Embedded formation and capacity grading device for square-shell lithium battery

Through embedded design and sliding installation of adjustable probe modules, the problems of lengthy cables and complex maintenance of traditional component-capacitor equipment are solved, energy utilization efficiency and maintenance convenience are improved, and compatibility with different models of batteries is achieved.

CN119108680AActive Publication Date: 2024-12-10SHENZHEN JICE TECH CO LTD

Patent Information

Application Number
CN202411363155.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2024-12-10
Estimated Expiration
2044-09-27

AI Technical Summary

Technical Problem

Traditional component capacitance equipment is difficult to be compatible with different models of batteries due to lengthy cables, significant wire loss during charging and discharging, low energy utilization efficiency, complex maintenance and high cost, and lack of flexible adjustment mechanisms.

Method used

A kind of embedded square shell lithium battery is designed to contain components. Through supporting frame, top frame, lifting frame and adjustable probe module, the circuit board is embedded in the adjustable probe module to reduce the cable length. , adopts sliding installation and driving component lifting mechanism, combined with adjustment limit column and cam follower, to achieve flexible adjustment and convenient maintenance.

Benefits of technology

Effectively reduce cable use, improve energy utilization efficiency, simplify maintenance process, reduce maintenance costs, achieve compatibility and flexible adjustment of different models of batteries, and improve the versatility and use efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an embedded square shell lithium battery formation and capacity grading device which comprises a supporting frame, a top frame, a lifting frame, a driving part, an adjustable probe module, a battery cell tray and a circuit board part installed in the adjustable probe module, a containing cavity is formed between the supporting frame and the top frame, the lifting frame is movably installed in the containing cavity, and the driving part is installed in the containing cavity. The driving component is used for driving the lifting frame to ascend and descend, the adjustable probe module is installed on the top frame in a sliding mode, the battery cell tray is arranged in the containing cavity and can ascend and descend along with the lifting frame, a battery cell module corresponding to the adjustable probe module is arranged in the battery cell tray, and an adjusting limiting column is further arranged on the side, close to the top frame, of the lifting frame. By introducing the adjustable probe module slidably mounted on the top frame and embedding the circuit board into the adjustable probe module, significant line loss caused by lengthy cables is avoided, the energy utilization rate is improved, a flexible remodeling adjustment mechanism is given to the device, and the maintenance difficulty and cost are reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of new energy lithium batteries, and in particular to a storage device for embedded square-shell lithium batteries. Background Art

[0002] In the field of new energy lithium battery technology, the formation and capacity separation process of square shell lithium battery is a key link in the battery production process. The formation process is to activate the chemically active substances in the positive and negative electrodes of the battery to ensure that the battery has stable electrochemical reaction capabilities, while the capacity separation process is to classify the capacity of the activated battery to meet the needs of different application scenarios.

[0003] Traditional chemical capacity separation equipment usually adopts a design that separates the bed-of-nails cabinet and the power cabinet. The two are connected by long cables to achieve signal and energy transmission and transfer. This design method not only leads to a large number of cables and excessive lengths, but also generates significant line losses during the charging and discharging process, greatly reducing energy efficiency. In addition, opening holes in the wall for wiring also increases the complexity and cost of equipment installation.

[0004] More importantly, the probe module structure of traditional chemical fractionation equipment is often fixed at both ends of the frame. During maintenance, multiple operators are required to be located in front and behind the equipment to work together to disassemble or adjust the probe module. During this process, the operator needs to hold the probe module to prevent it from falling. The operation is cumbersome and laborious, which not only increases maintenance costs, but also reduces the efficiency of equipment use. In addition, traditional chemical fractionation equipment often lacks a flexible adjustment mechanism for batteries of different models and sizes. Summary of the invention

[0005] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a capacity splitting device for embedded square shell lithium batteries, which solves the technical problems of traditional capacity splitting equipment such as long cables, significant line loss during charging and discharging, large energy loss, lack of flexible conversion and adjustment mechanism, complex maintenance and high cost.

[0006] To achieve the above purpose, the present invention adopts the following technical solutions:

[0007] The present invention discloses an embedded square-shell lithium battery chemical composition device, comprising:

[0008] Support frame;

[0009] A top frame is mounted on the support frame, and a receiving cavity is formed between the support frame and the top frame;

[0010] A lifting frame, movably mounted in the accommodating cavity;

[0011] A driving component, fixedly mounted on the top frame, and used for driving the lifting frame to move up and down along the longitudinal direction of the accommodating cavity;

[0012] An adjustable probe module is slidably mounted on the top frame;

[0013] Circuit board components, a plurality of the circuit board components are embedded and installed in the adjustable probe module and are arranged in parallel and equidistantly, and the circuit board components are electrically connected to the adjustable probe module;

[0014] A battery cell tray is arranged in the accommodating cavity and is located between the lifting frame and the top frame, and can be raised and lowered along with the lifting frame. A battery cell module corresponding to the adjustable probe module is provided in the battery cell tray. The adjustable probe module is electrically abutted with the battery cell module through an elastic probe member. An adjustment limit column is also provided on one side of the lifting frame close to the top frame. The adjustment limit column is used to limit the movable stroke of the lifting frame so as to adjust the abutment compression amount between the elastic probe member and the battery cell module.

