Device for rolling metal material

By designing an automated press rolling device, using threaded roll drums and lifting nip mechanisms, the problem of replacing the entire roll drum in the prior art is solved, and the roller replacement with resource saving and easy operation is achieved.

CN119114630AInactive Publication Date: 2024-12-13DONGGUAN XIMAI METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202411434578.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing press rolling technology, if the rolling roll is damaged, the entire roller needs to be replaced, which is wasted resources and cumbersome operation, making it difficult to meet the needs of staff.

Method used

A device including a base plate, a fixing plate, an installation mechanism, a heating mechanism, a water-cooling mechanism and a roller replacement mechanism is designed. The upper and lower rollers are threadedly connected by several groups of hollow rollers, and the automatic replacement of the rollers is achieved through lifting and clamping mechanisms.

Benefits of technology

Save resources, simplify the replacement process, realize the rapid replacement of upper and lower roller rollers, and meet the operating needs of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a metal material rolling device which comprises a bottom plate, fixing plates are welded to the two sides of the top end of the bottom plate, and mounting mechanisms are mounted on the fixing plates. In real life, the upper roller and the lower roller are both integral roller-shaped cylinders, when a certain position is damaged, the whole roller needs to be completely replaced, the upper roller and the lower roller are formed by connecting a plurality of groups of rollers in a threaded mode, so that when a certain position is damaged, only the corresponding roller needs to be replaced, resources are saved, and in addition, the cost is reduced. The positions of the rollers in the upper roller and the lower roller are named, the rollers at the two ends are D-1 and D-2, the roller between the D-1 and the D-2 is named D-3, when the rollers are replaced, the U-shaped pipe needs to be pulled out of the upper roller and the lower roller, the heating pipe also rotates to the position where the roller replacement operation is not affected, and the U-shaped pipe is pulled out of the upper roller and the lower roller. And secondly, the rollers at the D-1 position, the D-2 position and the D-3 position are automatically replaced through matched use of the clamping mechanism and the roller replacing mechanism.
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Description

Technical Field

[0001] The invention relates to the technical field of press rolling, and in particular to a device for press rolling metal materials. Background Art

[0002] Metal is a common material in daily life. After multiple processing, it can be widely used in many fields. Press rolling, also known as rolling, is a pressure processing method in which a metal blank is passed through the gap between a pair of rotating rollers. Due to the compression of the rollers, the cross-section of the material is reduced and the length is increased. Press rolling is divided into hot rolling and cold rolling.

[0003] At present, during rolling, if there are protrusions or other impurities on the outer surface of the metal, it is very easy to cause the roller to be damaged. The roller in real life is a whole hollow roller. If it is damaged somewhere, it needs to be replaced as a whole, which is very wasteful and requires manual roller replacement. The operation is cumbersome and inconvenient, and it is difficult to meet the needs of the staff. Summary of the invention

[0004] In order to solve the above technical problems, a device for rolling metal materials is provided. The technical solution solves the problem mentioned in the above background technology that the rolling roller in real life is a whole hollow roller. If damage occurs somewhere in it, the whole roller needs to be replaced, which is very wasteful and requires manual roller replacement, which is cumbersome and inconvenient.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: A device for rolling metal materials comprises a bottom plate, fixed plates are welded on both sides of the top of the bottom plate, a mounting mechanism is installed on the fixed plate, the mounting mechanism is used to clamp and install a rolling mechanism, the rolling mechanism comprises an upper rolling roller and a lower rolling roller, the upper rolling roller and the lower rolling roller are both composed of a plurality of groups of hollow rollers threadedly connected, and the mounting mechanism comprises a first movable plate and a second movable plate, the tops of the first movable plate and the second movable plate are both slidably connected with a first mounting block, the bottoms of the first movable plate and the second movable plate are both fixedly connected with a second mounting block, a heating mechanism is provided on the first mounting block on the left side and the second mounting block on the left side, the heating mechanism is used to heat the rolling mechanism, the outer sides of the first mounting block on the right side and the second mounting block on the right side are both installed with a water cooling mechanism, the water cooling mechanism is used to cool the rolling mechanism, and the interiors of the first movable plate and the second movable plate are connected to the first mounting block through a lifting mechanism, the lifting mechanism is used to lift the upper rolling roller, two groups of clamping mechanisms are provided on the second movable plate, and a roller changing mechanism is installed on the rear side of the top of the bottom plate, the roller changing mechanism is used to replace damaged rollers.

