realized, working efficiency and practicality are improved, and labor intensity of operators is reduced.
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Figure CN119038334B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wire processing, and in particular to a pay-off stand adapted for wire processing equipment. Background Art
[0002] The wire pay-off stand is also called a wire reel stand according to its purpose, and is widely used in the field of wire processing. During the operation of the wire processing equipment, the wire pay-off stand needs to ensure that the wire is in a straight state. In order to prevent the wire from loosening and falling when the wire reel is paid to the end of the wire reel, it is necessary to reverse the wire reel to recycle the wire to maintain the straight state of the wire, so as to ensure the normal operation of the wire processing equipment, and also facilitate the operator to cut and recycle the end of the wire. Some existing wire pay-off stands do not have the function of facilitating the recycling of wires. When the wires need to be recycled, people need to manually turn the wire roller to achieve the recycling effect.
[0003] With respect to the above-mentioned related technologies, the existing wire pay-off rack cannot automatically recycle the wires, is too time-consuming and labor-intensive, and easily affects people's work efficiency, thereby reducing practicality. Summary of the invention
[0004] In order to realize automatic recycling of wire reels and improve work efficiency and practicality, the present application provides a wire pay-off stand suitable for wire processing equipment.
[0005] The present application provides a pay-off stand suitable for wire processing equipment, which adopts the following technical solution:
[0006] A pay-off stand adapted for wire processing equipment, comprising:
[0007] Base;
[0008] A wire-paying assembly, the wire-paying assembly being mounted on the base;
[0009] A driving assembly, the driving assembly is connected to the wire-paying assembly, and the driving assembly is used to drive the wire-paying assembly to work;
[0010] A switching component, the switching component is mounted on the wire-releasing component, and the switching component is connected to the driving component;
[0011] Wherein, the driving component comprises:
[0012] A mounting seat, the mounting seat abutting against the base;
[0013] A motor, wherein the fixed end of the motor is fixedly mounted on the mounting seat, and the output shaft of the motor is connected to the switching assembly;
[0014] A first internal gear, the first internal gear is coaxially and fixedly mounted on the output shaft of the motor;
[0015] a first spur gear, the first spur gear being rotatably mounted on the mounting seat, the first spur gear being meshingly connected with the first internal gear;
[0016] a second spur gear, the second spur gear being rotatably mounted on the mounting seat, the second spur gear being meshingly connected with the first spur gear;
[0017] a second internal gear, the second internal gear being rotatably mounted on the mounting seat, the second internal gear being meshingly connected with the second spur gear;
[0018] A first rotating shaft, the wire-releasing assembly and the switching assembly are both connected to the first rotating shaft, and the first rotating shaft is coaxially arranged with the motor output shaft;
[0019] The second rotating shaft is coaxial with the second internal gear and fixedly connected, the second rotating shaft is connected to the switching assembly, the end of the second rotating shaft away from the second internal gear is a cylindrical sleeve, a cavity is opened in the end of the second rotating shaft away from the second internal gear, one end of the first rotating shaft is arranged in the cavity, one end of the motor output shaft is passed through and rotatably connected to the second rotating shaft, and the end of the motor output shaft away from the fixed end of the motor is arranged in the cavity.
[0020] By adopting the above technical solution, when a wire pay-off frame adapted to wire processing equipment is used for pay-off, the wire reel is placed on the pay-off assembly and fixed, the detection assembly is connected to the wire reel, and then the pay-off assembly is connected to the drive assembly, and the switching assembly is connected to the drive assembly. Then the drive assembly is started, the drive assembly works and drives the pay-off assembly to work, so as to realize the pay-off work of the wire reel. At the same time, the switching assembly can adjust the working state of the drive assembly, and the drive assembly drives the pay-off assembly to rotate in the opposite direction to realize the recycling work of the wire reel, thereby improving work efficiency and practicality. The motor is started, the motor output shaft rotates forward, the motor output shaft rotates and then drives the first internal gear to rotate forward, the first internal gear rotates and then drives the first spur gear to rotate forward, the first spur gear rotates forward and then drives the second spur gear to rotate in the opposite direction, and the second spur gear rotates in the opposite direction and then drives the second internal gear to rotate in the opposite direction. Under the action of the switching assembly, the motor output shaft drives the first rotating shaft to rotate forward, the first rotating shaft rotates forward and then drives the pay-off assembly to rotate forward, so as to realize the pay-off work of the wire reel. Under the action of the switching component, the second shaft rotates in the opposite direction and drives the first shaft to rotate in the opposite direction. The first shaft rotates in the opposite direction and drives the pay-off component to rotate in the opposite direction, thereby realizing the wire winding work of the wire reel and improving the working efficiency and practicality of the pay-off frame adapted to the wire processing equipment.
