Red copper wire coating device and method

By introducing liquid level sensors and electric push rods into the copper wire coating device, real-time monitoring and replenishment of flux is achieved, and through the design of rotating guide wheels and positioning plates, flux monitoring and guide wheel disassembly and assembly in the liquid storage tank are solved. The problem of improving the efficiency and adaptability of the coating process.

CN119114350AInactive Publication Date: 2024-12-13JIANGSU YUECHENG METAL TECH CO LTD
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Patent Information

Application Number
CN202411314713.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the coating process, it is difficult to monitor the status of flux inside the reservoir, resulting in untimely replenishment; it is inconvenient to rotate the guide wheel to disassemble and assemble, which affects the adaptation of copper wires of different sizes; it is difficult to quickly install and position the coated sponge plate, so it is necessary to Calibration.

Method used

A coating device including a liquid storage tank, support legs, body fluid tank box and electric push rod is designed. The liquid storage tank is equipped with a liquid level sensor and an alarm, and a rotating guide wheel is installed on the support legs. The body fluid tank box has a The positioning plate and coated sponge plate are used, and the electric push rod drives the upper coated sponge to contact with the copper wire. The flux diffuses through the telescopic liquid inlet tube, and the stable fixation position of the sponge plate is achieved using the positioning plate and the baffle.

Benefits of technology

Real-time monitoring and timely supplementation of flux is achieved, the disassembly and assembly of the rotating guide wheel and the positioning of the coated sponge plate are simplified, and the efficiency and adaptability of the device are improved.

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Abstract

The red copper wire coating device comprises a liquid storage tank, a control panel is installed on the front surface of the liquid storage tank, an alarm is installed at the top of the liquid storage tank, and a liquid level sensor is installed in the liquid storage tank; the number of the supporting legs is multiple, the multiple supporting legs are all connected with the liquid storage tank, and rotating guide wheels are detachably arranged on the inner sides of the two supporting legs; the body fluid tank box is installed on the inner sides of the supporting legs, a positioning plate is arranged at the inner bottom of the body fluid tank box, a coating sponge plate is arranged in the body fluid tank box, and a positioning groove matched with the positioning plate is formed in the bottom of the coating sponge plate; the device has the beneficial effects that soldering flux liquid in the liquid storage tank can be monitored through the liquid level sensor, so that when the soldering flux is insufficient, an alarm is given in time, the soldering flux is conveniently supplemented in time, and normal coating is ensured; and the positioning plate is matched with the positioning groove, so that the positioning of the coating sponge plate during placement is increased.
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Description

Technical Field

[0001] The invention belongs to the technical field of copper wire coating, and in particular relates to a copper wire coating device and method. Background Art

[0002] Copper wire itself has good ductility and machinability, but its hardness is relatively low; by coating a layer of wear-resistant material, the hardness of the copper wire surface can be significantly improved, thereby enhancing its wear resistance and extending its service life; copper wire has weak corrosion resistance to certain chemicals, and coating a layer of anti-corrosion material, such as anti-corrosion paint, can effectively prevent the copper wire from direct contact with corrosive media and improve its corrosion resistance.

[0003] A copper wire tinning flux coating device with publication number CN203855628U discloses a liquid storage device at the top of a bracket, the liquid storage device comprising a liquid storage cavity, a liquid inlet, and a liquid outlet, the liquid inlet being arranged at the top of the liquid storage cavity, the liquid outlet being arranged at the bottom of the liquid storage cavity, the liquid storage device being provided with a telescopic device on the side opposite to the immersion tank, the telescopic device being provided with a pressure plate at one end opposite to the immersion tank, the pressure plate being provided with a fixing device on the side opposite to the immersion tank, a first coating sponge, a second coating sponge having a height greater than that of the immersion tank being provided in the immersion tank, the pressure plate being provided with a coating hole on the side opposite to the first coating sponge, a liquid outlet pipe being provided at the bottom of the liquid storage device, one end of the liquid outlet pipe being communicated with the liquid outlet, the other end of the liquid outlet pipe being communicated with the coating hole, and the liquid outlet pipe is elastic.

