Full-automatic cold bending machine for machining butterfly hole stand column of storage stand column
The fully automatic cold bending machine addresses the inefficiencies of traditional methods by integrating movable platforms and advanced control systems for precise butterfly hole processing, improving efficiency, accuracy, and reducing labor costs.
Patent Information
- Application Number
- CN202411406542.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2024-12-06
AI Technical Summary
The market lacks fully automatic cold bending machines capable of efficiently and accurately processing butterfly holes in storage columns, leading to inefficiencies, material waste, and high labor intensity in traditional manual or semi-automatic methods.
A fully automatic cold bending machine with integrated movable platforms, punching and cutting assemblies, and a sophisticated control system using an electronic ruler, camera, and controller for precise positioning and tracking, enabling automated punching and cutting of butterfly holes.
Enhances processing efficiency and accuracy, reduces material waste and labor intensity, ensures consistent product quality, and facilitates maintenance through modular design and high automation.
Smart Images

Figure CN119077374A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mechanical processing, in particular to a full-automatic cold bending machine for processing butterfly hole columns of storage columns. Background Art
[0002] In the process of building and upgrading storage facilities, the quality and processing accuracy of columns as key components of the supporting structure directly affect the stability and durability of the entire storage system. The traditional column processing method, especially for columns with special shapes such as butterfly holes, mostly uses manual or semi-automatic equipment for punching and cutting operations. This method is not only inefficient and difficult to ensure processing accuracy, but also labor-intensive and wastes a lot of materials.
[0003] With the rapid development of the warehousing and logistics industry, the demand for warehouse columns is increasing, and at the same time, higher requirements are placed on the processing accuracy, production efficiency and cost control of the columns. Traditional processing methods can no longer meet the market demand for high-quality and high-efficiency column products. Therefore, it is particularly important to develop a fully automatic cold bending machine that can automatically complete the butterfly hole processing of warehouse columns.
[0004] As an advanced metal processing equipment, the fully automatic cold bending machine has the advantages of high precision, high efficiency and high degree of automation, which can greatly improve the processing quality and production efficiency of the column. However, there is still a gap in the market for the fully automatic cold bending machine for the butterfly hole processing of storage columns. There is an urgent need for a fully automatic cold bending machine designed specifically for the butterfly hole processing of storage columns to meet the urgent market demand for high-quality column products.
[0005] In this context, the present invention proposes a fully automatic cold bending machine for processing butterfly hole columns of storage columns, which aims to realize automatic punching, positioning, cutting and removal of columns through the precise cooperation of the mobile platform on the frame with the punching assembly and the cutting assembly, thereby greatly improving the processing efficiency and accuracy, reducing material waste and labor intensity, ensuring the consistency of product quality, and facilitating maintenance and upgrading through modular design, providing strong support for the efficient and precise processing of storage columns. Summary of the invention
[0006] In order to overcome the problem that there is still a blank in the market for fully automatic cold bending machines for processing butterfly holes of storage columns, there is an urgent need for a fully automatic cold bending machine designed specifically for processing butterfly holes of storage columns.
[0007] The technical solution of the present invention is: a fully automatic cold bending machine for processing butterfly hole columns for storage columns, comprising a frame, a first movable platform is arranged on the top surface of the frame, a first punching assembly is arranged above the first movable platform, a first movable assembly is arranged inside the frame, the first movable platform is connected to the first movable assembly, a second movable platform is arranged on the top surface of the frame, a cutting assembly is arranged on the top surface of the second movable platform, a third movable platform is arranged on one side of the cutting assembly, the third movable platform is connected to the second movable platform, a second movable assembly is arranged inside the frame, and the second movable platform and the third movable platform are both connected to the second movable assembly.
[0008] Preferably, the first moving component includes a first moving motor, a first moving screw, a first limiting rod and a first sliding block, the first moving motor is arranged on the inner side wall of the body, the first moving screw is arranged on the output end of the first moving motor, the first limiting rod is arranged on one side of the first moving screw, the first sliding block is threadedly connected to the first moving screw, the first sliding block is slidably connected to the first limiting rod, and the first sliding block is fixedly connected to the bottom surface of the first moving platform.