[0021] Optionally, the pay-off assembly includes:
[0022] Two fixing plates, the two fixing plates are symmetrically and fixedly mounted on the base;
[0023] Two rotating plates are respectively rotatably mounted on the two fixed plates, the first rotating shaft is passed through and slidably mounted on the rotating plates, and the first rotating shaft is coaxially arranged with the rotating plates.
[0024] By adopting the above technical solution, the first rotating shaft drives the rotating plate to rotate when it rotates, and the rotating plate rotates to drive the wire reel to rotate, thereby realizing the wire collection and release work of the wire reel.
[0025] Optionally, the switching component includes:
[0026] A linkage telescopic rod, wherein a fixed end of the linkage telescopic rod is fixedly mounted on the base, a movable end of the linkage telescopic rod is rotatably connected to one end of the first rotating shaft, the movable end of the linkage telescopic rod is detachably connected to one end of the first rotating shaft, and the linkage telescopic rod is coaxially arranged with the first rotating shaft;
[0027] A first end face gear, the first end face gear is coaxially and fixedly mounted on the inner wall of the second rotating shaft at one end away from the second internal gear;
[0028] A second end face gear, the second end face gear is arranged in the cavity, the second end face gear is coaxially and fixedly mounted on the first rotating shaft, the second end face gear has a first state and a second state, the first state is that the second end face gear is meshed with the first end face gear, and the second state is that the second end face gear is disengaged from the first end face gear;
[0029] A third end face gear, the third end face gear is arranged in the cavity, and the third end face gear is coaxially and fixedly mounted on the motor output shaft;
[0030] A fourth end face gear, the fourth end face gear is arranged in the cavity, the fourth end face gear is coaxially and fixedly mounted on the first rotating shaft, the fourth end face gear has a third state and a fourth state, the third state is that the fourth end face gear is meshed with the third end face gear, and the fourth state is that the fourth end face gear is disengaged from the third end face gear.
[0031] By adopting the above technical solution, when the pay-off stand adapted to the wire processing equipment performs the pay-off work, the linkage telescopic rod extends, the linkage telescopic rod extends and pushes the first rotating shaft to move, so that the third end face gear engages with the fourth end face gear, the driving component works, the motor rotates forward and thereby drives the third end face gear to rotate forward, the third end face gear rotates forward and thereby drives the fourth end face gear to rotate forward, the fourth end face gear rotates forward and thereby drives the first rotating shaft to rotate forward, the first rotating shaft rotates forward and thereby drives the pay-off component to pay-off the wire reel. On the contrary, when the pay-off stand adapted to the wire processing equipment is performing the wire winding operation, the linkage telescopic rod is shortened, and the linkage telescopic rod is shortened and pulls the first rotating shaft to move, so that the first end face gear engages with the second end face gear, and the driving component works. The motor rotates forward and thereby drives the second rotating shaft to rotate reversely, and the second rotating shaft rotates reversely and thereby drives the first end face gear to rotate reversely, and the first end face gear rotates reversely and thereby drives the second end face gear to rotate reversely, and the second end face gear rotates reversely and thereby drives the first rotating shaft to rotate reversely, and the first rotating shaft rotates reversely and thereby drives the pay-off assembly to wind up the wire reel, thereby realizing the switching of the working state of the pay-off assembly and improving the mechanical linkage of the pay-off stand adapted to the wire processing equipment.
[0032] Optionally, the line-releasing assembly further includes two groups of fixing members, the two groups of fixing members are respectively mounted on ends of the two rotating plates close to each other, and the two groups of fixing members each include:
[0033] Four slide grooves, the four slide grooves are centrally symmetrically arranged on the rotating plate;
[0034] A screw rod, the screw rod being rotatably mounted in the slide groove;
[0035] The baffle is slidably installed in the slide groove, and the baffle is sleeved and threadedly connected to the screw rod.
