Bag-type dust collector capable of prolonging service life and working method of bag-type dust collector
By using rotation and spraying technology in the bag dust collector to reduce dust accumulation, and using the automatic slap of the drive motor to remove dust accumulation, the problem of shortening the service life of the bag dust collector due to dust blockage is solved, and the efficient operation and dust removal of the equipment are achieved. Improve efficiency.
Patent Information
- Application Number
- CN202411363296.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During long-term operation, existing bag dust collectors have blocked due to the accumulation of a large amount of dust on the surface of the bag, which increases resistance and energy consumption and shortens the service life of the equipment.
A bag dust collector including dust removal box, conical box, cylinder, spray pipe and drive motor is designed. Through rotation and spraying technology, dust accumulation is automatically slapped and dust accumulation is extended. Service life.
It significantly reduces dust accumulation, improves dust removal efficiency and filtration performance, extends the service life of dust removal bags, and ensures efficient operation of the equipment.
Smart Images

Figure CN119075567A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bag dust collectors, and in particular to a bag dust collector with increased service life and a working method thereof. Background Art
[0002] Bag dust collector is an efficient and reliable dust treatment equipment, widely used in the field of industrial dust control. Its core component is the filter bag, which is usually made of high-performance textile materials and can effectively filter dust particles in dust-laden gas. When the dust collector is working, the dust-laden gas passes through the filter bag, the dust is trapped in the bag, and the clean gas is discharged.
[0003] In industrial environments with high dust concentrations, bag dust collectors are key dust treatment equipment. During long-term operation of existing bag dust collectors, a large amount of dust will gradually accumulate on the surface of the bags, causing blockage, which will increase the resistance of the dust collector and increase energy consumption. This not only reduces the dust removal efficiency, but also aggravates the wear of the filter bags and shortens the service life of the dust collector. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that when the above-mentioned equipment is in use, a large amount of dust will gradually accumulate on the surface of the bag, causing blockage, resulting in a shortened service life of the dust collector, thereby proposing a bag dust collector with increased service life and a working method thereof.
[0005] In order to achieve the above-mentioned objectives, the present invention adopts the following technical scheme: a bag dust collector with improved service life, comprising a dust removal box, one side of the outer wall of the dust removal box is fixedly connected to an exhaust pipe, the bottom of the dust removal box is fixedly connected to a conical box, the outer wall of the conical box is fixedly connected to an air intake pipe, the bottom of the conical box is fixedly connected to an ash discharge port, the inner wall of the conical box is fixedly connected to a cylindrical body, the outer wall of the cylindrical body is provided with two ventilation slots, a group of fixed plates are fixedly installed on the inner wall of the dust removal box, one side of the outer wall of a group of the fixed plates is provided with a plurality of movable slots, and rotating rods are movably inserted between the inner walls of the plurality of groups of the movable slots, the outer walls of the plurality of rotating rods are fixedly sleeved with flipping blocks, the outer walls of the plurality of rotating rods are fixedly sleeved with gears, and one side of the outer wall of one of the plurality of gears is fixedly connected to a driving motor.
[0006] Preferably, a mounting plate is fixedly mounted on the inner surface wall of the dust removal box, a plurality of mounting grooves are provided on the top of the mounting plate, and dust removal bags are fixedly inserted into the inner surface walls of the plurality of mounting grooves.
[0007] Preferably, the inner surface wall of the conical box is fixedly connected with a spray pipe, and the outer surface wall of the spray pipe is fixedly connected with a plurality of spray heads.
[0008] Preferably, the input end of the spray pipe is fixedly connected to a delivery pipe.
[0009] Preferably, the input end of the delivery pipe is fixedly connected to a water pump.
[0010] Preferably, the input end of the water pump is fixedly connected with a connecting pipe.
[0011] Preferably, the input end of the connecting pipe is fixedly connected to a water tank.
[0012] Compared with the prior art, the advantages and positive effects of the present invention are:
[0013] 1. In the present invention, the amount of dust entering the dust removal box is significantly reduced through the interaction of the various components of the dust collector, thereby reducing the dust accumulation burden of multiple groups of dust bags, and the multiple groups of dust bags can be automatically beaten by the driving motor to effectively remove the dust accumulated on the surface of the multiple groups of dust bags, thereby maintaining the good filtering performance of the dust bags and extending the service life of the dust bags.
[0014] 2. In the present invention, through the interaction of various components of the dust collector, the dust-containing gas entering the dust-proof box can be efficiently pre-treated, and the amount of dust entering the dust-proof box can be significantly reduced by adsorbing and settling dust particles, thereby improving the dust prevention efficiency and ensuring that the subsequent filtration process is smoother. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The present invention provides a main structural stereogram of a bag filter for increasing the service life;
[0016] Figure 2 A three-dimensional exploded view of some structures in a bag filter for improving service life proposed by the present invention;
[0017] Figure 3 A top-down stereoscopic exploded view of a partial structure of a bag filter for improving service life proposed by the present invention;
[0018] Figure 4 The present invention provides a side-view stereoscopic exploded view of a partial structure of a bag filter for increasing service life.