[0009] Preferably, the second moving assembly includes a second moving motor, a second moving screw, a second limiting rod and a second sliding block, the second moving motor is arranged on the inner side wall of the body, the second moving screw is arranged on the output end of the second moving motor, the second limiting rod is arranged on one side of the second moving screw, and the second sliding block is arranged in two groups, the second sliding block is threadedly connected to the second moving screw, the second sliding block is slidably connected to the second limiting rod, and one group of the two groups of the second sliding blocks is fixedly connected to the bottom surface of the second moving platform.
[0010] Preferably, the first punching assembly includes a first fixed bracket, a first punching knife and a first hydraulic telescopic rod, the first fixed bracket is arranged on the top surface of the first mobile platform, the first fixed bracket is fixedly connected to the first mobile platform, the first hydraulic telescopic rod is arranged inside the first fixed bracket, one end of the first hydraulic telescopic rod is fixedly connected to the inner top surface of the first fixed bracket, and the other end of the first hydraulic telescopic rod is fixedly connected to the first punching knife.
[0011] Preferably, a second punching assembly is arranged above the third mobile platform, and the second punching assembly includes a second fixed bracket, a second punching knife and a second hydraulic telescopic rod, the second fixed bracket is arranged on the top surface of the second mobile platform, the second fixed bracket is fixedly connected to the third mobile platform, the second hydraulic telescopic rod is arranged inside the second fixed bracket, one end of the second hydraulic telescopic rod is fixedly connected to the internal top surface of the second fixed bracket, and the other end of the second hydraulic telescopic rod is fixedly connected to the second punching knife.
[0012] Preferably, the cutting assembly includes a third fixed bracket, a third hydraulic telescopic rod, a limit plate and a cutting knife, the third fixed bracket is arranged on the top surface of the second mobile platform, the third hydraulic telescopic rod is arranged inside the third fixed bracket, one end of the third hydraulic telescopic rod is fixedly connected to the side wall of the third fixed bracket, the other end of the third hydraulic telescopic rod is fixedly connected to the cutting knife, the limit plate is arranged inside the third fixed bracket, and a limit hole is opened on the limit plate.
[0013] Preferably, a sliding track is arranged on the top surface of the frame, and the sliding track is arranged in two groups. The sliding track is fixedly connected to the top surface of the frame, and multiple groups of limit blocks are arranged on the bottom surfaces of the first mobile platform, the second mobile platform and the third mobile platform, and grooves are opened on the bottom surfaces of the multiple groups of limit blocks, and the sliding track is arranged inside the groove.
[0014] Preferably, a conveying assembly is included, which is arranged on the top surface of the frame, and the conveying assembly includes a conveying bracket, a conveying motor, a mounting shaft, a transmission wheel, a transmission belt and a conveying wheel. The conveying bracket is arranged in multiple groups, and the conveying bracket is arranged on the top surface of the frame. The conveying motor is arranged on one side of the conveying bracket, and the mounting shaft is arranged in multiple groups. The mounting shaft passes through the conveying bracket, and the transmission wheel is arranged in multiple groups. The transmission wheel is arranged on one side of the conveying bracket, and the transmission wheel is arranged on the mounting shaft. The conveying wheel is arranged in multiple groups, and the conveying wheel is arranged inside the conveying bracket. The conveying wheel is arranged on the mounting shaft, and multiple groups of transmission wheels are connected in pairs through the transmission belt. An auxiliary wheel is arranged inside the conveying bracket, and the auxiliary wheel is rotatably connected to the conveying bracket.
[0015] Preferably, a positioning and tracking component is further included, which includes an electronic ruler, a camera and a controller. The electronic ruler is arranged on one side of a group of the multiple groups of conveying brackets close to the first fixed bracket, the camera is arranged on one side of the third fixed bracket, and the controller is arranged on the side wall of the frame. The controller is used to control the conveying motor, the first moving motor, the second moving motor, the first hydraulic telescopic rod, the second hydraulic telescopic rod and the third hydraulic telescopic rod according to data from the electronic ruler and the camera.