[0036] By adopting the above technical solution, when installing the wire reel, the four screws are rotated in the forward direction, and the four screws rotate in the forward direction, thereby driving the four baffles to move in the direction of approaching each other. Then, the wire reel is placed on the four baffles, and then the four screws are rotated in the reverse direction, and the four screws rotate in the reverse direction, thereby driving the four baffles to move in the direction of moving away from each other, so that the baffles abut against the inner wall of the wire reel, so that the wire reel is stably installed on the rotating plate, thereby improving the stability of the wire unwinding assembly and the wire reel.
[0037] Optionally, two groups of detection components are further included, the two groups of detection components are respectively installed on the two fixing plates, and the two groups of detection components each include:
[0038] Four detection telescopic rods, the fixed ends of the four detection telescopic rods are centrally symmetrical and fixedly mounted on the fixed plate;
[0039] A connecting pipe, one end of which is connected to the rodless cavity at the fixed end of the detection telescopic rod, and the other end of which is connected to the rodless cavity at the fixed end of the linkage telescopic rod.
[0040] By adopting the above technical solution, after the wire reel is installed on the baffle, the diameter of the wire reel gradually decreases during the wire reel unwinding process. Under the action of the spring, the detection head is always in contact with the wire reel to detect the extension of the telescopic rod. The hydraulic fluid in the linkage telescopic rod enters the linkage telescopic rod through the connecting pipe, and the length of the linkage telescopic rod is shortened. The shortening of the linkage telescopic rod drives the switching component to work, thereby switching the working state of the driving component, realizing automatic recovery of the wire reel, and improving work efficiency and practicality.
[0041] Optionally, a pressure valve is installed on the connecting pipe.
[0042] By adopting the above technical solution, the normal operation of the detection component is ensured.
[0043] Optionally, a detection head is fixedly mounted on the movable end of the detection telescopic rod, and the detection head is hemispherical in shape and has a smooth surface.
[0044] By adopting the above technical solution, the detection head is prevented from damaging the wire reel and the friction between the detection head and the wire reel is reduced.
[0045] Optionally, the detection component further includes:
[0046] A spring, wherein the spring is sleeved on the detection telescopic rod, one end of the spring is fixedly connected to the fixed end of the detection telescopic rod, and the other end of the spring is fixedly connected to the movable end of the detection telescopic rod.
[0047] By adopting the above technical solution, it is ensured that the detection head is always in contact with the wire reel, ensuring the normal operation of the detection component.
[0048] Optionally, rubber gaskets are fixedly mounted on ends of the baffles that are away from each other.
[0049] By adopting the above technical solution, the baffle can be prevented from damaging the wire reel.
[0050] Optionally, a controller is further included, wherein the controller is electrically connected to the motor and can control the start and stop of the motor.
[0051] By adopting the above technical solution, the operation convenience of the motor is improved.
[0052] In summary, the present application includes at least one of the following beneficial technical effects:
[0053] When using a pay-off stand adapted to wire processing equipment for pay-off, the wire reel is placed on the pay-off assembly and fixed, the detection assembly is connected to the wire reel, and then the pay-off assembly is connected to the drive assembly, and the switch assembly is connected to the drive assembly. Then the drive assembly is started, the drive assembly works and drives the pay-off assembly to work, so as to realize the pay-off work of the wire reel. At the same time, the switch assembly can adjust the working state of the drive assembly, and the drive assembly drives the pay-off assembly to rotate in the opposite direction to realize the recycling work of the wire reel, realize the automatic recycling of the wire, and improve the work efficiency and practicality. The motor is started, the motor output shaft rotates forward, the motor output shaft rotates and then drives the first internal gear to rotate forward, the first internal gear rotates and then drives the first spur gear to rotate forward, the first spur gear rotates forward and then drives the second spur gear to rotate in the opposite direction, and the second spur gear rotates in the opposite direction and then drives the second internal gear to rotate in the opposite direction. Under the action of the switch assembly, the motor output shaft drives the first rotating shaft to rotate forward, the first rotating shaft rotates forward and then drives the pay-off assembly to rotate forward, so as to realize the pay-off work of the wire reel. Under the action of the switching assembly, the second rotating shaft rotates in the opposite direction, thereby driving the first rotating shaft to rotate in the opposite direction, and the first rotating shaft rotates in the opposite direction, thereby driving the pay-off assembly to rotate in the opposite direction, thereby realizing the wire winding work of the wire reel, and improving the working efficiency and practicality of the pay-off frame adapted to the wire processing equipment;