[0015] As a preferred solution, the driving component is installed on a side of the top frame away from the support frame and is arranged on two symmetrical sides of the top frame, and the adjustable probe module is arranged between the two driving components.

[0016] As a preferred embodiment, a plurality of guide rails arranged in parallel are installed on the top frame, the adjustable probe module includes a module frame, cam followers are provided on both sides of the module frame symmetrically, and guide slide grooves are opened on the guide slide rails, and the module frame is slidably installed on the guide slide grooves through the cam followers, a heat dissipation assembly is provided at one end of the module frame away from the top frame, and an adjustable electrode assembly is installed at the other end, the circuit board component is installed in the module frame and arranged between the heat dissipation assembly and the adjustable electrode assembly, the adjustable electrode assembly abuts against the battery cell module through the elastic probe component, and first mounting support plates are installed on both sides of the support frame symmetrically, support columns are provided at both ends of the first mounting support plate, one end of the support column is connected to the support frame, and the other end is connected to the top frame, and guide columns are installed on the first mounting support plate The guide columns are symmetrically arranged at both ends of the first mounting support plate, the lifting frame is sleeved and installed on the guide columns and can reciprocate along the length direction of the guide columns, a tray support column is provided on the side where the two first mounting support plates are close to each other, one end of the tray support column passes through the lifting frame and is installed with a tray guide seat, the battery cell tray is placed on the tray guide seat, a tray feeding station is provided on one side of the accommodating cavity, a tray anti-stupid pin is installed in the middle of a side of the support frame away from the tray feeding station, the tray anti-stupid pin is used to detect whether the incoming material of the battery cell tray is placed in place, second mounting support plates are symmetrically provided on both sides of the lifting frame, a joint fixing block is installed in the middle of the second mounting support plate, the action end of the driving component is fixedly connected to the joint fixing block, and the adjustment limit columns are arranged on both sides of the joint fixing block.

[0017] As a preferred embodiment, the adjustable electrode assembly includes a positive probe component and a negative probe component, and the positive probe component and the negative probe component are both adjustably installed at one end of the module frame close to the battery cell module, and the positive probe component and the negative probe component are respectively abutted against the positive end and the negative end of the battery cell module through the elastic probe component. A negative pressure manifold is also provided on the side of the heat dissipation assembly, and the negative pressure manifold is installed on the module frame. A negative pressure cup is also provided between the negative pressure manifold and the heat dissipation assembly, and the negative pressure cup is installed on the module frame. A nozzle component is also provided between the positive probe component and the negative probe component, and the nozzle component is adjustably installed at one end of the module frame away from the heat dissipation assembly, one end of the negative pressure cup is connected to the negative pressure manifold through a first negative pressure hose, and the other end is connected to the nozzle component through a second negative pressure hose.

[0018] As a preferred embodiment, a temperature probe component is also installed on the side of the negative pole probe component close to the suction nozzle component, the positive pole probe component, the negative pole probe component and the suction nozzle component are arranged in parallel, and scale indicator plates are provided at both ends of the positive pole probe component, the negative pole probe component and the suction nozzle component, and a scale component corresponding to the scale indicator plate is also installed on the module frame.

[0019] As a preferred solution, the length dimension of the cam follower is smaller than the depth dimension of the guide slot, and guide limit blocks adapted to the guide slot are protruded from both symmetrical sides of the module frame, and the guide limit blocks are slidably installed on the guide slot.

[0020] As a preferred solution, a limiting cross plate is fixedly installed at one end of the guide rail away from the tray feeding station, a limiting protrusion is removably installed at the other end of the guide rail, and a handle is also installed at one end of the module frame close to the tray feeding station.

[0021] As a preferred scheme, linear bearing sleeves compatible with the guide column are also installed at both symmetrical ends of the second mounting support plate, the adjustment limit column is installed on the second mounting support plate and is arranged between the linear bearing sleeve and the joint fixing block, the end of the support frame close to the tray anti-stupid pin and the end of the support frame away from the tray anti-stupid pin are both provided with a first stroke detection switch, the two first stroke detection switches are respectively located on the symmetrical sides of the battery cell tray and are installed on the tray support column, any side of the linear bearing sleeve is also provided with a sensing sheet, the sensing sheet is installed on the lifting frame, and an upper stroke sensor and a lower stroke sensor compatible with the sensing sheet are also installed on the support column, the end of the lifting frame away from the tray anti-stupid pin and the end of the lifting frame close to the tray anti-stupid pin are both installed with a second stroke detection switch, the two second stroke detection switches are respectively arranged on the symmetrical sides of the battery cell tray, and a tooling power supply component is provided on any side of the battery cell tray close to the joint fixing block, and the tooling power supply component is installed on the lifting frame.

[0022] As a preferred solution, tray guide blocks corresponding to the battery cell tray are installed on both symmetrical sides of the lifting frame close to the supporting column, an embedding groove is provided on the side of the tray guide block close to the joint fixing block, and a guide slope is provided on the end of the embedding groove away from the lifting frame, and tray positioning pins corresponding to the tray guide blocks are also installed on the side of the lifting frame close to the battery cell tray.

