Differential quick-open type full-automatic filter press
By designing a differential fast-open fully automatic filter press in the filter press, and using three transmission mechanisms and hydraulic cylinders to move the thrust plate and the thrust plate simultaneously, the problem of long unloading time in the existing technology is solved, and the improvement of the The working efficiency of the filter press.
Patent Information
- Application Number
- CN202411582996.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2024-12-13
AI Technical Summary
The existing van filter presses need to open the filter plates one by one when unloading materials, resulting in a long operating time and affecting the working efficiency of the filter press.
A differential fast-opening fully automatic filter press is designed. Through the cooperation of three transmission mechanisms and hydraulic cylinders, the thrust plate and push plate are moved simultaneously to improve the opening speed of the filter plate and realize fully automatic filter cake removal.
Without adding power equipment, the opening and unloading of the filter plate is significantly accelerated and the working efficiency is improved.
Smart Images

Figure CN119113598A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solid-liquid separation, and more specifically, to a differential quick-opening fully automatic filter press. Background Art
[0002] As a widely used traditional filtering equipment, filter press has the characteristics of simple process, large filtration pressure difference and stable operation. It is widely used in chemical, pharmaceutical, metallurgical, dye, food, brewing, ceramics and environmental protection industries.
[0003] For the chamber filter press which is widely used at present, when filtering, it is necessary to press multiple filter plates together to form a filter chamber for filtering. When unloading, the operator needs to open the filter plates one by one, so as to unload the filter cakes one by one.
[0004] In the prior art, the filter plates are opened one by one in sequence, which requires a lot of time to unload the filter cake, thereby affecting the interval time between two filter presses, resulting in the problem of low working efficiency of the filter press. Summary of the invention
[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a differential quick-opening fully automatic filter press, which, through the arrangement of three transmission mechanisms and using only a hydraulic cylinder as a power source, can synchronously drive the thrust plate to move when opening the filter plate. Without adding power equipment, the opening of the filter plate is accelerated and the efficiency of unloading the filter cake is improved.
[0006] To achieve the above object, the present invention provides the following technical solution: a differential quick-opening fully automatic filter press, comprising a frame; A thrust plate, wherein the thrust plate is slidably connected to the frame; A push plate, the push plate being slidably connected to the frame; A filter plate, wherein a plurality of filter plates are provided and arranged between the push plate and the thrust plate; A hydraulic cylinder, wherein the hydraulic cylinder is used to push the push plate to slide on the frame; A first transmission mechanism, the first transmission mechanism is transmission-connected to the push plate; a second transmission mechanism connected to the thrust plate; And an intermediate transmission mechanism, wherein the intermediate transmission mechanism is respectively connected to the first transmission mechanism and the second transmission mechanism to synchronously drive the thrust plate to move when the push plate moves.
[0007] The present invention is further configured as follows: the first transmission mechanism comprises a first transmission gear, two first transmission gears are provided and are rotatably connected to the frame; A first transmission chain, wherein the first transmission chain surrounds the two first transmission gears to form a closed loop; and a first pull ear, wherein the first pull ear is fixedly connected to the first transmission chain and the push plate.
[0008] The present invention is further configured as follows: the second transmission mechanism comprises a second transmission gear, two second transmission gears are provided and are rotatably connected to the frame; A second transmission chain, the second transmission chain is wrapped around the two second transmission gears to form a closed loop; and a second pull ear, wherein the second pull ear is fixedly connected to the second conveying chain and the thrust plate.
[0009] The present invention is further configured as follows: the intermediate transmission mechanism comprises an intermediate transmission gear, two intermediate transmission gears are provided, and the two intermediate transmission gears are respectively fixedly connected to one of the first transmission gears and one of the second transmission gears; And an intermediate transmission chain, wherein the intermediate transmission chain is wound around the two intermediate transmission gears to form a closed loop.
[0010] The present invention is further configured to include a locking mechanism, which is arranged on the frame to lock the position of the thrust plate when the thrust plate and the push plate press the multiple filter plates.
