A pressure-holding vehicle material taking device and its material taking method

By designing a material pickup device including a pressure-keeping carrier conveyor mechanism, material pickup disassembly and assembly mechanism, material tray conveyor mechanism and material tray lifting mechanism, the problems of low efficiency, high cost and quality in the existing production line are solved, and automatic material pickup, improved efficiency, reduced cost and ensured quality are achieved.

CN119079535BActive Publication Date: 2025-06-03SUZHOU JINGRONG PRECISION CONTROL TECH CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411472761.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-06-03
Estimated Expiration
2044-10-22

AI Technical Summary

Technical Problem

The existing production lines of the electronic and electrical industry mainly rely on manual or semi-manual operations, resulting in a messy working environment, low production efficiency, high labor costs, and manual material collection is easy to contaminate products and affect quality.

Method used

A plastic holding carrier material collection device is designed, including a workbench, plastic holding carrier conveyor, material pickup and assembly mechanism, material tray conveyor and material tray lifting mechanism. Through the coordinated work of these mechanisms, the automatic conveying, disassembly, assembly of the plastic holding carrier, the automatic material collection of products and the automatic conveying of material trays.

Benefits of technology

It realizes automatic material collection of products, improves material collection efficiency, reduces labor costs, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119079535B_ABST
    Figure CN119079535B_ABST
Patent Text Reader

Abstract

The present invention relates to a pressure-maintaining carrier material-taking device and a material-taking method thereof. The pressure-maintaining carrier material-taking device includes a workbench, on which a pressure-maintaining carrier conveying mechanism, a material-taking disassembly and assembly mechanism, a tray conveying mechanism and a tray lifting mechanism are arranged. The material-taking disassembly and assembly mechanism includes two symmetrically arranged material-taking disassembly and assembly components. The material-taking disassembly and assembly component includes a first support frame body, a three-axis driving mechanism, a fixing plate, a rotation driving mechanism, a connecting plate, a material-taking mechanism and a disassembly and assembly mechanism. The driving end of the three-axis driving mechanism is connected to the fixing plate, the rotation driving mechanism is installed on the fixing plate, the driving end of the rotation driving mechanism is connected to the connecting plate, and the material-taking mechanism and the disassembly and assembly mechanism are respectively installed on two surfaces of the connecting plate. This pressure-maintaining carrier material-taking device realizes the automatic material-taking of products, and also realizes the disassembly and assembly of the pressure-maintaining carrier, greatly improving the material-taking efficiency of products, reducing the labor cost, and ensuring the quality of products.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of automation technology, and particularly to a pressure-holding carrier material taking device and a material taking method thereof. Background Art

[0002] After components are dispensed or welded and assembled, the products need to be left standing under pressure and then taken out. In the production workshops of the existing electronic and electrical industries, most are manual or semi-manual production lines, with a messy and inconsistent spatial layout, which not only affects the workshop working environment, but also reduces the production efficiency of the equipment, increases the labor cost, and moreover, it is easy to contaminate the carrier and the product during manual material taking, having a certain impact on the quality of the product. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a pressure-holding carrier material taking device, which realizes the automatic material taking of products, and also realizes the disassembly, assembly and reassembly of the pressure-holding carrier, greatly improving the material taking efficiency of products, reducing the labor cost, and ensuring the quality of products.

[0004] The technical solution adopted by the present invention to solve its technical problems is: a pressure-holding carrier material taking device, including a workbench, on which a pressure-holding carrier conveying mechanism for conveying the pressure-holding carrier, a material taking, disassembling and assembling mechanism for disassembling, assembling and taking materials of the pressure-holding carrier, a tray conveying mechanism for conveying the tray, and a tray lifting mechanism for loading and unloading the tray are provided. The pressure-holding carrier conveying mechanism and the tray conveying mechanism are respectively installed at both ends of the workbench, the material taking, disassembling and assembling mechanism is located above the pressure-holding carrier conveying mechanism and the tray conveying mechanism, and the tray lifting mechanism is located at the side end of the workbench and corresponds to the tray conveying mechanism.

[0005] The material taking, disassembling and assembling mechanism includes two symmetrically arranged material taking, disassembling and assembling components. The material taking, disassembling and assembling component includes a first support frame body, a three-axis driving mechanism, a fixing plate, a rotary driving mechanism, a connecting plate, a material taking mechanism for taking materials of the product in the pressure-holding carrier, and a disassembling and assembling mechanism for disassembling and assembling the cover plate of the pressure-holding carrier. The three-axis driving mechanism is installed on the first support frame body, the driving end of the three-axis driving mechanism is connected to the fixing plate, the rotary driving mechanism is installed on the fixing plate, the driving end of the rotary driving mechanism is connected to the connecting plate, the material taking mechanism and the disassembling and assembling mechanism are respectively installed on two surfaces of the connecting plate, and the rotary driving mechanism is used to drive the connecting plate to drive the material taking mechanism and the disassembling and assembling mechanism to rotate and adjust the position.

[0006] In one embodiment, the disassembly and assembly mechanism of the pressure maintaining carrier material taking device includes a first lifting cylinder, a first mounting plate, a first jaw cylinder, two first jaws, two cover opening cylinders and two pressing heads. The first lifting cylinder is mounted on the connecting plate, and the driving end of the first lifting cylinder is connected to the first mounting plate. The first jaw cylinder is mounted on the top surface of the first mounting plate, and the two driving ends of the first jaw cylinder are respectively connected to the two first jaws. The first jaw cylinder is used to drive the two first jaws to clamp the front and rear sides of the cover plate of the pressure maintaining carrier. The two cover opening cylinders are respectively mounted on the bottom surface of the first mounting plate, and the driving ends of the two cover opening cylinders are respectively connected to the two pressing heads. The two cover opening cylinders are used to drive the two pressing heads to open the buckles on the left and right sides of the cover plate of the pressure maintaining carrier. Two elastic pressing block assemblies for positioning the cover plate of the pressure maintaining carrier are symmetrically arranged on the bottom surface of the first mounting plate.

[0007] In one embodiment, the material taking mechanism of the pressure maintaining carrier material taking device includes a second lifting cylinder, a second mounting plate, a second jaw cylinder, two second jaws, a profiling pressing block, a spring and a pressure sensor. The second lifting cylinder is mounted on the connecting plate, and the driving end of the second lifting cylinder is connected to the second mounting plate. The second jaw cylinder is mounted on the second mounting plate, and the two driving ends of the second jaw cylinder are respectively connected to the two second jaws. The top of the profiling pressing block is connected to one end of the spring, the other end of the spring is connected to one end of the pressure sensor, and the other end of the pressure sensor is connected to the top of the second mounting plate. The side end of the profiling pressing block is slidably matched with the second mounting plate, and the two second jaws are respectively located on both sides of the profiling pressing block.

[0008] In one embodiment, the three-axis driving mechanism of the pressure maintaining carrier material taking device includes a first linear module moving along the X-axis direction, a second linear module moving along the Y-axis direction and a third linear module moving along the Z-axis direction. The first linear module is mounted on one end of the first support frame body, the driving end of the first linear module is connected to one end of the second linear module, the other end of the second linear module is slidably matched with the other end of the first support frame body, the driving end of the second linear module is connected to the third linear module, the driving end of the third linear module is connected to the fixed plate, and the rotation driving mechanism is a rotation motor, and the driving end of the rotation motor is connected to the connecting plate.

