Comprehensive treatment device and process for fermentation wastewater
By setting up a power mechanism and a drum in the fermentation wastewater treatment device for stirring and aeration, and combining the design of the filter plate and sealing assembly, the problem of insufficient ozone utilization rate and organic matter decomposition efficiency in the prior art is solved, and the problem of the inadequate ozone utilization rate and organic matter decomposition efficiency is realized. Efficient treatment of fermentation wastewater.
Patent Information
- Application Number
- CN202411526946.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-30
AI Technical Summary
The existing fermentation wastewater treatment devices have shortcomings in ozone utilization and organic matter decomposition efficiency, and it is difficult to efficiently treat organic matter and suspended matter in fermentation wastewater.
A comprehensive treatment device is designed, and the rotor is rotated by setting up a power mechanism to drive the rotor to rotate for stirring and aeration. Combined with the design of the filter plate and the sealing assembly, multiple utilization of ozone gas and effective cleaning of flocculated precipitates are achieved.
It improves the use rate of ozone, enhances the decomposition efficiency of organic matter, effectively cleans up flocculated precipitates in wastewater, and improves the overall treatment efficiency.
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Figure CN119038732B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of fermentation wastewater treatment, and in particular, relates to a comprehensive treatment device and process for fermentation wastewater. Background Art
[0002] Wastewater treatment is the process of purifying sewage to meet the water quality requirements for discharge into a water body or reuse. Wastewater treatment is widely used in construction, agriculture, food processing, transportation, energy and other fields. Among them, a large amount of fermentation wastewater is generated in the production process of food processing, brewing and pharmaceutical industries. Since the content of organic matter and suspended matter in fermentation wastewater is significantly higher, a large amount of ozone gas is required to decompose the organic matter, and a large amount of flocculants are required to settle the suspended matter. Therefore, it is difficult to efficiently treat fermentation wastewater using general wastewater treatment equipment.
[0003] A Chinese patent with announcement number "CN112811570B" discloses a wastewater ozone oxidation deep treatment device, including a device body, which is divided into a sedimentation chamber and an ozone treatment chamber by a partition. The partition is provided with a connecting port, the sedimentation chamber is connected to a drain pipe, a slag discharge pipe and a tail gas pipe, the ozone treatment chamber is connected to an air inlet pipe for introducing ozone and an ozone recovery pipe extending into the sedimentation chamber, and the ozone that is not utilized in the ozone treatment chamber can be introduced into the wastewater in the sedimentation chamber to degrade the waste slag and improve the utilization rate of the ozone.
[0004] During the later use, the device still has the following problems: ozone can only perform a short decomposition reaction on organic matter in the wastewater in the ozone treatment chamber and the sedimentation chamber, and will float up and leave under the action of buoyancy. The utilization rate of ozone in the device can still be improved. Summary of the invention
[0005] The technical problem to be solved by the present invention is: to overcome the shortcomings of the prior art and provide a comprehensive treatment device and process for fermentation wastewater. By setting a power mechanism, when the driving motor drives the driving shaft to rotate forward and controls the electric push rod to extend, the wastewater is stirred and aerated. When the driving motor rotates reversely and controls the electric push rod to retract, the water outlet is connected with the connecting groove, and the wastewater is introduced into contact with the filter disc, and the flocculated sediment therein is blocked by the filter disc to complete the cleaning operation.
[0006] The comprehensive treatment device for fermentation wastewater comprises a tank body, an air outlet pipeline and a water inlet pipe port are fixedly arranged on the top of the tank body, an air inlet pipe and a support leg are fixedly arranged on the bottom of the tank body, a plurality of aeration holes are fixedly arranged on the air inlet pipe, a water outlet pipe port is fixedly arranged on the rear side wall of the tank body, a slide bar 1 is fixedly arranged on the front outer wall of the tank body, a discharge slot is fixedly opened at the bottom of the slide bar 1, a limiting ring is fixedly arranged at the center of the front inner wall of the tank body, the limiting ring comprises a first step, a second step is arranged above the first step, a third step is arranged above the second step, a plurality of fixed ring brushes are fixedly arranged at the bottom of the limiting ring, a top column is fixedly arranged at the center of the rear side wall of the tank body, a top ear is fixedly connected to the side wall of the top column, a power mechanism is fixedly arranged at the front of the tank body, a rotating drum is rotatably connected to the inside of the tank body, a filter disc is slidably connected to the outer wall of the rotating drum, a blocking assembly is arranged at the front end of the rotating drum, and a reciprocating piston is arranged at the rear end of the rotating drum.
[0007] Preferably, a slide groove 2 is fixedly provided inside the rotating drum, a water outlet is fixedly provided on the side wall at the front of the rotating drum, a connecting pipe is extended outward from the outer wall of the rotating drum, the other end of the connecting pipe is fixedly connected to a gas gathering shield, a plurality of groups of air diffusion holes are fixedly provided on the side wall of the rotating drum, a one-way valve is fixedly installed inside the air diffusion holes, a front retaining ring is fixedly connected to the inner wall at the front end of the rotating drum, and a rear retaining ring is fixedly connected to the inner wall at the rear end of the rotating drum.
