A modular box-type substation housing
By using intelligent substrate stamping device in box substations, and using drive rods and elastic rods to achieve bolt-free installation, the problem of time and safety hazards during the installation of traditional box substations is solved, and the installation efficiency and safety are improved.
Patent Information
- Application Number
- CN202411569784.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-11-06
AI Technical Summary
Traditional box substations have problems such as large workload, long time and safety hazards during the installation of modular housings, and the bolt connections may loose or rust during long-term use, affecting the safe operation of the substation.
The intelligent stamping device of the substrate is adopted to achieve bolt-free installation through structures such as drive rods and elastic rods, and quickly connect various parts of the box frame without tightening the bolts one by one, which simplifies the installation process and improves the stability of the connection.
It greatly shortens the installation time, improves the construction efficiency and quality of the substation, reduces costs, and enhances the safety and reliability of the substation.
Smart Images

Figure CN119093200B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of transformer substations, and in particular relates to a modular box-type transformer substation housing. Background Art
[0002] A box-type substation, also known as a prefabricated substation or prefabricated substation, is a compact complete distribution device that integrates high-voltage switchgear, distribution transformers, low-voltage distribution devices and other equipment.
[0003] The patent CN110176733A with publication number in the traditional technology discloses a box-type substation, which belongs to the technical field of substation equipment, including: a box body, a transformer room, a high-voltage room and a low-voltage room. The transformer room is provided with a three-winding transformer, the first winding of the three-winding transformer is electrically connected to the high-voltage outlet cabinet in the high-voltage room, the second winding is electrically connected to the first busbar in the low-voltage room through the bus section I, and the third winding is electrically connected to the second busbar in the low-voltage room through the bus section II; the box-type substation of the present invention adopts a three-winding transformer to output two voltages, which are connected to two busbars respectively, which not only realizes the functions of the existing box-type substation, but also can meet the different voltage requirements of the secondary side. After replacing the original two transformers, the floor space of the box-type substation can be saved.
[0004] However, there are some problems with the prior art: in the installation of the modular box-type substation shell, a large number of bolts are needed to splice and install each module, and the bolts need to be tightened one by one, which is labor-intensive and time-consuming. There may also be uneven force during the tightening of the bolts, resulting in safety hazards at the connection. In addition, the bolt connection may become loose, rusty, or fail during long-term use, affecting the safe operation of the substation. Therefore, we propose a modular box-type substation shell. Summary of the invention
[0005] In view of the defects or shortcomings in the prior art, the present invention provides an intelligent stamping device for a base plate; boltless installation achieves quick connection through structures such as a driving rod and an elastic clamping rod, and there is no need to tighten the bolts one by one, which greatly shortens the installation time. It not only improves the construction efficiency and quality of the substation, but also reduces the cost, providing strong support for the construction and development of urban power grids.
[0006] The present invention is implemented as follows: a modular box-type substation housing comprises a box frame, wherein the box frame is plugged with first side panels on two sides thereof, and the second side panels are plugged with the other two sides thereof, and the box frame cooperates with the first side panels and the second side panels to form a substation built-in cavity, a top frame is fixedly installed on the upper part of the box frame, a heat preservation shield is plugged and pasted on the upper part of the top frame, a bottom plate is laid on the bottom of the box frame, and a plurality of the bottom plates block the bottom opening of the box frame;
[0007] The box frame comprises a bottom bracket, the upper part of the four corners of the bottom bracket is plugged with support columns, and the first side panel or the second side panel is plugged and installed between two adjacent support columns;
[0008] A top bracket is also provided on the upper part of the bottom bracket, and the lower parts of the four corners of the top bracket are plugged into the upper parts of the four support columns;
[0009] The bottom bracket and the top bracket have the same structure. The bottom bracket comprises a first telescopic plate. Two first telescopic plates are provided. A second telescopic plate is plugged and installed between the two ends of the two first telescopic plates via a connecting piece.
[0010] As a preferred embodiment of the present invention, the first telescopic plate includes a main support plate, a plurality of first screw holes are opened inside the main support plate, the main support plate is hollow, two auxiliary support plates are slidably installed on both sides of the main support plate, slots are opened inside the auxiliary support plates, and a plurality of support blocks are also slidably installed inside the main support plate, and the shape of the support blocks is the same as the cross-sectional shape of the auxiliary support plates. The connecting member includes a connecting plate, plug plates are fixedly connected on both sides of the connecting plate, a socket is fixedly connected to the upper part of the connecting plate, the socket is opened with second screw holes, third screw holes are opened on both sides of the connecting plate, and three second screw holes are provided, two of which are staggered with another second screw hole.
[0011] As a preferred embodiment of the present invention, the two plug plates are respectively plugged into the first telescopic plate and the second telescopic plate, and the four connectors cooperate with the two first telescopic plates and the second telescopic plates to form the bottom bracket or the top bracket.
[0012] As a preferred embodiment of the present invention, the support column includes a first half-pillar and a second half-pillar, the first half-pillar is fixedly connected to the first docking plate on the upper part, and the second half-pillar is fixedly connected to the second docking plate on the upper part, the first half-pillar and the second half-pillar are spliced to form a square pillar, the first docking plate and the second docking plate are spliced to form a square plug-in rod, the square plug-in rod is plugged into the socket, two square plug-ins are provided, and the two square plug-ins are respectively arranged at the two ends of the square pillar, and the two ends of the square pillar are respectively plugged into the bottom bracket and the top bracket through a square plug-in rod, the first half-pillar and the second half-pillar are provided with docking screw holes, the three docking screw holes are provided, and the three docking screw holes are corresponding to the three second screw holes, the first half-pillar and the second half-pillar are also respectively provided with a first slide groove, and the first slide groove of two adjacent support columns is plugged and installed with the first side panel or the second side panel.