[0009] In one embodiment, the pressure-holding carrier conveying mechanism of the pressure-holding carrier material-taking device includes two symmetrically arranged pressure-holding carrier conveying components. Each pressure-holding carrier conveying component includes a conveying line support frame, an upper conveying line component for transporting the pressure-holding carrier, and a lower conveying line component for docking with other workstations. The upper conveying line component and the lower conveying line component are installed in parallel on the conveying line support frame, with the upper conveying line component located above the lower conveying line component. The upper conveying line component is provided with two blocking components for blocking and separating the pressure-holding carrier, a first photoelectric sensor for detecting whether the pressure-holding carrier has moved into place, a barcode scanner, and two limiting components for limiting the pressure-holding carrier. The blocking component includes a blocking cylinder and a blocking block. The driving end of the blocking cylinder is connected to the blocking block, and the blocking cylinder is used to drive the blocking block to block the pressure-holding carrier. The limiting component includes two limiting cylinders and two limiting claws. The two limiting cylinders are symmetrically installed at both ends of the upper conveying line component, and the driving ends of the two limiting cylinders are respectively connected to the two limiting claws. The two limiting cylinders are used to drive the two limiting claws to limit the pressure-holding carrier. The first photoelectric sensor and the barcode scanner are respectively located on one side of the blocking component.

[0010] In one embodiment, both the upper conveying line component and the lower conveying component of the pressure-holding carrier material-taking device include a conveying frame, a stepping motor, a synchronous belt drive component, and a conveying line. The stepping motor is installed on the conveying frame, the driving end of the stepping motor is connected to one end of the synchronous belt drive component, and the other end of the synchronous belt drive component is connected to the conveying line. The stepping motor is used to drive the synchronous belt rotating component to drive the conveying line to rotate.

[0011] In one embodiment, the tray lifting mechanism of the pressure-holding carrier material-taking device includes two symmetrically arranged tray lifting components. Each tray lifting component includes a second support frame, a lifting drive mechanism, a lifting plate, a guide column component, a lifting lead screw component, a mounting plate, and a tray bin for placing the tray. The lifting drive mechanism is installed on the second support frame, the driving end of the lifting drive mechanism is connected to one end of the lifting lead screw component, the lifting lead screw component is connected to the lifting plate through a lead screw nut, the other end of the lifting lead screw component is connected to the middle part of the mounting plate, one end of the guide column component is connected to the top of the second support frame, the guide column component is connected to the lifting plate through a linear bearing, and the other end of the guide column component is connected to both ends of the mounting plate. The bottom of the tray bin is connected to the lifting plate through a connecting column. The tray bin is provided with a tray bin for stacking and placing a plurality of trays, and a blocking component for blocking the tray bin is arranged on one side of the tray bin.

[0012] In one embodiment, a dust-proof cover for dust prevention and a pair of opposed photoelectric sensors for safety protection are provided at one end of the tray lifting mechanism of the pressure-maintaining carrier material-taking device. A second photoelectric sensor for detecting whether the material bin is in place is provided on the mounting plate. The lifting drive mechanism includes a lifting motor and a synchronous pulley transmission assembly. The lifting motor is installed on the second support frame body. The drive end of the lifting motor is connected to one end of the synchronous pulley transmission assembly, and the other end of the synchronous pulley transmission assembly is connected to the lifting lead screw assembly. The lifting motor is used to drive the synchronous pulley transmission assembly to drive the lifting lead screw assembly to rotate.

[0013] In one embodiment, the tray conveying mechanism of the pressure-maintaining carrier material-taking device includes two symmetrically arranged tray conveying components. Each tray conveying component includes a conveying support base, a rodless cylinder, a slide cylinder, a third jaw cylinder, and two third jaws. The rodless cylinder is installed on the conveying support base. The drive end of the rodless cylinder is connected to the slide cylinder. The drive end of the slide cylinder is connected to the third jaw cylinder. The drive end of the third jaw cylinder is connected to the two third jaws. The third jaw cylinder is used to drive the third jaws to clamp the positioning groove of the tray bottom support. The two ends of the tray bottom support are slidably matched with the inner side of the conveying support base.

[0014] A method for taking materials with a pressure-maintaining carrier uses a pressure-maintaining carrier material-taking device, and the specific steps are as follows:

[0015] First step: Place a plurality of empty trays in the material bin of the tray lifting mechanism in sequence. The material bin drives the plurality of trays to be placed on the material bin tray. After the second photoelectric sensor detects that the material bin is in place, the material blocking component limits the material bin, and the lifting drive mechanism drives the lifting plate to drive the material bin to lift to the tray conveying station.

[0016] Second step: The rodless cylinder of the tray conveying mechanism drives the slide cylinder to drive the third jaw cylinder to move to one side of the tray lifting mechanism. The slide cylinder drives the third jaw cylinder to move towards the tray, so that the third jaw cylinder drives the two third jaws to clamp the positioning groove of the tray bottom support. The slide cylinder drives the third jaw cylinder to drive the tray to retract, and the rodless cylinder and the slide cylinder drive the tray to move to the product feeding station.

[0017] Third step: The pressure-maintaining carrier conveying mechanism conveys the pressure-maintaining carrier carrying the product. When it is conveyed to the product discharging station, after the first photoelectric sensor detects that the pressure-maintaining carrier is in place, a blocking component blocks the pressure-maintaining carrier, the barcode scanner scans and transmits the two-dimensional code on the pressure-maintaining carrier, another blocking component blocks the next pressure-maintaining carrier, and the two limiting components respectively limit the two pressure-maintaining carriers.

[0018] Step 4: The disassembly and assembly mechanism of the material taking and disassembly mechanism clamps the cover plate of the pressure maintaining carrier located at the product blanking station, so that the cover plate is disassembled from the base of the pressure maintaining carrier. The material taking mechanism of the material taking and disassembly mechanism clamps the product in the base of the pressure maintaining carrier. The disassembly and assembly mechanism installs the clamped cover plate on the base of the pressure maintaining carrier. The empty pressure maintaining carrier is conveyed to the next workstation by the pressure maintaining carrier conveying mechanism;

[0019] Step 5: The material taking mechanism of the material taking and disassembly mechanism places the clamped product into the tray on the tray conveying mechanism. When the tray is full of products, the tray conveying mechanism transfers the tray to the bin of the tray lifting mechanism, and then the tray conveying mechanism removes the empty tray to the tray conveying station.

[0020] The beneficial effects of this application are as follows:

[0021] This application provides a pressure maintaining carrier material taking device. Through the cooperation of the pressure maintaining carrier conveying mechanism, the material taking and disassembly mechanism, the tray lifting mechanism and the tray conveying mechanism, the device realizes the conveying of the pressure maintaining carrier, the disassembly of the pressure maintaining carrier, the material taking of the product, the assembly of the pressure maintaining carrier, the blanking of the product and the conveying of the tray. The pressure maintaining carrier material taking device realizes the automatic material taking of the product, and also realizes the disassembly and assembly of the pressure maintaining carrier, greatly improving the material taking efficiency of the product, reducing the labor cost and ensuring the quality of the product.