[0008] Preferably, the sealing assembly includes a compression spring 1 and a sealing ring, the rear end of the compression spring 1 is fixedly connected to the front retaining ring, the front end of the compression spring 1 is fixedly connected to the sealing ring, the sealing ring includes a slide rod 2, the slide rod 2 is slidably connected to the slide groove 2, the bottom of the front end of the slide rod 2 is fixedly connected with a push rod, the push rod cooperates with the limit ring, multiple groups of mounting rings are fixedly connected to the slide rod 2, the top of the mounting ring is fixedly connected with a sealing piece 1, the bottom of the mounting ring is fixedly connected with a sealing piece 2, and both the sealing piece 1 and the sealing piece 2 cooperate with the connecting pipe.
[0009] Preferably, the reciprocating piston includes a compression spring 2 and a plug body, the front end of the compression spring 2 is fixedly connected to the rear retaining ring, the rear end of the compression spring 2 is fixedly connected to the plug body, a slide rod 3 is fixedly connected to the side wall of the plug body, the slide rod 3 is slidably connected to the slide groove 2, and a limiting top block is fixedly connected to the rear of the plug body, and the limiting top block cooperates with the top ear.
[0010] Preferably, the filter disc includes a mounting disc frame, a gear ring is fixedly connected to the rear of the mounting disc frame, a side wall of the mounting disc frame is slidably connected to the water outlet, a connecting rod is fixedly connected to the outer wall of the mounting disc frame, the connecting rod is in contact with the outer wall of the drum, a connecting groove is fixedly provided on the connecting rod, the connecting groove cooperates with the water outlet, a filter disc is fixedly connected to the front of the connecting rod, and the filter disc cooperates with the fixed ring brush.
[0011] Preferably, the power mechanism includes a mounting plate, a driving motor is fixedly connected to the middle of the mounting plate, electric push rods are fixedly connected to both ends of the mounting plate, the push rod end of the electric push rod is fixedly connected to the front outer wall of the tank body, the output shaft of the driving motor is fixedly connected to the driving shaft, the driving shaft is rotatably connected to the side wall of the tank body, a push ring, a gear seat and a spiral blade are fixedly connected to the driving shaft, the push ring cooperates with the mounting disc frame, the gear seat is located at the rear of the push ring, the gear seat cooperates with the gear ring, and the spiral blade is located at the rear of the gear seat.
[0012] Preferably, a storage bin is further provided on the outer wall of the tank body, the storage bin cooperates with the discharge slot, a slide groove 1 is fixedly provided on the storage bin, and the slide groove 1 is slidably connected to a slide rod 1.
[0013] Preferably, a comprehensive treatment process for fermentation wastewater using a comprehensive treatment device for fermentation wastewater comprises the following steps:
[0014] a: First, put the fermentation wastewater and flocculant into the tank, and introduce ozone into the air inlet pipe, so that the driving motor drives the drum to rotate forward, and the fermentation wastewater and flocculant are stirred and mixed. At the same time, the gas collecting shield collects the ozone gas gathered on the top of the tank again and discharges it from the diffuser hole, so that the ozone can fully decompose the organic matter;
[0015] b: When one set of gas collecting shields rotates to the bottom of the tank, the electric push rod is controlled to retract the push rod, and the drive motor is adjusted to rotate in the opposite direction, so that the wastewater circulates and the flocculated sediment is blocked by the filter plate, thus completing the cleaning operation of the flocculated sediment in the wastewater;
[0016] c: Control the electric push rod to extend the push rod, adjust the drive motor to rotate in the forward direction, the fixed ring brush contacts the filter plate and cleans the surface of the filter plate, and the flocculated sediment is collected in the storage bin, completing the collection and treatment of the flocculated sediment.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. By setting up a power mechanism, when the driving motor drives the driving shaft to rotate forward and controls the electric push rod to extend, the drum is driven to rotate, stirring and aerating the wastewater; when the driving motor rotates in the reverse direction and controls the electric push rod to retract, the drum stops rotating, the water inlet is connected with the connecting groove, the wastewater is introduced into contact with the filter disc, and the flocculated sediment therein is blocked by the filter disc, completing the cleaning operation;
[0019] 2. By setting up a rotating drum, the wastewater can be stirred to promote the mixing of wastewater and flocculant. At the same time, the ozone gas floating to the top of the tank is collected and pressed down by the gas collecting shield. Under the combined effect of its own buoyancy and suction, the ozone gas moves to the inside of the rotating drum through the connecting pipe and is finally discharged from the diffuser hole, so that the unused ozone can contact with the wastewater for multiple times, thereby improving the utilization rate of ozone;
[0020] 3. By setting the filter disc, when the filter disc slides backward and away from the side wall of the tank, the water inlet contacts the connecting groove, and the wastewater can be continuously introduced into the front of the filter disc, and the filter disc blocks and cleans the flocculated sediment in the wastewater. When the filter disc slides forward and directly contacts the side wall of the tank, the water inlet is disconnected from the connecting groove, and the filter disc contacts the fixed ring brush. As the filter disc rotates, the flocculated sediment accumulated on the filter disc is cleaned off;
[0021] 4. By setting a plugging component, the plugging ring is controlled to move back and forth regularly to block or open the connecting pipe. When the connecting pipe rotates to the bottom of the tank, the plugging ring opens the connecting pipe so that the ozone gas inside the connecting pipe can smoothly enter the drum. When the connecting pipe rotates to the top of the tank, the plugging ring closes the connecting pipe, thereby preventing the ozone gas inside the drum from being directly discharged from the connecting pipe, and preventing the ozone gas from fully contacting the wastewater.