[0013] As a preferred embodiment of the present invention, the top frame cooperates with the heat-insulating baffle to form a cover plate for shielding the top of the box frame, and the top frame includes a first support frame, two of the first support frames are symmetrically installed on the upper part of the box frame, and second support frames are also provided on both sides of the two first support frames, and a third support frame is also provided on the side of the second support frame away from the first support frame, the second support frame and the third support frame are fixedly installed inside the box frame, and the top shape of the box frame matches the first support frame, the second support frame and the third support frame.
[0014] As a preferred embodiment of the present invention, a plurality of grid plates for ventilation and heat dissipation are integrated and installed inside the first side plate, and a door panel is rotatably installed inside the second side plate.
[0015] As a preferred embodiment of the present invention, a second sliding groove is further provided on the inner side of the first side panel, and a partition is slidably inserted in the second sliding grooves of the two first side panels, the partition comprises a square plug rod, and the square plug rod is slidably installed in the second sliding groove of the first side panel, and a plate body is rotatably installed on one side of the square plug rod, and the plate body is provided with a placement groove, and a grabbing groove that passes through the placement groove is also provided at one end of the placement groove of the plate body, and a limiting rod for limiting the two plate bodies is placed in the placement grooves of the two plate bodies.
[0016] As a preferred embodiment of the present invention, the substation shell also includes a first limit member, the first limit member includes a lifting column, the lifting column is slidably installed on the upper part of the connecting member through a first spring, the end of the lifting column away from the first spring is in movably contact with the support column, the lower part of the lifting column is fixedly connected with a toothed plate, and a rotating rod is also rotatably installed inside the connecting member, one end of the rotating rod is fixedly connected with a gear, the gear is meshed with the toothed plate, the end of the rotating rod away from the gear is plugged with a square cone, one side of the square cone is fixedly connected with a driving rod, an elastic clamping rod is fixedly installed inside the connecting member, the elastic clamping rod is driven by the driving rod to pass through the auxiliary support plate and plug into the inner wall of the connecting plate, one end of the elastic clamping rod is in movably contact with the driving rod, one end of the driving rod away from the rotating rod is fixedly connected with a linkage rod, the linkage rod is rotatably installed at the center position of the auxiliary support plate, the end of the linkage rod away from the driving rod is fixedly connected with another driving rod, and another three elastic clamping rods are fixedly installed at a position of the auxiliary support plate close to another driving rod, and the other three elastic clamping rods are driven by another driving rod and movably plugged into the main support plate.
[0017] As a preferred embodiment of the present invention, the elastic clamping rod includes a fixing ring, which is fixed inside the connecting piece, and the fixing ring is slidably mounted with a rod body inside through a second spring, and the other three fixing rings of the elastic clamping rod are fixed in the auxiliary support plate.
[0018] As a preferred embodiment of the present invention, the first side plate includes a first separation plate and a second separation plate, the first separation plate and the second separation plate are plugged and installed between two adjacent support columns, the first separation plate and the second separation plate are stacked and arranged and have the same structure, the second separation plate is in tight contact with the support column and the second separation plate can be slidably adjusted, a second limiter is fixedly installed inside the first half-pillar, the second limiter includes a contact plate, the contact plate is slidably installed inside the first half-pillar, one side of the contact plate is in tight contact with the second separation plate, a first fixing rod is slidably installed inside the first half-pillar through a third spring, a side of the contact plate away from the second separation plate is fixedly connected to a push rod, the first fixing rod is driven by the push rod to plug into the second half-pillar, a linkage plate is also slidably installed inside the first half-pillar through a fourth spring, one side of the linkage plate is fixedly connected to a second fixing rod, the side of the contact plate away from the second separation plate is also fixedly connected to a push plate, the push plate is movably contacted with a slider, the slider is fixed on the side of the linkage plate away from the second fixing rod, the second fixing rod is driven by the push plate and movably plugged into the connecting member, and the connecting member is provided with a groove for convenient passage of the push rod.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The box frame of the present invention can be adjusted according to actual needs. During transportation, the first telescopic plate and the second telescopic plate are in a retracted state. During installation, the first telescopic plate and the second telescopic plate can be extended outward to be widened and adjusted to adapt to substations of different sizes and shapes. At the same time, due to the use of a plug-in structure, various parts of the box frame can be easily disassembled and assembled, further enhancing its modular characteristics.