[0054] When the pay-off stand adapted to the wire processing equipment performs the pay-off work, the linkage telescopic rod extends, the linkage telescopic rod extends and pushes the first rotating shaft to move, so that the third end face gear engages with the fourth end face gear, the driving component works, the motor rotates forward and then drives the third end face gear to rotate forward, the third end face gear rotates forward and then drives the fourth end face gear to rotate forward, the fourth end face gear rotates forward and then drives the first rotating shaft to rotate forward, the first rotating shaft rotates forward and then drives the pay-off component to pay-off the wire reel. On the contrary, when the pay-off stand adapted to the wire processing equipment performs the wire-winding operation, the linkage telescopic rod is shortened, the linkage telescopic rod is shortened and pulls the first rotating shaft to move, so that the first end face gear is meshed with the second end face gear, the driving component works, the motor rotates forwardly and drives the second rotating shaft to rotate reversely, the second rotating shaft rotates reversely and drives the first end face gear to rotate reversely, the first end face gear rotates reversely and drives the second end face gear to rotate reversely, the second end face gear rotates reversely and drives the first rotating shaft to rotate reversely, the first rotating shaft rotates reversely and drives the pay-off assembly to wind up the wire reel, thereby realizing the switching of the working state of the pay-off assembly and improving the mechanical linkage of the pay-off stand adapted to the wire processing equipment;
[0055] When installing the wire reel, rotate the four screws in the forward direction, which drives the four baffles to move towards each other. Then, put the wire reel on the four baffles, and then rotate the four screws in the reverse direction, which drives the four baffles to move away from each other, so that the baffles abut against the inner wall of the wire reel, so that the wire reel is stably installed on the rotating plate, thereby improving the stability of the wire unwinding assembly and the wire reel. BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application;
[0057] Figure 2 It is a schematic diagram of the structure of the pay-off assembly;
[0058] Figure 3 It is a structural cross-sectional view of the pay-off assembly;
[0059] Figure 4 It is a structural cross-sectional view of the switching component.
[0060] Description of reference numerals:
[0061] 1. Base;
[0062] 2. driving assembly; 21. mounting seat; 22. first internal gear; 23. first spur gear; 24. second internal gear; 25. second spur gear; 26. first rotating shaft; 27. second rotating shaft; 28. motor;
[0063] 3. Pay-off assembly; 31. Fixed plate; 32. Rotating plate; 33. Slide; 34. Screw; 35. Baffle;
[0064] 4. Switching assembly; 41. Linked telescopic rod; 42. First end face gear; 43. Second end face gear; 44. Third end face gear; 45. Fourth end face gear;
[0065] 5. Detection assembly; 51. Detection telescopic rod; 52. Spring; 53. Detection head; 54. Connecting pipe. DETAILED DESCRIPTION
[0066] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0067] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0068] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0069] The following is combined with Figure 1-4 This application is described in further detail.
[0070] An embodiment of the present application discloses a wire pay-off stand suitable for wire processing equipment.
[0071] Reference Figure 1 and Figure 2 The pay-off stand adapted for the wire processing equipment comprises a base 1, a pay-off assembly 3, two sets of detection assemblies 5, a driving assembly 2 and a switching assembly 4. The pay-off assembly 3 is mounted on the base 1, the driving assembly 2 is connected to the pay-off assembly 3, the driving assembly 2 is used to drive the pay-off assembly 3 to work, the switching assembly 4 is mounted on the pay-off assembly 3, the switching assembly 4 is connected to the driving assembly 2, and the two sets of detection assemblies 5 are mounted on the pay-off assembly 3.
[0072] When a wire pay-off frame adapted to wire processing equipment is used for pay-off, the wire reel is placed on the pay-off assembly 3 and fixed, the detection assembly 5 is connected to the wire reel, and then the pay-off assembly 3 is connected to the drive assembly 2, and the switching assembly 4 is connected to the drive assembly 2. Then the drive assembly 2 is started, the drive assembly 2 works and drives the pay-off assembly 3 to work, so as to realize the pay-off work of the wire reel, and at the same time the detection assembly 5 detects the diameter of the wire reel. When it is detected that the diameter of the wire reel is reduced to a preset diameter, the detection assembly 5 drives the switching assembly 4 to work, and the switching assembly 4 adjusts the working state of the drive assembly 2, and the drive assembly 2 drives the pay-off assembly 3 to rotate in the opposite direction, so as to realize the recovery work of the wire reel, thereby improving the work efficiency and practicality.