[0016] Preferably, when the controller controls the conveying motor, the first moving motor, the second moving motor, the first hydraulic telescopic rod, the second hydraulic telescopic rod and the third hydraulic telescopic rod according to the data of the electronic ruler and the camera, the controller includes the following steps: Step 1: Process and identify the data measured by the electronic ruler to identify the distance traveled by the processed column; Step 2: According to the data measured by the electronic ruler, the moving speed of the processed column is identified, and the moving speed of the first moving motor is controlled according to the moving speed of the column, and the running speed of the first hydraulic telescopic rod is controlled to punch holes in the column, wherein the first moving motor runs at a constant speed; Step 3: After measuring that the moving distance of the column reaches the set threshold, the image captured by the camera is identified to identify the position of the hole on the column, and the data of the electronic ruler is corrected according to the position of the hole; Step 4: According to the data corrected by the electronic ruler, the second mobile motor, the second hydraulic telescopic rod and the third hydraulic telescopic rod are controlled to cut the column to complete the processing.
[0017] Beneficial effects of the present invention: 1. This fully automatic cold bending machine is specially designed for processing butterfly holes of storage columns. The first mobile platform on the frame cooperates with the first punching component to achieve precise punching. The second mobile platform is equipped with a cutting component, combined with the auxiliary operation of the third mobile platform to complete the positioning, cutting and removal of materials. The whole process is automatically controlled by the program, which not only significantly improves the processing efficiency and accuracy, reduces material waste and labor intensity, but also ensures the consistency of product quality. It integrates punching and cutting to a high degree, reduces cumbersome processes, and its high degree of automation reduces labor costs and improves the stability of product quality. 2. The second moving assembly of the fully automatic cold bending machine drives the second moving lead screw to rotate through the second moving motor, so that one of the two sets of second sliding blocks threadedly connected to the lead screw and restricted by the sliding of the second limit rod drives the second moving platform to move stably, thereby realizing high-precision positioning and automatic control of the column material to be processed, which not only improves the processing accuracy and stability and reduces the labor intensity, but also facilitates the later maintenance and upgrading due to its compact structure and strong adaptability, providing a solid technical guarantee for the efficient and accurate production of storage columns; 3. Through the highly integrated positioning and tracking components, the precise measurement of the electronic ruler, the intelligent recognition of the camera and the intelligent scheduling function of the controller are cleverly integrated to realize the real-time monitoring of the travel distance of the column and the precise positioning of the hole position during the cold bending machine processing. On this basis, the controller can respond quickly and automatically adjust the action parameters of the conveying motor, mobile motor and hydraulic telescopic rod to ensure that each step of the processing operation meets the high-precision requirements. This innovative design not only significantly improves production efficiency and shortens the processing cycle, but also effectively ensures the stability and consistency of product quality through precise control, further reducing production costs and defective rates. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Shown is the side view of the fully automatic cold bending machine for processing butterfly hole columns of storage columns of the present invention, and a schematic diagram of the structure; Figure 2 Shown is a schematic diagram of the cross-sectional three-dimensional structure of a fully automatic cold bending machine for processing butterfly hole columns of storage columns of the present invention; Figure 3 Shown for Figure 2 A schematic diagram of the enlarged structure in the middle circle; Figure 4 Shown is a schematic diagram of the three-dimensional structure of the side of the fully automatic cold bending machine for processing butterfly hole columns of storage columns of the present invention; Figure 5 Shown for Figure 4 A schematic diagram of the enlarged structure in the middle circle; Figure 6 Shown is a schematic diagram of the three-dimensional structure of the other side of the fully automatic cold bending machine for processing butterfly hole columns of storage columns of the present invention; Description of reference numerals: 1, frame; 2, first mobile platform; 3, first punching assembly; 4, first fixed bracket; 5, first punching knife; 6, first hydraulic telescopic rod; 7, first mobile assembly; 8, first mobile motor; 9, first mobile lead screw; 10, first limiting rod; 11, first sliding block; 12, second mobile platform; 13, second mobile assembly; 14, second mobile motor; 15, second mobile lead screw; 16, second limiting rod; 17, second sliding block; 18, second punching assembly; 19, second fixed bracket; 20. Second punching knife; 21. Second hydraulic telescopic rod; 22. Sliding track; 23. Limit block; 24. Conveying assembly; 25. Conveying bracket; 26. Conveying motor; 27. Mounting shaft; 28. Transmission wheel; 29. Transmission belt; 30. Conveying wheel; 31. Auxiliary wheel; 32. Positioning and tracking assembly; 33. Electronic ruler; 34. Camera; 35. Controller; 36. Third mobile platform; 37. Cutting assembly; 38. Third fixed bracket; 39. Third hydraulic telescopic rod; 40. Limit plate; 41. Cutting knife. DETAILED DESCRIPTION