[0021] When the square cone rotates with the rotating rod, the driving rod also rotates, and the convex part of the driving rod squeezes the rod body. When squeezed, the rod body can overcome the pulling force of the second spring and move outward to insert into the inner wall of the auxiliary support plate, thereby realizing bolt-free fixation between the connecting piece and the auxiliary support plate. Similarly, by squeezing the rod body, the other three elastic clamping rods are driven to insert into the main support plate, completing the bolt-free fixation between the main support plate and the auxiliary support plate. The bolt-free installation realizes quick connection through structures such as the driving rod and the elastic clamping rod. There is no need to tighten the bolts one by one, which greatly shortens the installation time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the bottom plate structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the box frame structure of the present invention;
[0025] Figure 4 It is a schematic diagram of the exploded structure of the box frame of the present invention;
[0026] Figure 5 The present invention Figure 4 Schematic diagram of the structure at A in the middle;
[0027] Figure 6 is a schematic diagram of the bottom bracket structure of the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the connector of the present invention;
[0029] Figure 8 It is a schematic diagram of the second half-pillar structure of the present invention;
[0030] Fig. 9 It is a schematic diagram of the heat preservation shield structure of the present invention;
[0031] Fig.10 is a schematic structural diagram of a first side plate of the present invention;
[0032] Fig.11 It is a schematic diagram of the partition structure of the present invention;
[0033] Fig.12It is a schematic diagram of the overall structure of the present invention;
[0034] Fig.13 is a schematic structural diagram of a first position-limiting member of the present invention;
[0035] Fig.14 It is a schematic diagram of the linkage rod structure of the present invention;
[0036] Fig.15 The present invention Fig.14 Schematic diagram of the structure at B in the middle;
[0037] Fig.16 It is a schematic diagram of the elastic clamping rod structure of the present invention;
[0038] Fig.17 is a schematic structural diagram of a second separation plate of the present invention;
[0039] Fig.18 The present invention Fig.17 Schematic diagram of the structure at C in the middle;
[0040] Fig.19 is a schematic diagram of the structure of the second position-limiting member of the present invention;
[0041] Fig. 20 It is a schematic diagram of the support column structure of the present invention;
[0042] Fig.21 The present invention Fig. 20 Schematic diagram of the D structure;
[0043] Fig. 22 is a schematic diagram of the contact plate structure of the present invention;
[0044] Fig.23 The present invention Fig. 22 Schematic diagram of the E structure.
[0045] In the figure: 1, box frame; 2, first side plate; 3, second side plate; 4, top frame; 5, heat insulation shield; 6, bottom plate; 7, partition;
[0046] 101, bottom bracket; 102, top bracket; 103, support column; 104, first stopper; 105, second stopper;
[0047] 1011, first telescopic plate; 1012, second telescopic plate; 1013, connecting piece;
[0048] 1031, first half support; 1032, first docking plate; 1033, second half support; 1034, second docking plate; 1035, docking screw hole; 1036, first slide groove;
[0049] 1041, lifting column; 1042, first spring; 1043, tooth plate; 1044, gear; 1045, rotating rod; 1046, square cone; 1047, linkage rod; 1048, driving rod; 1049, elastic clamping rod;
[0050] 1051, contact plate; 1052, top rod; 1053, third spring; 1054, first fixed rod; 1055, top plate; 1056, fourth spring; 1057, linkage plate; 1058, slider; 1059, second fixed rod;
[0051] 10111, main support plate; 10112, auxiliary support plate; 10113, support block; 10114, first screw hole; 10115, slot;
[0052] 10131, connecting plate; 10132, plug board; 10133, socket; 10134, second screw hole; 10135, third screw hole;
[0053] 10491, fixing ring; 10492, second spring; 10493, rod body;
[0054] 201, grid plate; 202, second chute;
[0055] 2011, first separation plate; 2012, second separation plate;
[0056] 301, door panel;
[0057] 401, a first support frame; 402, a second support frame; 403, a third support frame;
[0058] 701, square plug rod; 702, plate body; 703, placement slot; 704, limit rod; 705, grabbing slot. DETAILED DESCRIPTION
[0059] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0060] The structure of the present invention is described in detail below in conjunction with the accompanying drawings.
[0061] like Figures 1 to 23 As shown:
[0062] First embodiment:
[0063] A modular box-type substation housing provided by an embodiment of the present invention comprises a box frame 1, wherein the first side panels 2 are plugged and installed on two sides of the box frame 1, and the second side panels 3 are plugged and installed on the other two sides of the box frame 1. The box frame 1 cooperates with the first side panels 2 and the second side panels 3 to form a substation built-in cavity, a top frame 4 is fixedly installed on the upper part of the box frame 1, and a heat preservation shielding plate 5 is plugged and pasted on the upper part of the top frame 4, and a bottom plate 6 is laid on the bottom of the box frame 1, and a plurality of bottom plates 6 block the bottom opening of the box frame 1; the box frame 1 comprises a bottom bracket 101, and the bottom bracket 101 has four A support column 103 is installed in the upper part of the corner, and the first side panel 2 or the second side panel 3 is installed between two adjacent support columns 103; a top bracket 102 is also provided on the upper part of the bottom bracket 101, and the lower parts of the four corners of the top bracket 102 are plugged into the upper parts of the four support columns 103; the bottom bracket 101 and the top bracket 102 have the same structure, and the bottom bracket 101 includes a first telescopic plate 1011, and two first telescopic plates 1011 are provided. A second telescopic plate 1012 is installed in between the two ends of the two first telescopic plates 1011 through a connecting piece 1013.
[0064] The above-mentioned modular box-type substation shell is designed to effectively solve the various inconveniences caused by the large size of traditional box-type substations during transportation and installation, especially for the problem of frequent transportation and assembly of regional substations. The core concept is to split the various components of the substation into several modules, and the entire substation can be quickly built through simple plug-in and assembly.
[0065] Firstly, the main structure of the substation is composed of a box frame 1, on both sides of which a first side panel 2 and a second side panel 3 are respectively inserted, and these side panels cooperate with the box frame 1 to form a closed substation internal cavity with ample internal space.
[0066] In order to further improve the sealing and functionality of the substation, a top frame 4 is installed on the upper part of the box frame 1, and an insulation shield 5 is plugged and pasted on the top frame 4 to ensure that the internal equipment of the substation can operate stably under different climatic conditions. At the same time, at the bottom of the box frame 1, we laid several bottom plates 6, which can not only effectively prevent dust and moisture from entering the substation, but also serve as a supporting structure to enhance the overall stability of the substation.
[0067] The box frame 1, top frame 4, insulation shield 5, bottom plate 6, first side plate 2 and second side plate 3 are all modularly designed and can be manufactured and transported separately, and quickly assembled into a complete substation when needed. This design not only greatly saves transportation costs, but also improves installation efficiency, making the construction of substations more flexible and efficient.