[0006] Preferably, the mounting mechanism also includes a first screw, which is rotatably connected to the inside of the two groups of fixed plates, and a first fixed rod is fixedly connected between the two groups of fixed plates, the threads at both ends of the first screw are in opposite directions, and the first movable plate and the second movable plate are respectively threadedly connected to the two ends of the outer surface of the first screw, and the first movable plate and the second movable plate are slidably connected to the first fixed rod, and a first servo motor is arranged on the outside of one group of the fixed plates, one end of the first screw is fixedly mounted on the output end of the first servo motor, and a rotating disk is rotatably connected to the inner sides of the first mounting block and the second mounting block, and a double-headed cylinder is arranged inside the rotating disk, and first clamping members are fixedly mounted on both output ends of the double-headed cylinder, and first driving motors are installed on the outsides of the first mounting block on the left and the second mounting block on the left, and the output end of the first driving motor is fixedly connected to the rotating disk on the left.

[0007] Preferably, the lifting mechanism includes a first screw rod and a first connecting rod, the first movable plate and the second movable plate are both rotatably connected to the first screw rod, the first connecting rod is fixedly connected to the inside of the first movable plate and the second movable plate, the first mounting block is threadedly connected to the first screw rod, the first mounting block is slidably connected to the first connecting rod, and the top of the first movable plate and the second movable plate are both installed with a first stepper motor, and the top of the first screw rod is fixedly connected to the output end of the first stepper motor.

[0008] Preferably, the heating mechanism includes a second drive motor, and the second drive motor is installed on the top of the first mounting block on the left and the bottom of the second mounting block on the left, the output end of the second drive motor is fixedly connected with a driving tooth, the first mounting block on the left and the second mounting block on the left are rotatably connected with a rotating rod, the outer surface of the rotating rod is fixedly installed with a driven tooth meshing with the driving tooth, the outer end of the rotating rod is fixedly connected with a mounting piece, and the internal thread of the mounting piece is connected with a heating tube.

[0009] Preferably, the water cooling mechanism includes a fixed cylinder, the outer sides of the first mounting block on the right side and the second mounting block on the right side are connected to the fixed cylinder, the first telescopic cylinder, the second telescopic cylinder and the third telescopic cylinder are arranged inside the fixed cylinder, a fixing part is welded inside the fixed cylinder, a second screw rod is rotatably connected inside the fixing part, a second stepping motor is arranged on the inner wall of the fixed cylinder, the other end of the second screw rod is fixedly connected to the output end of the second stepping motor, and the outer surface of the second screw rod is threadedly connected to a moving part.

[0010] Preferably, the interior of the fixed cylinder is rotatably connected to the first connecting arm and the second connecting arm, the interior of the third telescopic cylinder is rotatably connected to the third connecting arm and the fourth connecting arm, the other ends of the first connecting arm and the second connecting arm are rotatably connected to a scissor-type telescopic member, and the two ends on the other side of the scissor-type telescopic member are respectively rotatably connected to the third connecting arm and the fourth connecting arm, the interior of the first telescopic cylinder and the second telescopic cylinder are provided with a sliding groove, and the scissor-type telescopic member is provided with a sliding rod adapted to the sliding groove, the sliding rod is slidably connected to the sliding groove, and the scissor-type telescopic member is connected to the moving member.

[0011] Preferably, a connecting frame is fixedly installed on the outer end of the third telescopic cylinder, and a second screw is rotatably connected in the connecting frame. The threads at both ends of the second screw have opposite rotation directions. A second fixing rod is also installed in the connecting frame, and two groups of second clamping members are slidably connected to the second fixing rod. The two groups of second clamping members are respectively threadedly connected to the two ends of the outer surface of the second screw. A second servo motor is installed on the outside of the connecting frame, and one end of the second screw is fixedly connected to the output end of the second servo motor. The second clamping member is used to clamp the U-shaped tube.

[0012] Preferably, the clamping mechanism includes a rotating cylinder, a third screw rod and a movable frame, the second movable plate is rotatably connected with two groups of rotating cylinders, the second movable plate is also installed with a third driving motor that drives the rotating cylinder to rotate, the third screw rod is rotatably connected to the inside of the rotating cylinder, the movable frame is threadedly connected to the third screw rod, one end of the third screw rod is fixedly installed on the output end of the third stepper motor, the third stepper motor is arranged on the outside of the rotating cylinder, the movable frame is slidably connected to the third connecting rod, the third connecting rod is welded in the rotating cylinder, the movable frame is rotatably connected with the third screw, the third servo motor is installed on the outside of the movable frame, the output end of the third servo motor extends into the movable frame and is fixedly connected to one end of the third screw, the threads opened at both ends of the third screw have opposite rotation directions, and both ends of the outer surface of the third screw are threadedly connected with a third clamping piece, the movable frame is also connected with a third fixing rod, and the third clamping piece is slidably connected to the third fixing rod.