[0019] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0020] See also Figure 1 The present invention provides an embodiment: a fully automatic cold bending machine for processing butterfly hole columns of storage columns, comprising a frame 1, a first movable platform 2 is arranged on the top surface of the frame 1, a first punching assembly 3 is arranged above the first movable platform 2, a first movable assembly 7 is arranged inside the frame 1, the first movable platform 2 is connected to the first movable assembly 7, a second movable platform 12 is arranged on the top surface of the frame 1, a cutting assembly 37 is arranged on the top surface of the second movable platform 12, a third movable platform 36 is arranged on one side of the cutting assembly 37, the third movable platform 36 is connected to the second movable platform 12, a second movable assembly 13 is arranged inside the frame 1, and the second movable platform 12 and the third movable platform 36 are both connected to the second movable assembly 13.
[0021] When in use, this fully automatic cold bending machine is specially designed for processing butterfly holes in storage columns. Precise punching is achieved by cooperating with the first mobile platform 2 on the frame 1 and the first punching component 3. The second mobile platform 12 is equipped with a cutting component 37, combined with the auxiliary operation of the third mobile platform 36 to complete the positioning, cutting and removal of the material. The entire process is automatically controlled by the program, which not only significantly improves the processing efficiency and accuracy, reduces material waste and labor intensity, but also ensures the consistency of product quality. It highly integrates punching and cutting, reduces cumbersome processes, and its high degree of automation reduces labor costs and improves the stability of product quality.
[0022] See also Figure 2-Figure 3 The first moving component 7 includes a first moving motor 8, a first moving screw 9, a first limiting rod 10 and a first sliding block 11. The first moving motor 8 is arranged on the inner side wall of the body, the first moving screw 9 is arranged on the output end of the first moving motor 8, the first limiting rod 10 is arranged on one side of the first moving screw 9, the first sliding block 11 is threadedly connected to the first moving screw 9, the first sliding block 11 is slidably connected to the first limiting rod 10, and the first sliding block 11 is fixedly connected to the bottom surface of the first moving platform 2.
[0023] When in use, the first moving component 7 of the fully automatic cold bending machine is composed of a first moving motor 8, a first moving screw 9, a first limit rod 10 and a first sliding block 11. The motor drives the screw to rotate, so that the sliding block moves stably along the screw and the limit rod, thereby driving the first moving platform 2 to accurately position the storage column, realizing automated punching processing, which not only improves the processing accuracy and stability, reduces labor intensity, but also facilitates later maintenance and upgrading, and provides solid technical support for the efficient and precise production of storage columns.
[0024] Among them, the second moving component 13 includes a second moving motor 14, a second moving screw 15, a second limiting rod 16 and a second sliding block 17, the second moving motor 14 is arranged on the inner side wall of the body, the second moving screw 15 is arranged on the output end of the second moving motor 14, the second limiting rod 16 is arranged on one side of the second moving screw 15, and the second sliding block 17 is arranged in two groups, the second sliding block 17 is threadedly connected to the second moving screw 15, the second sliding block 17 is slidably connected to the second limiting rod 16, and one of the two groups of the second sliding blocks 17 is fixedly connected to the bottom surface of the second moving platform 12.
[0025] When in use, the second moving component 13 of the fully automatic cold bending machine drives the second moving screw 15 to rotate through the second moving motor 14, so that one of the two groups of second sliding blocks 17 threadedly connected to the screw and slidingly restricted by the second limit rod 16 drives the second moving platform 12 to move stably, thereby realizing high-precision positioning and automatic control of the column material to be processed, which not only improves the processing accuracy and stability and reduces labor intensity, but also facilitates later maintenance and upgrading due to its compact structure and strong adaptability, providing a solid technical guarantee for the efficient and accurate production of storage columns.
