A cement production and processing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]本发明的目的是为了解决现有技术中冷却效率一般,造成了余热资源的浪费,而且还需要额外动力进行研磨,不具有节能效果,使得生产能耗增加的问题,而提出的一种水泥生产加工装置
[0021] 1. This cement production and processing device uses a condensing ring to cool cement clinker in a water bath, which effectively improves the cooling efficiency. It also uses the power generated by the evaporation of water in the condensing ring to drive the turbine to rotate the grinding roller, thereby grinding the cement clinker in the grinding tank. The steam is then condensed and returned, reducing energy consumption and improving energy saving.
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Figure CN119080412B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cement production and processing, and in particular to a cement production and processing apparatus. Background Technology
[0002] Cement is an inorganic gel material that, when mixed with water, forms a paste that hardens in air or, even better, in water, and can firmly bind materials such as sand and stone together. Cement production uses limestone and clay as the main raw materials, which are crushed, batched, and ground to produce raw meal. This raw meal is then fed into a cement kiln and calcined into clinker. The clinker is then ground with an appropriate amount of gypsum to produce cement. For a long time, cement has been widely used as an important cementing material in civil engineering, water conservancy, national defense, and other projects.
[0003] Currently, after cement raw meal is calcined into clinker, the clinker needs to be rapidly cooled to improve its activity and reduce the growth of internal mineral crystals, which helps to improve the strength and stability of cement. However, most existing methods dissipate heat by blowing it into the air with fan blades, which is generally inefficient and wastes waste heat resources. Furthermore, additional power is required for grinding, which is not energy-saving and increases production energy consumption. Therefore, a cement production and processing device is proposed. Summary of the Invention
[0004] The purpose of this invention is to solve the problems of the general cooling efficiency of existing technologies, which leads to the waste of waste heat resources and the need for additional power for grinding, resulting in no energy-saving effect and increased production energy consumption. Therefore, this invention proposes a cement production and processing device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A cement production and processing technology includes the following steps:
[0007] Step 1: The mixed raw materials are calcined at high temperature to form cement clinker;
[0008] Step 2: Cool the cement clinker to reduce its temperature.
[0009] Step 3: Grind the cooled cement clinker.
[0010] Step 4: Add gypsum powder to the clinker during the grinding process and mix the two to form the final product.
[0011] A cement production and processing apparatus includes a mounting frame, a calcining furnace, and a grinding jar. The calcining furnace is rotatably connected to the top of the mounting frame via a rotating base. The calcining furnace and the grinding jar are connected via a feed pipe. The feed pipe is rotatably connected to the calcining furnace and fixedly connected to the grinding jar. The apparatus further includes: a grinding assembly disposed inside the grinding jar for grinding cement clinker; and a cooling assembly disposed on the feed pipe for cooling the cement clinker after high-temperature calcination.
[0012] To improve the calcination effect, preferably, two drive shafts are rotatably connected between the two rotating seats on both sides, and the two drive shafts are connected by a belt pulley set. Drive rollers are fixedly connected to both sides of the outer wall of the drive shaft, and drive rings are fixedly connected to both sides of the outer wall of the calcination furnace. The drive rings and drive rollers rotate in close contact. A drive motor is fixedly connected to the side wall of the rotating seat, and the output shaft of the drive motor is fixedly connected to the end of the drive shaft. A feed pipe is rotatably connected to the upper end of the calcination furnace, and the feed pipe is fixedly connected to the side wall of the rotating seat.
[0013] To improve the grinding effect, preferably, the grinding assembly includes a grinding shaft rotatably connected inside the grinding jar. Multiple sets of grinding rods are fixed at equal intervals on the side wall of the grinding shaft. Grinding rollers are rotatably connected to the bottom ends of the grinding rods. Spring telescopic rods are fixedly connected to the bottom of the grinding jar. Four sets of spring telescopic rods are evenly spaced along the center of the grinding jar, and a sieve screen is fixedly connected to the ends of all four sets of spring telescopic rods. The sieve screen slides against the inner wall of the grinding jar and is located below the grinding rollers. A grinding seat is fixedly connected to the sieve screen, and the grinding seat is rotatably sleeved on the grinding shaft.
[0014] To facilitate the dispensing of powder of appropriate particle size, the bottom end of the grinding shaft extends through to the bottom of the screening screen and is fixedly connected to a positioning disc. Lower protrusions are fixedly connected to both sides of the positioning disc, and upper protrusions are fixedly connected to both sides of the bottom of the screening screen. The lower protrusions and the upper protrusions are in movable contact with each other.