[0013] Preferably, the roller changing mechanism includes a cylinder, a fourth screw rod is rotatably connected in the cylinder, one end of the fourth screw rod is fixedly connected to the output end of the fourth stepper motor, the fourth stepper motor is arranged on the top of the cylinder, a lifting frame is threadedly connected on the fourth screw rod, the lifting frame is slidably connected to the fourth connecting rod, the fourth connecting rod is welded in the cylinder, a fifth screw rod is rotatably connected inside the lifting frame, a fifth connecting rod is also installed in the lifting frame, a movable part is slidably connected on the fifth connecting rod, the movable part is threadedly connected to the fifth screw rod, a fifth stepper motor is installed on the outside of the lifting frame, one end of the fifth screw rod is fixedly connected to the output end of the fifth stepper motor, a movable part is threadedly connected to the outer surface of the fifth screw rod, an electric push rod is installed inside the movable part, the output end of the electric push rod is fixedly connected to a moving plate, the inside of the moving plate is rotatably connected to a mounting disk, a passive gear is installed on the outer circumferential surface of the mounting disk, a fourth drive motor is fixedly installed on the moving plate, and a driving gear meshing with the passive gear is fixedly installed on the output end of the fourth drive motor.

[0014] Preferably, a fixing ring is fixedly connected to the inner bottom end of the mounting plate, and a rotating ring, a second gear and several groups of first gears are also rotatably connected inside the mounting plate, the inner side of the rotating ring is fixedly connected with inner teeth meshing with the first gear, and the outer side of the rotating ring is installed with outer teeth meshing with the second gear, and several groups of fourth clamping members are slidably connected to the inside of the fixing ring, and a rack meshing with the first gear is installed on the fourth clamping member, and a transmission motor is arranged at the top end of the mounting plate, and the output end of the transmission motor is fixedly connected to the second gear.

[0015] Compared with the prior art, the present invention provides a device for rolling metal materials, which has the following beneficial effects: In real life, the upper roller and the lower roller are both integral roller-shaped cylinders. When damage occurs at a certain place, they need to be completely replaced as a whole. In the present invention, the upper roller and the lower roller are composed of several groups of rollers threadedly connected. Therefore, when damage occurs at a certain place, it is only necessary to replace the corresponding roller, which saves resources. In addition, the present invention names the rollers in the upper roller and the lower roller by position. The rollers at the two end positions are D-1 and D-2, and the roller between D-1 and D-2 is named D-3. When replacing them, it is necessary to pull the U-shaped tube out to the outside of the upper roller and the lower roller, and the heating tube is also rotated to a position that does not affect the roller changing operation. Secondly, through the coordinated use of the clamping mechanism and the roller changing mechanism, the rollers at D-1, D-2 and D-3 are automatically replaced, which is convenient and quick and meets the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2It is a structural schematic diagram of the installation mechanism in the present invention; Figure 3 It is a structural schematic diagram of a double-head cylinder in the present invention; Figure 4 It is a structural schematic diagram of the lifting mechanism in the present invention; Figure 5 For the present invention Figure 2 Schematic diagram of the proposed enlarged structure at A; Figure 6 For the present invention Figure 4 Schematic diagram of the proposed enlarged structure at B; Figure 7 It is a schematic diagram of the internal structure of the fixed cylinder, the first telescopic cylinder, the second telescopic cylinder and the third telescopic cylinder in the present invention; Figure 8 For the present invention Figure 7 Schematic diagram of the proposed enlarged structure at C; Fig. 9 It is a schematic diagram of the structure of the U-shaped tube in the present invention; Fig.10 It is a structural schematic diagram of the clamping mechanism in the present invention; Fig.11 It is a structural schematic diagram of the roller changing mechanism in the present invention; Fig.12 It is a structural schematic diagram of the movable plate in the present invention; Fig.13 It is a schematic diagram of the internal structure of the installation disk in the present invention; Fig.14 It is a structural schematic diagram of the roller mechanism in the present invention.