[0073] Reference Figure 1 and Figure 2 The driving assembly 2 includes a mounting seat 21, a first internal gear 22, a first spur gear 23, a second internal gear 24, a second spur gear 25, a first rotating shaft 26, a second rotating shaft 27 and a motor 28. The mounting seat 21 is in contact with the base 1, the fixed end of the motor 28 is fixedly mounted on the mounting seat 21, the output shaft of the motor 28 is connected to the switching assembly 4, the motor 28 is electrically connected to a controller, and the controller can control the start and stop of the motor 28, the first internal gear 22 is coaxial and fixedly mounted on the output shaft of the motor 28, the first spur gear 23 is rotatably mounted on the mounting seat 21, the first spur gear 23 is meshed with the first internal gear 22, the second spur gear 25 is rotatably mounted on the mounting seat 21, the second spur gear 25 is meshed with the first spur gear 23, the second internal gear 24 is rotatably mounted on the mounting seat 21, the second spur gear 25 is meshed with the first spur gear 23, the second internal gear 24 is rotatably mounted on the mounting seat 21, the second internal gear 24 is meshed with the first The two spur gears 25 are meshed and connected, the pay-off assembly 3 and the switching assembly 4 are both connected to the first rotating shaft 26, the first rotating shaft 26 is coaxially arranged with the output shaft of the motor 28, the second rotating shaft 27 is coaxially and fixedly connected with the second internal gear 24, the second rotating shaft 27 is connected to the switching assembly 4, the end of the second rotating shaft 27 away from the second internal gear 24 is a cylindrical sleeve, and a cavity is opened in the end of the second rotating shaft 27 away from the second internal gear 24, one end of the first rotating shaft 26 is arranged in the cavity, one end of the output shaft of the motor 28 is penetrated and rotatably connected to the second rotating shaft 27, and the end of the output shaft of the motor 28 away from the fixed end of the motor 28 is arranged in the cavity.
[0074] The controller controls the motor 28 to start, the output shaft of the motor 28 rotates forward, the output shaft of the motor 28 rotates and then drives the first internal gear 22 to rotate forward, the first internal gear 22 rotates and then drives the first spur gear 23 to rotate forward, the first spur gear 23 rotates forward and then drives the second spur gear 25 to rotate in the opposite direction, the second spur gear 25 rotates in the opposite direction and then drives the second internal gear 24 to rotate in the opposite direction. Under the action of the switching component 4, the output shaft of the motor 28 drives the first rotating shaft 26 to rotate forward, the first rotating shaft 26 rotates forward and then drives the pay-off component 3 to rotate forward, so as to achieve the pay-off work of the wire reel. Under the action of the switching component 4, the second rotating shaft 27 rotates in the opposite direction and then drives the first rotating shaft 26 to rotate in the opposite direction, the first rotating shaft 26 rotates in the opposite direction and then drives the pay-off component 3 to rotate in the opposite direction, so as to achieve the take-up work of the wire reel, and improve the working efficiency and practicality of the pay-off frame adapted to the wire processing equipment.
[0075] Reference Figure 2 and Figure 3 The wire-releasing assembly 3 includes two fixed plates 31 and two rotating plates 32. The two fixed plates 31 are symmetrically and fixedly mounted on the base 1, and the two rotating plates 32 are respectively rotatably mounted on the two fixed plates 31. The first rotating shaft 26 is passed through and slidably mounted on the rotating plates 32. The first rotating shaft 26 and the rotating plates 32 are slidably connected by a key connection, and the first rotating shaft 26 and the rotating plates 32 are coaxially arranged.
[0076] When the first rotating shaft 26 rotates, the rotating plate 32 is driven to rotate, and the rotating plate 32 rotates to drive the wire reel to rotate, thereby realizing the wire winding and wire releasing work of the wire reel.
[0077] Reference Figure 2 and Figure 3 The wire-releasing assembly 3 further includes two sets of fixing parts, which are respectively mounted on the ends of the two rotating plates 32 close to each other, and both sets of fixing parts include four slide grooves 33, screw rods 34 and baffles 35. The four slide grooves 33 are centrally symmetrically arranged on the rotating plate 32, the screw rods 34 are rotatably mounted in the slide grooves 33, the baffles 35 are slidably mounted in the slide grooves 33, the baffles 35 and the inner wall of the slide grooves 33 are slidably connected by key connection, the baffles 35 are sleeved and threadedly connected to the screw rods 34, and the ends of the baffles 35 away from each other are fixedly mounted with rubber gaskets.