[0004] When the copper wire is coated, it is not conducive to monitoring the flux inside the liquid storage tank and replenishing it in time;

[0005] After the rotating guide wheel is spliced, it is not conducive to replacement, which affects the performance of adapting copper wires of different sizes;

[0006] When installing the coated sponge board, it is not conducive to quick positioning and fastening, and multiple calibrations are required. Summary of the invention

[0007] The object of the present invention is to provide a coating device and method for copper wire, which can monitor the flux inside the liquid storage tank, thereby facilitating timely replenishment, can realize rapid splicing of rotating guide wheels, and can realize rapid positioning and fastening of coated sponge plates.

[0008] To achieve the above object, the present invention provides the following technical solution: a coating device for copper wire, comprising:

[0009] A liquid storage tank, wherein a control panel is installed on the front surface of the liquid storage tank, an alarm is installed on the top of the liquid storage tank, and a liquid level sensor is installed inside the liquid storage tank;

[0010] Support legs, wherein a plurality of support legs are provided, and the plurality of support legs are connected to the liquid storage tank, and rotating guide wheels are detachably provided on the inner sides of the two support legs;

[0011] A fluid tank box, the fluid tank box is installed on the inner side of the supporting leg, and a positioning plate is provided at the inner bottom of the fluid tank box, a coated sponge board is provided inside the fluid tank box, and a positioning groove adapted to the positioning plate is provided at the bottom of the coated sponge board;

[0012] An electric push rod is installed at the bottom of a liquid storage tank, and a connecting plate is provided at one end of the electric push rod. A telescopic liquid inlet pipe connected to the interior of the liquid storage tank is provided on the liquid storage tank, and one end of the telescopic liquid inlet pipe is connected to the interior of the connecting plate, and an upper coating sponge connected to the interior of the connecting plate is provided at the bottom of the connecting plate.

[0013] As a preferred technical solution of the present invention, an anti-interference unit is provided inside the control panel, and the alarm, electric push rod and liquid level sensor are all communicatively connected with the control panel.

[0014] As a preferred technical solution of the present invention, the liquid storage tank is provided with a liquid inlet connected to the interior of the liquid storage tank, and a sealing cover is detachably provided on the liquid storage tank.

[0015] As a preferred technical solution of the present invention, symmetrically distributed blocking pieces are installed on the inner side surface of the positioning groove, and the blocking pieces abut against the positioning plate.

[0016] As a preferred technical solution of the present invention, a lower coating sponge is arranged on the top of the coating sponge plate, and one end of the lower coating sponge extends to the outside of the saliva tank box.

[0017] As a preferred technical solution of the present invention, a convex shaft is provided at one end of the rotating guide wheel, a groove is opened at the other end, and a second bearing is installed inside the groove, a first bearing is installed inside one supporting leg, and the convex shaft is inserted into the first bearing, a through hole is opened inside the other supporting leg, a rotating rod passing through the through hole is provided on the other supporting leg, and the rotating rod is inserted into the second bearing.

[0018] As a preferred technical solution of the present invention, a liquid outlet is opened inside the body fluid tank box, and a blocking component is provided on the body fluid tank box.

[0019] As a preferred technical solution of the present invention, the blocking component includes a sealing plug that blocks the liquid outlet, and a connecting rope that is arranged on one side of the sealing plug and connected to the saliva tank box.

