Drying and dehydrating device for producing mirabilite in chlor-alkali industry
By using a combination of a drying cylinder, a stirring mechanism and a feeding mechanism in the chlor-alkali industrial Glauberine drying and dehydration device, continuous uniform feeding and strong shearing, blowing and rotating effects are achieved, solving the problem of traditional drying efficiency and improving the drying efficiency And ensure environmentally friendly emissions.
Patent Information
- Application Number
- CN202411425578.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-13
- Publication Date
- 2024-12-06
AI Technical Summary
In the traditional chlor-alkali industrial Glauber's drying and dehydration device, the batch feeding method is complicated to operate and has low drying efficiency, and lacks strong shear, blowing and rotational effects, resulting in insufficient drying of materials and high energy consumption.
A device including a drying cylinder, a stirring mechanism and a feeding mechanism is designed to achieve continuous and uniform feeding through a rotating rod, a spiral sheet and a conveying cylinder, and a blower and a stirring mechanism are used to perform strong shearing, blowing and rotating effects to make heat. The airflow is in full contact with the material to improve drying efficiency.
The stable supply and rapid drying of materials are achieved, and the drying efficiency is improved. At the same time, the environmentally friendly gas emissions are ensured through the cyclone separator and the filter plate.
Smart Images

Figure CN119085272A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of production and processing of sodium sulfate in the chlor-alkali industry, and in particular relates to a drying and dehydrating device for producing sodium sulfate in the chlor-alkali industry. Background Art
[0002] Sodium sulfate is an industrial solid waste produced during the brine refining process in the chlor-alkali industry. It is the common name for sodium sulfate containing water of crystallization. At the same time, Sodium sulfate is an important inorganic salt mineral. It is widely used in chemical, light industry, medicine, food and other fields. Since Sodium sulfate contains a large amount of water of crystallization, it needs to be dried and dehydrated before subsequent processing or storage.
[0003] In traditional Glauber's salt drying and dehydration devices, Glauber's salt materials are usually added in an intermittent manner, which is not only cumbersome to operate, but also difficult to achieve continuous and uniform addition of materials, thus affecting the drying effect. At the same time, traditional drying methods often rely on simple hot air convection, lacking strong shearing, blowing, floating, rotation and other effects, resulting in insufficient material drying and high energy consumption. To this end, we provide a drying and dehydration device for the production of Glauber's salt in the chlor-alkali industry to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to make up for the deficiencies of the prior art. The present invention provides a drying and dehydrating device for producing sodium sulfate in the chlor-alkali industry, which solves the problems of complicated operation and low drying efficiency caused by intermittent feeding.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A drying and dehydrating device for producing sodium sulfate in the chlor-alkali industry comprises a mounting frame and a drying cylinder, wherein the drying cylinder is fixedly connected to the upper surface of the mounting frame, a stirring mechanism is installed inside the drying cylinder, a mounting frame is arranged at the rear of the mounting frame, a feeding mechanism is installed on the upper surface of the mounting frame, the feeding mechanism comprises a storage box, the storage box is fixedly connected to the upper surface of the mounting frame, a motor housing 1 is fixedly connected to the inside of the motor housing 1, a rotating rod 1 is fixedly connected to the output end of the motor 1, the rotating rod 1 is arranged inside the storage box, and a conveying cylinder is installed on the side of the storage box close to the drying cylinder.
[0007] As a preferred solution of this embodiment, one end of the conveying cylinder away from the material storage box is installed on the side of the drying cylinder, and the material storage box is connected to the drying cylinder through the conveying cylinder.
[0008] As a preferred solution of this embodiment, the right end of the rotating rod 1 is passed through the interior of the storage box and extends to the interior of the conveying cylinder, and a spiral sheet is fixedly connected to the surface of the rotating rod 1.
[0009] As a preferred solution of this embodiment, the stirring mechanism includes a second motor housing, which is fixedly connected to the bottom surface of the drying cylinder, a second motor is fixedly connected to the interior of the second motor housing, a second rotating rod is fixedly connected to the output end of the second motor, the upper end of the second rotating rod is passed through the bottom surface of the drying cylinder and extends to the interior of the drying cylinder, and two groups of stirring blades are fixedly connected to the surface of the second rotating rod located inside the drying cylinder, and the two groups of stirring blades are respectively distributed on the surface of the second rotating rod up and down.