[0022] The pressure maintaining carrier material taking device adopts a material taking and disassembly mechanism. The three-axis driving mechanism, the rotation driving mechanism, the material taking mechanism and the disassembly and assembly mechanism of the material taking and disassembly mechanism cooperate with each other to disassemble and assemble the cover plate of the pressure maintaining carrier carrying the product, and take and transfer the product on the base of the pressure maintaining carrier. The material taking and disassembly mechanism greatly improves the material taking efficiency of the product, and also improves the disassembly and assembly efficiency of the cover plate of the pressure maintaining carrier, eliminating the need for manual material taking of the product and ensuring the quality and integrity of the product during the material taking process.

[0023] The pressure maintaining carrier material taking device adopts a pressure maintaining carrier conveying mechanism to realize the automatic conveying, scanning and feedback, and material blocking of the pressure maintaining carrier. Cooperating with the material taking and disassembly mechanism, it greatly improves the material taking and disassembly efficiency.

[0024] The pressure maintaining carrier material taking device adopts a tray lifting mechanism to realize the loading and unloading operations of multiple trays, improving the loading and unloading efficiency of the trays.

[0025] The pressure maintaining carrier material taking device adopts a tray conveying mechanism to dock with the tray lifting mechanism to realize the conveying of the tray, and the tray is docked with the material taking and disassembly mechanism to blank the product, improving the blanking efficiency of the product. Description of the Drawings

[0026] Figure 1Schematic diagram of the pressure-holding carrier material taking device according to the embodiment of the present application;

[0027] Figure 2 Schematic diagram of the material taking and disassembly mechanism of the pressure-holding carrier material taking device according to the embodiment of the present application;

[0028] Figure 3 Schematic diagram of the rotation driving mechanism, material taking mechanism and disassembly mechanism of the material taking and disassembly mechanism of the pressure-holding carrier material taking device according to the embodiment of the present application;

[0029] Figure 4 Schematic diagram of the pressure-holding carrier conveying mechanism of the pressure-holding carrier material taking device according to the embodiment of the present application;

[0030] Figure 5 Schematic diagram of one perspective of the tray conveying mechanism and tray lifting mechanism of the pressure-holding carrier material taking device according to the embodiment of the present application;

[0031] Figure 6 Schematic diagram of another perspective of the tray conveying mechanism and tray lifting mechanism of the pressure-holding carrier material taking device according to the embodiment of the present application;

[0032] Wherein:

[0033] 1. Workbench; 2. Pressurized carrier conveying mechanism; 3. Material taking and disassembly / assembly mechanism; 4. Tray conveying mechanism; 5. Tray lifting mechanism; 21. Conveyor support frame; 22. Upper conveyor assembly; 23. Lower conveyor assembly; 24. Blocking assembly; 25. First photoelectric sensor; 26. Barcode scanner; 27. Limit assembly; 201. Conveyor frame; 202. Stepper motor; 203. Synchronous belt drive assembly; 204. Conveyor line; 31. First support frame; 32. Three-axis drive mechanism; 33. Fixed plate; 34. Rotary drive mechanism; 35. Connecting plate; 36. Material taking mechanism; 37. Disassembly / assembly mechanism; 371. First lifting cylinder; 372. First mounting plate; 373. First jaw cylinder; 374. First jaw; 375. Lid opening cylinder; 376. Pressing head; 377. Elastic pressing block assembly; 361. Second lifting cylinder; 362. Second mounting plate; 363. Second jaw cylinder; 364. Second jaw; 365. Profiled pressing block; 366. Spring; 367. Pressure sensor; 321. First linear module; 322. Second linear module; 323. Third linear module; 341. Rotary motor; 41. Support base; 42. Rodless cylinder; 43. Slide cylinder; 44. Third jaw cylinder; 45. Third jaw; 46. Tray; 51. Second support frame; 52. Lifting drive mechanism; 53. Lifting plate; 54. Guide column assembly; 55. Lifting lead screw assembly; 56. Mounting plate; 57. Magazine tray; 58. Magazine; 59. Material blocking assembly; 510. Dust cover; 511. Through-beam photoelectric; 512. Second photoelectric sensor; 521. Lifting motor; 522. Synchronous pulley drive assembly. Detailed implementation manners

[0034] To make the above objects, features, and advantages of the present invention more apparent and understandable, the following detailed description of the specific implementation manners of the present invention will be given in conjunction with the accompanying drawings.

[0035] As Figure 1 shown, an embodiment of the present invention provides a pressurized carrier material taking device, including a workbench 1. On the workbench 1, there are arranged a pressurized carrier conveying mechanism 2 for conveying the pressurized carrier, a material taking and disassembly / assembly mechanism 3 for disassembling, assembling, and taking materials of the pressurized carrier, a tray conveying mechanism 4 for conveying the tray 46, and a tray lifting mechanism 5 for loading and unloading the tray 46. The pressurized carrier conveying mechanism 2 and the tray conveying mechanism 4 are respectively installed at both ends of the workbench 1. The material taking and disassembly / assembly mechanism 3 is located above the pressurized carrier conveying mechanism 2 and the tray conveying mechanism 4. The tray lifting mechanism 5 is located at the side end of the workbench 1 and corresponds to the tray conveying mechanism 4.

[0036] As Figure 2As shown in the figure, the material taking and disassembly mechanism 3 includes two symmetrically arranged material taking and disassembly components. The material taking and disassembly component includes a first support frame body 31, a three-axis driving mechanism 32, a fixing plate 33, a rotation driving mechanism 34, a connecting plate 35, a material taking mechanism 36 for taking materials from the products in the pressure maintaining carrier, and a disassembly and assembly mechanism 37 for disassembling and assembling the cover plate of the pressure maintaining carrier. The three-axis driving mechanism 32 is installed on the first support frame body 31, and the driving end of the three-axis driving mechanism 32 is connected to the fixing plate 33. The rotation driving mechanism 34 is installed on the fixing plate 33, and the driving end of the rotation driving mechanism 34 is connected to the connecting plate 35. The material taking mechanism 36 and the disassembly and assembly mechanism 37 are respectively installed on two surfaces of the connecting plate 35. The rotation driving mechanism 34 is used to drive the connecting plate 35 to drive the material taking mechanism 36 and the disassembly and assembly mechanism 37 to rotate and adjust the position.

[0037] Specifically, a plurality of empty trays 46 are sequentially placed in the bin 58 of the tray lifting mechanism 5, and then the bin 58 is placed on the bin tray 57 of the tray lifting mechanism 5. After the second photoelectric sensor 512 detects that the bin 58 is in place, the material blocking component 59 limits the bin 58. The lifting driving mechanism 52 drives the lifting plate 53 to drive the bin 58 to lift and lower, so that the topmost tray 46 is lifted and lowered to the tray 46 conveying station. The rodless cylinder 42 of the tray conveying mechanism 4 drives the slide cylinder 43 to drive the clamping cylinder to move to one side of the tray lifting mechanism 5. The slide cylinder 43 drives the clamping cylinder to move towards the tray 46, so that the clamping cylinder drives the two third clamping jaws 45 to clamp the positioning groove at the bottom of the tray 46. The slide cylinder 43 drives the clamping cylinder to drive the tray 46 to retract, and the rodless cylinder 42 and the slide cylinder 43 drive the tray 46 to move to the product feeding station. The pressure maintaining carrier conveying mechanism 2 conveys the pressure maintaining carrier carrying the product. When it is conveyed to the product discharging station, after the first photoelectric sensor 25 detects that the pressure maintaining carrier is in place, a blocking component 24 blocks the pressure maintaining carrier, the barcode scanner 26 scans and transmits back the two-dimensional code on the pressure maintaining carrier, and another blocking component 24 blocks the next pressure maintaining carrier. The two limiting components 27 respectively limit the two pressure maintaining carriers.