[0015] To improve grinding efficiency, preferably, piston boxes are fixedly connected to both sides of the mounting frame, a piston plate is slidably connected inside the piston box, a first spring is fixedly connected between the side wall of the piston plate and the inner wall of the piston box, a magnetic plate is fixedly connected to the drive ring near the feed pipe, and the magnetic plate and the piston plate are magnetically repelled, a blower pipe is fixedly connected to the side wall of the piston box, the other end of the blower pipe extends through the grinding tank and the screening screen to the grinding base, and the blower pipe and the screening screen are slidably connected, a wind turbine blade is fixedly connected to the outer wall of the grinding shaft located in the grinding base, the output end of the blower pipe faces the bottom inclined surface of the wind turbine blade, an air supply pipe is fixedly connected to the top of the inner cavity of the piston box, and a one-way valve is provided in both the blower pipe and the air supply pipe.
[0016] To achieve cooling of the calcined clinker and to drive the grinding shaft speed, preferably, the cooling assembly includes a condensing ring, which is sleeved and fixed to the outer wall of the feed pipe. A pressure accumulator is fixed and connected to the top of the condensing ring. A jet pipe is fixed and connected to the side wall of the pressure accumulator. A pressure accumulator slider is slidably connected inside the pressure accumulator. A second spring is fixedly connected between the top of the pressure accumulator slider and the inner wall of the pressure accumulator. A drive chamber is fixedly connected to the top of the grinding tank. The grinding shaft passes through the drive chamber and is fixedly connected to a drive turbine. The end of the jet pipe away from the pressure accumulator is connected to the inner cavity of the drive chamber, and the output end of the jet pipe faces the side wall of the drive turbine. A condensing pipe is fixed and connected to the bottom of the drive chamber. The condensing pipe passes through the grinding tank and connects to the upper part of the inner cavity of the condensing ring. A one-way valve is installed inside each condensing pipe.
[0017] To improve the quality of cement production, preferably, a gypsum powder box is fixedly connected to the top of the grinding jar, and the bottom two sides of the gypsum powder box are connected to the inner cavity of the grinding jar through powder discharge pipes, and an electromagnetic metering valve is installed in the powder discharge pipes. A mixing plate is fixedly connected to the bottom two sides of the positioning plate, and the bottom end of the grinding jar is fixed and connected to a discharge pipe, and an electromagnetic valve is installed in the discharge pipe.
[0018] To improve the grinding effect and accelerate condensation and ventilation, preferably, an air guide ring is slidably sleeved on the outer wall of the positioning plate, an air guide pipe is fixed and connected to the bottom sleeve side wall of the spring telescopic rod, the other end of the air guide pipe is fixed to the side wall of the air guide ring and communicates with its inner cavity, an air intake pipe is fixed and connected to the bottom sleeve side wall of the spring telescopic rod, and a one-way valve is provided in both the air guide pipe and the air intake pipe, an air guide groove is opened in the inner cavity of the grinding shaft, an air inlet groove is opened in the air guide ring, the air inlet groove communicates with the inner cavity of the air guide ring, the air guide groove extends into the interior of the positioning plate and communicates with the air inlet groove, an air outlet ring is fixedly connected to the outer wall of the grinding shaft, an air outlet groove is opened in the side wall of the air outlet ring, and the air outlet groove communicates with the top of the inner cavity of the air guide groove.
[0019] Furthermore, an exhaust groove is provided on the outer wall of the grinding shaft located inside the grinding base. The exhaust groove is connected to the inner cavity of the air guide groove. The top of the grinding tank is fixed and connected to an air outlet pipe, and a dust filter screen is provided in the input end of the air outlet pipe.
[0020] Compared with the prior art, the present invention provides a cement production and processing apparatus, which has the following beneficial effects:
[0021] 1. This cement production and processing device uses a condensing ring to cool cement clinker in a water bath, which effectively improves the cooling efficiency. It also uses the power generated by the evaporation of water in the condensing ring to drive the turbine to rotate the grinding roller, thereby grinding the cement clinker in the grinding tank. The steam is then condensed and returned, reducing energy consumption and improving energy saving.
[0022] 2. This cement production and processing device, through the combination of a screening screen plate, a spring telescopic rod, and lower and upper protrusions, will cause the entire screening screen plate to vibrate during the grinding process. This will cause materials of the appropriate particle size to fall to the bottom of the grinding tank, effectively preventing material accumulation and blockage, and ensuring the effectiveness of the screening screen plate.
[0023] 3. This cement production and processing device, through the repulsive effect between the magnetic plate and the piston plate, causes the air pipe to continuously deliver high-velocity gas to the wind-driven blades, increasing the driving force for rotating the grinding roller, accelerating the rotation speed of the grinding roller, and improving grinding efficiency; and the airflow will eventually be discharged into the grinding tank along the air outlet groove, pushing the material to move quickly towards the grinding roller, improving grinding efficiency, and also accelerating the airflow exchange speed in the grinding tank, improving cooling efficiency. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of a cement production and processing device proposed in this invention.