[0026] Among them, the first punching assembly 3 includes a first fixed bracket 4, a first punching knife 5 and a first hydraulic telescopic rod 6, the first fixed bracket 4 is arranged on the top surface of the first mobile platform 2, the first fixed bracket 4 is fixedly connected to the first mobile platform 2, the first hydraulic telescopic rod 6 is arranged inside the first fixed bracket 4, one end of the first hydraulic telescopic rod 6 is fixedly connected to the internal top surface of the first fixed bracket 4, and the other end of the first hydraulic telescopic rod 6 is fixedly connected to the first punching knife 5.
[0027] Among them, a second punching assembly 18 is arranged above the third mobile platform 36, and the second punching assembly 18 includes a second fixed bracket 19, a second punching knife 20 and a second hydraulic telescopic rod 21. The second fixed bracket 19 is arranged on the top surface of the second mobile platform 12, and the second fixed bracket 19 is fixedly connected to the third mobile platform 36. The second hydraulic telescopic rod 21 is arranged inside the second fixed bracket 19, one end of the second hydraulic telescopic rod 21 is fixedly connected to the internal top surface of the second fixed bracket 19, and the other end of the second hydraulic telescopic rod 21 is fixedly connected to the second punching knife 20.
[0028] When in use, the first punching assembly 3 equipped with the fully automatic cold bending machine drives the first punching knife 5 to accurately punch holes on the first fixed bracket 4 through the first hydraulic telescopic rod 6. At the same time, the second punching assembly 18 on the third mobile platform 36 uses the second hydraulic telescopic rod 21 to push the second punching knife 20 to achieve a punching operation at another position. The combination of the two realizes high-precision and efficient automated punching of storage column materials, which not only enhances the flexibility and adaptability of processing, but also improves the performance and practicality of the overall equipment due to its compact structure and easy maintenance, laying a solid foundation for the efficient and accurate production of storage columns.
[0029] See also Figure 4-Figure 5 The cutting assembly 37 includes a third fixed bracket 3838, a third hydraulic telescopic rod 39, a limiting plate 40 and a cutting knife 41. The third fixed bracket 38 is arranged on the top surface of the second mobile platform 12, and the third hydraulic telescopic rod 39 is arranged inside the third fixed bracket 38. One end of the third hydraulic telescopic rod 39 is fixedly connected to the side wall of the third fixed bracket 38, and the other end of the third hydraulic telescopic rod 39 is fixedly connected to the cutting knife 41. The limiting plate 40 is arranged inside the third fixed bracket 38, and a limiting hole is opened on the limiting plate 40.
[0030] When in use, the cutting assembly 37 of the fully automatic cold bending machine drives the cutting knife 41 to move accurately along the limiting hole of the limiting plate 40 on the third fixed bracket 38 through the third hydraulic telescopic rod 39, thereby realizing high-precision, efficient and automated cutting of the column material, which not only ensures the accuracy and stability of the cutting position, but also improves the performance and practicality of the overall equipment due to its compact structure, strong adaptability and easy maintenance, and provides a solid technical guarantee for the efficient and accurate production of storage columns.
[0031] See also Figure 5 A sliding track 22 is arranged on the top surface of the frame 1, and the sliding track 22 is arranged in two groups. The sliding track 22 is fixedly connected to the top surface of the frame 1. Multiple groups of limit blocks 23 are arranged on the bottom surfaces of the first mobile platform 2, the second mobile platform 12 and the third mobile platform 36. Grooves are opened on the bottom surfaces of the multiple groups of limit blocks 23, and the sliding track 22 is arranged inside the groove.