[0068] Specifically speaking of the modular design of the box frame 1: the box frame 1 is composed of a bottom bracket 101 and a top bracket 102, both of which have the same structure. Specifically, the bottom bracket 101 includes two first telescopic plates 1011, and a second telescopic plate 1012 is plugged between the two first telescopic plates through a connector 1013. Such a design allows the box frame 1 to be adjusted according to actual needs. During transportation, the first telescopic plate 1011 and the second telescopic plate 1012 are in a retracted state. During installation, the first telescopic plate 1011 and the second telescopic plate 1012 can be extended outward to be widened and adjusted to adapt to substations of different sizes and shapes. At the same time, due to the use of a plug-in structure, the various parts of the box frame 1 can be easily disassembled and assembled, further enhancing its modular characteristics.
[0069] In general, by modularizing the splitting and combination of the various components of the substation, various problems in the transportation and installation of traditional box-type substations have been effectively solved, which not only improves the construction efficiency and quality of the substation, but also reduces costs, providing strong support for the construction and development of urban power grids.
[0070] In this embodiment, the first telescopic plate 1011 includes a main support plate 10111, a plurality of first screw holes 10114 are opened inside the main support plate 10111, the main support plate 10111 is hollow, two auxiliary support plates 10112 are slidably installed on both sides of the main support plate 10111, slots 10115 are opened inside the auxiliary support plates 10112, and a plurality of support blocks 10113 are also slidably installed inside the main support plate 10111, and the shape of the support blocks 10113 is the same as the cross-sectional shape of the auxiliary support plates 10112.
[0071] The first telescopic plate 1011 is an important component of the box frame 1, and bears the dual tasks of providing stable support and realizing telescopic function. It not only provides flexible adaptability for the box-type substation, but also ensures the stability and reliability of the structure.
[0072] Specifically, the core structure of the first telescopic plate 1011 is the main support plate 10111, and a number of first screw holes 10114 are cleverly opened inside the main support plate 10111. The design of these screw holes not only facilitates subsequent assembly and fixation, but also increases the adjustability and stability of the overall structure.
[0073] Two auxiliary support plates 10112 are slidably installed on both sides of the main support plate 10111. The two auxiliary support plates 10112 can slide freely along the track of the main support plate 10111, thereby realizing the telescopic function of the first telescopic plate 1011. When the width of the box frame 1 needs to be adjusted, it is only necessary to slide the auxiliary support plates 10112 outward to the appropriate position. This design not only enables the box-type substation to adapt to installation environments of different sizes, but also greatly improves the flexibility and efficiency of installation.
[0074] However, when the auxiliary support plate 10112 slides outward, the supporting force in the middle position of the main support plate 10111 may be relatively weak. In order to solve this problem, a number of support blocks 10113 are slidably installed inside the main support plate 10111. The shapes of these support blocks 10113 are the same as the cross-sectional shape of the auxiliary support plate 10112, and can be perfectly embedded in the hollow part of the main support plate 10111. When the auxiliary support plate 10112 slides outward, the support blocks 10113 are moved to the middle position to provide additional supporting force, thereby ensuring the stability and safety of the overall structure. The auxiliary support plate 10112 and the support blocks 10113 are then fixed to the upper part of the main support plate 10111 with bolts for reinforcement.
[0075] In summary, the design of the first telescopic plate 1011 not only realizes the telescopic function, but also solves the problem of weak supporting force in the middle position after the auxiliary support plate 10112 slides, and can provide stable and reliable support in installation environments of different sizes and shapes.
[0076] In this embodiment, the connecting member 1013 includes a connecting plate 10131, and plug plates 10132 are fixedly connected on both sides of the connecting plate 10131. A socket 10133 is fixedly connected to the upper part of the connecting plate 10131. The socket 10133 is provided with a second screw hole 10134. Third screw holes 10135 are provided on both sides of the connecting plate 10131. There are three second screw holes 10134, two of which are staggered with another second screw hole 10134. The two plug plates 10132 are respectively plugged into the first telescopic plate 1011 and the second telescopic plate 1012. The four connecting members 1013 cooperate with the two first telescopic plates 1011 and the second telescopic plates 1012 to form a bottom bracket 101 or a top bracket 102.
[0077] The connecting piece 1013 is a key component constituting the bottom bracket 101 or the top bracket 102 , which not only ensures the stability of the bracket structure but also simplifies the assembly process.
[0078] The core part of the connector 1013 is the connecting plate 10131, which is used to bear and disperse the pressure generated by the weight. The connecting plate 10131 is fixedly connected with plug plates 10132 on both sides. These plug plates 10132 are precisely designed to be tightly plugged into the auxiliary support plate 10112 of the first telescopic plate 1011 and the auxiliary support plate 10112 of the second telescopic plate 1012. This plug-in design not only ensures the stability of the structure, but also greatly simplifies the assembly steps and improves work efficiency.
[0079] A socket 10133 is fixedly connected to the upper part of the connecting plate 10131 for plugging in the mounting support column 103. Third screw holes 10135 are also opened on both sides of the connecting plate 10131 to further enhance the stability of the overall structure. Through these third screw holes 10135, fasteners such as bolts can be used to firmly connect the connecting piece 1013 and the telescopic plate together.
[0080] During the assembly process, the four connecting parts 1013 cooperate closely with the two first telescopic plates 1011 and the second telescopic plates 1012 to form the basic frame of the bottom bracket 101 or the top bracket 102. This integrated assembly method not only simplifies the installation steps, but also ensures the stability and durability of the bracket.