[0025] Figure 2 This is a front view half-section structural diagram of the grinding tank of a cement production and processing device proposed in this invention;
[0026] Figure 3 This is a schematic diagram of the internal structure of the pressure accumulator pipe of a cement production and processing device proposed in this invention;
[0027] Figure 4 This invention proposes a cement production and processing apparatus. Figure 2 Enlarged structural diagram of region A in the middle;
[0028] Figure 5 This is a side half-section view of the grinding tank of a cement production and processing device proposed in this invention;
[0029] Figure 6 This invention proposes a cement production and processing apparatus. Figure 5 Enlarged structural diagram of region B in the middle;
[0030] Figure 7 This is a schematic diagram of the internal structure of the piston box of a cement production and processing device proposed in this invention;
[0031] Figure 8 This is a schematic diagram of the internal structure of the drive chamber of a cement production and processing device proposed in this invention;
[0032] Figure 9 This is a partial cross-sectional structural diagram of the grinding tank of a cement production and processing device proposed in this invention;
[0033] Figure 10 This invention proposes a cement production and processing apparatus. Figure 9 A magnified structural diagram of region C in the middle.
[0034] In the diagram: 1. Mounting frame; 2. Calcining furnace; 21. Rotating seat; 22. Drive shaft; 221. Pulley assembly; 222. Drive roller; 23. Drive ring; 231. Magnetic plate; 24. Drive motor; 25. Feed pipe; 3. Grinding jar; 4. Guide pipe; 5. Grinding shaft; 51. Grinding rod; 511. Grinding roller; 52. Spring telescopic rod; 521. Air guide pipe; 522. Suction pipe; 53. Screening screen; 531. Grinding seat; 532. Upper protrusion; 54. Positioning plate; 541. Lower protrusion; 542. Air guide ring; 543. 55. Inlet slot; 55. Piston box; 551. Piston plate; 552. First spring; 56. Air blowing pipe; 561. Air replenishment pipe; 57. Wind turbine blade; 6. Condensation ring; 61. Accumulator pipe; 611. Accumulator slider; 612. Second spring; 62. Jet pipe; 63. Drive chamber; 631. Drive turbine; 64. Condensation pipe; 7. Gypsum powder box; 71. Powder drop pipe; 72. Mixing plate; 73. Discharge pipe; 8. Air guide slot; 81. Air outlet ring; 811. Air outlet slot; 82. Exhaust slot; 83. Air outlet pipe; 831. Dust filter. Detailed Implementation
[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0036] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0037] Example:
[0038] Reference Figures 1-10 A cement production and processing technology includes the following steps:
[0039] Step 1: Calcine the mixed raw materials at high temperature to form cement clinker: The mixed cement raw materials are fed into the calcining furnace 2 through the feed pipe 25. The high temperature in the calcining furnace 2 causes chemical reactions between the compounds in the cement raw materials to form the main cement minerals and gradually transform into cement clinker.
[0040] Step 2: Cooling and reducing the temperature of cement clinker: The high temperature of cement clinker will be transferred to the condensing ring 6 through the feed pipe 4, causing the water in the condensing ring 6 to evaporate, thereby reducing the temperature of cement clinker. This helps to form more glass phase in cement clinker, improves clinker activity, helps to maintain the microstructure of clinker, reduces microcracks inside clinker, and improves its compressive strength.
[0041] Step 3: Grinding the cooled cement clinker: The grinding shaft 5 will drive multiple sets of grinding rollers 511 to rotate, thereby grinding the cement clinker located in the cavity formed by the grinding seat 531 and the inner wall of the grinding tank 3.
[0042] Step 4: During the grinding process, gypsum powder is added to the clinker, and the two are mixed by the rotation of the mixing plate 72 to form the final product.
[0043] Reference Figures 1-10 A cement production and processing apparatus includes a mounting frame 1, a calcining furnace 2, and a grinding jar 3. The calcining furnace 2 is rotatably connected to the top of the mounting frame 1 via a rotating base 21, and the calcining furnace 2 is inclined to facilitate automatic material feeding. The calcining furnace 2 and the grinding jar 3 are connected by a guide pipe 4, which is rotatably connected to the calcining furnace 2 and fixedly connected to the grinding jar 3. The apparatus also includes: a grinding assembly disposed inside the grinding jar 3 for grinding cement clinker; and a cooling assembly disposed on the guide pipe 4 for cooling the cement clinker after high-temperature calcination.
[0044] Reference Figure 1 , Figure 7 Two drive shafts 22 are rotatably connected between the two rotating seats 21. The two drive shafts 22 are connected by a belt pulley group 221. Drive rollers 222 are fixedly connected to both sides of the outer wall of the drive shafts 22. Drive rings 23 are fixedly connected to both sides of the outer wall of the calcining furnace 2. The drive rings 23 and drive rollers 222 rotate in contact. A drive motor 24 is fixedly connected to the side wall of the rotating seat 21. The output shaft of the drive motor 24 is fixedly connected to the end of the drive shaft 22. A feed pipe 25 is rotatably connected to the upper end of the calcining furnace 2. The feed pipe 25 is fixedly connected to the side wall of the rotating seat 21.