[0078] When installing the wire reel, the four screws 34 are rotated forward, and the four screws 34 rotate forward, thereby driving the four baffles 35 to move in a direction toward each other, and then the wire reel is placed on the four baffles 35, and then the four screws 34 are rotated reversely, and the four screws 34 rotate reversely, thereby driving the four baffles 35 to move away from each other, so that the baffles 35 abut against the inner wall of the wire reel, so that the wire reel is stably installed on the rotating plate 32, thereby improving the stability of the wire unwinding assembly 3 and the wire reel.
[0079] Reference Figure 2 and Figure 4 The switching assembly 4 includes a linkage telescopic rod 41, a first end face gear 42, a second end face gear 43, a third end face gear 44 and a fourth end face gear 45. The fixed end of the linkage telescopic rod 41 is fixedly mounted on the base 1, the movable end of the linkage telescopic rod 41 is rotatably connected to one end of the first rotating shaft 26, the movable end of the linkage telescopic rod 41 is detachably connected to one end of the first rotating shaft 26, the linkage telescopic rod 41 is coaxially arranged with the first rotating shaft 26, the linkage telescopic rod 41 is connected to the detection assembly 5, the fixed end of the linkage telescopic rod 41 is filled with hydraulic fluid, the first end face gear 42 is coaxially and fixedly mounted on the inner wall of the second rotating shaft 27 away from the end of the second internal gear 24, the second end face gear 43 is arranged in the cavity, the second end face gear 43 is coaxially and fixedly mounted on the first rotating shaft 26, and the second end face gear 43 has The first state and the second state, the first state is that the second end face gear 43 is meshed with the first end face gear 42, the second state is that the second end face gear 43 is disengaged from the first end face gear 42, the third end face gear 44 is arranged in the cavity, the third end face gear 44 is coaxially and fixedly mounted on the output shaft of the motor 28, the fourth end face gear 45 is arranged in the cavity, the fourth end face gear 45 is coaxially and fixedly mounted on the first rotating shaft 26, the fourth end face gear 45 has a third state and a fourth state, the third state is that the fourth end face gear 45 is meshed with the third end face gear 44, and the fourth state is that the fourth end face gear 45 is disengaged from the third end face gear 44.
[0080] When the pay-off stand adapted to the wire processing equipment performs the pay-off operation, the linkage telescopic rod 41 extends, and the linkage telescopic rod 41 extends and pushes the first rotating shaft 26 to move, so that the third end face gear 44 engages with the fourth end face gear 45, and the driving component 2 works. The motor 28 rotates forward and then drives the third end face gear 44 to rotate forward, and the third end face gear 44 rotates forward and then drives the fourth end face gear 45 to rotate forward, and the fourth end face gear 45 rotates forward and then drives the first rotating shaft 26 to rotate forward, and the first rotating shaft 26 rotates forward and then drives the pay-off component 3 to pay-off the wire reel.
[0081] On the contrary, when the pay-off stand adapted to the wire processing equipment performs the wire winding operation, the linkage telescopic rod 41 is shortened, and the linkage telescopic rod 41 is shortened and pulls the first rotating shaft 26 to move, so that the first end face gear 42 is engaged with the second end face gear 43, and the driving component 2 works. The motor 28 rotates forward and then drives the second rotating shaft 27 to rotate in the opposite direction, and the second rotating shaft 27 rotates in the opposite direction and then drives the first end face gear 42 to rotate in the opposite direction, the first end face gear 42 rotates in the opposite direction and then drives the second end face gear 43 to rotate in the opposite direction, the second end face gear 43 rotates in the opposite direction and then drives the first rotating shaft 26 to rotate in the opposite direction, and the first rotating shaft 26 rotates in the opposite direction and then drives the pay-off assembly 3 to wind up the wire reel, thereby realizing the switching of the working state of the pay-off assembly 3 and improving the mechanical linkage of the pay-off stand adapted to the wire processing equipment.