[0023] As a preferred solution, a smoke sensor and a gas detector are also provided on the top frame, and the smoke sensor and the gas detector are respectively installed at two symmetrical ends of a side of the top frame close to the battery tray. A fire sprinkler component is also installed on the top frame, and the fire sprinkler component is "U"-shaped. The fire sprinkler component includes a high-pressure fire branch pipe and a high-pressure fire branch pipe. The high-pressure fire branch pipe is installed on one side of the top frame through a fire pipe fixing member. The high-pressure fire branch pipe is symmetrically arranged on both sides of the high-pressure fire branch pipe and is located between the driving component and the adjustable probe module. The high-pressure fire branch pipe is connected to the high-pressure fire branch pipe. A plurality of water outlet branches arranged at equal intervals are also installed on the high-pressure fire branch pipe, and the water outlet ends of the plurality of water outlet branches are all equipped with fire sprinkler heads.

[0024] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly embeds the circuit board components in the adjustable probe module to effectively reduce the use length of the cable and improve the energy utilization efficiency. The sliding installation design of the adjustable probe module and the top frame is convenient for maintenance personnel to carry out later maintenance of the adjustable probe module, which not only reduces the configuration of maintenance personnel, but also reduces the maintenance cost. At the same time, the modular design also reduces the overall weight and occupied space of the device, and reduces the manufacturing design cost. The adjustable design of the adjustable probe module and the use of the adjustable limit column also give the device a flexible changeover adjustment mechanism, which is compatible with battery cell modules of different models and sizes.

[0025] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the capacity-composition device of the embedded square shell lithium battery according to the embodiment of the present application;

[0027] Figure 2 It is a structural schematic diagram of a storage device for an embedded square-shell lithium battery from another perspective of an embodiment of the present application;

[0028] Figure 3 It is a partial structural schematic diagram of a capacity-composition device of an embedded square-shell lithium battery according to an embodiment of the present application;

[0029] Figure 4 is a schematic diagram of the support frame structure of an embodiment of the present application;

[0030] Figure 5 It is a schematic diagram of the lifting frame structure of an embodiment of the present application;

[0031] Figure 6 It is a schematic diagram of the top frame structure of an embodiment of the present application;

[0032] Figure 7 is a schematic diagram of the probe module structure of an embodiment of the present application;

[0033] Figure 8 is a schematic diagram of the probe module structure from another perspective of an embodiment of the present application;

[0034] Fig. 9 It is a schematic diagram of the structure of the fire sprinkler component of an embodiment of the present application;

[0035] Fig.10 This is an embodiment of the present application Figure 1 A is the enlarged view;

[0036] Fig.11 This is an embodiment of the present application Figure 8 Enlarged view of point B.

[0037] Description of reference numerals:

[0038] 10. Support frame; 11. First mounting support plate; 12. Support column; 121. Upper travel sensor; 122. Lower travel sensor; 13. Guide column; 14. Pallet support column; 141. First travel detection switch; 15. Pallet guide seat; 16. Pallet anti-dead pin;

[0039] 20. Top frame; 21. Guide rail; 211. Guide groove; 212. Limiting horizontal plate; 213. Limiting convex block; 22. Smoke sensor; 23. Gas detector; 24. Fire sprinkler component; 241. High-pressure fire branch pipe; 242. High-pressure fire branch pipe; 243. Fire pipe fixing piece; 244. Water outlet branch pipe; 245. Fire sprinkler head;

[0040] 30. Accommodating cavity;

[0041] 40. Lifting frame; 41. Adjusting limit column; 42. Second mounting support plate; 43. Joint fixing block; 44. Linear bearing sleeve; 45. Second stroke detection switch; 46. Induction sheet; 47. Tray guide block; 471. Fitting groove; 472. Guide slope; 48. Tray positioning pin; 49. Tooling power supply assembly;

[0042] 50. Driving components;

[0043] 60. Adjustable probe module; 61. Elastic probe member; 62. Module frame; 621. Cam follower; 622. Guide stopper; 623. Handle member; 63. Heat dissipation assembly; 64. Adjustable electrode assembly; 641. Positive electrode probe member; 642. Negative electrode probe member; 65. Negative pressure manifold; 651. Negative pressure cup; 652. First negative pressure hose; 653. Second negative pressure hose; 66. Suction nozzle member; 67. Temperature probe member; 68. Scale indicator plate; 69. Scale member;

[0044] 70. Circuit board components;

[0045] 80. Battery cell tray; 81. Battery cell module;

[0046] 90. Pallet feeding station. DETAILED DESCRIPTION

[0047] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and implementation examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0048] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0049] In the field of new energy lithium batteries, the process of chemical composition of square shell lithium batteries is crucial. Traditional equipment is designed with a separate needle bed cabinet and power cabinet, and long cable connections lead to serious line losses, low energy efficiency, and complex installation costs. Secondly, the probe module is fixed at both ends of the equipment frame, and maintenance requires the collaboration of multiple people, which is cumbersome and affects the efficiency and flexibility of the equipment. In addition, traditional chemical composition equipment often lacks a flexible adjustment mechanism for batteries of different models and sizes.

[0050] To solve the above problems, please refer to Figures 1 to 11 The embodiment of the present invention provides a device for forming a capacity of an embedded square-shell lithium battery, comprising:

[0051] The support frame 10, as a stable foundation of the entire device, not only provides sufficient mechanical strength, but also ensures the stability and safety of the device during operation.

[0052] The top frame 20 is mounted on the support frame 10 , and a receiving cavity 30 is formed between the support frame 10 and the top frame 20 .

[0053] The lifting frame 40 is movably installed in the accommodating cavity 30 .