[0045] It should be noted that the calcining furnace 2 rotates between the two rotating seats 21, and the feed pipe 25 and the guide pipe 4 are rotatably connected to it. They are fixed to the rotating seat 21 and the grinding tank 3 respectively. In other words, only the calcining furnace 2 will rotate, while the feed pipe 25 and the guide pipe 4 are stationary.
[0046] With the above-mentioned structure, the mixed cement raw meal is fed into the calcining furnace 2 through the feed pipe 25. The high temperature inside the calcining furnace 2 causes chemical reactions between the compounds in the cement raw meal to form the main cement minerals (calcium silicate and calcium aluminate, etc.), which are gradually transformed into cement clinker. At the same time, the drive motor 24 is turned on, and the friction between the drive ring 23 and the drive roller 222 drives the calcining furnace 2 to rotate, causing the cement raw meal inside to turn over so that it can come into uniform contact with the high temperature inside the calcining furnace 2, effectively improving the calcination effect.
[0047] Reference Figures 1-3 and Figure 5 The cooling assembly includes a condensing ring 6, which is sleeved and fixed on the outer wall of the feed pipe 4. The top of the condensing ring 6 is fixed and connected to a pressure accumulator pipe 61. The side wall of the pressure accumulator pipe 61 is fixed and connected to a jet pipe 62. A pressure accumulator slider 611 is slidably connected inside the pressure accumulator pipe 61. A second spring 612 is fixedly connected between the top of the pressure accumulator slider 611 and the inner wall of the pressure accumulator pipe 61. The top of the grinding tank 3 is fixedly connected to a drive chamber 63. The grinding shaft 5 passes through the drive chamber 63 and is fixedly connected to a drive turbine 631. The end of the jet pipe 62 away from the pressure accumulator pipe 61 is connected to the inner cavity of the drive chamber 63, and the output end of the jet pipe 62 faces the side wall of the drive turbine 631. The bottom of the drive chamber 63 is fixed and connected to a condensing pipe 64. The condensing pipe 64 passes through the grinding tank 3 and is connected to the upper part of the inner cavity of the condensing ring 6. A one-way valve is installed inside the condensing pipe 64.
[0048] It should be noted that the one-way valve inside the condenser 64 can only allow the condensed liquid to enter the condenser ring 6.
[0049] With the above-described structure, the high temperature of the cement clinker is transferred to the condensing ring 6 through the feed pipe 4, causing the water in the condensing ring 6 to evaporate, thereby reducing the temperature of the cement clinker and effectively improving cooling efficiency. This helps to form more glassy phase in the cement clinker, increasing its activity. Furthermore, rapid cooling effectively prevents the growth of mineral crystals in the cement clinker, ensuring cement strength and stability. As the air pressure inside the condensing ring 6 increases, it will push the pressure accumulator slider 611 in the pressure accumulator pipe 61 to slide. Finally, when the pressure accumulator slider 611 passes the input port of the jet pipe 62, the high-pressure steam accumulated in the condensing ring 6 will rush into the drive chamber 63 along the jet pipe 62, thereby driving the drive... The turbine 631 rotates, which in turn drives the grinding shaft 5 to rotate. At this time, the cement clinker will enter the grinding tank 3 along the feed pipe 4. The grinding shaft 5 will drive multiple sets of grinding rollers 511 to rotate, thereby grinding the cement clinker in the cavity formed by the grinding seat 531 and the inner wall of the grinding tank 3. This achieves effective utilization of high-temperature waste heat, reduces energy consumption, and improves economic efficiency. The steam that drives the turbine 631 to rotate will be pushed by the turbine 631 to receive the condensation effect of the inner wall of the drive chamber 63 and be cooled and liquefied again. It will then undergo further condensation along the condenser pipe 64 and finally flow back into the condenser ring 6, realizing the recycling of water flow and improving energy saving.
[0050] Reference Figure 2 , Figure 5 , Figure 9 and Figure 10 The grinding assembly includes a grinding shaft 5, which is rotatably connected inside the grinding jar 3. Multiple grinding rods 51 are fixed at equal intervals on the side wall of the grinding shaft 5. Grinding rollers 511 are rotatably connected to the bottom ends of the grinding rods 51. Spring telescopic rods 52 are fixedly connected to the bottom of the grinding jar 3. Four sets of spring telescopic rods 52 are evenly spaced along the center of the grinding jar 3, and the ends of the four sets of spring telescopic rods 52 are all fixedly connected to a screening screen plate 53. The screening screen plate 53 slides against the inner wall of the grinding jar 3 and is located below the grinding rollers 511. A grinding seat 531 is fixedly connected to the screening screen plate 53 and rotatably sleeved on the grinding shaft 5. The bottom end of the grinding shaft 5 extends through to below the screening screen plate 53 and is fixedly connected to a positioning disc 54. Lower protrusions 541 are fixedly connected to both sides of the positioning disc 54, and upper protrusions 532 are fixedly connected to both sides of the bottom of the screening screen plate 53. The lower protrusions 541 and upper protrusions 532 are in contact with each other.