[0022] 5. By setting a reciprocating piston, the plug body is controlled to move back and forth regularly to squeeze or expand the space inside the drum. When the connecting pipe is connected to the inside of the drum, the plug body moves backward under the elastic force of the second compression spring, increasing the internal space of the drum, making the inside of the drum in a negative pressure state, and sucking the ozone gas in the connecting pipe into the drum. When the connecting pipes are not connected to the inside of the drum, the limiting top block on the plug body is squeezed by the top ear, pushing the plug body to overcome the elastic force of the second compression spring and move forward, reducing the internal space of the drum, making the inside of the drum in a high-pressure state, and discharging the ozone gas in the drum from the diffuser hole. The ozone gas is dispersed and contacts with the wastewater again to react. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the internal rear end structure of the tank;
[0026] Figure 4 It is a schematic diagram of the internal front end structure of the tank;
[0027] Figure 5 Schematic diagram of the internal structure of the drum;
[0028] Figure 6 It is a structural schematic diagram of the reciprocating piston and the plugging assembly;
[0029] Figure 7 It is a structural schematic diagram of the plugging ring;
[0030] Figure 8 is a schematic diagram of the structure of the plug body;
[0031] Fig. 9 A schematic diagram of the internal structure of the drum when recovering ozone gas;
[0032] Fig.10 It is a schematic diagram of the internal structure of the drum when releasing ozone gas;
[0033] Fig.11 is a schematic diagram of the structure of the plugging component;
[0034] Fig.12 It is a structural schematic diagram of the reciprocating piston;
[0035] Fig.13 is a schematic diagram of the structure of the filter disc;
[0036] Fig.14 is a schematic diagram of the structure of the driving shaft;
[0037] Fig.15 This is a schematic diagram of the internal structure of the tank in a cleaned state;
[0038] Fig.16 for Fig.15 A magnified view of the structure at center;
[0039] Fig.17 It is a schematic diagram of the internal structure of the tank under stirring and aeration state;
[0040] Fig.18 for Fig.17 A magnified view of the structure at B in the middle;
[0041] Fig.19 It is a structural schematic diagram of the power mechanism and storage bin.
[0042] In the figure, 1, tank body; 101, air outlet pipe; 102, water inlet pipe; 103, water outlet pipe; 104, support leg; 105, air inlet pipe; 105A, aeration hole; 106, slide bar 1; 107, discharge slot; 108, top column; 108A, top ear; 109, limit ring; 109A, first step; 109B, second step; 109C, third step; 110, fixed ring brush; 2, storage bin; 201, slide slot 1; 3, power mechanism; 301, drive motor; 302, electric push rod; 303, mounting plate; 304, drive shaft; 304A, spiral blade; 304B, gear seat; 304C, push ring ;4. Rotating drum;401. Slide groove 2;402. Front retaining ring;403. Rear retaining ring;404. Water outlet;405. Air diffusion hole;406. Connecting pipe;407. Air gathering shield;5. Filter plate;501. Mounting plate frame;501A. Gear ring;502. Connecting rod;502A. Connecting groove;503. Filter screen plate;6. Sealing assembly;601. Compression spring 1;602. Sealing ring;602A. Push rod;602B. Mounting ring;602C. Sealing piece 1;602D. Sealing piece 2;602E. Slide rod 2;7. Reciprocating piston;701. Compression spring 2;702. Plug body;702A. Slide rod 3;702B. Limiting top block. DETAILED DESCRIPTION
[0043] The present invention will be further described below in conjunction with the accompanying drawings:
[0044] The directional nouns involved in the detailed description paragraphs are only for the convenience of those skilled in the art to understand the technical solutions described in this application according to the visual orientation shown in the accompanying drawings. Unless otherwise clearly specified and limited, the terms "setting", "installation", "connection", etc. should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0045] like Figure 1 and Figure 2 As shown, a comprehensive treatment device for fermentation wastewater includes a tank body 1, an air outlet pipeline 101 and a water inlet pipe 102 are fixedly provided on the top of the tank body 1, and the fermentation wastewater and flocculant to be treated are poured into the tank body 1 from the water inlet pipe 102, an air inlet pipe 105 and a leg 104 are fixedly provided at the bottom of the tank body 1, and a plurality of aeration holes 105A are fixedly provided on the air inlet pipe 105. After the ozone gas is introduced from the air inlet pipe 105, it is discharged from the aeration holes 105A, which can ensure that the ozone gas is more dispersed, increase the contact area between the ozone gas and the wastewater, and improve the utilization rate of the ozone; a water outlet pipe 103 is fixedly provided on the rear side wall of the tank body 1, a slide bar 106 is fixedly provided on the front outer wall of the tank body 1, and a discharge slot 107 is fixedly provided at the bottom of the slide bar 106;