[0054] The driving component 50 is fixedly mounted on the top frame 20 , and is used to drive the lifting frame 40 to move up and down along the longitudinal direction of the accommodating cavity 30 .

[0055] The adjustable probe module 60 is slidably mounted on the top frame 20. When maintenance is required, the adjustable probe module 60 can be quickly pulled out, which is convenient for later maintenance and can be operated without the cooperation of multiple people, which not only reduces the configuration of maintenance personnel, but also reduces maintenance costs.

[0056] The circuit board component 70, multiple circuit board components 70 are embedded and installed in the adjustable probe module 60. The integrated design reduces the use of cables and makes the installation and maintenance of the adjustable probe module 60 easier, simplifies the overall structure, reduces the line loss in the charging and discharging process caused by the excessive length of the cable, and improves the energy utilization efficiency. In addition, the multiple circuit board components 70 are arranged in parallel and equidistantly, which ensures the stable transmission of signals and energy and improves the overall performance. The circuit board component 70 is also electrically connected to the adjustable probe module 60.

[0057] The cell tray 80 is arranged in the accommodating cavity 30 and is located between the lifting frame 40 and the top frame 20, and can be raised and lowered with the lifting frame 40. The cell tray 80 is provided with a cell module 81 corresponding to the adjustable probe module 60, and the adjustable probe module 60 is electrically abutted with the cell module 81 through the elastic probe member 61. Specifically, the driving component 50 drives the lifting frame 40 to perform lifting and lowering movements, thereby driving the cell tray 80 to lift and lower, thereby realizing the pressing and disengagement of the cell module 81 and the adjustable probe module 60, ensuring the efficiency and accuracy of the chemical separation operation. In addition, an adjustment limit column 41 is also provided on the side of the lifting frame 40 close to the top frame 20. The adjustment limit column 41 is used to limit the movable stroke of the lifting frame 40 to adjust the abutment compression amount between the elastic probe member 61 and the cell module 81, thereby meeting the needs of different chemical separation processes and improving the flexibility and adaptability of the equipment.

[0058] It should be noted that the flexibility and adjustability of the adjustable probe module 60 enable the device to adapt to battery modules 81 of different specifications and sizes, further improving the versatility of the device.

[0059] In this example, see Figure 1, the driving component 50 is installed on the side of the top frame 20 away from the support frame 10, and is arranged on both sides of the top frame 20 symmetrically. This design allows the driving components 50 on both sides to work synchronously and jointly drive the lifting frame 40 to rise and fall smoothly, thereby improving the accuracy and efficiency of the lifting movement and ensuring the stability and balance of the device during operation. In addition, the adjustable probe module 60 is arranged between the two driving components 50. Such a layout arrangement not only optimizes the spatial layout and makes the device structure more compact, but also enables the adjustable probe module 60 to be evenly stressed, avoiding deviation or damage caused by uneven force. At the same time, it is also convenient for precise alignment with the battery cell module 81 on the battery cell tray 80, ensuring the smooth progress of the chemical separation operation.

[0060] See also Figure 1 , Figure 6 , Figure 7 , Figure 8 and Fig.11 A plurality of guide rails 21 arranged in parallel are installed on the top frame 20, and the adjustable probe module 60 includes a module frame 62. Cam followers 621 are symmetrically arranged on both sides of the module frame 62. A guide groove 211 is opened on the guide rail 21. The module frame 62 is slidably installed on the guide groove 211 through the cam follower 621, that is, the adjustable probe module 60 can slide on the top frame 20 along the length direction of the guide groove 211 through the cam follower 621. When maintenance is required, it is convenient for the maintenance personnel to quickly pull out the adjustable probe module 60, which significantly shortens the maintenance and disassembly time and improves the utilization rate of the device. The end of the module frame 62 away from the top frame 20 is provided with a heat dissipation component 63, which can efficiently dissipate the heat generated by the circuit board component 70 during operation, ensuring the stability and life of the electronic components installed on the circuit board component 70. The other end of the module frame 62 is installed with an adjustable electrode component 64 to be compatible with the cell poles of the cell modules 81 of different specifications and sizes, thereby achieving wide compatibility and operational convenience of the device. The circuit board component 70 is installed in the module frame 62 and arranged between the heat dissipation component 63 and the adjustable electrode component 64. Such a layout not only ensures a good heat dissipation effect, but also further optimizes the spatial layout. The adjustable electrode component 64 is in contact with the cell module 81 through the elastic probe component 61, ensuring the pressed connection and disconnection between the cell module 81 and the adjustable probe module 60, thereby ensuring the stability of the capacity conversion operation. Please refer to Figure 4The first mounting support plates 11 are symmetrically installed on both sides of the support frame 10. Support columns 12 are provided at both ends of the first mounting support plates 11. One end of the support column 12 is connected to the support frame 10, and the other end is connected to the top frame 20, which ensures the stability of the structural connection and further improves the bearing capacity and stability of the device. The first mounting support plate 11 is installed with a guide column 13, which is symmetrically arranged at both ends of the first mounting support plate 11. The lifting frame 40 is sleeved and installed on the guide column 13 and can reciprocate along the length direction of the guide column 13. The design of the guide column 13 provides guiding support for the precise movement of the lifting frame 40, ensuring the stability and accuracy during the lifting process. A tray support column 14 is provided on the side where the two first mounting support plates 11 are close to each other. One end of the tray support column 14 passes through the lifting frame 40 and is installed with a tray guide seat 15. The battery tray 80 is placed on the tray guide seat 15. Here, the tray guide seat 15 provides stable support and precise guidance for the placement of the battery tray 80, ensuring the stability and safety of the battery tray 80 during the chemical separation operation. A tray feeding station 90 is provided on one side of the accommodating chamber 30 to facilitate the rapid loading of the battery tray 80. A tray anti-dumb pin 16 is installed in the middle of the side of the support frame 10 away from the tray feeding station 90. The tray anti-dumb pin 16 is used to detect whether the incoming battery tray 80 is placed in place, effectively avoiding errors and device failures caused by improper placement, and improving the accuracy of the operation and the reliability of the device. Figure 5 A second mounting support plate 42 is symmetrically provided on both sides of the lifting frame 40, a joint fixing block 43 is installed in the middle of the second mounting support plate 42, and the action end of the driving component 50 is fixedly connected to the joint fixing block 43, ensuring the effective transmission of the driving force and the precise execution of the lifting action. The adjusting limit column 41 is arranged on both sides of the joint fixing block 43. Through a reasonable layout, the stability of the stroke limit of the lifting frame 40 and the safety of the operation of the device are ensured, avoiding the interference of structural components due to uneven force on the lifting limit, thereby causing blocking.