[0051] With the above-described structure, during the rotation of the grinding shaft 5, the lower protrusion 541 and the upper protrusion 532 will come into contact, thereby pushing the screening screen plate 53 upward. Then, after the lower protrusion 541 and the upper protrusion 532 are no longer in contact, the screening screen plate 53 will return to its original position under the action of gravity and the spring extension rod 52. This process repeats, causing the screening screen plate 53 to vibrate, allowing materials of the correct particle size to fall to the bottom of the grinding tank 3, effectively preventing material accumulation and blockage, and ensuring the effectiveness of the screening screen plate 53.
[0052] Reference Figure 1 , Figure 2 , Figure 6 and Figure 7 Piston boxes 55 are fixedly connected to both sides of the mounting frame 1. A piston plate 551 is slidably connected inside the piston box 55. A first spring 552 is fixedly connected between the side wall of the piston plate 551 and the inner wall of the piston box 55. A magnetic plate 231 is fixedly connected to the drive ring 23 near the guide pipe 4. The magnetic plate 231 and the piston plate 551 are magnetically repelled. A blower pipe 56 is fixed and connected to the side wall of the piston box 55. The other end of the blower pipe 56 passes through the grinding tank 3 and the screening screen plate 53 and extends into the grinding seat 531. The blower pipe 56 and the screening screen plate 53 are slidably connected. A wind turbine blade 57 is fixedly connected to the outer wall of the grinding shaft 5 located in the grinding seat 531. The output end of the blower pipe 56 faces the bottom inclined surface of the wind turbine blade 57. An air supply pipe 561 is fixed and connected to the top of the inner cavity of the piston box 55. A one-way valve is provided in both the blower pipe 56 and the air supply pipe 561.
[0053] It should be noted that the one-way valve in the air blowing pipe 56 can only allow the gas in the piston box 55 to enter the grinding seat 531; the one-way valve in the air supply pipe 561 can only allow the external airflow to supplement the piston box 55.
[0054] With the above-described structure, during the rotation of the calcining furnace 2, the repulsive force between the magnetic plate 231 and the piston plate 551 causes the piston plate 551 to slide into the piston box 55, thereby compressing the gas inside the piston box 55. This, in turn, opens the one-way valve in the air blowing pipe 56, allowing this gas to enter the grinding seat 531 along the air blowing pipe 56 and drive the pneumatic blades 57 to rotate. This increases the driving force for rotating the grinding roller 511, accelerates the rotation speed of the grinding roller 511, improves grinding efficiency, and allows the gas to enter the grinding seat. The airflow in 531 will enter the air guide groove 8 along the exhaust groove 82, thereby accelerating the airflow speed delivered from the exhaust groove 811 to the grinding tank 3, improving the grinding effect and condensation efficiency; when the magnetic plate 231 and the piston plate 551 are separated from the repulsive area, the piston plate 551 will be reset under the rebound action of the first spring 552, thereby generating a suction effect in the piston box 55, causing the one-way valve in the air supply pipe 561 to open, allowing the external airflow to be supplemented, thereby ensuring that the blower pipe 56 can provide a continuous air supply.
[0055] Reference Figure 2 , Figure 5 and Figure 9 The grinding tank 3 is fixedly connected to the top of a gypsum powder box 7. The bottom sides of the gypsum powder box 7 are connected to the inner cavity of the grinding tank 3 through powder discharge pipes 71. An electromagnetic metering valve is installed in the powder discharge pipes 71. The bottom sides of the positioning plate 54 are fixedly connected to a mixing plate 72. The bottom end of the grinding tank 3 is fixed and connected to a discharge pipe 73. An electromagnetic valve is installed in the discharge pipe 73.
[0056] It should be noted that both electromagnetic metering valves and electromagnetic valves are existing mature technologies, and their specific principles and structures will not be elaborated here.
[0057] With the above-mentioned structure, the electromagnetic metering valve in the powder discharge pipe 71 will automatically open, intermittently feeding a certain amount of gypsum powder into the grinding tank 3, and then finely grinding it through the grinding roller 511. Finally, cement clinker and gypsum powder of the correct particle size will pass through the screening screen plate 53 and fall to the bottom of the grinding tank 3. At this time, the positioning plate 54 will drive the mixing plate 72 to rotate, thereby fully mixing the cement clinker and gypsum powder, effectively improving the quality of the final product. After production is completed, the electromagnetic valve in the discharge pipe 73 can be opened to discharge the material, thus completing the entire cement processing procedure.