[0046] like Figure 4As shown, a limiting ring 109 is fixedly provided at the center of the inner wall of the front part of the tank body 1, and the limiting ring 109 includes a first step 109A, a second step 109B is provided above the first step 109A, and a third step 109C is provided above the second step 109B, wherein the first step 109A is the shortest, and the third step 109C is the longest, and a plurality of groups of fixed ring brushes 110 are fixedly provided at the bottom of the limiting ring 109, and the fixed ring brushes 110 are arc-shaped, and when the filter disc 503 contacts the fixed ring brushes 110, the fixed ring brushes 110 can clean the flocculated sediment on the filter disc 503, and move the cleaned flocculated sediment to the surroundings, and finally discharge it into the storage bin 2 from the discharge slot 107;
[0047] like Figure 3 As shown, a top column 108 is fixedly provided at the center of the rear side wall of the tank body 1, and a top ear 108A is fixedly connected to the side wall of the top column 108. A power mechanism 3 is fixedly provided at the front of the tank body 1. By setting the power mechanism 3, when the driving motor 301 drives the driving shaft 304 to rotate forward and controls the electric push rod 302 to extend, the drum 4 is driven to rotate to stir and aerate the wastewater. When the driving motor 301 rotates in the reverse direction and controls the electric push rod 302 to retract, the drum 4 stops rotating, the water inlet 404 is connected to the connecting groove 502A, and the wastewater is introduced into the filter plate. 503, the flocculated sediment therein is blocked by the filter plate 503, and the cleaning operation is completed; the tank body 1 is rotatably connected with a rotating drum 4, and by setting the rotating drum 4, the wastewater can be stirred to promote the mixing of the wastewater and the flocculant, and at the same time, the ozone gas floating to the top of the tank body 1 is collected and pressed down by the gas collecting shield 407. Under the combined action of its own buoyancy and suction, the ozone gas moves to the inside of the rotating drum 4 through the connecting pipe 406 and is finally discharged from the diffuser hole 405, so that the unused ozone can contact the wastewater for multiple times, thereby improving the utilization rate of the ozone;
[0048] The outer wall of the drum 4 is slidably connected with a filter disc 5. By setting the filter disc 5, when the filter disc 5 slides backward and away from the side wall of the tank body 1, the water inlet 404 contacts the connecting groove 502A, and the wastewater can be continuously introduced into the front of the filter disc 5. The filter disc 5 blocks and cleans the flocculated sediment in the wastewater. When the filter disc 5 slides forward and directly contacts the side wall of the tank body 1, the water inlet 404 is disconnected from the connecting groove 502A, and the filter disc 5 contacts the fixed ring brush 110. As the filter disc 5 rotates, the flocculated sediment accumulated on the filter disc 5 is cleaned off; the inside of the drum 4 A plugging assembly 6 is provided at the front end. By setting the plugging assembly 6, the plugging ring 602 is controlled to move back and forth regularly to plug or open the connecting pipe 406. When the connecting pipe 406 rotates to the bottom of the tank body 1, the plugging ring 602 opens the connecting pipe 406, so that the ozone gas inside the connecting pipe 406 can smoothly enter the rotating drum 4. When the connecting pipe 406 rotates to the top of the tank body 1, the plugging ring 602 closes the connecting pipe 406, thereby preventing the ozone gas inside the rotating drum 4 from being directly discharged from the connecting pipe 406, and preventing the ozone gas from fully contacting with the wastewater.
[0049] A reciprocating piston 7 is provided at the rear end of the drum 4. The reciprocating piston 7 is provided to control the regular forward and backward movement of the plug body 702 to squeeze or expand the space inside the drum 4. When the connecting pipe 406 is connected to the inside of the drum 4, the plug body 702 moves backward under the elastic force of the second compression spring 701, thereby increasing the internal space of the drum 4, making the inside of the drum 4 in a negative pressure state, and sucking the ozone gas in the connecting pipe 406 into the drum 4. When the connecting pipe 406 is not connected to the inside of the drum 4, the limiting top block 702B on the plug body 702 is squeezed by the top ear 108A, pushing the plug body 702 to overcome the elastic force of the second compression spring 701 and move forward, reducing the internal space of the drum 4, making the inside of the drum 4 in a high-pressure state, and discharging the ozone gas in the drum 4 from the air diffusion hole 405, dispersing the ozone gas, and contacting and reacting with the wastewater again.