[0038] The three-axis drive mechanism 32 of the material taking and disassembling mechanism 3 drives the fixed plate 33 to drive the rotary drive mechanism 34 and the disassembling mechanism 37 to move above the pressure maintaining carrier. The first lifting cylinder 371 of the disassembling mechanism 37 drives the first mounting plate 372 to move towards the pressure maintaining carrier, so that the two first clamping jaws 374 are located on the front and rear sides of the cover plate of the pressure maintaining carrier, and the two pressing heads 376 are located on the left and right sides of the cover plate of the pressure maintaining carrier. The first clamping jaw cylinder 373 drives the two first clamping jaws 374 to clamp the front and rear ends of the cover plate, and the two cover opening cylinders 375 drive the two pressing heads 376 to press the buckles on the left and right ends of the cover plate, so that the two buckles of the cover plate are released from the base of the pressure maintaining carrier. Then, the first lifting cylinder 371 drives the first mounting plate 372 to drive the cover plate to move upward. The rotary drive mechanism 34 drives the connecting plate 35 to drive the disassembling mechanism 37 and the material taking mechanism 36 to rotate, so that the material taking mechanism 36 is located above the base of the pressure maintaining carrier. The second lifting cylinder 361 of the material taking mechanism 36 drives the second mounting plate 362 to drive the profiling pressing block 365 and the second clamping jaw cylinder 363 to move towards the base of the pressure maintaining carrier, so that the profiling pressing block 365 presses the product. After pressing down to the specified pressure, the second clamping jaw cylinder 363 drives the two second clamping jaws 364 to clamp the product, and the second lifting cylinder 361 drives the second mounting plate 362 to drive the product to move upward. The rotary drive mechanism 34 drives the connecting plate 35 to drive the disassembling mechanism 37 and the material taking mechanism 36 to rotate, so that the disassembling mechanism 37 and the cover plate are located above the base of the pressure maintaining carrier. The first lifting cylinder 371 drives the cover plate to move towards the base of the pressure maintaining carrier. When the cover plate is installed on the base of the pressure maintaining carrier, the two cover opening cylinders 375 drive the two pressing heads 376 to release the two buckles of the cover plate, so that the cover plate is buckled on the base of the pressure maintaining carrier. The first clamping jaw cylinder 373 drives the two first clamping jaws 374 to release the cover plate, and the first lifting cylinder 371 drives the first mounting plate 372 to drive the first clamping jaw cylinder 373 and the two cover opening cylinders 375 to move upward. Then, the three-axis drive mechanism 32 drives the fixed plate 33 to drive the material taking mechanism 36 and the product to move above the tray conveying mechanism 4 of the tray 46. The second lifting cylinder 361 moves the product downward and places it in the tray 46. When the tray 46 is full of products, the tray conveying mechanism 4 transfers the tray 46 into the tray lifting mechanism 5. The tray lifting mechanism 5 drives the next empty tray 46 to move to the tray 46 conveying station, and then the tray conveying mechanism 4 transfers the tray 46 to the product discharging station. This pressure maintaining carrier material taking device is a double-station device, and the working principle of the other station is the same as the above working principle.

[0039] In the above structure, through the mutual cooperation of the three-axis drive mechanism 32, the rotary drive mechanism 34, the material taking mechanism 36 and the disassembly and assembly mechanism 37, the cover plate of the pressure maintaining carrier carrying the product is disassembled and assembled, and the product on the base of the pressure maintaining carrier is taken and transferred. The material taking, disassembly and assembly mechanism 3 greatly improves the material taking efficiency of the product, and also improves the disassembly and assembly efficiency of the cover plate of the pressure maintaining carrier. It does not require manual material taking of the product, ensuring the quality and integrity during the product material taking process.

[0040] Such as Figure 3As shown, in one of the embodiments, the disassembly and assembly mechanism 37 of the pressure-holding carrier material taking device includes a first lifting cylinder 371, a first mounting plate 372, a first jaw cylinder 373, two first jaws 374, two cover opening cylinders 375, and two pressing heads 376. The first lifting cylinder 371 is mounted on the connecting plate 35, and the driving end of the first lifting cylinder 371 is connected to the first mounting plate 372. The first jaw cylinder 373 is mounted on the top surface of the first mounting plate 372, and the two driving ends of the first jaw cylinder 373 are respectively connected to the two first jaws 374. The first jaw cylinder 373 is used to drive the two first jaws 374 to clamp the front and rear sides of the cover plate of the pressure-holding carrier. The two cover opening cylinders 375 are respectively mounted on the bottom surface of the first mounting plate 372, and the driving ends of the two cover opening cylinders 375 are respectively connected to the two pressing heads 376. The two cover opening cylinders 375 are used to drive the two pressing heads 376 to open the buckles on the left and right sides of the cover plate of the pressure-holding carrier. Two elastic pressing block assemblies 377 for positioning the cover plate of the pressure-holding carrier are symmetrically arranged on the bottom surface of the first mounting plate 372. When the pressure-holding carrier conveying mechanism 2 transfers the pressure-holding carrier carrying the product to the product blanking station, the three-axis driving mechanism 32 of the material taking and disassembly and assembly mechanism 3 drives the fixing plate 33 to drive the rotary driving mechanism 34 and the disassembly and assembly mechanism 37 to move above the pressure-holding carrier. The first lifting cylinder 371 of the disassembly and assembly mechanism 37 drives the first mounting plate 372 to move towards the pressure-holding carrier, so that the elastic pressing block assemblies 377 are pressed against the cover plate of the pressure-holding carrier to buffer and position the cover plate. The two first jaws 374 are located on the front and rear sides of the cover plate of the pressure-holding carrier, and the two pressing heads 376 are located on the left and right sides of the cover plate of the pressure-holding carrier. The first jaw cylinder 373 drives the two first jaws 374 to clamp the front and rear ends of the cover plate, and the two cover opening cylinders 375 drive the two pressing heads 376 to press the buckles on the left and right ends of the cover plate, so that the two buckles of the cover plate are loosened from the base of the pressure-holding carrier. Then, the first lifting cylinder 371 drives the first mounting plate 372 to drive the cover plate to move upward. After the material taking mechanism 36 clamps the product in the pressure-holding carrier, the rotary driving mechanism 34 drives the connecting plate 35 to drive the disassembly and assembly mechanism 37 and the material taking mechanism 36 to rotate, so that the cover plate on the disassembly and assembly mechanism 37 is located above the base of the pressure-holding carrier. The first lifting cylinder 371 drives the cover plate to move towards the base of the pressure-holding carrier. When the cover plate is installed on the base of the pressure-holding carrier, the two cover opening cylinders 375 drive the two pressing heads 376 to loosen the two buckles of the cover plate, so that the cover plate is buckled on the base of the pressure-holding carrier. The first jaw cylinder 373 drives the two first jaws 374 to loosen the cover plate, and the first lifting cylinder 371 drives the first mounting plate 372 to drive the first jaw cylinder 373 and the two cover opening cylinders 375 to move upward. The setting of this disassembly and assembly mechanism 37 greatly improves the efficiency of disassembling and assembling the cover plate of the pressure-holding carrier, and also improves the accuracy of disassembly and assembly.