[0011] The present invention is further configured as follows: the two first transmission gears of the first transmission mechanism are respectively arranged on a side of the push plate close to the thrust plate and a side away from the thrust plate; The arrangement direction of the two first transmission gears is arranged along the sliding direction of the push plate.
[0012] The present invention is further configured as follows: the frame includes a support end, and the support end is provided with a thrust plate away from a side of the thrust plate; A hydraulic support, the hydraulic support being arranged on a side of the push plate away from the thrust plate; And side frames, wherein two side frames are provided and are respectively arranged on both sides of the support end, and the two ends of the side frames are respectively fixedly connected to the support end and the hydraulic support.
[0013] The present invention is further configured as follows: the two second transmission gears of the second transmission mechanism are respectively arranged on the support end and the hydraulic support.
[0014] The present invention is further configured as follows: the locking mechanism comprises a locking rod, and the thrust plate is provided with a locking hole for the locking rod to be inserted into.
[0015] The present invention is further configured such that: in the intermediate transmission mechanism, the number of teeth of the intermediate transmission gear connected to the first transmission gear is greater than the number of teeth of the intermediate transmission gear connected to the second transmission gear.
[0016] In summary, compared with the prior art, the present invention has the following beneficial effects: the present invention, through the arrangement of three transmission mechanisms, only uses the hydraulic cylinder as the power source, and can synchronously drive the thrust plate to move together when opening the filter plate. Without adding power equipment, the opening of the filter plate is accelerated, and the efficiency of unloading the filter cake is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the state when multiple filter plates are opened in an embodiment; Figure 2 The figure is a schematic diagram showing a state when a plurality of filter plates are pressed together according to an embodiment.
[0018] In the figure: 11, hydraulic support; 12, supporting end; 13, side frame; 2, push plate; 3, thrust plate; 4, filter plate; 51, first transmission gear; 52, first transmission chain; 53, first pull ear; 61, second transmission gear; 62, second transmission chain; 63, second pull ear; 71, intermediate transmission gear; 72, intermediate transmission chain; 8, locking mechanism; 9, hydraulic cylinder. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention is clearly and completely described below in conjunction with the accompanying drawings of the present invention. Based on the embodiments in this application, other similar embodiments obtained by ordinary technicians in this field without making creative work should all fall within the scope of protection of this application. In addition, the directional words mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional words used are used to illustrate rather than limit the invention.
[0020] The present invention will be further described below in conjunction with the accompanying drawings and preferred embodiments.
[0021] Embodiment: A differential quick-opening fully automatic filter press, see attached Figure 1 and attached Figure 2 , including a frame, a thrust plate 3, a push plate 2, a filter plate 4, a hydraulic cylinder 9, a first transmission mechanism, a second transmission mechanism and an intermediate transmission mechanism; the thrust plate 3 is slidably connected to the frame; the push plate 2 is slidably connected to the frame; a plurality of filter plates 4 are provided and arranged between the push plate 2 and the thrust plate 3; the hydraulic cylinder 9 is used to push the push plate 2 to slide on the frame; the first transmission mechanism is transmission-connected to the push plate 2; the second transmission mechanism is connected to the thrust plate 3; the intermediate transmission mechanism is transmission-connected to the first transmission mechanism and the second transmission mechanism respectively to synchronously drive the thrust plate 3 to move when the push plate 2 moves. A chain is provided between two adjacent filter plates 4 to connect the two filter plates 4 together.
[0022] When the filter press is filtering, the hydraulic cylinder drives the push plate 2 to move toward the direction close to the thrust plate 3. During the movement of the push plate 2, the thrust plate 3 is driven to move toward the direction close to the push plate 2 by the first transmission mechanism, the second transmission mechanism and the third transmission mechanism, thereby accelerating the closing process of the filter plate 4. After the filtering is completed, when the filter plate 4 is opened, the hydraulic cylinder drives the push plate 2 to move away from the thrust plate 3. During the movement of the push plate 2, the thrust plate 3 is driven to move away from the push plate 2 by the first transmission mechanism, the second transmission mechanism and the third transmission mechanism, thereby accelerating the opening speed of the filter plate 4 and enabling all the filter plates 4 to be opened at once. By driving the push plate 2 and the thrust plate 3 to move together by the hydraulic cylinder, not only does it not need to add a new power source, but it can also shorten the stroke of the hydraulic cylinder and accelerate the closing and opening process.