[0032] When in use, two sets of sliding rails 22 arranged on the top surface of the frame 1 are fixedly connected to the frame 1 to provide guidance and support for the first, second and third mobile platforms 36. The bottom surfaces of these mobile platforms are equipped with multiple sets of limit blocks 23, and the grooves on the bottom surfaces of the limit blocks 23 are closely matched with the sliding rails 22 to ensure that the mobile platforms slide smoothly and accurately on the sliding rails 22, which not only enhances the stability and accuracy of the mobile platforms, but also makes the entire cold bending machine structure more compact and runs more smoothly, thereby improving production efficiency and processing quality.
[0033] See also Figure 4 , also includes a conveying component 24, the conveying component 24 is arranged on the top surface of the frame 1, the conveying component 24 includes a conveying bracket 25, a conveying motor 26, a mounting shaft 27, a transmission wheel 28, a transmission belt 29 and a conveying wheel 30, the conveying bracket 25 is arranged in multiple groups, the conveying bracket 25 is arranged on the top surface of the frame 1, the conveying motor 26 is arranged on one side of the conveying bracket 25, the mounting shaft 27 is arranged in multiple groups, the mounting shaft 27 passes through the conveying bracket 25, the transmission wheel 28 is arranged in multiple groups, the transmission wheel 28 is arranged on one side of the conveying bracket 25, the transmission wheel 28 is arranged on the mounting shaft 27, the conveying wheel 30 is arranged in multiple groups, the conveying wheel 30 is arranged inside the conveying bracket 25, the conveying wheel 30 is arranged on the mounting shaft 27, multiple groups of the transmission wheels 28 are connected in pairs through the transmission belt 29, and an auxiliary wheel 31 is arranged inside the conveying bracket 25, and the auxiliary wheel 31 is rotatably connected to the conveying bracket 25.
[0034] When in use, on the top surface of the frame 1, multiple groups of conveying brackets 25 provide stable support, and the conveying motor 26 drives the transmission wheel 28 on the installation shaft 27 to rotate, and transmits power to each transmission wheel 28 through the transmission belt 29, thereby driving the conveying wheel 30 on the installation shaft 27 to rotate synchronously. The conveying wheel 30 and the auxiliary wheel 31 work together to ensure that the material moves forward smoothly during the conveying process. The technical effect is that this design realizes the continuous and stable conveying of materials, improves production efficiency, and at the same time has a compact structure, stable operation, and reduces maintenance costs, providing strong support for the automated production of cold bending machines.
[0035] See also Figure 6 , also includes a positioning and tracking component 32, the positioning and tracking component 32 includes an electronic ruler 33, a camera 34 and a controller 35, the electronic ruler 33 is arranged on one side of a group of the multiple groups of conveying brackets 25 close to the first fixed bracket 4, the camera 34 is arranged on one side of the third fixed bracket 38, and the controller 35 is arranged on the side wall of the frame 1. The controller 35 is used to control the conveying motor 26, the first mobile motor 8, the second mobile motor 14, the first hydraulic telescopic rod 6, the second hydraulic telescopic rod 21 and the third hydraulic telescopic rod 39 according to the data of the electronic ruler 33 and the camera 34.
[0036] The controller 35 controls the conveying motor 26, the first moving motor 8, the second moving motor 14, the first hydraulic telescopic rod 6, the second hydraulic telescopic rod 21 and the third hydraulic telescopic rod 39 according to the data of the electronic ruler 33 and the camera 34, including the following steps: Step 1: Process and identify the data measured by the electronic ruler 33 to identify the distance traveled by the processed column; Step 2: According to the data measured by the electronic ruler 33, the moving speed of the processed column is identified, and the moving speed of the first moving motor 8 is controlled according to the moving speed of the column, and the running speed of the first hydraulic telescopic rod 6 is controlled to punch holes in the column, wherein the first moving motor 8 runs at a constant speed; Step 3: After measuring that the moving distance of the column reaches the set threshold, the image captured by the camera 34 is identified to identify the position of the hole on the column, and the data of the electronic ruler 33 is corrected according to the position of the hole; Step 4: According to the data corrected by the electronic ruler 33, the second mobile motor 14, the second hydraulic telescopic rod 21 and the third hydraulic telescopic rod 39 are controlled to cut the column to complete the processing.