[0081] In this embodiment, the support column 103 includes a first half support column 1031 and a second half support column 1033. The first half support column 1031 is fixedly connected to a first docking plate 1032 on the upper portion, and the second half support column 1033 is fixedly connected to a second docking plate 1034 on the upper portion. The first half support column 1031 and the second half support column 1033 are spliced to form a square support column. The first docking plate 1032 and the second docking plate 1034 are spliced to form a square plug rod 701. The square plug rod 701 is plugged into the socket 10133. The square plug rod 701 is provided with two, and the two square plug rods 701 are respectively provided with At both ends of the square pillar, the two ends of the square pillar are respectively connected to the bottom bracket 101 and the top bracket 102 through a square plug rod 701, and the first half pillar 1031 and the second half pillar 1033 are provided with docking screw holes 1035, and there are three docking screw holes 1035. The three docking screw holes 1035 are arranged corresponding to the three second screw holes 10134. The first half pillar 1031 and the second half pillar 1033 are also respectively provided with a first sliding groove 1036, and the first side panel 2 or the second side panel 3 is installed inside the first sliding groove 1036 of the two adjacent support columns 103.
[0082] The support column 103 is a key supporting structure of the enclosure of the box-type substation, which can be easily assembled and disassembled while ensuring the stability of the structure.
[0083] The support column 103 consists of a first half-pillar 1031 and a second half-pillar 1033. This split design greatly simplifies the transportation and storage process. The first half-pillar 1031 is fixedly connected to the upper part with a first docking plate 1032, while the second half-pillar 1033 is fixedly connected to the upper part with a second docking plate 1034. When the first half-pillar 1031 and the second half-pillar 1033 are spliced together, they form a solid square pillar. At the same time, the first docking plate 1032 and the second docking plate 1034 are also spliced into a square plug rod 701.
[0084] The square plug rod 701 is configured to be plugged into the socket 10133, thereby realizing a quick connection between the support column 103 and the bottom bracket 101 or the top bracket 102; specifically, two square plug rods 701 are provided, which are respectively located at the two ends of the square pillar, so that the support column 103 can simultaneously connect the bottom bracket 101 and the top bracket 102, playing an important role like a bridge.
[0085] In order to further enhance the stability of the structure, the first half-pillar 1031 and the second half-pillar 1033 are provided with docking screw holes 1035, and these screw holes are arranged corresponding to the second screw holes 10134 on the socket 10133, so that the user can conveniently use bolts or other fasteners to tightly fix the support column 103 and the socket 10133 together. There are three docking screw holes 1035 to ensure the firmness and reliability of the connection.
[0086] In addition, the first half-pillar 1031 and the second half-pillar 1033 are respectively provided with first slide grooves 1036. The design of these slide grooves greatly facilitates the installation of the first side panel 2 and the second side panel 3. The first side panel 2 or the second side panel 3 can be easily plugged in and installed inside the first slide grooves 1036 of the two adjacent support columns 103, thereby quickly building the outer shell structure of the substation.
[0087] In summary, the support column 103 not only ensures the stability of the structure but also greatly simplifies the assembly process through the splicing and plug-in design, as well as the precise screw hole and slide groove layout. This design concept makes the construction of the box-type substation more efficient, flexible and reliable.
[0088] In this embodiment, the top frame 4 cooperates with the heat-insulating shielding plate 5 to form a cover plate for shielding the top of the box frame 1. The top frame 4 includes a first support frame 401. Two first support frames 401 are symmetrically installed on the upper part of the box frame 1. Second support frames 402 are also provided on both sides of the two first support frames 401. A third support frame 403 is also provided on the side of the second support frame 402 away from the first support frame 401. The second support frame 402 and the third support frame 403 are fixedly installed inside the box frame 1. The top shape of the box frame 1 matches the first support frame 401, the second support frame 402 and the third support frame 403. A plurality of support frames for ventilation and heat dissipation are integrated and installed inside the first side panel 2. The grille plate 201 has a door panel 301 rotatably installed inside the second side plate 3; a second sliding groove 202 is also provided on the inner side of the first side plate 2, and a partition plate 7 is slidably inserted inside the second sliding groove 202 of the two first side plates 2, and the partition plate 7 includes a square plug rod 701, and the square plug rod 701 is slidably installed in the second sliding groove 202 of the first side plate 2, and a plate body 702 is rotatably installed on one side of the square plug rod 701, and the plate body 702 has a placement groove 703, and one end of the placement groove 703 of the plate body 702 is also provided with a grabbing groove 705 that penetrates the placement groove 703, and a limiting rod 704 for limiting the two plate bodies 702 is placed inside the placement groove 703 of the two plate bodies 702.
[0089] In the design of the box-type substation, the first side plate 2 and the second side plate 3 not only play the role of enclosure and support, but also integrate multiple functions to meet the actual needs during the operation of the substation.
[0090] Firstly, a plurality of grille plates 201 for ventilation and heat dissipation are integrated inside the first side panel 2, which ensures a good ventilation effect and effectively prevents the entry of external debris. The heat generated inside the substation can be dissipated in time through the grille plates 201, thereby ensuring the normal operation of the equipment and extending its service life; at the same time, a door panel 301 is rotatably installed inside the second side panel 3. The door panel 301 is flexibly designed and easy to open and close, providing a convenient passage for the staff, while also ensuring the safety and closedness of the substation.
[0091] A second slide groove 202 is also provided on the inner side of the first side panel 2 for use with the foldable partition 7. Specifically, the partition 7 can be slidably inserted into the second slide groove 202 of the two first side panels 2. The partition 7 is composed of a square plug rod 701 and a plate body 702. The square plug rod 701 is slidably installed in the second slide groove 202 of the first side panel 2, thereby ensuring the stability and adjustability of the partition 7. The plate body 702 is connected to the square plug rod 701 by a rotating installation method, so that the plate body 702 can be unfolded when needed and folded away when not needed.