[0041] As Figure 3As shown, in one of the embodiments, the material taking mechanism 36 of the pressure maintaining carrier material taking device includes a second lifting cylinder 361, a second mounting plate 362, a second jaw cylinder 363, two second jaws 364, a profiling block 365, a spring 366, and a pressure sensor 367. The second lifting cylinder 361 is installed on the connecting plate 35, the driving end of the second lifting cylinder 361 is connected to the second mounting plate 362, the second jaw cylinder 363 is installed on the second mounting plate 362, and the two driving ends of the second jaw cylinder 363 are respectively connected to the two second jaws 364. The top of the profiling block 365 is connected to one end of the spring 366, the other end of the spring 366 is connected to one end of the pressure sensor 367, the other end of the pressure sensor 367 is connected to the top of the second mounting plate 362, and the side end of the profiling block 365 is slidably matched with the second mounting plate 362. The two second jaws 364 are respectively located on both sides of the profiling block 365. When the disassembly and assembly mechanism 37 clamps the cover plate of the pressure maintaining carrier, the rotation driving mechanism 34 drives the connecting plate 35 to drive the disassembly and assembly mechanism 37 and the material taking mechanism 36 to rotate, so that the material taking mechanism 36 is located above the base of the pressure maintaining carrier. The second lifting cylinder 361 of the material taking mechanism 36 drives the second mounting plate 362 to drive the profiling block 365 and the second jaw cylinder 363 to move towards the base of the pressure maintaining carrier, so that the profiling block 365 presses the product. The profiling block 365 is stressed to compress the spring 366, and the spring 366 compresses the pressure sensor 367. When the specified pressure is reached, the second jaw cylinder 363 drives the two second jaws 364 to clamp the product, and the second lifting cylinder 361 drives the second mounting plate 362 to drive the product to move upward. The setting of the material taking mechanism 36 not only improves the material taking efficiency and material taking accuracy of the product, but also facilitates the control of the pressure value of the product.

[0042] As Figure 2As shown, in one embodiment, the three-axis drive mechanism 32 of the pressure-holding vehicle material taking device includes a first linear module 321 that moves in the X-axis direction, a second linear module 322 that moves in the Y-axis direction, and a third linear module 323 that moves in the Z-axis direction. The first linear module 321 is installed at one end of the first support frame 31. The driving end of the first linear module 321 is connected to one end of the second linear module 322. The other end of the second linear module 322 is slidably engaged with the other end of the first support frame 31. The driving end of the second linear module 322 is connected to the third linear module 323. The driving end of the third linear module 323 is connected to the fixing plate 33. The rotation drive mechanism 34 is a rotation motor 341. The driving end of the rotation motor 341 is connected to the connection plate 35. The first linear module 321 drives the second linear module 322 to drive the third linear module 323 to move in the X-axis direction. The second linear module 322 drives the third linear module 323 to move in the Y-axis direction. The third linear module 323 drives the fixing plate 33 to drive the rotation motor 341, the material taking mechanism 36, and the disassembly and assembly mechanism 37 to move in the Z-axis direction. The setting of this three-axis drive mechanism 32 facilitates driving the material taking mechanism 36 and the disassembly and assembly mechanism 37 to move in three-axis directions. The setting of this rotation motor 341 facilitates driving the connection plate 35 to drive the material taking mechanism 36 and the disassembly and assembly mechanism 37 to rotate.

[0043] As Figure 4As shown, in one of the embodiments, the pressure-holding carrier conveying mechanism 2 of the pressure-holding carrier material-taking device includes two symmetrically arranged pressure-holding carrier conveying components. The pressure-holding carrier conveying component includes a conveying line support frame 21, an upper conveying line component 22 for conveying the pressure-holding carrier, and a lower conveying line component 23 for docking with other workstations. The upper conveying line component 22 and the lower conveying line component 23 are installed in parallel on the conveying line support frame 21. The upper conveying line component 22 is located above the lower conveying line component 23. On the upper conveying line component 22, there are two blocking components 24 for blocking and separating the pressure-holding carrier, a first photoelectric sensor 25 for detecting whether the pressure-holding carrier moves in place, a barcode scanner 26, and two limiting components 27 for limiting the pressure-holding carrier. The blocking component 24 includes a blocking cylinder and a blocking block. The driving end of the blocking cylinder is connected to the blocking block. The blocking cylinder is used to drive the blocking block to block the pressure-holding carrier. The limiting component 27 includes two limiting cylinders and two limiting claws. The two limiting cylinders are symmetrically installed at both ends of the upper conveying line component 22. The driving ends of the two limiting cylinders are respectively connected to the two limiting claws. The two limiting cylinders are used to drive the two limiting claws to limit the pressure-holding carrier. The first photoelectric sensor 25 and the barcode scanner 26 are respectively located on one side of the blocking component 24. The upper conveying line component 22 conveys the pressure-holding carrier carrying the product. When it is conveyed to the product blanking station, after the first photoelectric sensor 25 detects that the pressure-holding carrier is in place, the blocking cylinder of one blocking component 24 drives the blocking block to block the pressure-holding carrier, and the barcode scanner 26 scans and transmits back the two-dimensional code on the pressure-holding carrier. The blocking cylinder of the other blocking component 24 drives the blocking block to block the next pressure-holding carrier. The limiting cylinders of the two limiting components 27 respectively limit the two pressure-holding carriers with the limiting claws. When the product in the pressure-holding carrier is transferred, the upper conveying component transfers the empty pressure-holding carrier to the next station. The lower conveying line component 23 is docked with other workstations to convey the pressure-holding carrier. The setting of this pressure-holding carrier conveying component facilitates the conveying, blocking, and limiting of the pressure-holding carrier, and cooperates with the material-taking disassembly and assembly mechanism 3, greatly improving the material-taking and disassembly and assembly efficiency.

[0044] As Figure 4As shown, in one embodiment, the upper conveyor line assembly 22 and the lower conveyor assembly of the pressure-holding carrier material-taking device both include a conveyor frame body 201, a stepping motor 202, a synchronous belt drive assembly 203, and a conveyor line 204. The stepping motor 202 is installed on the conveyor frame body 201. The driving end of the stepping motor 202 is connected to one end of the synchronous belt drive assembly 203, and the other end of the synchronous belt drive assembly 203 is connected to the conveyor line 204. The stepping motor 202 is used to drive the synchronous belt rotating assembly to drive the conveyor line 204 to rotate. The stepping motor 202 drives the synchronous belt drive assembly 203 to rotate, the synchronous belt drive assembly 203 drives the conveyor line 204 to rotate, and the conveyor line 204 conveys the pressure-holding carrier. This setting facilitates the conveyance of the pressure-holding carrier.