[0010] As a preferred solution of this embodiment, a mounting frame three is arranged on the left side of the mounting frame one, a blower is installed on the upper surface of the mounting frame three, a heating mechanism is installed on the output end of the blower, the heating mechanism is installed on the upper surface of the mounting frame three, and the right end of the heating mechanism is installed on the left side of the drying cylinder.
[0011] As a preferred solution of this embodiment, a mounting frame four is arranged on the right side of the mounting frame one, a cyclone separator is installed inside the mounting frame four, and a connecting pipe one is installed on the upper surface of the drying cylinder.
[0012] As a preferred solution of this embodiment, one end of the connecting pipe 1 away from the drying cylinder is installed on the side of the cyclone separator, and the drying cylinder is connected to the cyclone separator through the connecting pipe 1.
[0013] As a preferred solution of this embodiment, a processing box is arranged on the right side of the mounting frame 4, a sealing door is installed on the front of the processing box, and an observation window is opened on the front of the sealing door.
[0014] As a preferred solution of this embodiment, a filter plate is installed inside the processing box, an induced draft fan is installed inside the processing box, the induced draft fan is arranged on the right side of the filter plate, and an exhaust pipe is installed on the right side of the processing box.
[0015] As a preferred solution of this embodiment, a connecting pipe 2 is installed on the upper surface of the cyclone separator, and the end of the connecting pipe 2 away from the cyclone separator is installed on the left side of the processing box. The cyclone separator is connected to the processing box through the connecting pipe 2, and the bottom surface of the processing box is fixedly connected with four supporting legs, and the four supporting legs are respectively distributed in a rectangular shape on the bottom surface of the processing box.
[0016] Compared with the prior art, the drying and dehydration device for producing mirabilite in the chlor-alkali industry has the following beneficial effects:
[0017] (1) The present invention pours materials into the storage box through the cooperation between the drying cylinder, the stirring mechanism, the feeding mechanism and the blower, and starts the motor 1 through the external control switch. With the cooperation of the rotating rod 1, the spiral blade and the conveying cylinder, the material is conveyed to the drying cylinder, thereby realizing continuous and uniform feeding, ensuring the stable supply of materials in the drying cylinder, and solving the problems of cumbersome operation and low drying efficiency caused by intermittent feeding. The motor 2 is started through the external control switch. With the cooperation of the rotating rod 2, the stirring blade and the blower, the material in the drying cylinder is strongly sheared, blown, floated, rotated, etc., so that the hot air flow is fully in contact with the material, and rapid drying is achieved, which greatly improves the drying efficiency.
[0018] (2) In the present invention, the gas enters the treatment box through the connecting pipe 2, and the induced draft fan is started by controlling the external control switch to drain the gas in the treatment box so that it can be quickly discharged through the exhaust pipe. When the gas passes through the filter plate, the impurities therein are filtered out to ensure that the discharged gas meets environmental protection requirements. The observation window can observe the situation inside the treatment box, and the filter plate can be cleaned and maintained by opening the sealed door. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of a cross-section of a drying and dehydrating device for producing sodium sulfate in the chlor-alkali industry of the present invention;
[0020] Figure 2 This is a schematic structural diagram of a drying and dehydrating device for producing sodium sulfate in the chlor-alkali industry of the present invention;
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention in a back cross-sectional view;
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the feeding mechanism of the present invention in cross section;
[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the stirring mechanism of the present invention in cross section;
[0024] Figure 6 It is a schematic diagram of a partially cutaway three-dimensional structure of the present invention.