[0082] Reference Figure 2 and Figure 3 , two groups of detection components 5 are respectively installed on two fixed plates 31, and both groups of detection components 5 include four detection telescopic rods 51, springs 52, detection heads 53, connecting pipes 54 and pressure valves. The fixed ends of the four detection telescopic rods 51 are centrally symmetrical and fixedly installed on the fixed plate 31, and the movable ends of the detection telescopic rods 51 face the axis direction of the first rotating shaft 26. The movable ends of the detection telescopic rods 51 are fixedly installed with detection heads 53, which are hemispherical in shape and have a smooth surface. One end of the connecting pipe 54 is connected to the rodless cavity of the fixed end of the detection telescopic rod 51, and the other end of the connecting pipe 54 is connected to the rodless cavity of the fixed end of the linkage telescopic rod 41. A pressure valve is installed on the connecting pipe 54. The spring 52 is sleeved on the detection telescopic rod 51, one end of the spring 52 is fixedly connected to the fixed end of the detection telescopic rod 51, and the other end of the spring 52 is fixedly connected to the movable end of the detection telescopic rod 51. The spring 52 always applies a force to the movable end of the detection telescopic rod 51 away from the fixed end of the detection telescopic rod 51.
[0083] After the wire reel is installed on the baffle 35, the detection head 53 is in contact with the wire reel. During the wire reel unwinding process, the diameter of the wire reel gradually decreases. Under the action of the spring 52, the detection head 53 is always in contact with the wire reel to detect the extension of the telescopic rod 51. When the pressure of the pressure valve reaches the preset value, the pressure valve opens, and the hydraulic fluid in the linkage telescopic rod 41 can enter the connecting pipe 54 through the pressure valve, and the length of the linkage telescopic rod 41 is shortened. The shortening of the length of the linkage telescopic rod 41 drives the switching component 4 to work, realizes the switching of the working state of the driving component 2, realizes the automatic recovery of the wire reel, and improves work efficiency and practicality.
[0084] The implementation principle of a wire pay-off stand adapted to wire processing equipment in the embodiment of the present application is as follows: first, place the wire reel on the wire pay-off assembly 3 and fix it, connect the detection assembly 5 to the wire reel, then connect the wire pay-off assembly 3 to the drive assembly 2, and connect the switching assembly 4 to the drive assembly 2. Then, start the drive assembly 2, the drive assembly 2 works and drives the wire pay-off assembly 3 to work, so as to realize the wire pay-off work of the wire reel, and at the same time, the detection assembly 5 detects the diameter of the wire reel. When it is detected that the diameter of the wire reel is reduced to the preset diameter, the detection assembly 5 drives the switching assembly 4 to work, and the switching assembly 4 adjusts the working state of the drive assembly 2, and the drive assembly 2 drives the wire pay-off assembly 3 to rotate in the opposite direction, so as to realize the recovery work of the wire reel, thereby improving the work efficiency and practicality.
[0085] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A pay-off stand adapted for wire processing equipment, characterized in that: include: Base (1); A wire-paying assembly (3), wherein the wire-paying assembly (3) is mounted on the base (1); A driving component (2), the driving component (2) being connected to the wire-releasing component (3), the driving component (2) being used to drive the wire-releasing component (3) to operate; A switching component (4), the switching component (4) being mounted on the wire-releasing component (3), and the switching component (4) being connected to the driving component (2); Wherein, the driving component (2) comprises: A mounting seat (21), the mounting seat (21) abutting against the base (1); A motor (28), wherein a fixed end of the motor (28) is fixedly mounted on the mounting seat (21), and an output shaft of the motor (28) is connected to the switching assembly (4); a first internal gear (22), the first internal gear (22) being coaxially and fixedly mounted on an output shaft of the motor (28); a first spur gear (23), the first spur gear (23) being rotatably mounted on the mounting seat (21), the first spur gear (23) being meshingly connected with the first internal gear (22); a second spur gear (25), the second spur gear (25) being rotatably mounted on the mounting seat (21), the second spur gear (25) being meshingly connected with the first spur gear (23); a second internal gear (24), the second internal gear (24) being rotatably mounted on the mounting seat (21), the second internal gear (24) being meshingly connected with the second spur gear (25); a first rotating shaft (26), the wire-releasing assembly (3) and the switching assembly (4) are both connected to the first rotating shaft (26), and the first rotating shaft (26) is coaxially arranged with an output shaft of the motor (28); a second rotating shaft (27), the second rotating shaft (27) being coaxial with and fixedly connected to the second internal gear (24), the second rotating shaft (27) being connected to the switching assembly (4), the end of the second rotating shaft (27) away from the second internal