[0045] As Figure 5 As shown, in one embodiment, the tray lifting mechanism 5 of the pressure-holding carrier material-taking device includes two symmetrically arranged tray 46 lifting assemblies. The tray 46 lifting assembly includes a second support frame body 51, a lifting drive mechanism 52, a lifting plate 53, a guide post assembly 54, a lifting lead screw assembly 55, a mounting plate 56, and a magazine tray 57 for placing the tray 46. The lifting drive mechanism 52 is installed on the second support frame body 51. The driving end of the lifting drive mechanism 52 is connected to one end of the lifting lead screw assembly 55. The lifting lead screw assembly 55 is connected to the lifting plate 53 through a lead screw nut. The other end of the lifting lead screw assembly 55 is connected to the middle part of the mounting plate 56. One end of the guide post assembly 54 is connected to the top of the second support frame body 51. The guide post assembly 54 is connected to the lifting plate 53 through a linear bearing. The other end of the guide post assembly 54 is connected to both ends of the mounting plate 56. The bottom of the magazine tray 57 is connected to the lifting plate 53 through a connecting column. A magazine 58 for stacking and placing a plurality of trays 46 is provided on the magazine tray 57. A material blocking assembly 59 for blocking the magazine 58 is provided on one side of the magazine 58. The lifting lead screw assembly 55 includes two lifting lead screws. The guide post assembly 54 includes four guide posts. The material blocking assembly 59 includes a material blocking cylinder and a limit block. The lifting drive mechanism 52 drives the two lifting lead screws to rotate. The lifting lead screws rotate, causing the lead screw nut to drive the lifting plate 53 to move up and down along the lifting lead screws. The four end corners of the lifting plate 53 move up and down along the four guide posts respectively. The movement of the lifting plate 53 drives the magazine tray 57 to move up and down. The magazine tray 57 drives the magazine 58 and a plurality of trays 46 to move up and down, so that the topmost tray 46 is located at the tray 46 conveying station and is docked with the tray conveying mechanism 4. When the tray 46 is filled with products, the lifting drive mechanism 52 drives the magazine tray 57 to move upward, so that the empty storage position of the magazine 58 corresponds to the tray conveying mechanism 4. The tray conveying mechanism 4 transfers the tray 46 filled with products to the empty storage position of the magazine 58. This setting facilitates driving the magazine tray 57 to drive the magazine 58 and the tray 46 to lift, improving the loading and unloading efficiency of the tray 46.

[0046] As Figure 6 shown, in one embodiment, a dust cover 510 for dust prevention and an opposed photoelectric sensor 511 for safety protection are provided at one end of the tray lifting mechanism 5 of the pressure-holding carrier material taking device. A second photoelectric sensor 512 for detecting whether the magazine 58 is in place is provided on the mounting plate 56. The lifting drive mechanism 52 includes a lifting motor 521 and a synchronous pulley drive assembly 522. The lifting motor 521 is installed on the second support frame 51. The drive end of the lifting motor 521 is connected to one end of the synchronous pulley drive assembly 522, and the other end of the synchronous pulley drive assembly 522 is connected to the lifting lead screw assembly 55. The lifting motor 521 is used to drive the synchronous pulley drive assembly 522 to drive the lifting lead screw assembly 55 to rotate. When the magazine 58 is manually transferred onto the magazine tray 57, the opposed photoelectric sensor 511 emits a non-start signal to ensure the safety of personnel. The dust cover 510 plays a role in dust prevention for the tray lifting mechanism 5. The lifting motor 521 drives the synchronous pulley drive assembly 522 to rotate, and the synchronous pulley drive assembly 522 drives the two lifting lead screws to rotate, so that the lifting plate 53 drives the magazine tray 57 to move up and down. The setting of the lifting drive mechanism 52 facilitates driving the magazine tray 57 to drive the magazine 58 and the tray 46 to move up and down. The setting of the second photoelectric sensor 512 facilitates detecting whether the magazine 58 is placed in place. After being placed in place, the stop air cylinder drives the limit block to limit the magazine 58. This setting facilitates the detection and limitation of the magazine 58.

[0047] As Figure 5As shown, in one of the embodiments, the tray conveying mechanism 4 of the pressure-holding carrier material taking device includes two symmetrically arranged tray conveying components. Each tray conveying component includes a conveying support base 41, a rodless cylinder 42, a slide cylinder 43, a third jaw cylinder 44, and two third jaws 45. The rodless cylinder 42 is installed on the conveying support base 41. The driving end of the rodless cylinder 42 is connected to the slide cylinder 43. The driving end of the slide cylinder 43 is connected to the third jaw cylinder 44. The driving end of the third jaw cylinder 44 is connected to the two third jaws 45. The third jaw cylinder 44 is used to drive the third jaws 45 to clamp the positioning groove of the bottom tray of the tray 46. The two ends of the bottom tray of the tray 46 are slidably matched with the inner side of the conveying support base 41. After the tray lifting mechanism 5 drives the empty tray 46 at the top to the in-place position, the rodless cylinder 42 drives the slide cylinder 43 to drive the third jaw cylinder 44 to move to one side of the tray lifting mechanism 5. The slide cylinder 43 drives the third jaw cylinder 44 to move towards the tray 46, so that the third jaw cylinder 44 drives the two third jaws 45 to clamp the positioning groove of the bottom tray of the tray 46. The slide cylinder 43 drives the third jaw cylinder 44 to drive the tray 46 to retract. The rodless cylinder 42 and the slide cylinder 43 drive the tray 46 to move to the product loading and unloading station, so that the material taking mechanism 36 of the material taking and disassembling mechanism 3 places the product in the tray 46. When the tray 46 is full of products, the rodless cylinder 42 drives the slide cylinder 43 to drive the third jaw cylinder 44 to transfer the tray 46 to the empty storage position of the storage bin 58, and then moves the empty tray 46 out to the tray 46 conveying station. This setting facilitates the conveying of the tray 46 and improves the loading and unloading efficiency of the product.

[0048] As Figure 1 shown, an embodiment of the present invention also provides a method for taking materials with a pressure-holding carrier, using a pressure-holding carrier material taking device. The specific steps are as follows:

[0049] First step: Place a plurality of empty trays 46 in the storage bin 58 of the tray lifting mechanism 5 in sequence. The storage bin 58 drives the plurality of trays 46 to be placed on the storage bin tray 57. After the second photoelectric sensor 512 detects that the storage bin 58 is in place, the material blocking component 59 limits the storage bin 58, and the lifting drive mechanism 52 drives the lifting plate 53 to drive the storage bin 58 to lift to the tray 46 conveying station;

[0050] Second step: The rodless cylinder 42 of the tray conveying mechanism 4 drives the slide cylinder 43 to drive the third jaw cylinder 44 to move to one side of the tray lifting mechanism 5. The slide cylinder 43 drives the third jaw cylinder 44 to move towards the tray 46, so that the third jaw cylinder 44 drives the two third jaws 45 to clamp the positioning groove of the bottom tray of the tray 46. The slide cylinder 43 drives the third jaw cylinder 44 to drive the tray 46 to retract. The rodless cylinder 42 and the slide cylinder 43 drive the tray 46 to move to the product loading and unloading station;

[0051] Step 3: The pressure-holding carrier conveying mechanism 2 conveys the pressure-holding carrier carrying the product. When it is conveyed to the product blanking station, after the first photoelectric sensor 25 detects that the pressure-holding carrier is in place, a blocking component 24 blocks the pressure-holding carrier. The code scanning gun 26 scans and transmits the two-dimensional code on the pressure-holding carrier, and another blocking component 24 blocks the next pressure-holding carrier. Two limiting components 27 limit the two pressure-holding carriers respectively;