[0025] As shown in the figure: 1. Mounting frame 1; 2. Drying cylinder; 3. Stirring mechanism; 301. Motor housing 2; 302. Motor 2; 303. Rotating rod 2; 304. Stirring blade; 4. Mounting frame 2; 5. Feeding mechanism; 501. Storage box; 502. Motor housing 1; 503. Motor 1; 504. Rotating rod 1; 505. Conveying cylinder; 506. Spiral blade; 6. Mounting frame 3; 7. Blower; 8. Heating mechanism; 9. Cyclone separator; 10. Connecting pipe 1; 11. Processing box; 12. Sealing door; 13. Observation window; 14. Filter plate; 15. Draft fan; 16. Exhaust pipe; 17. Mounting frame 4; 18. Connecting pipe 2; 19. Support leg. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] See also Figures 1 to 6As shown, the embodiment of the present invention provides a drying and dehydrating device for producing sodium sulfate in the chlor-alkali industry, which specifically includes a mounting frame 1 and a drying cylinder 2. The drying cylinder 2 is fixedly connected to the upper surface of the mounting frame 1. A stirring mechanism 3 is installed inside the drying cylinder 2. A mounting frame 2 4 is arranged behind the mounting frame 1. A feeding mechanism 5 is installed on the upper surface of the mounting frame 2 4. The feeding mechanism 5 includes a storage box 501. The storage box 501 is fixedly connected to the upper surface of the mounting frame 2 4. The side of the storage box 501 away from the drying cylinder 2 is fixedly connected to a motor housing 1 502. The inside of the motor housing 502 is fixedly connected to the motor housing 1 502. A motor 503 is fixedly connected, and a rotating rod 504 is fixedly connected to the output end of the motor 503. The rotating rod 504 is arranged inside the storage box 501. A conveying cylinder 505 is installed on the side of the storage box 501 close to the drying cylinder 2. The end of the conveying cylinder 505 away from the storage box 501 is installed on the side of the drying cylinder 2, and the storage box 501 is communicated with the drying cylinder 2 through the conveying cylinder 505. The right end of the rotating rod 504 is penetrated into the interior of the storage box 501 and extends to the interior of the conveying cylinder 505. A spiral sheet 506 is fixedly connected to the surface of the rotating rod 504.
[0029] Specifically in this embodiment, the operation is controlled by an external control switch, the mounting frame 1 provides support for the drying cylinder 2, the mounting frame 2 4 provides support for the feeding mechanism 5, the material to be dried can be stored through the storage box 501, and the motor 1 503 is started by the external control switch. With the cooperation of the rotating rod 1 504, the spiral sheet 506 and the conveying cylinder 505, the material in the storage box 501 can be conveyed to the drying cylinder 2, thereby realizing continuous and uniform feeding, and ensuring a stable supply of materials in the drying cylinder 2.
[0030] See also Figure 5 As shown, the stirring mechanism 3 specifically includes a motor housing 301, which is fixedly connected to the bottom surface of the drying cylinder 2, a motor 302 is fixedly connected inside the motor housing 301, a rotating rod 303 is fixedly connected to the output end of the motor 302, the upper end of the rotating rod 303 is penetrated through the bottom surface of the drying cylinder 2 and extends to the inside of the drying cylinder 2, and two groups of stirring blades 304 are fixedly connected to the surface of the rotating rod 303 located inside the drying cylinder 2, and the two groups of stirring blades 304 are respectively distributed up and down on the surface of the rotating rod 303. The motor 302 is started by controlling the external control switch, and the stirring blades 304 are driven to rotate in the drying cylinder 2 by the rotating rod 303, so that the material can be rotated and stirred.
[0031] See also Figures 1 to 4As shown, a mounting frame 3 6 is arranged on the left side of the mounting frame 1, a blower 7 is installed on the upper surface of the mounting frame 3 6, a heating mechanism 8 is installed on the output end of the blower 7, the heating mechanism 8 is installed on the upper surface of the mounting frame 3 6, and the right end of the heating mechanism 8 is installed on the left side of the drying cylinder 2. The mounting frame 3 6 provides support for the blower 7 and the heating mechanism 8, and the operation of the blower 7 and the heating mechanism 8 is controlled by an external control switch. The blower 7 sends air into the heating mechanism 8 for heating to form a hot air flow. Through the cooperation of the stirring mechanism 3 and the blower 7, the material in the drying cylinder 2 is strongly sheared, blown, and rotated, so that the hot air flow is fully in contact with the material, so that the material is quickly dried.