[0050] like Figure 5 , Fig.15 , Fig.16 , Fig.17 and Fig.18As shown, a chute 401 is fixedly provided inside the drum 4, a water inlet 404 is fixedly provided on the front side wall of the drum 4, a connecting pipe 406 is extended outward from the outer wall of the drum 4, and a gas gathering shield 407 is fixedly connected to the other end of the connecting pipe 406. As the gas gathering shield 407 rotates, the ozone gas gathered on the top of the tank body 1 is gathered again. As the gas gathering shield 407 continues to rotate downward, the ozone gas gradually enters the connecting pipe 406 upward under the action of buoyancy, and finally enters the inside of the drum 4, completing a gas gathering shield 407. The ozone gas is recovered and reacted. As the drum 4 continues to rotate, the ozone gas is recovered and reacted multiple times, thereby improving the utilization rate of the ozone gas. A plurality of groups of air diffusion holes 405 are fixedly provided on the side wall of the drum 4, and a one-way valve is fixedly installed inside the air diffusion holes 405. By setting the one-way valve, it is possible to prevent the waste water in the tank body 1 from accidentally entering the inside of the drum 4 through the air diffusion holes 405 when the inside of the drum 4 is in a negative pressure state. A front retaining ring 402 is fixedly connected to the inner wall of the front end of the drum 4, and a rear retaining ring 403 is fixedly connected to the inner wall of the rear end of the drum 4.
[0051] like Figure 6 , Figure 7 , Fig. 9 , Fig.10 and Fig.11 As shown, the blocking assembly 6 includes a compression spring 601 and a blocking ring 602. The rear end of the compression spring 601 is fixedly connected to the front retaining ring 402, and the front end of the compression spring 601 is fixedly connected to the blocking ring 602. Under the elastic force of the compression spring 601, the blocking ring 602 maintains a tendency to move forward, so that the top rod 602A always maintains contact with the limit ring 109. The blocking ring 602 includes a sliding rod 602E. The sliding rod 602E is slidably connected to the sliding groove 401. The blocking ring 602 is circumferentially fixed to the rotating drum 4, and the two can only rotate relative to each other. The sliding rod 602E A push rod 602A is fixedly connected to the bottom of the front end of 02E, and the push rod 602A cooperates with the limit ring 109. Multiple groups of mounting rings 602B are fixedly connected to the sliding rod 602E. A sealing piece 1 602C is fixedly connected to the top of the mounting ring 602B, and a sealing piece 2 602D is fixedly connected to the bottom of the mounting ring 602B. Both the sealing piece 1 602C and the sealing piece 2 602D cooperate with the connecting pipe 406. The front part of the sealing piece 1 602C is fixedly connected to the mounting ring 602B, and the rear part of the sealing piece 2 602D is fixedly connected to the mounting ring 602B.
[0052] When the push rod 602A rotates to the bottom with the drum 4, the push rod 602A contacts the first step 109A. At this time, the blocking ring 602 moves to the frontmost position relative to the drum 4. The second blocking piece 602D does not contact its connecting pipe 406 at this time. The connecting pipe 406 here is connected to the drum 4. The rear end of the blocking piece 1 602C contacts its connecting pipe 406 to block its connecting pipe 406. When the push rod 602A rotates to a relatively horizontal position with the drum 4, the push rod 602A contacts the second step 109B. At this time, the blocking ring 602 moves to the frontmost position relative to the drum 4. The second blocking piece 602D does not contact its connecting pipe 406 at this time. The connecting pipe 406 here is connected to the drum 4. The rear end of the blocking piece 1 602C contacts its connecting pipe 406 to block its connecting pipe 406. The ring 602 moves backward for a distance relative to the rotating drum 4, and the right part of the sealing piece 2 602D and the left part of the sealing piece 1 602C both contact and seal its connecting pipe 406. When the top rod 602A rotates to the top with the rotating drum 4, the top rod 602A contacts the third step 109C. At this time, the sealing ring 602 moves to the rearmost position relative to the rotating drum 4, and the left part of the sealing piece 2 602D seals its connecting pipe 406. The sealing piece 1 602C does not contact its connecting pipe 406 at this time, and the connecting pipe 406 here remains connected with the rotating drum 4.
[0053] like Figure 8 , Fig.12 As shown, the reciprocating piston 7 includes a compression spring 701 and a plug body 702. The front end of the compression spring 701 is fixedly connected to the rear retaining ring 403, and the rear end of the compression spring 701 is fixedly connected to the plug body 702. Under the elastic force of the compression spring 701, the plug body 702 maintains a tendency to move backward. A slide bar 702A is fixedly connected to the side wall of the plug body 702. The slide bar 702A is slidably connected to the slide groove 401. Under the limiting action of the slide bar 702A, the plug body 702 and the rotating drum 4 remain circumferentially fixed. The rear part of the plug body 702 is fixedly connected to a limiting top block 702B, and the limiting top block 702B cooperates with the top ear 108A. As the drum 4 rotates, the plug 702 regularly moves laterally to expand or shrink the internal space of the drum 4. When the limiting top block 702B contacts the top ear 108A, the plug 702 is squeezed forward. When the limiting top block 702B loses contact with the top ear 108A, the plug 702 is pushed backward by the compression spring 701. Every time the drum 4 rotates one circle, the plug 702 reciprocates twice.