[0019] Legend:
[0020] 1. Dust removal box; 2. Exhaust pipe; 3. Conical box; 4. Inlet pipe; 5. Ash discharge port; 6. Cylinder; 7. Ventilation slot; 8. Fixed plate; 9. Movable slot; 10. Rotating rod; 11. Flipping block; 12. Gear; 13. Driving motor; 14. Mounting plate; 15. Mounting slot; 16. Dust removal bag; 17. Spray pipe; 18. Spray head; 19. Delivery pipe; 20. Water pump; 21. Connecting pipe; 22. Water tank. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Embodiment 1, as Figure 1-Figure 4 As shown, the present invention provides a bag dust collector with improved service life, including a dust removal box body 1, one side of the outer wall of the dust removal box body 1 is fixedly connected to an exhaust pipe 2, the bottom of the dust removal box body 1 is fixedly connected to a conical box body 3, the outer wall of the conical box body 3 is fixedly connected to an air inlet pipe 4, the bottom of the conical box body 3 is fixedly connected to an ash discharge port 5, the inner surface wall of the conical box body 3 is fixedly connected to a cylinder 6, the outer wall of the cylinder 6 is provided with two ventilation slots 7, the inner surface wall of the dust removal box body 1 is fixedly installed with a group of fixed plates 8, and the group of fixed plates 8 are fixedly connected to the inner surface wall of the dust removal box body 1. A plurality of movable grooves 9 are provided on one side of the outer wall, and rotating rods 10 are movably inserted between the inner walls of the plurality of groups of movable grooves 9, and the outer walls of the plurality of rotating rods 10 are fixedly sleeved with flipping blocks 11, and the outer walls of the plurality of rotating rods 10 are fixedly sleeved with gears 12, and a driving motor 13 is fixedly connected to one side of the outer wall of one of the plurality of gears 12, and a mounting plate 14 is fixedly installed on the inner wall of the dust removal box 1, and a plurality of groups of mounting grooves 15 are provided on the top of the mounting plate 14, and dust removal bags 16 are fixedly inserted on the inner walls of the plurality of groups of mounting grooves 15.
[0024] The effect achieved by the entire embodiment 1 is that, driven by the fan, the dust-containing gas first enters the conical box 3 along the air inlet pipe 4, and in the conical box 3, the gas rotates downward at a high speed along the outer wall of the cylinder 6, and the larger particles are gathered on the inner wall of the conical box 3 due to the inertia generated by the rotation, and then discharged from the dust discharge port 5 under the action of gravity, and the air flow and the smaller dust particles enter the dust removal box 1 through the two ventilation slots 7 with lower air pressure in the middle of the cyclone, thereby reducing the amount of large dust particles entering the dust removal box 1. In the dust removal box 1, multiple groups of dust removal bags 16 filter the gas again to ensure the cleanliness of the exhaust gas. After a period of time, the efficiency of multiple groups of dust bags 16 will decrease due to dust accumulation. At this time, the staff starts the driving motor 13, and its output end drives the gear 12 connected to it to rotate. Through the meshing transmission between the multiple gears 12, the linkage rotation of the multiple gears 12 is realized. The multiple gears 12 then drive the multiple rotating rods 10 to rotate, causing the multiple flipping blocks 11 to rotate accordingly. One side of the flipping block 11 is designed to be in an arc shape, which will not cause damage when hitting the dust bag 16. Instead, it will effectively remove the accumulated dust on the dust bag 16 through gentle patting, restore its filtering performance, and thus extend the service life of the dust bag 16.
[0025] Embodiment 2, as Figure 2-Figure 4 As shown, the inner wall of the conical box body 3 is fixedly connected with a spray pipe 17, the outer wall of the spray pipe 17 is fixedly connected with a plurality of nozzles 18, the input end of the spray pipe 17 is fixedly connected with a delivery pipe 19, the input end of the delivery pipe 19 is fixedly connected with a water pump 20, the input end of the water pump 20 is fixedly connected with a connecting pipe 21, and the input end of the connecting pipe 21 is fixedly connected with a water tank 22.
[0026] The effect achieved by the entire embodiment 2 is that after the dust-containing gas enters the conical box 3 through the air inlet pipe 4, the staff immediately starts the water pump 20. The water pump 20 extracts clean water from the inside of the water tank 22 based on the centrifugal principle, and pressurizes the water through mechanical action, so that the water flows into the spray pipe 17 through the delivery pipe 19. The outer wall of the spray pipe 17 is fixedly connected with multiple nozzles 18. The multiple nozzles 18 can spray water evenly in the form of mist. The generation of mist water mist not only significantly increases the contact area between the gas and water, thereby improving the humidification effect, but also can effectively adsorb and settle the dust particles in the dust-containing gas, so that the dust removal efficiency of the bag dust collector is greatly improved.