[0023] Specifically, the first transmission mechanism includes a first transmission gear 51, a first transmission chain 52 and a first pull ear 53. The first transmission gear 51 is provided with two and is rotatably connected to the frame; the first transmission chain 52 surrounds the two first transmission gears 51 to form a closed loop; the first pull ear 53 is fixedly connected to the first transmission chain 52 and the push plate 2.
[0024] When the push plate 2 moves under the action of the hydraulic cylinder, it drives the first transmission chain 52 to rotate on the two first gears, and then drives the first transmission gear 51 to rotate through the meshing of the first transmission chain 52 and the first transmission gear 51.
[0025] Specifically, the second transmission mechanism includes a second transmission gear 61, a second transmission chain 62 and a second pull ear 63. The second transmission gear 61 is provided with two and is rotatably connected to the frame; the second transmission chain 62 surrounds the two second transmission gears 61 to form a closed loop; the second pull ear 63 is fixedly connected to the second transmission chain and the thrust plate 3.
[0026] When the second transmission gear 61 rotates, the second transmission chain 62 can be driven to rotate between the two second transmission gears 61 , thereby driving the thrust plate 3 to move through the second transmission chain 62 .
[0027] Specifically, the intermediate transmission mechanism includes an intermediate transmission gear 71 and an intermediate transmission chain 72. There are two intermediate transmission gears 71, and the two intermediate transmission gears 71 are respectively fixedly connected to one of the first transmission gears 51 and one of the second transmission gears 61; the intermediate transmission chain 72 surrounds the two intermediate transmission gears 71 to form a closed loop.
[0028] When the first transmission gear 51 rotates under the action of the first transmission chain 52, it will drive the intermediate transmission gear 71 connected to the first transmission gear 51 to rotate. The intermediate transmission gear 71 connected to the first transmission gear 51 drives the intermediate transmission gear 71 connected to the second transmission gear 61 to rotate through the intermediate transmission chain 72, thereby synchronously driving the second transmission gear 61 to rotate, and then the thrust plate 3 can be driven to slide through the second transmission chain 62.
[0029] Specifically, the present embodiment further comprises a locking mechanism 8 , which is disposed on the frame and is used to lock the position of the thrust plate 3 when the thrust plate 3 and the push plate 2 press the plurality of filter plates 4 .
[0030] The locking mechanism 8 is configured as a locking rod, which is arranged on the thrust plate 3 or the frame. When the locking rod is arranged on the thrust plate 3, a locking hole corresponding to the locking rod is arranged on the frame corresponding to the position where the thrust plate 3 presses the multiple filter plates 4; when the locking rod is arranged on the frame, the locking rod is arranged on the frame corresponding to the position where the thrust plate 3 presses the multiple filter plates 4, and a locking hole is arranged on the thrust plate 3. Both methods can lock the thrust plate 3 by inserting the locking rod into the locking hole when the thrust plate 3 presses the multiple filter plates 4.
[0031] Specifically, the frame includes a supporting end 12, a hydraulic support and a side frame 13. The supporting end 12 is provided with a thrust plate 3 away from the push plate 2; the hydraulic support is provided on the side of the push plate 2 away from the thrust plate 3; two side frames 13 are provided and are respectively arranged on both sides of the supporting end 12, and the two ends of the side frame 13 are respectively fixedly connected to the supporting end 12 and the hydraulic support.
[0032] Specifically, the two first transmission gears 51 of the first transmission mechanism are respectively arranged on the side of the push plate 2 close to the thrust plate 3 and the side away from the thrust plate 3 ; the arrangement direction of the two first transmission gears is arranged along the sliding direction of the push plate 2 .
[0033] The two second transmission gears 61 of the second transmission mechanism are respectively arranged on the support end 12 and the hydraulic support.
[0034] Specifically, in the intermediate transmission mechanism, the number of teeth of the intermediate transmission gear 71 connected to the first transmission gear 51 is greater than the number of teeth of the intermediate transmission gear connected to the second transmission gear 61. By the difference in the number of teeth of the intermediate transmission gear 71 in the intermediate transmission mechanism, the push plate 2 and the thrust plate 3 achieve differential movement.