[0061] It should also be noted that, in a preferred embodiment, the driving component 50 is a driving cylinder, and the transmission end of the driving component 50 is connected to the joint fixing block 43 via a cylinder connector.

[0062] For further information, see Figure 7 , Figure 8 , Fig.10 ,and Fig.11The adjustable electrode assembly 64 includes a positive probe component 641 and a negative probe component 642. The positive probe component 641 and the negative probe component 642 can be adjustably installed at one end of the module frame 62 close to the battery module 81. The adjustable installation design ensures that no matter how the specifications of the battery module 81 change, the positive probe component 641 and the negative probe component 642 can be accurately adapted to achieve stable contact with the positive and negative ends of the battery module 81. The positive probe component 641 and the negative probe component 642 are respectively contacted with the positive and negative ends of the battery module 81 through the elastic probe component 61. A negative pressure manifold 65 is also provided on the side of the heat dissipation assembly 63. The negative pressure manifold 65 Installed on the module frame 62, a negative pressure cup 651 is also provided between the negative pressure manifold 65 and the heat dissipation component 63, the negative pressure cup 651 is installed on the module frame 62, and a suction nozzle component 66 is also provided between the positive probe component 641 and the negative probe component 642. The suction nozzle component 66 is adjustably installed at one end of the module frame 62 away from the heat dissipation component 63 to adapt to different specified battery modules 81. One end of the negative pressure cup 651 is connected to the negative pressure manifold 65 through the first negative pressure hose 652, and the other end is connected to the suction nozzle component 66 through the second negative pressure hose 653, forming an efficient negative pressure circulation system, which provides a strong guarantee for the efficient and accurate lithium battery charging process.

[0063] A temperature probe component 67 is also installed on the side of the negative probe component 642 close to the suction nozzle component 66 to monitor the temperature changes in the negative electrode area in real time and accurately, and provide key data support for the thermal management of the battery cell module 81, thereby ensuring the safety of the capacity conversion process. The positive probe component 641, the negative probe component 642 and the suction nozzle component 66 are arranged in parallel. This layout not only ensures the independence and non-interference of each component during the test, but also improves the overall aesthetics and compactness of the equipment, and facilitates operation and maintenance. Scale indicator plates 68 are provided at both ends of the positive probe component 641, the negative probe component 642 and the suction nozzle component 66, and a scale ruler 69 corresponding to the scale indicator plate 68 is also installed on the module frame 62. This detailed design allows the operator to intuitively and quickly adjust the position of each component to achieve precise positioning.

[0064] Among them, the length dimension of the cam follower 621 is smaller than the depth dimension of the guide groove 211, which ensures that the cam follower 621 can slide freely and stably in the guide groove 211, reduces the friction and resistance caused by size mismatch, and improves the smoothness and durability of the operation of the device. The module frame 62 is also symmetrically provided with guide limit blocks 622 that are compatible with the guide groove 211 on both sides, and the guide limit blocks 622 are slidably installed on the guide groove 211. These guide limit blocks 622 not only provide precise guidance for the sliding of the module frame 62 on the guide groove 211, but also effectively prevent the module frame 62 from deflecting and shaking during the sliding process through its structural limiting effect, thereby ensuring the stability and safety of the device operation.

[0065] See also Figure 1 , Figure 2 , Figure 6 and Fig.10 A limiting cross plate 212 is fixedly installed at one end of the guide rail 21 away from the tray feeding station 90, which plays an effective limiting role to prevent the module frame 62 from exceeding a predetermined range during the sliding process. A limiting protrusion 213 is removably installed at the other end of the guide rail 21. The limiting protrusion 213 is used to limit the installation position of the module frame 62 to ensure that the module frame 62 has a stable position after being installed in place. A handle 623 is also installed at one end of the module frame 62 close to the tray feeding station 90, which is convenient for operators to disassemble and maintain the module frame 62 and improve work efficiency.