[0054] like Fig.13As shown, the filter disc 5 includes a mounting disc frame 501, a gear ring 501A is fixedly connected to the rear of the mounting disc frame 501, a side wall of the mounting disc frame 501 is slidably connected to the water outlet 404, a connecting rod 502 is fixedly connected to the outer wall of the mounting disc frame 501, the connecting rod 502 is in contact with the outer wall of the drum 4, a connecting groove 502A is fixedly provided on the connecting rod 502, the connecting groove 502A is arranged at the front of the connecting rod 502, the connecting groove 502A cooperates with the water outlet 404, a filter disc 503 is fixedly connected to the front of the connecting rod 502, and the filter disc 503 cooperates with the fixed ring brush 110. The mounting rack 501 is fixedly connected to the middle of the connecting rod 502. When the mounting rack 501 slides to the front of the water outlet 404, the rear of the connecting rod 502 blocks the water outlet 404, and the water outlet 404 is closed. When the mounting rack 501 slides to the rear of the water outlet 404, the connecting groove 502A at the front of the connecting rod 502 is connected to the water outlet 404.
[0055] like Fig.14 As shown, the power mechanism 3 includes a mounting plate 303, a driving motor 301 is fixedly connected to the middle of the mounting plate 303, electric push rods 302 are fixedly connected to both ends of the mounting plate 303, the push rod end of the electric push rod 302 is fixedly connected to the front outer wall of the tank body 1, the output shaft of the driving motor 301 is fixedly connected to a driving shaft 304, the driving shaft 304 is rotatably connected to the side wall of the tank body 1, a push ring 304C, a gear seat 304B and a spiral blade 304A are fixedly connected to the driving shaft 304, the push ring 304C cooperates with the mounting disc frame 501, the gear seat 304B is located at the rear of the push ring 304C, the gear seat 304B cooperates with the gear ring 501A, and the spiral blade 304A is located at the rear of the gear seat 304B.
[0056] When the electric push rod 302 extends the push rod, it drives the driving shaft 304 to move forward. At this time, the gear seat 304B contacts and meshes with the gear ring 501A, and drives the filter disc 5 to move forward, so that the filter screen disc 503 contacts the fixed ring brush 110. At this time, the driving shaft 304 can drive the drum 4 to rotate through the filter disc 5. When the electric push rod 302 retracts the push rod, it drives the driving shaft 304 to move backward. At this time, the gear seat 304B is out of contact with the gear ring 501A, and the push ring 304C contacts the left side of the mounting disc frame 501 and pushes the filter disc 5 to move backward. At this time, the driving motor 301 drives the spiral blade 304A to rotate at a high speed. The spiral blade 304A draws wastewater from the connecting pipe 406 and introduces it into the left side of the filter screen disc 503 from the water outlet 404. After filtration, the wastewater moves to the right side of the filter screen disc 503, and the flocculated sediment is blocked by the filter screen disc 503.
[0057] like Fig.19As shown, a storage bin 2 is also provided on the outer wall of the tank body 1, and the storage bin 2 cooperates with the discharge notch 107. A slide groove 201 is fixedly provided on the storage bin 2, and the slide groove 201 is slidably connected with the slide bar 106. The installation of the storage bin 2 on the tank body 1 can be completed by aligning the slide groove 201 with the slide bar 106 and inserting it. The cleaned flocculated sediment enters the storage bin 2 from the discharge notch 107, and the flocculated sediment is collected.
[0058] The comprehensive treatment device for fermentation wastewater carries out a comprehensive treatment process for fermentation wastewater, comprising the following steps:
[0059] a: First, the fermentation wastewater and flocculant are put into the tank body 1, and ozone is introduced into the air inlet pipe 105, so that the driving motor 301 drives the drum 4 to rotate forward, and the fermentation wastewater and the flocculant are stirred and mixed. At the same time, the gas collecting shield 407 collects the ozone gas gathered on the top of the tank body 1 again and discharges it from the gas diffusion hole 405, so that the ozone can fully decompose the organic matter;
[0060] b: When one group of gas collecting shields 407 rotates to the bottom of the tank body 1, the electric push rod 302 is controlled to retract the push rod, and the drive motor 301 is adjusted to rotate in the opposite direction, so that the wastewater circulates and the flocculated sediment is blocked by the filter plate 503, thereby completing the cleaning operation of the flocculated sediment in the wastewater;
[0061] c: Control the electric push rod 302 to extend the push rod, adjust the drive motor 301 to rotate forward, the fixed ring brush 110 contacts the filter plate 503 and cleans the surface of the filter plate 503, and the flocculated sediment is collected in the storage bin 2, completing the collection and processing operation of the flocculated sediment.
[0062] Working principle:
[0063] 1. Fermentation wastewater and flocculant are put into the tank 1, and the liquid level is kept lower than the distance of one end of the top of the tank 1 to ensure that the floating unreacted ozone gas is collected at the top of the tank 1;
[0064] 2. Start the drive motor 301 and rotate it forward. The electric push rod 302 extends the push rod, driving the drive shaft 304 to move forward. The gear seat 304B pushes the mounting disc frame 501 forward. The rear part of the connecting rod 502 blocks the water outlet 404. At the same time, the gear seat 304B is engaged with the gear ring 501A. At this time, the power of the drive motor 301 is transmitted to the filter disc 5 through the drive shaft 304, and the filter disc 5 drives the drum 4 to rotate forward.