[0020] The present invention also discloses a method for coating a copper wire, comprising the following steps:

[0021] The copper wire to be coated is placed on the rotating guide wheel, and the copper wire is in contact with the lower coating sponge;

[0022] Operate the control panel to make the electric push rod work, drive the connecting plate down, and make the upper coating sponge contact the copper wire;

[0023] The soldering flux in the liquid storage tank is diffused onto the upper coating sponge through the cooperation of the telescopic liquid inlet pipe and the connecting plate;

[0024] Pull the copper wire and the flux is evenly coated on the copper wire.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] The liquid level sensor can monitor the flux liquid inside the liquid storage tank, so that when the flux is insufficient, an alarm can be given in time to facilitate the timely replenishment of the flux and ensure the normal coating process;

[0027] The positioning plate and the positioning groove are used to increase the positioning of the coating sponge board when it is placed;

[0028] The positioned coated sponge board is stabilized by squeezing the baffle and the positioning plate;

[0029] It helps to realize the splicing of the rotating guide wheel and the two supporting legs, solving the problem of inconvenient disassembly and assembly of the traditional rotating guide wheel;

[0030] It is convenient to recover the flux that falls into the liquid tank box along the liquid outlet. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of the present invention;

[0032] Figure 2 It is a schematic diagram of the splicing structure of the rotating guide wheel of the present invention;

[0033] Figure 3 It is a schematic diagram of the cross-sectional structure of the splicing of the coated sponge board and the body fluid tank box of the present invention;

[0034] Figure 4 For the present invention Figure 3 Schematic diagram of the enlarged structure of the F region;

[0035] Figure 5 It is the control principle diagram of the present invention;

[0036] In the figure: 1. liquid storage tank; 11. control panel; 12. sealing cover; 13. alarm; 14. supporting leg; 140. first bearing; 141. rotating rod; 2. telescopic liquid inlet pipe; 3. electric push rod; 4. connecting plate; 41. upper coating sponge; 5. fluid tank box; 51. positioning plate; 52. liquid outlet; 61. rotating guide wheel; 610. convex shaft; 611. groove; 6110. second bearing; 7. coating sponge plate; 71. lower coating sponge; 72. positioning groove; 720. baffle; 8. sealing plug; 81. connecting rope. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Example 1

[0039] See also Figure 1-Figure 5 , which is the first embodiment of the present invention, provides a coating device for copper wire, comprising:

[0040] A liquid storage tank 1 is provided with a control panel 11 on the front surface of the liquid storage tank 1, and the control panel 11 increases the convenience of use. An alarm 13 is provided on the top of the liquid storage tank 1, and an alarm is given when a fault occurs. A liquid level sensor is provided inside the liquid storage tank 1, and the liquid level sensor can monitor the solder flux liquid inside the liquid storage tank 1, so that an alarm is given in time when the solder flux is insufficient, and the solder flux is supplemented in time to ensure the normal coating.

[0041] Support legs 14, multiple support legs 14 are provided, and multiple support legs 14 are connected to the liquid storage tank 1, and the support for the liquid storage tank 1 is increased by the support legs 14. The inner sides of the two support legs 14 are detachably provided with rotating guide wheels 61, and the rotating guide wheels 61 can be detached and assembled as needed, which increases the convenience of use;

[0042] The fluid tank box 5 is installed on the inner side of the supporting leg 14, so that the fluid tank box 5 is added. A positioning plate 51 is provided at the inner bottom of the fluid tank box 5, so that the positioning plate 51 is added. A coated sponge board 7 is provided inside the fluid tank box 5, so that the coated sponge board 7 is added. A positioning groove 72 matched with the positioning plate 51 is provided at the bottom of the coated sponge board 7, so that the positioning of the coated sponge board 7 is increased when it is placed by using the cooperation of the positioning plate 51 and the positioning groove 72;

[0043] An electric push rod 3 is installed at the bottom of the liquid storage tank 1, which realizes the addition of the electric push rod 3, and a connecting plate 4 is provided at one end of the electric push rod 3. When the electric push rod 3 is working, it can drive the connecting plate 4 to rise and fall. A telescopic liquid inlet pipe 2 connected to the inside of the liquid storage tank 1 is provided on the liquid storage tank 1, and one end of the telescopic liquid inlet pipe 2 is connected to the inside of the connecting plate 4. An upper coating sponge 41 connected to the inside of the connecting plate 4 is provided at the bottom of the connecting plate 4, so that the flux in the liquid storage tank 1 can be diffused to the upper coating sponge 41 through the cooperation of the telescopic liquid inlet pipe 2 and the connecting plate 4.