[0066] The second mounting support plate 42 is also symmetrically provided with linear bearing sleeves 44 adapted to the guide column 13, ensuring the smooth sliding of the guide column 13 in the linear bearing sleeves 44, reducing friction and vibration, and improving the running accuracy and stability of the device. The adjustment limit column 41 is installed on the second mounting support plate 42 and is arranged between the linear bearing sleeves 44 and the joint fixing block 43, ensuring the relative position between the components is accurate, thereby ensuring the running effect of the overall device. Figure 4A first stroke detection switch 141 is provided at one end of the support frame 10 close to the tray anti-stupid pin 16 and at the other end of the support frame 10 away from the tray anti-stupid pin 16. The two first stroke detection switches 141 are respectively located on the symmetrical sides of the battery tray 80 and are installed on the tray support column 14. The first stroke detection switch 141 is used to detect whether the battery tray 80 is accurately placed in the accommodating cavity 30, providing reliable signal feedback for the automated process and ensuring the smooth progress of subsequent operations. A sensor sheet 46 is also provided on the side of any linear bearing sleeve 44. The sensor sheet 46 is installed on the lifting frame 40. An upper stroke sensor 121 and a lower stroke sensor 122 that are compatible with the sensor sheet 46 are also installed on the support column 12. This design realizes real-time monitoring of the lifting position of the lifting frame 40, ensures precise control of the lifting frame 40 during the lifting process, and prevents operational errors or device damage caused by position deviation. Please refer to Figure 5 The end of the lifting frame 40 away from the tray anti-stupid pin 16 and the end of the lifting frame 40 close to the tray anti-stupid pin 16 are both installed with a second stroke detection switch 45. The two second stroke detection switches 45 are arranged on both sides of the battery tray 80 symmetrically. The second stroke detection switch 45 is used to detect whether the battery tray 80 is accurately placed on the lifting frame 40 when the lifting frame 40 is lifted, which provides an important safety guarantee for automated operation and avoids equipment failure or production accidents caused by incorrect placement of the battery tray 80. A tooling power supply component 49 is provided on either side of the battery tray 80 close to the joint fixing block 43, and the tooling power supply component 49 is installed on the lifting frame 40. The design of the tooling power supply component 49 meets the stable supply demand of the device for electric energy and improves the operating efficiency and reliability of the overall device.

[0067] Furthermore, tray guide blocks 47 corresponding to the battery tray 80 are installed on both symmetrical sides of the lifting frame 40 near the support column 12, ensuring the stability and directionality of the battery tray 80 during the lifting process, preventing the battery tray 80 from shifting or shaking during the rising process, and laying the foundation for subsequent precise operations. The tray guide block 47 is provided with a fitting groove 471 on one side near the joint fixing block 43, and its shape matches the edge of the battery tray 80, providing precise guidance and positioning functions for the battery tray 80. When the battery tray 80 contacts the fitting groove 471, it can be quickly and accurately positioned to the predetermined position, thereby improving the operating accuracy of the device. A guide slope 472 is provided at one end of the fitting groove 471 away from the lifting frame 40, which utilizes the principle of inclined surface guidance, so that the battery tray 80 can slide smoothly and steadily into the fitting groove 471 during the rising process, reducing the difficulty of alignment and improving the operating efficiency of the equipment. Tray positioning pins 48 corresponding to the tray guide blocks 47 are also installed on the side of the lifting frame 40 close to the battery tray 80. After the battery tray 80 completely slides into the fitting groove 471, these tray positioning pins 48 can further fix the position of the battery tray 80 to ensure that it has a stable position during the lifting process. This design ensures the precise docking between the battery module 81 in the battery tray 80 and the adjustable probe module 60, thereby achieving accurate pressing of the battery module 81 and the adjustable probe module 60, and improving the production quality and consistency of the product.

[0068] See also Figure 6 , a smoke sensor 22 and a gas detector 23 are also provided on the top frame 20. The provision of these two sensors further enhances the safety protection level of the device. The smoke sensor 22 and the gas detector 23 are respectively installed at the symmetrical ends of one side of the top frame 20 close to the battery tray 80. This layout ensures that they can fully and accurately monitor the smoke and harmful gases that may be generated during the charging and discharging process, making it possible to promptly discover and deal with abnormal situations. Among them, the gas detector 23 is a CO detector, that is, a carbon monoxide detector. This is a special monitoring device set up for harmful gases such as carbon monoxide that may be generated during the charging and discharging process of the battery. It can ensure that an alarm is quickly sounded when the concentration of harmful gases exceeds the standard to prevent them from causing harm to the environment and personnel. Please refer to Figure 1 and Fig. 9, a fire sprinkler component 24 is also installed on the top frame 20. This design constitutes the last line of defense of the equipment's safety protection system. The addition of the fire sprinkler component 24 enables the emergency response mechanism to be quickly activated when an abnormal situation is detected, effectively reducing the risk of fire by spraying water and other means, and ensuring the safety of equipment and personnel. It should be noted that the setting of the smoke sensor 22 and the gas detector 23 is not only a monitoring means, but they also realize closed-loop control from monitoring to response through linkage with the fire sprinkler component 24. When an abnormal situation is detected, the system will immediately start the fire sprinkler component 24 and perform operations such as spraying water to extinguish the fire, thereby effectively avoiding the occurrence of extreme situations such as deflagration. The fire sprinkler component 24 is "U"-shaped, ensuring the wide range and uniformity of the water spray range. Specifically, the fire sprinkler component 24 includes a high-pressure fire branch pipe 241 and a high-pressure fire branch pipe 242. The high-pressure fire branch pipe 241 is installed on one side of the top frame 20 through a fire pipe fixing 243, providing stable support for the entire fire sprinkler system. The high-pressure fire branch pipe 242 is symmetrically arranged on both sides of the high-pressure fire branch pipe 241 and is located between the driving component 50 and the adjustable probe module 60. This layout not only ensures the comprehensive coverage of the battery tray 80 and its surrounding areas by the fire sprinkler system, but also avoids mutual interference with other components of the device. The high-pressure fire branch pipe 242 is connected to the high-pressure fire branch pipe 241. A plurality of water outlet branch pipes 244 arranged at equal intervals are also installed on the high-pressure fire branch pipe 242. The water outlet branch pipes 244 pass through the top frame 20 and extend into the accommodating cavity 30. Fire sprinkler heads 245 are installed at the water outlet ends of the plurality of water outlet branch pipes 244. This design enables the fire sprinkler heads 245 to be accurately positioned on the battery cell tray 80 and its surrounding areas, thereby achieving precise strikes on potential fire sources and further ensuring the safety of the charging and discharging process.