gear (24) being a cylindrical sleeve, the end of the second rotating shaft (27) away from the second internal gear (24) being provided with a cavity, one end of the first rotating shaft (26) being arranged in the cavity, one end of the output shaft of the motor (28) being passed through and rotatably connected to the second rotating shaft (27), and the end of the output shaft of the motor (28) away from the fixed end of the motor (28) being arranged in the cavity; The pay-off assembly (3) comprises: Two fixing plates (31), the two fixing plates (31) being symmetrically and fixedly mounted on the base (1); Two rotating plates (32), the two rotating plates (32) being rotatably mounted on the two fixed plates (31) respectively, the first rotating shaft (26) passing through and slidably mounted on the rotating plates (32), the first rotating shaft (26) being coaxially arranged with the rotating plates (32); The switching component (4) comprises: a linkage telescopic rod (41), wherein a fixed end of the linkage telescopic rod (41) is fixedly mounted on the base (1), a movable end of the linkage telescopic rod (41) is rotatably connected to one end of the first rotating shaft (26), the movable end of the linkage telescopic rod (41) is detachably connected to one end of the first rotating shaft (26), and the linkage telescopic rod (41) and the first rotating shaft (26) are coaxially arranged; a first end face gear (42), the first end face gear (42) being coaxially and fixedly mounted on an inner wall of an end of the second rotating shaft (27) away from the second internal gear (24); a second end face gear (43), the second end face gear (43) being arranged in the cavity, the second end face gear (43) being coaxially and fixedly mounted on the first rotating shaft (26), the second end face gear (43) being in a first state and a second state, the first state being that the second end face gear (43) is meshed with the first end face gear (42), and the second state being that the second end face gear (43) is disengaged from the first end face gear (42); A third end face gear (44), the third end face gear (44) being arranged in the cavity, the third end face gear (44) being coaxially and fixedly mounted on an output shaft of the motor (28); a fourth end face gear (45), the fourth end face gear (45) being arranged in the cavity, the fourth end face gear (45) being coaxially and fixedly mounted on the first rotating shaft (26), the fourth end face gear (45) being in a third state and a fourth state, the third state being that the fourth end face gear (45) is meshed with the third end face gear (44), and the fourth state being that the fourth end face gear (45) is disengaged from the third end face gear (44); It also includes two groups of detection components (5), the two groups of detection components (5) are respectively installed on the two fixing plates (31), and the two groups of detection components (5) each include: Four detection telescopic rods (51), wherein the fixed ends of the four detection telescopic rods (51) are centrally symmetrical and fixedly mounted on the fixing plate (31); a connecting tube (54), one end of the connecting tube (54) being connected to the rodless cavity at the fixed end of the detection telescopic rod (51), and the other end of the connecting tube (54) being connected to the rodless cavity at the fixed end of the linkage telescopic rod (41); A pressure valve is installed on the connecting pipe (54); A detection head (53) is fixedly mounted on the movable end of the detection telescopic rod (51); the detection head (53) is in the shape of a hemisphere and has a smooth surface; The detection component (5) further comprises: a spring (52), the spring (52) being sleeved on the detection telescopic rod (51), one end of the spring (52) being fixedly connected to the fixed end of the detection telescopic rod (51), and the other end of the spring (52) being fixedly connected to the movable end of the detection telescopic rod (51); The fixed end of the linkage telescopic rod (41) is filled with hydraulic fluid; The hydraulic fluid in the linked telescopic rod (41) can enter the connecting pipe (54) through the pressure valve.
2. The pay-off stand adapted for wire processing equipment according to claim 1, characterized in that: The wire-releasing assembly (3) further comprises two sets of fixing parts, the two sets of fixing parts being respectively mounted on ends of the two rotating plates (32) close to each other, and the two sets of fixing parts each comprising: Four slide grooves (33), wherein the four slide grooves (33) are centrally symmetrically arranged on the rotating plate (32); a screw rod (34), the screw rod (34) being rotatably mounted in the slide groove (33); A baffle (35), wherein the baffle (35) is slidably mounted in the slide groove (33), and the baffle (35) is sleeved and threadedly connected to the screw rod (34).
3. The pay-off stand adapted for wire processing equipment according to claim 2, characterized in that: A rubber gasket is fixedly mounted on the ends of the baffles (35) that are away from each other.
4. The pay-off stand adapted for wire processing equipment according to claim 1, characterized in that: It also includes a controller, which is electrically connected to the motor (28), and the controller can control the start and stop of the motor (28).
Citation Information
Patent Citations
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CN102686505A
Movable cable roller support for electrical engineering
CN212101323U