[0058] Reference Figure 2 , Figure 4 , Figure 6 and Figure 10In this configuration, a guide ring 542 is slidably sleeved on the outer wall of the positioning disc 54. A guide pipe 521 is fixed and connected to the bottom sleeve side wall of the spring telescopic rod 52. The other end of the guide pipe 521 is fixed to the side wall of the guide ring 542 and communicates with its inner cavity. An air intake pipe 522 is fixed and connected to the bottom sleeve side wall of the spring telescopic rod 52. Both the guide pipe 521 and the air intake pipe 522 are equipped with one-way valves. An air guide groove 8 is opened in the inner cavity of the grinding shaft 5. An air inlet groove 543 is opened in the guide ring 542. The air inlet groove 543 communicates with the inner cavity of the guide ring 542. The guide groove 8 extends to the positioning disc 54. The grinding shaft 5 has an internal air inlet groove 543 and an air outlet ring 81 fixedly connected to its outer wall. The air outlet ring 81 has an air outlet groove 811 on its side wall and is connected to the top of the inner cavity of the air guide groove 8. The grinding shaft 5 located in the grinding seat 531 has an exhaust groove 82 on its outer wall and is connected to the inner cavity of the air guide groove 8. The top of the grinding tank 3 is fixed and connected to an exhaust pipe 83. A dust filter 831 is installed in the input end of the exhaust pipe 83. The dust filter 831 is used to prevent cement powder in the grinding tank 3 from overflowing during the ventilation process, thus avoiding material loss and dust pollution.
[0059] It should be noted that the one-way valve in the air guide pipe 521 can only allow the airflow in the spring telescopic rod 52 to enter the air guide groove 8; the one-way valve in the air intake pipe 522 can only allow the external airflow to enter the spring telescopic rod 52.
[0060] With the above-described structure, when the spring telescopic rod 52 retracts downwards, it compresses the gas inside its cavity and opens the one-way valve in the air guide pipe 521. This allows the airflow to enter the air guide groove 8 along the air guide pipe 521, the air guide ring 542, and the air inlet groove 543, and finally blown into the grinding jar 3 along the air outlet ring 81 and the air outlet groove 811. This pushes the material to move quickly towards the grinding roller 511, improving the grinding efficiency. Secondly, it increases the air pressure inside the grinding jar 3, causing the airflow to be discharged from the bottom upwards along the air outlet pipe 83. This accelerates the airflow exchange speed inside the grinding jar 3, achieving cooling of the cement clinker while also improving the cooling effect of the condenser pipe 64. When the spring telescopic rod 52 extends upwards, it generates suction inside, thereby opening the one-way valve in the suction pipe 522, allowing external airflow to supplement the spring telescopic rod 52, ensuring continuous blowing.
[0061] Reference Figures 1-10In this invention, during use, the mixed cement raw meal is fed into the calcining furnace 2 through the feed pipe 25. The high temperature inside the calcining furnace 2 causes chemical reactions between the compounds in the cement raw meal, forming the main cement minerals (calcium silicate and calcium aluminate, etc.), which gradually transform into cement clinker. At the same time, the drive motor 24 is turned on, and the friction between the drive ring 23 and the drive roller 222 drives the calcining furnace 2 to rotate, causing the cement raw meal inside to turn over, so that it can come into uniform contact with the high temperature inside the calcining furnace 2, effectively improving the calcination effect. As the calcining furnace 2 rotates, cement clinker enters the feed pipe 4. At this time, the cement clinker has a high temperature, which is transferred to the condensing ring 6 through the feed pipe 4, causing the water in the condensing ring 6 to evaporate. As the air pressure in the condensing ring 6 increases, it will push the pressure accumulator slider 611 in the pressure accumulator pipe 61 to slide. Finally, when the pressure accumulator slider 611 passes the input port of the jet pipe 62, the high-pressure steam accumulated in the condensing ring 6 will rush into the drive chamber 63 along the jet pipe 62, thereby driving the drive turbine 631 to rotate, which in turn drives the grinding shaft 5 to rotate. At this time, the cement clinker will enter the grinding tank 3 along the feed pipe 4. The grinding shaft 5 will drive multiple sets of grinding rollers 511 to rotate, thereby grinding the cement clinker in the cavity formed by the grinding seat 531 and the inner wall of the grinding tank 3. This achieves effective utilization of high-temperature waste heat, reduces energy consumption, and improves economic efficiency. At the same time, the electromagnetic metering valve in the powder drop pipe 71 will automatically open, intermittently adding a certain amount of gypsum powder into the grinding tank 3, mixing it with the cement clinker, and then finely grinding it through the grinding rollers 511, effectively improving the production quality of cement. The steam that drives the turbine 631 to rotate will be pushed by the turbine 631 to receive the condensation effect of the inner wall of the drive chamber 63, cool down and liquefy again, and undergo further condensation along the condenser pipe 64, finally flowing back into the condenser ring 6, realizing the recycling of water flow and improving energy saving.