[0037] When in use, through the highly integrated positioning and tracking component 32, the precise measurement of the electronic ruler 33, the intelligent recognition of the camera 34 and the intelligent scheduling function of the controller 35 are cleverly integrated, so as to realize the real-time monitoring of the travel distance of the column and the precise positioning of the hole position during the cold bending machine processing. On this basis, the controller 35 can respond quickly and automatically adjust the action parameters of the conveying motor 26, the moving motor and the hydraulic telescopic rod to ensure that each processing operation meets the high-precision requirements. This innovative design not only significantly improves production efficiency and shortens the processing cycle, but also effectively ensures the stability and consistency of product quality through precise control, further reducing production costs and defective rates.
[0038] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.
Claims
1. Fully automatic cold bending machine for storage column butterfly hole column processing; its characteristics are: The invention comprises a frame (1), a first movable platform (2) is arranged on the top surface of the frame (1), a first punching assembly (3) is arranged above the first movable platform (2), a first movable assembly (7) is arranged inside the frame (1), the first movable platform (2) is connected to the first movable assembly (7), a second movable platform (12) is arranged on the top surface of the frame (1), a cutting assembly (37) is arranged on the top surface of the second movable platform (12), a third movable platform (36) is arranged on one side of the cutting assembly (37), the third movable platform (36) is connected to the second movable platform (12), a second movable assembly (13) is arranged inside the frame (1), and the second movable platform (12) and the third movable platform (36) are both connected to the second movable assembly (13).
2. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 1 is characterized by: The first moving assembly (7) comprises a first moving motor (8), a first moving lead screw (9), a first limiting rod (10) and a first sliding block (11); the first moving motor (8) is arranged on the inner side wall of the body; the first moving lead screw (9) is arranged on the output end of the first moving motor (8); the first limiting rod (10) is arranged on one side of the first moving lead screw (9); the first sliding block (11) is threadedly connected to the first moving lead screw (9); the first sliding block (11) is slidably connected to the first limiting rod (10); and the first sliding block (11) is fixedly connected to the bottom surface of the first moving platform (2).
3. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 2 is characterized by: The second moving assembly (13) comprises a second moving motor (14), a second moving lead screw (15), a second limiting rod (16) and a second sliding block (17); the second moving motor (14) is arranged on the inner side wall of the machine body; the second moving lead screw (15) is arranged on the output end of the second moving motor (14); the second limiting rod (16) is arranged on one side of the second moving lead screw (15); the second sliding block (17) is arranged in two groups; the second sliding block (17) is threadedly connected to the second moving lead screw (15); the second sliding block (17) is slidably connected to the second limiting rod (16); and one of the two groups of the second sliding blocks (17) is fixedly connected to the bottom surface of the second moving platform (12).
4. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 3 is characterized by: The first punching assembly (3) comprises a first fixed bracket (4), a first punching knife (5) and a first hydraulic telescopic rod (6); the first fixed bracket (4) is arranged on the top surface of the first mobile platform (2); the first fixed bracket (4) is fixedly connected to the first mobile platform (2); the first hydraulic telescopic rod (6) is arranged inside the first fixed bracket (4); one end of the first hydraulic telescopic rod (6) is fixedly connected to the internal top surface of the first fixed bracket (4); and the other end of the first hydraulic telescopic rod (6) is fixedly connected to the first punching knife (5).
5. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 4 is characterized by: A second punching assembly (18) is arranged above the third mobile platform (36), and the second punching assembly (18) includes a second fixed bracket (19), a second punching knife (20) and a second hydraulic telescopic rod (21). The second fixed bracket (19) is arranged on the top surface of the second mobile platform (12), and the second fixed bracket (19) is fixedly connected to the third mobile platform (36). The second hydraulic telescopic rod (21) is arranged inside the second fixed bracket (19), one end of the second hydraulic telescopic rod (21) is fixedly connected to the inner top surface of the second fixed bracket (19), and the other end of the second hydraulic telescopic rod (21) is fixedly connected to the second punching knife (20).
6. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 5 is characterized by: The cutting assembly (37) comprises a third fixed bracket (38), a third hydraulic telescopic rod (39), a limiting plate (40) and a cutting knife (41); the third fixed bracket (38) is arranged on the top surface of the second mobile platform (12); the third hydraulic telescopic rod (39) is arranged inside the third fixed bracket (38); one end of the third hydraulic telescopic rod (39) is fixedly connected to a side wall of the third fixed bracket (38); the other end of the third hydraulic telescopic rod (39) is fixedly connected to the cutting knife (41); the limiting plate (40) is arranged inside the third fixed bracket (38); and a limiting hole is provided on the limiting plate (40).
7. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 6 is characterized by: A sliding track (22) is arranged on the top surface of the frame (1), and the sliding track (22) is arranged in two groups. The sliding track (22) is fixedly connected to the top surface of the frame (1), and multiple groups of limit blocks (23) are arranged on the bottom surfaces of the first mobile platform (2), the second mobile platform (12) and the third mobile platform (36). Grooves are provided on the bottom surfaces of the multiple groups of limit blocks (23), and the sliding track (22) is arranged inside the grooves.
8. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 7 is characterized in that: The machine also comprises a conveying assembly (24), wherein the conveying assembly (24) is arranged on the top surface of the frame (1), the conveying assembly (24) comprises a conveying bracket (25), a conveying motor (26), a mounting shaft (27), a transmission wheel (28), a transmission belt (29) and a conveying wheel (30), the conveying bracket (25) is arranged in a plurality of groups, the conveying bracket (25) is arranged on the top surface of the frame (1), the conveying motor (26) is arranged on one side of the conveying bracket (25), the mounting shaft (27) is arranged in a plurality of groups, and the mounting shaft (27) passes through the conveying bracket (25). The transmission wheels (28) are arranged in a plurality of groups, the transmission wheels (28) are arranged on one side of the conveying bracket (25), the transmission wheels (28) are arranged on the mounting shaft (27), the conveying wheels (30) are arranged in a plurality of groups, the conveying wheels (30) are arranged inside the conveying bracket (25), the conveying wheels (30) are arranged on the mounting shaft (27), the plurality of groups of transmission wheels (28) are connected in pairs via the transmission belt (29), an auxiliary wheel (31) is arranged inside the conveying bracket (25), and the auxiliary wheel (31) is rotatably connected to the conveying bracket (25).
9. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 8 is characterized by: The invention also includes a positioning and tracking component (32), wherein the positioning and tracking component (32) includes an electronic ruler (33), a camera (34) and a controller (35), wherein the electronic ruler (33) is arranged on one side of a group of the plurality of conveying brackets (25) close to the first fixed bracket (4), the camera (34) is arranged on one side of the third fixed bracket (38), and the controller (35) is arranged on the side wall of the frame (1). The controller (35) is used to control the conveying motor (26), the first moving motor (8), the second moving motor (14), the first hydraulic telescopic rod (6), the second hydraulic telescopic rod (21) and the third hydraulic telescopic rod (39) according to data from the electronic ruler (33) and the camera (34).
10. The fully automatic cold bending machine for processing butterfly hole columns of storage columns according to claim 9 is characterized in that: The controller (35) controls the conveying motor (26), the first moving motor (8), the second moving motor (14), the first hydraulic telescopic rod (6), the second hydraulic telescopic rod (21), and the third hydraulic telescopic rod (39) according to the data of the electronic ruler (33) and the camera (34), including the following steps: Step 1: Processing and identifying the data measured by the electronic ruler (33) to identify the distance traveled by the processed column; Step 2: Based on the data measured by the electronic ruler (33), the moving speed of the processed column is identified, and the moving speed of the first moving motor (8) is controlled according to the moving speed of the column, and the running speed of the first hydraulic telescopic rod (6) is controlled to punch holes in the column, wherein the first moving motor (8) runs at a constant speed; Step 3: After measuring that the distance moved by the column reaches a set threshold, the image captured by the camera (34) is identified to identify the position of the hole on the column, and the data of the electronic ruler (33) is corrected according to the position of the hole; Step 4: Based on the data corrected by the electronic ruler (33), the second moving motor (14), the second hydraulic telescopic rod (21) and the third hydraulic telescopic rod (39) are controlled to cut the column and complete the processing.