[0044] In this embodiment, preferably, an anti-interference unit is provided inside the control panel 11, and the anti-interference performance during data transmission is increased by the anti-interference unit. The alarm 13, the electric push rod 3, and the liquid level sensor are all communicatively connected with the control panel 11, and the operation of the control panel 11 increases the intelligence and convenience of use.

[0045] In this embodiment, preferably, the liquid storage tank 1 is provided with a liquid inlet connected to the inside of the liquid storage tank 1 to facilitate the addition of flux, and the liquid storage tank 1 is detachably provided with a sealing cover 12, which increases the performance of protecting the liquid inlet.

[0046] In this embodiment, preferably, symmetrically distributed baffles 720 are installed on the inner side of the positioning groove 72, so that the baffles 720 are added, and the baffles 720 abut against the positioning plate 51, and the positioned coated sponge plate 7 is stabilized by squeezing the baffles 720 and the positioning plate 51.

[0047] In this embodiment, preferably, a lower coating sponge 71 is provided on the top of the coating sponge plate 7, so that the lower coating sponge 71 is added, and one end of the lower coating sponge 71 extends to the outside of the saliva tank box 5.

[0048] In this embodiment, preferably, a convex shaft 610 is provided at one end of the rotating guide wheel 61, thereby realizing the addition of the convex shaft 610, and a groove 611 is opened at the other end, thereby realizing the opening of the groove 611, and a second bearing 6110 is installed inside the groove 611, thereby realizing the addition of the second bearing 6110, a first bearing 140 is installed inside one of the support legs 14, thereby realizing the addition of the first bearing 140, and the convex shaft 610 is inserted into the first bearing 140, a through hole is opened inside the other support leg 14, thereby realizing the opening of the through hole, a rotating rod 141 passing through the through hole is provided on the other support leg 14, and the rotating rod 141 is inserted into the second bearing 6110, which helps to realize the splicing of the rotating guide wheel 61 and the two support legs 14, thereby solving the problem of inconvenient disassembly and assembly of the rotating guide wheel 61 in the traditional method.

[0049] In this embodiment, preferably, a liquid outlet 52 is opened inside the liquid tank box 5 to facilitate the recovery of the soldering flux that falls into the liquid tank box 5 along the liquid outlet 52, and a sealing component is provided on the liquid tank box 5.

[0050] In this embodiment, preferably, the blocking component includes a sealing plug 8 that blocks the liquid outlet 52. The sealing plug 8 can be opened and closed. When the sealing plug 8 is opened, the convenience of recovery is increased. A connecting rope 81 is arranged on one side of the sealing plug 8 and connected to the saliva tank box 5. When the sealing plug 8 is opened, the limiting performance is increased through the connecting rope 81.

[0051] It should be supplemented that the specific structure and working principle of the liquid storage tank 1, the connecting plate 4, and the upper coating sponge 41 in the present application have been disclosed in the copper wire tinning flux coating device with publication number CN203855628U.

[0052] Example 2

[0053] See also Figure 1-Figure 5 , which is a second embodiment of the present invention, provides a method for coating a copper wire, comprising the following steps:

[0054] The copper wire to be coated is mounted on the rotating guide wheel 61, and the copper wire is in contact with the lower coating sponge 71;

[0055] Operate the control panel 11 to make the electric push rod 3 work, drive the connecting plate 4 to descend, and make the upper coating sponge 41 contact the copper wire;

[0056] The soldering flux in the liquid storage tank 1 is diffused onto the upper coating sponge 41 through the cooperation of the telescopic liquid inlet pipe 2 and the connecting plate 4;

[0057] Pull the copper wire and the flux is evenly coated on the copper wire.