[0062] During the rotation of the grinding shaft 5, the lower protrusion 541 and the upper protrusion 532 will come into contact, which will push the screening screen plate 53 upward. Then, after the lower protrusion 541 and the upper protrusion 532 are no longer in contact, the screening screen plate 53 will return to its original position under the action of gravity and the spring extension rod 52. This process will cause the screening screen plate 53 to shake, so that the material above that meets the particle size requirements falls to the bottom of the grinding tank 3, effectively avoiding material accumulation and blockage, and ensuring the performance of the screening screen plate 53. Furthermore, when the spring telescopic rod 52 retracts downward, it will compress the gas inside its cavity and open the one-way valve in the air guide pipe 521. This airflow will then enter the air guide groove 8 along the air guide pipe 521, the air guide ring 542, and the air inlet groove 543, and finally be blown into the grinding jar 3 along the air outlet ring 81 and the air outlet groove 811. This will push the material to move quickly towards the grinding roller 511, thereby improving the grinding efficiency. Secondly, it will increase the air pressure in the grinding jar 3, causing the airflow to be discharged from the bottom upward along the air outlet pipe 83. This will accelerate the airflow exchange speed in the grinding jar 3, thereby cooling the cement clinker and improving the cooling effect of the condenser pipe 64.
[0063] Furthermore, during the rotation of the calcining furnace 2, the repulsive force between the magnetic plate 231 and the piston plate 551 causes the piston plate 551 to slide into the piston box 55, thereby compressing the gas inside the piston box 55. This opens the one-way valve in the blower pipe 56, allowing this gas to enter the grinding seat 531 along the blower pipe 56 and drive the fan blades 57 to rotate. This increases the driving force for rotating the grinding roller 511, accelerates the rotation speed of the grinding roller 511, and improves the grinding efficiency. The airflow entering the grinding seat 531 will also enter the air guide groove 8 along the exhaust groove 82, thereby accelerating the airflow speed delivered from the exhaust groove 811 to the grinding tank 3, further improving the grinding effect and condensation efficiency. Finally, cement clinker and gypsum powder that meet the particle size requirements will pass through the screening screen 53 and fall to the bottom of the grinding tank 3. At this time, the positioning plate 54 will drive the mixing plate 72 to rotate, thereby fully mixing the cement clinker and gypsum powder, effectively improving the quality of the final product. After production is completed, the solenoid valve in the discharge pipe 73 can be opened to discharge the material, thus completing the entire cement processing procedure.
[0064] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A cement production and processing apparatus, comprising a mounting frame (1), a calcining furnace (2), and a grinding jar (3), characterized in that, The calcining furnace (2) is rotatably connected to the top of the mounting frame (1) via a rotating base (21). The calcining furnace (2) and the grinding jar (3) are connected via a feed pipe (4). The feed pipe (4) is rotatably connected to the calcining furnace (2) and is fixedly connected to the grinding jar (3). The calcining furnace (2) also includes: The grinding assembly is disposed inside the grinding tank (3) and includes a grinding shaft (5). The grinding assembly is used to grind cement clinker. Cooling component, which is installed on the feed pipe (4), is used to cool down the cement clinker after high temperature calcination; The cooling assembly includes a condensing ring (6), which is sleeved and fixed on the outer wall of the feed pipe (4). The top of the condensing ring (6) is fixed and connected to a pressure accumulator (61). The side wall of the pressure accumulator (61) is fixed and connected to a jet pipe (62). A pressure accumulator slider (611) is slidably connected inside the pressure accumulator (61). A second spring (612) is fixedly connected between the top of the pressure accumulator slider (611) and the inner wall of the pressure accumulator (61). The top of the grinding jar (3) is fixedly connected to a drive chamber (6). 3) The grinding shaft (5) passes through the drive chamber (63) and is fixedly connected to the drive turbine (631). The end of the jet pipe (62) away from the accumulator pipe (61) is connected to the inner cavity of the drive chamber (63), and the output end of the jet pipe (62) is facing the side wall of the drive turbine (631). The bottom of the drive chamber (63) is fixed and connected to the condenser pipe (64). The condenser pipe (64) passes through the grinding tank (3) and is connected to the upper part of the inner cavity of the condenser ring (6). A one-way valve is provided in each of the condenser pipes (64).
2. The cement production and processing apparatus according to claim 1, characterized in that, Two drive shafts (22) are rotatably connected between the two rotating seats (21) on both sides. The two drive shafts (22) are connected by a belt pulley group (221). Drive rollers (222) are fixedly connected to both sides of the outer wall of the drive shaft (22). Drive rings (23) are fixedly connected to both sides of the outer wall of the calcining furnace (2). The drive rings (23) and drive rollers (222) rotate in contact. A drive motor (24) is fixedly connected to the side wall of the rotating seat (21). The output shaft of the drive motor (24) is fixedly connected to the end of the drive shaft (22). A feed pipe (25) is rotatably connected to the upper end of the calcining furnace (2). The feed pipe (25) is fixedly connected to the side wall of the rotating seat (21).