[0092] A placement slot 703 is also provided on the plate body 702 for placing a limit rod 704 in the unfolded state. When the two plate bodies 702 are butt-jointed, the limit rod 704 can effectively limit the movement of the plate body 702, thereby ensuring the stability and load-bearing capacity of the partition 7. A grabbing slot 705 that passes through the placement slot 703 is also provided at one end of the placement slot 703 of the plate body 702, so that when the partition 7 is not in use, the staff can easily reach in through the grabbing slot 705 to take out the limit rod 704, thereby releasing the limit and easily storing and folding the plate body 702. The actual needs during the operation of the substation are fully considered. The breathable grid plate 201, the door panel 301 and the foldable partition 7, etc., together provide a strong guarantee for the efficient and safe operation of the box-type substation.
[0093] Second embodiment:
[0094] In this embodiment, the substation housing further includes a first stopper 104, which includes a lifting column 1041. The lifting column 1041 is slidably mounted on the upper portion of the connecting member 1013 through a first spring 1042. The end of the lifting column 1041 away from the first spring 1042 is in active contact with the support column 103. A tooth plate 1043 is fixedly connected to the lower portion of the lifting column 1041. A rotating rod 1045 is also rotatably mounted inside the connecting member 1013. One end of the rotating rod 1045 is fixedly connected to a gear 1044, which is meshed with the toothed plate 1043. The end of the rotating rod 1045 away from the gear 1044 is plugged with a square cone 1046, and one side of the square cone 1046 is fixedly connected to a driving rod 1048. An elastic clamping rod 1049 is fixedly installed inside the connecting member 1013. The elastic clamping rod 1049 is driven by the driving rod 1048 to pass through the auxiliary support plate 10112 and plug into the inner wall of the connecting plate 10131. One end of the elastic clamping rod 1049 is in movably contact with the driving rod 1048, and the end of the driving rod 1048 away from the rotating rod 1045 is fixedly connected with the linkage rod 1047, and the linkage rod 1047 is rotatably installed at the center position of the auxiliary support plate 10112, and the end of the linkage rod 1047 away from the driving rod 1048 is fixedly connected with another driving rod 1048, and another three elastic clamping rods 1049 are fixedly installed at the position of the auxiliary support plate 10112 close to the other driving rod 1048. The other three elastic clamping rods 1049 are driven by another driving rod 1048 and movably connected to the main support plate 10111, and the elastic clamping rod 1049 includes a fixing ring 10491, which is fixed inside the connecting piece 1013, and the fixing ring 10491 is slidably installed with a rod body 10493 inside through a second spring 10492, and the fixing rings 10491 of the other three elastic clamping rods 1049 are fixed in the auxiliary support plate 10112.
[0095] When the connecting member 1013 is docked with the support column 103, the lifting column 1041 is supported by the first spring 1042 on the upper part of the connecting member 1013 and can slide along the set track. As the connecting member 1013 and the support column 103 are in close contact, the lifting column 1041 is pushed and starts to move, thereby driving the toothed plate 1043 to move synchronously. When the toothed plate 1043 moves, it drives the gear 1044 meshing with it to rotate, and the other end of the gear 1044 is closely connected to the rotating rod 1045, so the rotation of the gear 1044 is converted into the rotation of the rotating rod 1045, and the square cone 1046 at one end of the rotating rod 1045 is firmly fixed. It is fixedly installed on it, and one side of the square cone 1046 is fixedly connected to a driving rod 1048, and the shape of the driving rod 1048 is specially designed, and one side is a plane, which is convenient for effective contact and transmission with other parts during rotation. When the square cone 1046 rotates with the rotating rod 1045, the driving rod 1048 also rotates accordingly, and the convex part of the driving rod 1048 squeezes the rod body 10493. When squeezed, the rod body 10493 can overcome the pulling force of the second spring 10492 and move outward to insert into the inner wall of the auxiliary support plate 10112, thereby realizing bolt-free fixation between the connecting piece 1013 and the auxiliary support plate 10112.
[0096] At the same time, the other driving rod 1048 is also driven by the linkage rod 1047 and starts to rotate. Similarly, by squeezing the rod body 10493, the other three elastic clamping rods 1049 are driven to insert into the main support plate 10111, completing the bolt-free fixation between the main support plate 10111 and the auxiliary support plate 10112.
[0097] In this embodiment, the first side plate 2 includes a first separation plate 2011 and a second separation plate 2012, which are inserted and installed between two adjacent support columns 103, and the first separation plate 2011 and the second separation plate 2012 are stacked and have the same structure. The second separation plate 2012 is pressed and contacted with the support column 103 and the second separation plate 2012 can be slidably adjusted. A second limiting member 105 is fixedly installed inside the first half support column 1031, and the second limiting member 105 includes a contact plate 1051. The contact plate 1051 is slidably installed inside the first half support column 1031, and one side of the contact plate 1051 is pressed and contacted with the second separation plate 2012. The first fixing rod 1053 is slidably installed inside the first half support column 1031 through a third spring 1053. 54. A push rod 1052 is fixedly connected to the side of the contact plate 1051 away from the second separation plate 2012. The first fixed rod 1054 is driven by the push rod 1052 to plug into the second half-pillar 1033. A linkage plate 1057 is slidably installed inside the first half-pillar 1031 through a fourth spring 1056. A second fixed rod 1059 is fixedly connected to one side of the linkage plate 1057. A push plate 1055 is also fixedly connected to the side of the contact plate 1051 away from the second separation plate 2012. The top plate 1055 is movably in contact with a slider 1058. The slider 1058 is fixed to the side of the linkage plate 1057 away from the second fixed rod 1059. The second fixed rod 1059 is driven by the top plate 1055 and movably plugged into the connector 1013. The connector 1013 is provided with a groove for convenient passage of the push rod 1052.