[0027] Working principle: Driven by the fan, the dust-containing gas enters the conical box 3 along the air inlet pipe 4. Inside the conical box 3, the dust-containing gas rotates downward at high speed along the outer wall of the cylinder 6. The rotation inertia generates centrifugal force. When it reaches the bottom, the larger particles in the gas are separated and discharged from the ash outlet 5 by gravity. At the same time, the airflow and small dust particles enter the dust removal box 1 through the two ventilation slots 7, thereby reducing the amount of large dust particles entering the box. In this process, the staff will start the water pump 20, which draws clean water from the water tank 22 and delivers the water to the spray pipe 17 through the delivery pipe 19, and sprays the water evenly in the form of mist through multiple nozzles 18, thereby increasing the gas and water. The contact area can effectively adsorb and settle dust particles, improve the dust removal efficiency, and reduce the dust entering the dust removal box 1 again. Subsequently, the gas enters the dust removal box 1 and is filtered again through multiple groups of dust removal bags 16 to ensure the cleanliness of the exhaust gas. When the dust removal efficiency of the dust removal bags 16 is affected by dust accumulation, the staff starts the driving motor 13, and the output end of the driving motor 13 drives the gear 12 to rotate, and the transmission of multiple gears 12 drives the multiple rotating rods 10 and the multiple flipping blocks 11 to rotate. The arc-shaped surfaces of the multiple flipping blocks 11 avoid damage to the multiple groups of dust removal bags 16. By gently patting the multiple groups of dust removal bags 16, the accumulated dust is effectively removed, the filtering performance is restored, and the service life is extended.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A bag dust collector with a longer service life, comprising a dust removal box (1), characterized in that: An exhaust pipe (2) is fixedly connected to one side of the outer wall of the dust removal box (1); a conical box (3) is fixedly connected to the bottom of the dust removal box (1); an air inlet pipe (4) is fixedly connected to the outer wall of the conical box (3); an ash discharge port (5) is fixedly connected to the bottom of the conical box (3); a cylindrical body (6) is fixedly connected to the inner wall of the conical box (3); two ventilation slots (7) are provided on the outer wall of the cylindrical body (6); and the inner wall of the dust removal box (1) is fixedly connected to the outer wall of the cylindrical body (6). A group of fixed plates (8) are fixedly installed on the wall, a plurality of movable grooves (9) are opened on one side of the outer wall of the group of fixed plates (8), rotating rods (10) are movably inserted between the inner surface walls of the plurality of groups of movable grooves (9), the outer surface walls of the plurality of rotating rods (10) are fixedly sleeved with flipping blocks (11), the outer surface walls of the plurality of rotating rods (10) are fixedly sleeved with gears (12), and a driving motor (13) is fixedly connected to one side of the outer wall of one of the plurality of gears (12).
2. A bag filter with increased service life according to claim 1, characterized in that: A mounting plate (14) is fixedly mounted on the inner surface wall of the dust removal box (1), a plurality of mounting grooves (15) are provided on the top of the mounting plate (14), and dust removal bags (16) are fixedly inserted into the inner surface walls of the plurality of mounting grooves (15).
3. A bag filter with increased service life according to claim 2, characterized in that: The inner surface wall of the conical box (3) is fixedly connected to a spray pipe (17), and the outer surface wall of the spray pipe (17) is fixedly connected to a plurality of spray heads (18).
4. A bag filter with increased service life according to claim 3, characterized in that: The input end of the spray pipe (17) is fixedly connected to a delivery pipe (19).
5. A bag filter with increased service life according to claim 4, characterized in that: The input end of the delivery pipe (19) is fixedly connected to a water pump (20).
6. A bag filter with increased service life according to claim 5, characterized in that: The input end of the water pump (20) is fixedly connected to a connecting pipe (21).
7. A bag filter with increased service life according to claim 6, characterized in that: The input end of the connecting pipe (21) is fixedly connected to a water tank (22).
8. A method for operating a bag filter for increasing service life according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. Driven by the fan, the dust-laden gas enters the conical box (3) along the air inlet pipe (4). Inside the conical box (3), the dust-laden gas rotates downward at high speed along the outer wall of the cylinder (6). The rotational inertia generates centrifugal force. When reaching the bottom, the larger particles in the gas are separated and discharged from the dust discharge port (5) by gravity. S2. The airflow and small dust particles enter the dust removal box (1) through the two ventilation slots (7), reducing the amount of large dust particles entering the box. S3. The water pump (20) is started. The water pump (20) draws clean water from the water tank (22), and delivers the water to the spray pipe (17) through the delivery pipe (19). The water is evenly sprayed in the form of mist through multiple nozzles (18), thereby increasing the contact area between the gas and the water, absorbing and settling the dust particles, and further reducing the dust entering the dust removal box (1). S4. The gas enters the dust removal box (1) and is filtered again through multiple groups of dust removal bags (16) to ensure the cleanliness of the exhaust gas. S5. When the dust removal efficiency of the dust bag (16) is affected by dust accumulation, the driving motor (13) is started, and the output end of the driving motor (13) drives the gear (12) to rotate, and the multiple rotating rods (10) and the multiple flipping blocks (11) are driven to rotate through the transmission of the multiple gears (12). The arc surfaces of the multiple flipping blocks (11) avoid damage to the multiple groups of dust bags (16). The dust is removed by gently tapping the multiple groups of dust bags (16) to restore the filtering performance.