[0069] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for distributing and distributing capacity of an embedded square-shell lithium battery, characterized in that: include: Support frame (10); A top frame (20) is mounted on the support frame (10), and a receiving cavity (30) is formed between the support frame (10) and the top frame (20); A lifting frame (40) movably mounted in the accommodating cavity (30); A driving component (50) is fixedly mounted on the top frame (20), and the driving component (50) is used to drive the lifting frame (40) to move up and down along the longitudinal direction of the accommodating cavity (30); An adjustable probe module (60) is slidably mounted on the top frame (20); A circuit board component (70), wherein a plurality of the circuit board components (70) are embedded and installed in the adjustable probe module (60) and are arranged in parallel and equidistantly, and the circuit board component (70) is electrically connected to the adjustable probe module (60); A battery cell tray (80) is arranged in the accommodating cavity (30) and is located between the lifting frame (40) and the top frame (20), and can be raised and lowered along with the lifting frame (40). A battery cell module (81) corresponding to the adjustable probe module (60) is arranged in the battery cell tray (80). The adjustable probe module (60) is electrically abutted with the battery cell module (81) through an elastic probe member (61). An adjustment limit column (41) is also arranged on one side of the lifting frame (40) close to the top frame (20). The adjustment limit column (41) is used to limit the movable stroke of the lifting frame (40) so as to adjust the abutment compression amount between the elastic probe member (61) and the battery cell module (81).

2. The embedded square shell lithium battery chemical composition device according to claim 1, characterized in that: The driving component (50) is installed on a side of the top frame (20) away from the support frame (10) and is arranged on two symmetrical sides of the top frame (20), and the adjustable probe module (60) is arranged between the two driving components (50).

3. The embedded square shell lithium battery chemical composition device according to claim 1, characterized in that: The top frame (20) is provided with a plurality of guide rails (21) arranged in parallel, the adjustable probe module (60) comprises a module frame (62), cam followers (621) are symmetrically arranged on both sides of the module frame (62), a guide groove (211) is provided on the guide rail (21), the module frame (62) is slidably installed on the guide groove (211) through the cam follower (621), a heat dissipation component (63) is provided at one end of the module frame (62) away from the top frame (20), and an adjustable electrode component (64) is installed at the other end, the circuit The plate (70) is installed in the module frame (62) and is arranged between the heat dissipation component (63) and the adjustable electrode component (64). The adjustable electrode component (64) is in contact with the battery module (81) through the elastic probe component (61). The support frame (10) is symmetrically provided with a first mounting support plate (11) on both sides. Both ends of the first mounting support plate (11) are provided with a supporting column (12). One end of the supporting column (12) is connected to the support frame (10), and the other end is connected to the top frame (20). The first mounting support plate (11) is provided with a supporting column (12). There are guide columns (13), the guide columns (13) are symmetrically arranged at both ends of the first mounting support plate (11), the lifting frame (40) is sleeved and installed on the guide columns (13), and can reciprocate along the length direction of the guide columns (13), a tray support column (14) is arranged on the side where the two first mounting support plates (11) are close to each other, one end of the tray support column (14) passes through the lifting frame (40) and is installed with a tray guide seat (15), the battery tray (80) is placed on the tray guide seat (15), and one side of the accommodating cavity (30) is provided with a tray A feeding station (90), a tray anti-stupid pin (16) is installed in the middle of one side of the support frame (10) away from the tray feeding station (90), and the tray anti-stupid pin (16) is used to detect whether the incoming materials of the battery tray (80) are placed in place, and the lifting frame (40) is symmetrically provided with second mounting support plates (42), and a joint fixing block (43) is installed in the middle of the second mounting support plate (42), the action end of the driving component (50) is fixedly connected to the joint fixing block (43), and the adjustment limit column (41) is arranged on both sides of the joint fixing block (43).