3. A cement production and processing apparatus according to claim 2, characterized in that, The grinding shaft (5) is rotatably connected inside the grinding tank (3). Multiple sets of grinding rods (51) are fixed at equal intervals on the side wall of the grinding shaft (5). Grinding rollers (511) are rotatably connected to the bottom end of the grinding rods (51). Spring telescopic rods (52) are fixedly connected to the bottom of the grinding tank (3). Four sets of spring telescopic rods (52) are arranged at equal intervals along the center of the grinding tank (3). The ends of the four sets of spring telescopic rods (52) are fixedly connected to a screening screen plate (53). The screening screen plate (53) slides against the inner wall of the grinding tank (3). The screening screen plate (53) is located below the grinding rollers (511). A grinding seat (531) is fixedly connected to the screening screen plate (53). The grinding seat (531) is rotatably sleeved on the grinding shaft (5).
4. A cement production and processing apparatus according to claim 3, characterized in that, The bottom end of the grinding shaft (5) extends through to the bottom of the screening screen plate (53) and is fixedly connected to a positioning plate (54). Lower protrusions (541) are fixedly connected to both sides of the positioning plate (54), and upper protrusions (532) are fixedly connected to both sides of the bottom of the screening screen plate (53). The lower protrusions (541) and the upper protrusions (532) are in contact with each other.
5. A cement production and processing apparatus according to claim 3, characterized in that, Piston boxes (55) are fixedly connected to both sides of the mounting bracket (1). A piston plate (551) is slidably connected inside the piston box (55). A first spring (552) is fixedly connected between the side wall of the piston plate (551) and the inner wall of the piston box (55). A magnetic plate (231) is fixedly connected to the drive ring (23) near the guide pipe (4), and the magnetic plate (231) and the piston plate (551) are magnetically repelled. A blower pipe (56) is fixedly connected to the side wall of the piston box (55). The other end of the blow pipe (56) extends through the grinding tank (3) and the sieve screen (53) into the grinding base (531), and the blow pipe (56) and the sieve screen (53) are slidably connected. The grinding shaft (5) located in the grinding base (531) has a wind turbine blade (57) fixedly connected to the outer wall. The output end of the blow pipe (56) faces the bottom inclined surface of the wind turbine blade (57). The top of the inner cavity of the piston box (55) is fixed and connected to the air supply pipe (561), and both the blow pipe (56) and the air supply pipe (561) are equipped with one-way valves.
6. A cement production and processing apparatus according to claim 4, characterized in that, The top of the grinding tank (3) is fixedly connected to a gypsum powder box (7). The bottom sides of the gypsum powder box (7) are connected to the inner cavity of the grinding tank (3) through powder drop pipes (71). An electromagnetic metering valve is installed in the powder drop pipe (71). A mixing plate (72) is fixedly connected to the bottom sides of the positioning plate (54). The bottom end of the grinding tank (3) is fixed and connected to a discharge pipe (73). An electromagnetic valve is installed in the discharge pipe (73).
7. A cement production and processing apparatus according to claim 4, characterized in that, A guide ring (542) is slidably sleeved on the outer wall of the positioning disc (54). A guide pipe (521) is fixed and connected to the bottom sleeve side wall of the spring telescopic rod (52). The other end of the guide pipe (521) is fixed to the side wall of the guide ring (542) and connected to its inner cavity. A suction pipe (522) is fixed and connected to the bottom sleeve side wall of the spring telescopic rod (52). Both the guide pipe (521) and the suction pipe (522) are equipped with one-way valves. The grinding shaft (5 The inner cavity of the grinding shaft (5) is provided with an air guide groove (8), and the air guide ring (542) is provided with an air inlet groove (543). The air inlet groove (543) is connected to the inner cavity of the air guide ring (542). The air guide groove (8) extends into the positioning plate (54) and is connected to the air inlet groove (543). An air outlet ring (81) is fixedly connected to the outer wall of the grinding shaft (5). An air outlet groove (811) is provided on the side wall of the air outlet ring (81), and the air outlet groove (811) is connected to the top of the inner cavity of the air guide groove (8).
8. A cement production and processing apparatus according to claim 7, characterized in that, An exhaust groove (82) is provided on the outer wall of the grinding shaft (5) located in the grinding base (531). The exhaust groove (82) is connected to the inner cavity of the air guide groove (8). The top of the grinding tank (3) is fixed and connected to an air outlet pipe (83). A dust filter (831) is provided in the input end of the air outlet pipe (83).
Citation Information
Patent Citations
Manufacturing method of cement handrail
CN104446056A