[0058] Although the embodiments of the present invention have been shown and described, as detailed above, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coating device for copper wire, characterized in that: include A liquid storage tank (1), wherein a control panel (11) is installed on the front surface of the liquid storage tank (1), an alarm (13) is installed on the top of the liquid storage tank (1), and a liquid level sensor is installed inside the liquid storage tank (1); Support legs (14), wherein a plurality of support legs (14) are provided, and the plurality of support legs (14) are all connected to the liquid storage tank (1), and rotating guide wheels (61) are detachably provided on the inner sides of two support legs (14); A body fluid tank box (5), the body fluid tank box (5) being installed on the inner side of the supporting leg (14), and a positioning plate (51) being provided at the inner bottom of the body fluid tank box (5), a coated sponge plate (7) being provided inside the body fluid tank box (5), and a positioning groove (72) matching with the positioning plate (51) being provided at the bottom of the coated sponge plate (7); An electric push rod (3) is installed at the bottom of a liquid storage tank (1), and a connecting plate (4) is provided at one end of the electric push rod (3); a telescopic liquid inlet pipe (2) connected to the interior of the liquid storage tank (1) is provided on the liquid storage tank (1), and one end of the telescopic liquid inlet pipe (2) is connected to the interior of the connecting plate (4); and an upper coating sponge (41) connected to the interior of the connecting plate (4) is provided at the bottom of the connecting plate (4).

2. The copper wire coating device according to claim 1, characterized in that: An anti-interference unit is arranged inside the control panel (11), and the alarm (13), the electric push rod (3), and the liquid level sensor are all communicatively connected to the control panel (11).

3. The coating device for copper wire according to claim 1, characterized in that: The liquid storage box (1) is provided with a liquid inlet which is in communication with the interior of the liquid storage box (1), and a sealing cover (12) is detachably provided on the liquid storage box (1).

4. The coating device for copper wire according to claim 1, characterized in that: Symmetrically distributed blocking pieces (720) are installed on the inner side surface of the positioning groove (72), and the blocking pieces (720) abut against the positioning plate (51).

5. The coating device for copper wire according to claim 4, characterized in that: A lower coating sponge (71) is arranged on the top of the coating sponge plate (7), and one end of the lower coating sponge (71) extends to the outside of the saliva tank box (5).

6. The coating device for copper wire according to claim 1, characterized in that: A convex shaft (610) is provided at one end of the rotating guide wheel (61), and a groove (611) is provided at the other end, and a second bearing (6110) is installed inside the groove (611); a first bearing (140) is installed inside one of the supporting legs (14), and the convex shaft (610) is inserted into the first bearing (140); a through hole is provided inside the other supporting leg (14), and a rotating rod (141) passing through the through hole is provided on the other supporting leg (14), and the rotating rod (141) is inserted into the second bearing (6110).

7. The coating device for copper wire according to claim 1, characterized in that: A liquid outlet (52) is provided inside the body fluid tank box (5), and a blocking component is provided on the body fluid tank box (5).

8. The coating device for copper wire according to claim 7, characterized in that: The blocking component comprises a sealing plug (8) for blocking the liquid outlet (52), and a connecting rope (81) arranged on one side of the sealing plug (8) and connected to the saliva tank box (5).

9. A method for coating a copper wire, characterized in that: The steps include: The copper wire to be coated is mounted on the rotating guide wheel (61) and the copper wire is made to contact the lower coating sponge (71); The control panel (11) is operated to make the electric push rod (3) work, drive the connecting plate (4) to descend, and make the upper coating sponge (41) contact the copper wire; The soldering flux in the liquid storage tank (1) is diffused onto the upper coating sponge (41) through the cooperation of the telescopic liquid inlet pipe (2) and the connecting plate (4); Pull the copper wire and the flux is evenly coated on the copper wire.