[0032] See also Figures 1 to 6 As shown, a mounting frame 14 17 is arranged on the right side of the mounting frame 1, a cyclone separator 9 is installed inside the mounting frame 14 17, a connecting pipe 10 is installed on the upper surface of the drying cylinder 2, and the end of the connecting pipe 10 away from the drying cylinder 2 is installed on the side of the cyclone separator 9, and the drying cylinder 2 and the cyclone separator 9 are connected through the connecting pipe 10. The cyclone separator 9 can effectively separate the dried material from the airflow through its unique structure and working principle. The dried material is entrained and raised by the rotating airflow and enters the cyclone separator 9 through the connecting pipe 10. In the cyclone separator 9, the airflow produces a strong rotating motion, and the dried Glauber's salt material is thrown to the wall of the device, and falls to the storage area at the bottom along the wall under the action of gravity. The lower end of the storage area at the bottom of the cyclone separator 9 is installed with a solenoid valve, and the dried material can be taken out by controlling the solenoid valve to open through an external control switch.
[0033] See also Figures 1 to 6 As shown, a processing box 11 is arranged on the right side of the mounting frame 17, a sealing door 12 is arranged on the front side of the processing box 11, an observation window 13 is provided on the front side of the sealing door 12, a filter plate 14 is arranged inside the processing box 11, a draft fan 15 is arranged inside the processing box 11, the draft fan 15 is arranged on the right side of the filter plate 14, and an exhaust pipe 16 is arranged on the right side of the processing box 11. The draft fan 15 is started by controlling the external control switch to drain the gas in the processing box 11 so that it can be quickly discharged through the exhaust pipe 16. When the gas passes through the filter plate 14, the impurities therein are filtered out to ensure that the discharged gas meets the environmental protection requirements. The observation window 13 can observe the situation inside the processing box 11, and the filter plate 14 can be easily cleaned and maintained by opening the sealing door 12.
[0034] Specifically, in this embodiment, when in use, the water-containing sodium sulfate material is poured into the storage box 501, and the motor 1 503 is started through the external control switch. With the cooperation of the rotating rod 1 504, the spiral blade 506 and the conveying cylinder 505, the material in the storage box 501 is continuously and evenly conveyed to the drying cylinder 2, and then the blower 7, the heating mechanism 8 and the stirring mechanism 3 are controlled by the external control switch to operate, the motor 2 302 is started, and the stirring blade 304 is driven to rotate in the drying cylinder 2 through the rotating rod 2 303 to stir the material. At the same time, the blower 7 sends air into the heating mechanism 8 for heating to form a hot air flow. With the cooperation of the stirring mechanism 3 and the blower 7, the material in the drying cylinder 2 is strongly sheared, blown, floated, rotated, etc., so that the hot air flow and the material are fully The material is quickly dried by the rotating airflow and is carried upward by the dried material, and enters the cyclone separator 9 through the connecting pipe 10. In the cyclone separator 9, the airflow produces a strong rotating motion, and the dried sodium sulfate material is thrown to the wall of the device, and falls to the storage area at the bottom along the wall of the device under the action of gravity. The separated gas enters the treatment box 11 through the connecting pipe 2 18, and then the induced draft fan 15 is started by the external control switch to drain the gas in the treatment box 11 so that it can be quickly discharged through the discharge pipe 16. When the gas passes through the filter plate 14, the impurities therein are filtered out to ensure that the discharged gas meets the environmental protection requirements. The observation window 13 can observe the situation inside the treatment box 11, and the filter plate 14 can be cleaned and maintained by opening the sealing door 12.