[0065] 3. As the drum 4 rotates continuously, the gas collecting shield 407 continuously stirs the wastewater to promote the mixing of the wastewater and the flocculant. At the same time, the gas collecting shield 407 presses down the ozone gas collected at the top of the tank body 1 again to allow the ozone gas to enter the connecting pipe 406;
[0066] 4. As the drum 4 rotates, when the top rod 602A contacts the first step 109A, the blocking ring 602 moves forward, the second blocking piece 602D opens the bottom connecting pipe 406, and the first blocking piece 602C closes the top connecting pipe 406. The plug body 702 moves backward under the push of the second compression spring 701, so that the inside of the drum 4 is in a negative pressure state. At this time, the ozone gas in the bottom connecting pipe 406 enters the inside of the drum 4 under the combined action of buoyancy and suction;
[0067] 5. The drum 4 continues to rotate, the top rod 602A contacts the second step 109B, the plugging piece 1 602C and the plugging piece 2 602D completely seal the connecting pipe 406, the limit top block 702B on the plug body 702 squeezes the top ear 108A, the plug body 702 moves forward, the inside of the drum 4 is in a high pressure state, the ozone gas is discharged from the diffuser hole 405, and reacts with the organic matter in the fermentation wastewater again. The ozone after the reaction turns into oxygen, which is lighter and is discharged from the outlet pipe 101. The ozone gas that has not reacted completely is collected at the bottom of the outlet pipe 101, waiting to be used again;
[0068] 6. When one of the connecting pipes 406 moves to the bottom of the tank body 1, the electric push rod 302 is controlled to retract the push rod, the drive shaft 304 moves backward, the push ring 304C pushes the mounting disc frame 501 backward, the connecting groove 502A is connected with the water port 404, and the driving motor 301 is controlled to rotate in the opposite direction. At this time, the power of the driving motor 301 is fully output to the spiral blade 304A, driving the spiral blade 304A to rotate at a high speed, and the wastewater is sucked into the inside of the drum 4 from the connecting pipe 406 at the bottom, and then flows into the left end of the filter disc 503 from the water port 404. After the flocculated sediment is blocked, the cleaned fermentation wastewater flows into the right side of the filter disc 503, and flows repeatedly to complete the cleaning operation, and the cleaned wastewater is discharged from the outlet pipe 103;
[0069] 7. Control the electric push rod 302 to extend the push rod again, and drive the motor 301 to rotate forward. At this time, the filter plate 503 contacts the fixed ring brush 110, and the fixed ring brush 110 cleans the surface of the filter plate 503. The flocculated sediment finally enters the storage bin 2 from the discharge slot 107, and the comprehensive treatment operation of the fermentation wastewater is completed.
[0070] The present invention sets a power mechanism 3. When the driving motor 301 drives the driving shaft 304 to rotate forward and controls the electric push rod 302 to extend, the drum 4 is driven to rotate to stir and aerate the wastewater. When the driving motor 301 rotates in the opposite direction and controls the electric push rod 302 to retract, the drum 4 stops rotating, the water inlet 404 is connected with the connecting groove 502A, and the wastewater is introduced to contact with the filter plate 503. The flocculated sediment therein is blocked by the filter plate 503 to complete the cleaning operation. By setting the drum 4, the wastewater can be stirred to promote the mixing of the wastewater and the flocculant. At the same time, the ozone gas floating to the top of the tank body 1 is collected and pressed down by the gas collecting shield 407. Under the combined action of its own buoyancy and suction, the ozone gas moves to the inside of the drum 4 through the connecting pipe 406 and is finally discharged from the diffuser hole 405, so that the unused ozone can contact with the wastewater for many times, thereby improving the utilization rate of the ozone.
Claims
1. A comprehensive treatment device for fermentation wastewater, characterized in that: The invention comprises a tank body (1), wherein an air outlet pipeline (101) and a water inlet pipe opening (102) are fixedly provided on the top of the tank body (1), an air inlet pipe (105) and a support leg (104) are fixedly provided on the bottom of the tank body (1), a plurality of aeration holes (105A) are fixedly provided on the air inlet pipe (105), a water outlet pipe opening (103) is fixedly provided on the rear side wall of the tank body (1), a sliding rod (106) is fixedly provided on the front outer wall of the tank body (1), a discharge slot (107) is fixedly provided on the bottom of the sliding rod (106), and a limiting ring (109) is fixedly provided at the center of the front inner wall of the tank body (1), the limiting ring (109) comprising a first step (109A), a first step (109A) and a second step (109B). A second step (109B) is provided above the ladder (109A), a third step (109C) is provided above the second step (109B), a plurality of groups of fixed ring brushes (110) are fixedly provided at the bottom of the limiting ring (109), a top column (108) is fixedly provided at the center of the rear side wall of the tank body (1), a top ear (108A) is fixedly connected to the side wall of the top column (108), a power mechanism (3) is fixedly provided at the front of the tank body (1), a rotating drum (4) is rotatably connected inside the tank body (1), a filter disc (5) is slidably connected to the outer wall of the rotating drum (4), a blocking assembly (6) is provided at the front end of the rotating drum (4), and a reciprocating piston (7) is provided at the rear end of the rotating drum (4); The rotating drum (4) is fixedly provided with a second slide groove (401) inside, a water outlet (404) is fixedly provided on the front side