[0035] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A differential quick-opening fully automatic filter press, characterized in that: Including rack; A thrust plate (3), wherein the thrust plate (3) is slidably connected to the frame; A push plate (2), wherein the push plate (2) is slidably connected to the frame; A filter plate (4), wherein a plurality of filter plates (4) are provided and arranged between the push plate (2) and the thrust plate (3); A hydraulic cylinder (9), wherein the hydraulic cylinder (9) is used to push the push plate (2) to slide on the frame; A first transmission mechanism, the first transmission mechanism being in transmission connection with the push plate (2); A second transmission mechanism, the second transmission mechanism being connected to the thrust plate (3); and an intermediate transmission mechanism, wherein the intermediate transmission mechanism is respectively connected to the first transmission mechanism and the second transmission mechanism so as to synchronously drive the thrust plate (3) to move when the push plate (2) moves.
2. The differential quick-opening fully automatic filter press according to claim 1, characterized in that: The first transmission mechanism comprises a first transmission gear (51), two first transmission gears (51) are provided and are rotatably connected to the frame; A first transmission chain (52), the first transmission chain (52) is wound around the two first transmission gears (51) to form a closed loop; and a first pull ear (53), wherein the first pull ear (53) is fixedly connected to the first transmission chain (52) and the push plate (2).
3. The differential quick-opening fully automatic filter press according to claim 2, characterized in that: The second transmission mechanism comprises a second transmission gear (61), two second transmission gears (61) are provided and are rotatably connected to the frame; A second transmission chain (62), the second transmission chain (62) is wound around the two second transmission gears (61) to form a closed loop; and a second pull ear (63), wherein the second pull ear (63) is fixedly connected to the second conveying chain and the thrust plate (3).
4. The differential quick-opening fully automatic filter press according to claim 3, characterized in that: The intermediate transmission mechanism comprises an intermediate transmission gear (71), two intermediate transmission gears (71) are provided, and the two intermediate transmission gears (71) are respectively fixedly connected to one of the first transmission gears (51) and one of the second transmission gears (61); and an intermediate transmission chain (72), wherein the intermediate transmission chain (72) surrounds the two intermediate transmission gears (71) to form a closed loop.
5. The differential quick-opening fully automatic filter press according to claim 1, characterized in that: It also includes a locking mechanism (8), which is arranged on the frame and is used to lock the position of the thrust plate (3) when the thrust plate (3) and the push plate (2) press the multiple filter plates (4).
6. The differential quick-opening fully automatic filter press according to claim 2, characterized in that: The two first transmission gears (51) of the first transmission mechanism are respectively arranged on a side of the push plate (2) close to the thrust plate (3) and a side away from the thrust plate (3); The arrangement direction of the two first transmission gears (51) is arranged along the sliding direction of the push plate (2).
7. The differential quick-opening fully automatic filter press according to claim 3, characterized in that: The frame comprises a support end (12), and the support end (12) is provided with a thrust plate (3) away from a side of the thrust plate (2); A hydraulic support, the hydraulic support being arranged on a side of the push plate (2) away from the thrust plate (3); And a side frame (13), wherein two side frames (13) are provided and are respectively arranged on both sides of the support end (12), and the two ends of the side frame (13) are respectively fixedly connected to the support end (12) and the hydraulic support.
8. The differential quick-opening fully automatic filter press according to claim 7, characterized in that: The two second transmission gears (61) of the second transmission mechanism are respectively arranged on the support end (12) and the hydraulic support.
9. The differential quick-opening fully automatic filter press according to claim 5, characterized in that: The locking mechanism (8) comprises a locking rod, and the thrust plate (3) is provided with a locking hole for the locking rod to be inserted into.
10. The differential quick-opening fully automatic filter press according to claim 4, characterized in that: In the intermediate transmission mechanism, the number of teeth of the intermediate transmission gear (71) connected to the first transmission gear (51) is greater than the number of teeth of the intermediate transmission gear connected to the second transmission gear (61).