[0035] See also Figures 1 to 6 As shown, a second connecting pipe 18 is installed on the upper surface of the cyclone separator 9, and one end of the second connecting pipe 18 away from the cyclone separator 9 is installed on the left side of the processing box 11. The cyclone separator 9 is connected to the processing box 11 through the second connecting pipe 18. Four supporting legs 19 are fixedly connected to the bottom surface of the processing box 11, and the four supporting legs 19 are respectively distributed in a rectangular shape on the bottom surface of the processing box 11. The gas can easily enter the interior of the processing box 11 through the second connecting pipe 18, and the setting of the supporting legs 19 can provide support for the processing box 11.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A drying and dehydrating device for producing sodium sulfate in the chlor-alkali industry, comprising a mounting frame (1) and a drying cylinder (2), characterized in that: The drying cylinder (2) is fixedly connected to the upper surface of the first mounting frame (1), a stirring mechanism (3) is installed inside the drying cylinder (2), a second mounting frame (4) is arranged behind the first mounting frame (1), and a feeding mechanism (5) is installed on the upper surface of the second mounting frame (4); The feeding mechanism (5) comprises a material storage box (501), the material storage box (501) is fixedly connected to the upper surface of the mounting frame 2 (4), the side of the material storage box (501) away from the drying cylinder (2) is fixedly connected to a motor housing 1 (502), the interior of the motor housing 1 (502) is fixedly connected to a motor 1 (503), the output end of the motor 1 (503) is fixedly connected to a rotating rod 1 (504), the rotating rod 1 (504) is arranged inside the material storage box (501), and the side of the material storage box (501) close to the drying cylinder (2) is installed with a conveying cylinder (505).
2. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 1, characterized in that: One end of the conveying cylinder (505) away from the material storage box (501) is installed on the side of the drying cylinder (2), and the material storage box (501) and the drying cylinder (2) are connected through the conveying cylinder (505).
3. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 2, characterized in that: The right end of the rotating rod 1 (504) is inserted into the interior of the material storage box (501) and extends to the interior of the conveying cylinder (505). The surface of the rotating rod 1 (504) is fixedly connected with a spiral sheet (506).
4. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 1, characterized in that: The stirring mechanism (3) comprises a second motor housing (301), the second motor housing (301) being fixedly connected to the bottom surface of the drying cylinder (2), the second motor housing (301) being fixedly connected to the inside of the second motor housing (301), the second motor (302) being fixedly connected to the output end of the second motor (302), the second rotating rod (303) being fixedly connected to the top end of the second rotating rod (303), the upper end of the second rotating rod (303) being passed through the bottom surface of the drying cylinder (2) and extending to the inside of the drying cylinder (2), the surface of the second rotating rod (303) located inside the drying cylinder (2) being fixedly connected to two groups of stirring blades (304), the two groups of stirring blades (304) being respectively distributed on the upper and lower surfaces of the second rotating rod (303).
5. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 1, characterized in that: A mounting frame three (6) is arranged on the left side of the mounting frame one (1), a blower (7) is installed on the upper surface of the mounting frame three (6), a heating mechanism (8) is installed on the output end of the blower (7), the heating mechanism (8) is installed on the upper surface of the mounting frame three (6), and the right end of the heating mechanism (8) is installed on the left side of the drying cylinder (2).
6. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 1, characterized in that: A mounting frame four (17) is arranged on the right side of the mounting frame one (1), a cyclone separator (9) is installed inside the mounting frame four (17), a connecting pipe one (10) is installed on the upper surface of the drying cylinder (2), an end of the connecting pipe one (10) away from the drying cylinder (2) is installed on the side of the cyclone separator (9), and the drying cylinder (2) and the cyclone separator (9) are connected through the connecting pipe one (10).
7. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 6, characterized in that: A processing box (11) is arranged on the right side of the mounting frame 4 (17), and a sealing door (12) is installed on the front side of the processing box (11).
8. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 7, characterized in that: An observation window (13) is provided on the front of the sealing door (12); a filter plate (14) is installed inside the processing box (11); an induced draft fan (15) is installed inside the processing box (11); the induced draft fan (15) is arranged on the right side of the filter plate (14); and an exhaust pipe (16) is installed on the right side of the processing box (11).
9. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 8, characterized in that: A second connecting pipe (18) is installed on the upper surface of the cyclone separator (9), and one end of the second connecting pipe (18) away from the cyclone separator (9) is installed on the left side of the processing box (11).
10. The drying and dehydration device for producing sodium sulfate in the chlor-alkali industry according to claim 9, characterized in that: The cyclone separator (9) is connected to the processing box (11) through a second connecting pipe (18); four supporting legs (19) are fixedly connected to the bottom surface of the processing box (11); the four supporting legs (19) are respectively distributed in a rectangular shape on the bottom surface of the processing box (11).