[0098] In the process of installing the first side panel 2 or the second side panel 3, a unique and ingenious separation design is adopted. Taking the first side panel 2 as an example, it is composed of a first separation plate 2011 and a second separation plate 2012 with the same structure. During installation, the first separation plate 2011 needs to be plugged into one side of one of the support columns 103 first. By applying pressure to press the first separation plate 2011, the internal contact plate 1051 can be forced to reach the maximum compression state. Subsequently, the second separation plate 2012 is plugged into the adjacent support column 103 on the other side. At this time, the previously pressed first separation plate 2011 can be released. Since the contact plate 1051 was in a compressed state before, the first separation plate 2011 will rebound a certain distance under the action of the spring until it is in close contact with the second separation plate 2012. At this point, the installation of the first side panel 2 is completed, and during this process, the contact plate 1051 always remains in a compressed state.
[0099] The compressed state of the contact plate 1051 is transmitted to the first fixing rod 1054 through the top rod 1052, forcing it to be inserted into the second half-pillar 1033, thereby realizing a stable connection between the first half-pillar 1031 and the second half-pillar 1033 without the need for additional bolts or tools. At the same time, the compression of the contact plate 1051 will also drive the top plate 1055 to contact the slider 1058. Under the action of the top rod 1052, the slider 1058 drives the linkage plate 1057 and the second fixing rod 1059 connected thereto to be inserted into the connecting piece 1013. This process also realizes the boltless installation and fixation between the support column 103 and the connecting piece 1013, greatly improving the installation efficiency and the stability of the structure. Specifically, the boltless installation realizes quick connection through structures such as the driving rod 1048 and the elastic clamping rod 1049, without the need to tighten the bolts one by one, thereby greatly shortening the installation time.
[0100] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0101] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A modular box-type substation housing, comprising a box frame (1), wherein two sides of the box frame (1) are plugged with first side panels (2), and the other two sides of the box frame (1) are plugged with second side panels (3), and the box frame (1) cooperates with the first side panel (2) and the second side panel (3) to form a substation built-in cavity, characterized in that: A top frame (4) is fixedly mounted on the upper part of the box frame (1), a heat-insulating shielding plate (5) is plugged and pasted on the upper part of the top frame (4), a bottom plate (6) is laid on the bottom of the box frame (1), and a plurality of bottom plates (6) block the bottom opening of the box frame (1); The box frame (1) comprises a bottom bracket (101), support columns (103) are plugged and installed on the upper parts of the four corners of the bottom bracket (101), and a first side plate (2) is plugged and installed between two adjacent support columns (103); A top bracket (102) is also provided on the top of the bottom bracket (101), and the bottom of the four corners of the top bracket (102) is plugged into the tops of the four support columns (103); The bottom bracket (101) and the top bracket (102) have the same structure. The bottom bracket (101) comprises a first telescopic plate (1011). Two first telescopic plates (1011) are provided. A second telescopic plate (1012) is plugged and installed between the two ends of the two first telescopic plates (1011) via a connecting piece (1013). The first telescopic plate (1011) comprises a main support plate (10111), a plurality of first screw holes (10114) are provided inside the main support plate (10111), the main support plate (10111) is hollow, two auxiliary support plates (10112) are slidably installed on both sides of the main support plate (10111), a slot (10115) is provided inside the auxiliary support plate (10112), and a plurality of support blocks (10113) are slidably installed inside the main support plate (10111), and the shape of the support blocks (10113) is similar to that of the auxiliary support plates (10112). The cross-sectional shapes are the same, the connecting piece (1013) comprises a connecting plate (10131), plug plates (10132) are fixedly connected to both sides of the connecting plate (10131), a socket (10133) is fixedly connected to the upper part of the connecting plate (10131), a second screw hole (10134) is provided in the socket (10133), third screw holes (10135) are provided on both sides of the connecting plate (10131), and three second screw holes (10134) are provided, wherein two second screw holes (10134) are arranged alternately with another second screw hole (10134); The support column (103) comprises a first half support column (1031) and a second half support column (1033); the first half support column (1031) is fixedly connected to a first docking plate (1032) at the top; the second half support column (1033) is fixedly connected to a second docking plate (1034) at the top; the first half support column (1031) and the second half support column (1033) are spliced to form a square support column; the first docking plate (1032) and the second docking plate (1034) are spliced to form a square plug rod (701); the square plug rod (701) is plugged into a socket (10133); two square plug rods (701) are provided, and the two square plug rods (701) are respectively provided with The first half support column (1031) and the second half support column (1033) are respectively provided with a docking screw hole (1035), and three docking screw holes (1035) are provided. The three docking screw holes (1035) are arranged corresponding to the three second screw holes (10134). The first half support column (1031) and the second half support column (1033) are also respectively provided with a first slide groove (1036). The first slide grooves (1036) of the two adjacent support columns (103) are internally plugged and installed with the first side plate (2).
2. A modular box-type substation enclosure according to claim 1, characterized in that: The two plug plates (10132) are respectively plugged into the first telescopic plate (1011) and the second telescopic plate (1012), and the four connecting members (1013) cooperate with the two first telescopic plates (1011) and the second telescopic plates (1012) to form the bottom bracket (101).