[0052] Step 4: The disassembly and assembly mechanism 37 of the material taking and disassembly mechanism 3 clamps the cover plate of the pressure-holding carrier located at the product blanking station, so that the cover plate is disassembled from the base of the pressure-holding carrier. The material taking mechanism 36 of the material taking and disassembly mechanism 3 clamps the product in the base of the pressure-holding carrier. The disassembly and assembly mechanism 37 installs the clamped cover plate on the base of the pressure-holding carrier. The empty pressure-holding carrier is conveyed to the next station by the pressure-holding carrier conveying mechanism 2;

[0053] Step 5: The material taking mechanism 36 of the material taking and disassembly mechanism 3 places the clamped product into the tray 46 on the tray conveying mechanism 4. When the tray 46 is full of products, the tray conveying mechanism 4 transfers the tray 46 to the storage bin 58 of the tray lifting mechanism 5, and the tray conveying mechanism 4 then moves the empty tray 46 out to the tray 46 conveying station.

[0054] This method for taking materials from the pressure-holding carrier disassembles and assembles the cover plate of the pressure-holding carrier carrying the product, and takes and transfers the product on the base of the pressure-holding carrier. This method for taking materials from the pressure-holding carrier greatly improves the material taking efficiency of the product, and also improves the disassembly and assembly efficiency of the cover plate of the pressure-holding carrier. It does not require manual material taking for the product, ensuring the quality and integrity during the product material taking process.

[0055] The above-described embodiments merely represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the invention patent should be subject to the appended claims.

Claims

1. A pressure-maintaining carrier material-retrieving device, characterized in that: The workbench (1) comprises a pressure-maintaining carrier conveying mechanism (2) for conveying a pressure-maintaining carrier, a material disassembling and assembling mechanism (3) for disassembling and assembling the pressure-maintaining carrier and taking out products, a material tray conveying mechanism (4) for conveying a material tray (46), and a material tray lifting mechanism (5) for loading and unloading the material tray (46), the pressure-maintaining carrier conveying mechanism (2) and the material tray conveying mechanism (4) are respectively mounted at two ends of the workbench (1), the material disassembling and assembling mechanism (3) is located above the pressure-maintaining carrier conveying mechanism (2) and the material tray conveying mechanism (4), and the material tray lifting mechanism (5) is located at the side end of the workbench (1) and corresponds to the material tray conveying mechanism (4); The material taking and disassembling mechanism (3) comprises two symmetrically arranged material taking and disassembling components, the material taking and disassembling components comprising a first support frame (31), a three-axis driving mechanism (32), a fixed plate (33), a rotating driving mechanism (34), a connecting plate (35), a material taking mechanism (36) for taking materials from the product in the pressure-maintaining carrier, and a disassembling mechanism (37) for disassembling and assembling the cover plate of the pressure-maintaining carrier, the three-axis driving mechanism (32) is mounted on the first support frame (31), the driving end of the three-axis driving mechanism (32) is connected to the fixed plate (33), the rotating driving mechanism (34) is mounted on the fixed plate (33), the driving end of the rotating driving mechanism (34) is connected to the connecting plate (35), the material taking mechanism (36) and the disassembling mechanism (37) are respectively mounted on two surfaces of the connecting plate (35), and the rotating driving mechanism (34) is used to drive the connecting plate (35) to drive the material taking mechanism (36) and the disassembling mechanism (37) to rotate and adjust their positions; The disassembly and assembly mechanism (37) comprises a first lifting cylinder (371), a first mounting plate (372), a first clamping claw cylinder (373), two first clamping claws (374), two cover opening cylinders (375) and two pressure heads (376); the first lifting cylinder (371) is mounted on the connecting plate (35); the driving end of the first lifting cylinder (371) is connected to the first mounting plate (372); the first clamping claw cylinder (373) is mounted on the top surface of the first mounting plate (372); the two driving ends of the first clamping claw cylinder (373) are respectively connected to the two first clamping claws (374). The first clamping jaw cylinder (373) is used to drive the two first clamping jaws (374) to clamp the front and rear sides of the cover of the pressure-maintaining vehicle. The two cover-opening cylinders (375) are respectively installed on the bottom surface of the first mounting plate (372). The driving ends of the two cover-opening cylinders (375) are respectively connected to the two pressure heads (376). The two cover-opening cylinders (375) are used to drive the two pressure heads (376) to open the buckles on the left and right sides of the cover of the pressure-maintaining vehicle. The bottom surface of the first mounting plate (372) is symmetrically provided with two elastic pressure block assemblies (377) for positioning the cover of the pressure-maintaining vehicle.

2. The pressure-maintaining carrier material-retrieving device according to claim 1, characterized in that: The material taking mechanism (36) comprises a second lifting cylinder (361), a second mounting plate (362), a second clamping claw cylinder (363), two second clamping claws (364), a contoured pressure block (365), a spring (366) and a pressure sensor (367). The second lifting cylinder (361) is mounted on the connecting plate (35). The driving end of the second lifting cylinder (361) is connected to the second mounting plate (362). The second clamping claw cylinder (363) is mounted on the second mounting plate (362). The two driving ends of the cylinder (363) are respectively connected to the two second clamping jaws (364), the top of the profiling pressure block (365) is connected to one end of the spring (366), the other end of the spring (366) is connected to one end of the pressure sensor (367), the other end of the pressure sensor (367) is connected to the top of the second mounting plate (362), the side end of the profiling pressure block (365) is slidably matched with the second mounting plate (362), and the two second clamping jaws (364) are respectively located on both sides of the profiling pressure block (365).

3. The pressure-maintaining carrier material-retrieving device according to claim 1, characterized in that: The three-axis driving mechanism (32) comprises a first linear module (321) moving along the X-axis direction, a second linear module (322) moving along the Y-axis direction, and a third linear module (323) moving along the Z-axis direction. The first linear module (321) is mounted on one end of the first support frame (31). The driving end of the first linear module (321) is connected to one end of the second linear module (322). The other end of the second linear module (322) is slidably matched with the other end of the first support frame (31). The driving end of the second linear module (322) is connected to the third linear module (323). The driving end of the third linear module (323) is connected to the fixed plate (33). The rotating driving mechanism (34) is a rotating motor (341). The driving end of the rotating motor (341) is connected to the connecting plate (35).

4. The pressure-maintaining carrier material-retrieving device according to claim 1, characterized in that: The pressure-maintaining carrier conveying mechanism (2) comprises two symmetrically arranged pressure-maintaining carrier conveying assemblies, the pressure-maintaining carrier conveying assemblies comprising a conveying line support frame (21), an upper conveying line assembly (22) for conveying the pressure-maintaining carrier, and a lower conveying line assembly (23) for docking with other workstations, the upper conveying line assembly (22) and the lower conveying line assembly (23) being mounted in parallel on the conveying line support frame (21), the upper conveying line assembly (22) being located above the lower conveying line assembly (23), the upper conveying line assembly (22) being provided with two blocking assemblies (24) for blocking and dividing the pressure-maintaining carrier, and a first photoelectric sensor for detecting whether the pressure-maintaining carrier has moved into position (25), a barcode scanning gun (26) and two limiting components (27) for limiting the pressure-maintaining carrier, the blocking component (24) includes a blocking cylinder and a block, the driving end of the blocking cylinder is connected to the block, the blocking cylinder is used to drive the block to block the pressure-maintaining carrier, the limiting component (27) includes two limiting cylinders and two limiting claws, the two limiting cylinders are symmetrically installed at the two ends of the upper conveying line component (22), the driving ends of the two limiting cylinders are respectively connected to the two limiting claws, the two limiting cylinders are used to drive the two limiting claws to limit the pressure-maintaining carrier, the first photoelectric sensor (25) and the barcode scanning gun (26) are respectively located on one side of the blocking component (24).