wall of the rotating drum (4), a connecting pipe (406) extends outward from the outer wall of the rotating drum (4), the other end of the connecting pipe (406) is fixedly connected to a gas gathering shield (407), a plurality of groups of air diffusion holes (405) are fixedly provided on the side wall of the rotating drum (4), a one-way valve is fixedly installed inside the air diffusion hole (405), a front retaining ring (402) is fixedly connected to the inner wall of the front end of the rotating drum (4), and a rear retaining ring (403) is fixedly connected to the inner wall of the rear end of the rotating drum (4); The blocking assembly (6) comprises a compression spring (601) and a blocking ring (602). The rear end of the compression spring (601) is fixedly connected to the front retaining ring (402). The front end of the compression spring (601) is fixedly connected to the blocking ring (602). The blocking ring (602) comprises a sliding rod (602E). The sliding rod (602E) is slidably connected to the sliding groove (401). The bottom of the front end of the sliding rod (602E) is fixedly connected to a push rod (602). 02A), the top rod (602A) cooperates with the limit ring (109), a plurality of mounting rings (602B) are fixedly connected to the sliding rod (602E), a blocking piece 1 (602C) is fixedly connected to the top of the mounting ring (602B), a blocking piece 2 (602D) is fixedly connected to the bottom of the mounting ring (602B), and both the blocking piece 1 (602C) and the blocking piece 2 (602D) cooperate with the connecting pipe (406); The reciprocating piston (7) comprises a second compression spring (701) and a piston body (702); the front end of the second compression spring (701) is fixedly connected to the rear retaining ring (403); the rear end of the second compression spring (701) is fixedly connected to the piston body (702); a third slide bar (702A) is fixedly connected to the side wall of the piston body (702); the third slide bar (702A) is slidably connected to the second slide groove (401); the rear part of the piston body (702) is fixedly connected to a limiting top block (702B); the limiting top block (702B) cooperates with the top ear (108A).
2. The comprehensive treatment device for fermentation wastewater according to claim 1, characterized in that: The filter disc (5) comprises a mounting disc frame (501), a gear ring (501A) is fixedly connected to the rear of the mounting disc frame (501), a side wall of the mounting disc frame (501) is slidably connected to the water outlet (404), a connecting rod (502) is fixedly connected to the outer wall of the mounting disc frame (501), the connecting rod (502) is in contact with the outer wall of the rotating drum (4), a connecting groove (502A) is fixedly provided on the connecting rod (502), the connecting groove (502A) is matched with the water outlet (404), a filter screen disc (503) is fixedly connected to the front of the connecting rod (502), and the filter screen disc (503) is matched with the fixed ring brush (110).
3. The comprehensive treatment device for fermentation wastewater according to claim 2, characterized in that: The power mechanism (3) comprises a mounting plate (303), a driving motor (301) being fixedly connected to the middle of the mounting plate (303), electric push rods (302) being fixedly connected to both ends of the mounting plate (303), a push rod end of the electric push rod (302) being fixedly connected to the front outer wall of the tank body (1), an output shaft of the driving motor (301) being fixedly connected to a driving shaft (304), the driving shaft (304) being rotatably connected to the side wall of the tank body (1), a push ring (304C), a tooth seat (304B) and a spiral blade (304A) being fixedly connected to the driving shaft (304), the push ring (304C) being matched with the mounting disc frame (501), the tooth seat (304B) being located at the rear of the push ring (304C), the tooth seat (304B) being matched with the gear ring (501A), and the spiral blade (304A) being located at the rear of the tooth seat (304B).
4. The comprehensive treatment device for fermentation wastewater according to claim 3, characterized in that: A storage bin (2) is also provided on the outer wall of the tank body (1), the storage bin (2) cooperates with the discharge notch (107), a slide groove (201) is fixedly provided on the storage bin (2), and the slide groove (201) is slidably connected to a slide rod (106).
5. A process for comprehensive treatment of fermentation wastewater using the comprehensive treatment device for fermentation wastewater according to claim 4, comprising the following steps: a: First, fermentation wastewater and flocculant are put into the tank body (1), and ozone is introduced into the air inlet pipe (105), so that the driving motor (301) drives the drum (4) to rotate forward, and the fermentation wastewater and the flocculant are stirred and mixed. At the same time, the gas collecting shield (407) collects the ozone gas gathered at the top of the tank body (1) again and discharges it from the gas diffusion hole (405), so that the ozone can fully decompose the organic matter; b: When one of the gas collecting shields (407) rotates to the bottom of the tank body (1), the electric push rod (302) is controlled to retract the push rod, and the drive motor (301) is adjusted to rotate in the opposite direction, so that the wastewater circulates and the flocculated sediment is blocked by the filter plate (503), thereby completing the cleaning operation of the flocculated sediment in the wastewater; c: Controlling the electric push rod (302) to extend the push rod, adjusting the driving motor (301) to rotate in the forward direction, the fixed ring brush (110) contacts the filter plate (503) and cleans the surface of the filter plate (503), and the flocculated sediment is collected in the storage bin (2), thereby completing the collection and processing operation of the flocculated sediment.
Citation Information
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