3. A modular box-type substation enclosure according to claim 1, characterized in that: The top frame (4) cooperates with the heat-insulating shielding plate (5) to form a cover plate for shielding the top of the box frame (1); the top frame (4) comprises a first support frame (401); two of the first support frames (401) are symmetrically mounted on the top of the box frame (1); second support frames (402) are further provided on both sides of the two first support frames (401); a third support frame (403) is further provided on the side of the second support frame (402) away from the first support frame (401); the second support frame (402) and the third support frame (403) are fixedly mounted inside the box frame (1); and the top shape of the box frame (1) matches the first support frame (401), the second support frame (402) and the third support frame (403).
4. A modular box-type substation enclosure according to claim 1, characterized in that: A plurality of grid plates (201) for ventilation and heat dissipation are integrated and installed inside the first side plate (2), and a door plate (301) is rotatably installed inside the second side plate (3).
5. A modular box-type substation enclosure as claimed in claim 4, characterized in that: A second sliding groove (202) is also provided on the inner side of the first side plate (2), and a partition (7) is slidably inserted inside the second sliding groove (202) of the two first side plates (2), and the partition (7) comprises a square plug rod (701), and the square plug rod (701) is slidably installed in the second sliding groove (202) of the first side plate (2), and a plate body (702) is rotatably installed on one side of the square plug rod (701), and the plate body (702) is provided with a placement groove (703), and a grabbing groove (705) that is connected with the placement groove (703) is also provided at one end of the placement groove (703) of the plate body (702), and a limiting rod (704) for limiting the two plate bodies (702) is placed inside the placement groove (703).
6. A modular box-type substation enclosure according to claim 1, characterized in that: The substation housing further comprises a first stopper (104), the first stopper (104) comprising a lifting column (1041), the lifting column (1041) being slidably mounted on the upper portion of the connecting member (1013) via a first spring (1042), the lifting column (1041) being movably contacted with the supporting column (103) at one end of the lifting column (1041) away from the first spring (1042), the lower portion of the lifting column (1041) being fixedly connected to a toothed plate (1043), the connecting member (1013) being arranged on a support column (103) and a toothed plate (1043) being arranged on the lower portion of the lifting column (1041). A rotating rod (1045) is also rotatably installed inside the connecting member (1013), one end of the rotating rod (1045) is fixedly connected to a gear (1044), the gear (1044) is meshingly connected to the toothed plate (1043), a square cone (1046) is inserted into the end of the rotating rod (1045) away from the gear (1044), and a driving rod (1048) is fixedly connected to one side of the square cone (1046), and a spring is fixedly installed inside the connecting member (1013). The elastic clamping rod (1049) is driven by the driving rod (1048) to pass through the auxiliary support plate (10112) and plug into the inner wall of the connecting plate (10131). One end of the elastic clamping rod (1049) is in active contact with the driving rod (1048). One end of the driving rod (1048) away from the rotating rod (1045) is fixedly connected to a linkage rod (1047). The linkage rod (1047) is rotatably mounted on the auxiliary support plate (10112). At the center position of the support plate (10112), one end of the linkage rod (1047) away from the driving rod (1048) is fixedly connected to another driving rod (1048), and three other elastic clamping rods (1049) are fixedly installed at a position of the auxiliary support plate (10112) close to the other driving rod (1048), and the other three elastic clamping rods (1049) are driven by another driving rod (1048) and movably connected to the main support plate (10111).
7. A modular box-type substation enclosure as claimed in claim 6, characterized in that: The elastic clamping rod (1049) comprises a fixing ring (10491), wherein the fixing ring (10491) is fixed inside the connecting member (1013), wherein the fixing ring (10491) is slidably mounted with a rod body (10493) inside via a second spring (10492), and the fixing rings (10491) of the other three elastic clamping rods (1049) are fixed in the auxiliary support plate (10112).
8. The modular box-type substation housing according to claim 1, characterized in that: The first side plate (2) comprises a first separation plate (2011) and a second separation plate (2012), the first separation plate (2011) and the second separation plate (2012) being inserted and installed between two adjacent support columns (103), the first separation plate (2011) and the second separation plate (2012) being stacked and having the same structure, the second separation plate (2012) being in tight contact with the support column (103) and the second separation plate (2012) being slidably adjustable, a second stopper (105) being fixedly installed inside the first half support column (1031), the second stopper (105) comprising a contact plate (1051), the contact plate (1051) being slidably installed inside the first half support column (1031), one side of the contact plate (1051) being in tight contact with the second separation plate (2012), a first fixing rod (1054) being slidably installed inside the first half support column (1031) via a third spring (1053), the contact plate (1051) being slidably installed inside the first half support column (1031), A push rod (1052) is fixedly connected to one side of the contact plate (1051) away from the second separation plate (2012); the first fixing rod (1054) is driven by the push rod (1052) to plug into the second half support (1033); a linkage plate (1057) is slidably installed inside the first half support (1031) via a fourth spring (1056); a second fixing rod (1059) is fixedly connected to one side of the linkage plate (1057); the contact plate (1051) is away from the second separation plate (2012); the first fixing rod (1054) is driven by the push rod (1052) to plug into the second half support (1033); a linkage plate (1057) is slidably installed inside the first half support (1031) via a fourth spring (1056); a second fixing rod (1059) is fixedly connected to one side of the linkage plate (1057); One side of the second separation plate (2012) is also fixedly connected to a top plate (1055), the top plate (1055) being in movably contact with a slider (1058), the slider (1058) being fixed to a side of the linkage plate (1057) away from the second fixing rod (1059), the second fixing rod (1059) being driven by the top plate (1055) and movably plugged into the connecting piece (1013), the connecting piece (1013) being provided with a groove for facilitating the passage of the top rod (1052).
Citation Information
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