5. The pressure-maintaining carrier material-retrieving device according to claim 4, characterized in that: The upper conveyor line assembly (22) and the lower conveyor assembly both comprise a conveyor frame (201), a stepper motor (202), a synchronous belt transmission assembly (203) and a conveyor line (204); the stepper motor (202) is mounted on the conveyor frame (201); the driving end of the stepper motor (202) is connected to one end of the synchronous belt transmission assembly (203); the other end of the synchronous belt transmission assembly (203) is connected to the conveyor line (204); the stepper motor (202) is used to drive the synchronous belt transmission assembly (203) to drive the conveyor line (204) to rotate.

6. The pressure-maintaining carrier material-retrieving device according to claim 1, characterized in that: The material tray lifting mechanism (5) comprises two symmetrically arranged material tray (46) lifting assemblies, the material tray (46) lifting assembly comprising a second support frame (51), a lifting drive mechanism (52), a lifting plate (53), a guide column assembly (54), a lifting screw assembly (55), a mounting plate (56) and a silo tray (57) for placing the material tray (46), the lifting drive mechanism (52) being mounted on the second support frame (51), the driving end of the lifting drive mechanism (52) being connected to one end of the lifting screw assembly (55), the lifting screw assembly (55) being connected to the lifting plate (53) via a screw nut, and the lifting screw assembly (55) and the lifting plate (53) being connected to each other via a screw nut. The other end of the lead screw assembly (55) is connected to the middle part of the mounting plate (56), one end of the guide column assembly (54) is connected to the top of the second support frame (51), the guide column assembly (54) is connected to the lifting plate (53) through a linear bearing, the other end of the guide column assembly (54) is connected to both ends of the mounting plate (56), the bottom of the silo tray (57) is connected to the lifting plate (53) through a connecting column, and a silo (58) for stacking a plurality of trays (46) is provided on the silo tray (57), and a material blocking assembly (59) for blocking the silo (58) is provided on one side of the silo (58).

7. The pressure-maintaining carrier material-retrieving device according to claim 6, characterized in that: A dust cover (510) for dust prevention and a photoelectric sensor (511) for safety protection are arranged at one end of the tray lifting mechanism (5); a second photoelectric sensor (512) for detecting whether the material bin (58) is in place is arranged on the mounting plate (56); the lifting drive mechanism (52) comprises a lifting motor (521) and a synchronous wheel transmission assembly (522); the lifting motor (521) is mounted on the second support frame (51); a driving end of the lifting motor (521) is connected to one end of the synchronous wheel transmission assembly (522); the other end of the synchronous wheel transmission assembly (522) is connected to the lifting screw assembly (55); the lifting motor (521) is used to drive the synchronous wheel transmission assembly (522) to drive the lifting screw assembly (55) to rotate.

8. The pressure-maintaining carrier material-retrieving device according to claim 1, characterized in that: The tray conveying mechanism (4) comprises two symmetrically arranged tray conveying components, the tray conveying components comprising a conveying support base (41), a rodless cylinder (42), a slide cylinder (43), a third clamping claw cylinder (44) and two third clamping claws (45), the rodless cylinder (42) is installed on the conveying support base (41), the driving end of the rodless cylinder (42) is connected to the slide cylinder (43), the driving end of the slide cylinder (43) is connected to the third clamping claw cylinder (44), the driving end of the third clamping claw cylinder (44) is connected to the two third clamping claws (45), the third clamping claw cylinder (44) is used to drive the third clamping claw (45) to clamp the positioning groove of the bottom support of the tray (46), and the two ends of the bottom support of the tray (46) are slidably matched with the inner side of the conveying support base (41).

9. A method for taking materials with a pressure-maintaining carrier, using the pressure-maintaining carrier taking materials device as described in any one of claims 1 to 8, characterized in that: The specific steps are as follows: The first step: placing a plurality of empty material trays (46) in sequence in a material bin (58) of a material tray lifting mechanism (5), the material bin (58) drives the plurality of material trays (46) to be placed on a material bin tray (57), after the second photoelectric sensor (512) detects that the material bin (58) is in place, the material blocking assembly (59) limits the position of the material bin (58), and the lifting drive mechanism (52) drives the lifting plate (53) to drive the material bin (58) to lift to the material tray (46) conveying station; Step 2: The rodless cylinder (42) of the tray conveying mechanism (4) drives the slide cylinder (43) to drive the third clamping cylinder (44) to move to one side of the tray lifting mechanism (5); the slide cylinder (43) drives the third clamping cylinder (44) to move toward the tray (46), so that the third clamping cylinder (44) drives the two third clamping claws (45) to clamp the positioning groove of the bottom support of the tray (46); the slide cylinder (43) drives the third clamping claw cylinder (44) to drive the tray (46) to retract; the rodless cylinder (42) and the slide cylinder (43) drive the tray (46) to move to the product discharge station; Step 3: The pressure-maintaining carrier conveying mechanism (2) conveys the pressure-maintaining carrier carrying the product. When the pressure-maintaining carrier is conveyed to the product unloading station, the first photoelectric sensor (25) detects that the pressure-maintaining carrier is in place, and then a blocking component (24) blocks the pressure-maintaining carrier. The barcode scanning gun (26) scans and transmits the QR code on the pressure-maintaining carrier, and another blocking component (24) blocks the next pressure-maintaining carrier. Two limit components (27) limit the two pressure-maintaining carriers respectively. Step 4: The disassembling and assembling mechanism (37) of the material taking and disassembling mechanism (3) clamps the cover plate of the pressure-maintaining carrier located at the product unloading station, so that the cover plate is disassembled from the base of the pressure-maintaining carrier, and the material taking and disassembling mechanism (3) clamps the product in the base of the pressure-maintaining carrier, and the disassembling and assembling mechanism (37) installs the clamped cover plate on the base of the pressure-maintaining carrier, and the empty pressure-maintaining carrier is transported to the next station along with the pressure-maintaining carrier conveying mechanism (2); Step 5: The material taking mechanism (36) of the material taking and disassembling mechanism (3) places the clamped product in the material tray (46) on the material tray conveying mechanism (4). When the material tray (46) is full of products, the material tray conveying mechanism (4) transfers the material tray (46) to the material bin (58) of the material tray lifting mechanism (5). The material tray conveying mechanism (4) then moves the empty material tray (46) out to the product discharge station.

Citation Information

Patent Citations

  • Novel soldering lug plate arranging machine and working method thereof

    CN114160991A

  • Robot fastener clamping jaw and using method thereof

    CN114872079A

  • Multi -functional equipment board

    CN205441975U

  • Automatic transfer chain of rigging machine

    CN207061242U