4. The embedded square-shell lithium battery chemical composition device according to claim 3, characterized in that: The adjustable electrode assembly (64) comprises a positive electrode probe component (641) and a negative electrode probe component (642). Both the positive electrode probe component (641) and the negative electrode probe component (642) are adjustably mounted on one end of the module frame (62) close to the battery cell module (81). Both the positive electrode probe component (641) and the negative electrode probe component (642) are respectively abutted against the positive end and the negative end of the battery cell module (81) through the elastic probe component (61). A negative pressure manifold (65) is also provided on the side of the heat dissipation assembly (63). The negative pressure manifold (65) is mounted on the module frame (62). A negative pressure cup (651) is also provided between the negative pressure manifold (65) and the heat dissipation component (63), and the negative pressure cup (651) is installed on the module frame (62). A suction nozzle component (66) is also provided between the positive probe component (641) and the negative probe component (642), and the suction nozzle component (66) is adjustably installed at one end of the module frame (62) away from the heat dissipation component (63). One end of the negative pressure cup (651) is connected to the negative pressure manifold (65) through a first negative pressure hose (652), and the other end is connected to the suction nozzle component (66) through a second negative pressure hose (653).

5. The embedded square-shell lithium battery chemical composition device according to claim 4, characterized in that: A temperature probe component (67) is also installed on the side of the negative electrode probe component (642) close to the suction nozzle component (66); the positive electrode probe component (641), the negative electrode probe component (642) and the suction nozzle component (66) are arranged in parallel; scale indicator plates (68) are provided at both ends of the positive electrode probe component (641), the negative electrode probe component (642) and the suction nozzle component (66); and a scale ruler component (69) corresponding to the scale indicator plate (68) is also installed on the module frame (62).

6. The embedded square-shell lithium battery chemical composition device according to claim 3, characterized in that: The length dimension of the cam follower (621) is smaller than the depth dimension of the guide slide groove (211), and guide limit blocks (622) adapted to the guide slide groove (211) are protruded on both symmetrical sides of the module frame (62), and the guide limit blocks (622) are slidably mounted on the guide slide groove (211).

7. The embedded square-shell lithium battery chemical composition device according to claim 3, characterized in that: A limiting transverse plate (212) is fixedly installed at one end of the guide rail (21) away from the tray feeding station (90), and a limiting protrusion (213) is detachably installed at the other end of the guide rail (21). A handle piece (623) is also installed at one end of the module frame (62) close to the tray feeding station (90).

8. The embedded square-shell lithium battery chemical composition device according to claim 3, characterized in that: The symmetrical ends of the second mounting support plate (42) are also equipped with linear bearing sleeves (44) adapted to the guide column (13). The adjustment limit column (41) is installed on the second mounting support plate (42) and is arranged between the linear bearing sleeve (44) and the joint fixing block (43). The end of the support frame (10) close to the tray anti-stupid pin (16) and the end of the support frame (10) away from the tray anti-stupid pin (16) are both provided with a first stroke detection switch (141). The two first stroke detection switches (141) are respectively located on the symmetrical sides of the battery tray (80) and are installed on the tray support column (14). A sensor sheet (41) is also provided on the side of any linear bearing sleeve (44). 6), the induction sheet (46) is installed on the lifting frame (40), and the support column (12) is also installed with an upper stroke sensor (121) and a lower stroke sensor (122) compatible with the induction sheet (46). The end of the lifting frame (40) away from the tray anti-stupid pin (16) and the end of the lifting frame (40) close to the tray anti-stupid pin (16) are both installed with a second stroke detection switch (45), and the two second stroke detection switches (45) are respectively arranged on two symmetrical sides of the battery tray (80), and a tooling power supply component (49) is provided on any side of the battery tray (80) close to the connector fixing block (43), and the tooling power supply component (49) is installed on the lifting frame (40).

9. The embedded square-shell lithium battery chemical composition device according to claim 3, characterized in that: The lifting frame (40) is symmetrically provided with tray guide blocks (47) corresponding to the battery tray (80) on both sides close to the supporting column (12); a mating groove (471) is provided on the side of the tray guide block (47) close to the connector fixing block (43); a guide slope (472) is provided on the end of the mating groove (471) away from the lifting frame (40); and a tray positioning pin (48) corresponding to the tray guide block (47) is also provided on the side of the lifting frame (40) close to the battery tray (80).

10. The embedded square-shell lithium battery chemical composition device according to claim 1, characterized in that: The top frame (20) is also provided with a smoke sensor (22) and a gas detector (23), and the smoke sensor (22) and the gas detector (23) are respectively installed at two symmetrical ends of a side of the top frame (20) close to the battery tray (80). The top frame (20) is also provided with a fire sprinkler component (24), and the fire sprinkler component (24) is "U"-shaped. The fire sprinkler component (24) includes a high-pressure fire branch pipe (241) and a high-pressure fire branch pipe (242). The high-pressure fire branch pipe (241) is installed on the top frame through a fire pipe fixing piece (243). The high-pressure fire branch pipe (242) is symmetrically arranged on one side of the top frame (20) on both sides of the high-pressure fire branch pipe (241) and is located between the driving component (50) and the adjustable probe module (60). The high-pressure fire branch pipe (242) is connected to the high-pressure fire branch pipe (241). A plurality of water outlet branch pipes (244) arranged at equal intervals are also installed on the high-pressure fire branch pipe (242). The water outlet branch pipes (244) pass through the top frame (20) and extend into the accommodating cavity (30). Fire sprinkler heads (245) are installed at the water outlet ends of the plurality of water outlet branch pipes (244).

Citation Information

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