[0017] Numbers in the figure: 1. Bottom plate; 101. Fixed plate; 2. Mounting mechanism; 201. first screw rod; 202. first fixing rod; 203. first servo motor; 204. first movable plate; 205. second movable plate; 206. first mounting block; 207. second mounting block; 208. rotating disk; 209. double-headed cylinder; 210. first clamping member; 211. first driving motor; 3. Roller mechanism; 301. Roller; 4. Lifting mechanism; 401. First screw rod; 402. First connecting rod; 403. First stepper motor; 5. Heating mechanism; 501. Second driving motor; 502. Driving gear; 503. Rotating rod; 504. Driven gear; 505. Mounting member; 506. Heating tube; 6. Water cooling mechanism; 601. Fixed cylinder; 602. First telescopic cylinder; 603. Second telescopic cylinder; 604. Third telescopic cylinder; 605. Fixed member; 606. Second screw rod; 607. Second stepping motor; 608. Moving member; 609. First connecting arm; 610. Second connecting arm; 611. Third connecting arm; 612. Fourth connecting arm; 613. Scissor-type telescopic member; 614. Sliding rod; 615. Sliding groove; 616. Connecting frame; 617. Second screw rod; 618. Second fixed rod; 619. Second servo motor; 620. Second clamping member; 621. U-shaped tube; 7. Clamping mechanism; 701. Rotating cylinder; 702. Third driving motor; 703. Third screw rod; 704. Third connecting rod; 705. Third stepping motor; 706. Movable frame; 707. Third screw rod; 708. Third fixing rod; 709. Third servo motor; 710. Third clamping member; 8. Roller changing mechanism; 801. Cylinder; 802. Fourth screw rod; 803. Fourth connecting rod; 804. Fourth stepping motor; 805. Lifting frame; 806. Fifth screw rod; 807. Fifth connecting rod; 808. Fifth stepping motor; 809. Moving part; 810. Electric push rod; 811. Moving plate; 812. Mounting plate; 813. Passive gear; 814. Fourth driving motor; 815. Active gear; 816. Fixed ring; 817. Rotating ring; 818. First gear; 819. Fourth clamping member; 820. Second gear; 821. Transmission motor. DETAILED DESCRIPTION

[0018] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations. Example 1

[0019] Please refer to Figure 1-Figure 14As shown, a device for rolling metal materials comprises a bottom plate 1, and both sides of the top of the bottom plate 1 are welded with fixed plates 101, and a mounting mechanism 2 is mounted on the fixed plate 101, and the mounting mechanism 2 is used to clamp and mount a rolling mechanism 3, and the rolling mechanism 3 comprises an upper rolling roller and a lower rolling roller, and the upper rolling roller and the lower rolling roller are both composed of a plurality of groups of hollow rollers 301 threadedly connected, and the mounting mechanism 2 comprises a first movable plate 204 and a second movable plate 205, and the tops of the first movable plate 204 and the second movable plate 205 are both slidably connected with a first mounting block 206, and the bottoms of the first movable plate 204 and the second movable plate 205 are both fixedly connected with a second mounting block 206. 7. A heating mechanism 5 is provided on the left first mounting block 206 and the left second mounting block 207, and the heating mechanism 5 is used to heat the rolling mechanism 3. A water cooling mechanism 6 is installed on the outer side of the right first mounting block 206 and the right second mounting block 207, and the water cooling mechanism 6 is used to cool the rolling mechanism 3. The interior of the first movable plate 204 and the second movable plate 205 is connected to the first mounting block 206 through a lifting mechanism 4, and the lifting mechanism 4 is used to lift the upper rolling roller. Two sets of clamping mechanisms 7 are provided on the second movable plate 205, and a roller changing mechanism 8 is installed on the rear side of the top end of the bottom plate 1, and the roller changing mechanism 8 is used to replace the damaged roller 301. Example 2

[0020] Please refer to Figure 2 and Figure 3 As shown, the mounting mechanism 2 further includes a first screw 201, which is rotatably connected to the inside of the two sets of fixed plates 101, and a first fixed rod 202 is fixedly connected between the two sets of fixed plates 101. The threads at both ends of the first screw 201 are in opposite directions, and a first movable plate 204 and a second movable plate 205 are respectively threadedly connected to both ends of the outer surface of the first screw 201, and the first movable plate 204 and the second movable plate 205 are slidably connected to the first fixed rod 202. A first servo motor is arranged on the outer side of one set of fixed plates 101. Machine 203, one end of the first screw 201 is fixedly mounted on the output end of the first servo motor 203, the inner sides of the first mounting block 206 and the second mounting block 207 are rotatably connected with a rotating disk 208, a double-headed cylinder 209 is arranged inside the rotating disk 208, both output ends of the double-headed cylinder 209 are fixedly mounted with a first clamping member 210, the outer sides of the left first mounting block 206 and the left second mounting block 207 are both mounted with a first driving motor 211, and the output end of the first driving motor 211 is fixedly connected to the left rotating disk 208.

[0021] It can be understood by those skilled in the art that the first screw 201 is driven to rotate by the output end of the first servo motor 203, so that the first movable plate 204 and the second movable plate 205 are brought closer to or farther from each other, so that the first mounting blocks 206 and the second mounting blocks 207 on both sides are brought closer to or farther from each other; and when approaching, the spacing between the first mounting blocks 206 and the second mounting blocks 207 on both sides is adapted to the length of the upper roller and the lower roller, and then both output ends of the double-headed cylinder 209 are extended, so that the two groups of first clamping members 210 abut against the inner walls of the rollers 301 at both ends of the upper roller and the lower roller to achieve fixation; the left rotating disk 208 is driven to rotate by the output end of the first drive motor 211 to drive the upper roller and the lower roller to rotate. During metal rolling, the rotation directions of the output ends of the two groups of first drive motors 211 in the present invention are opposite, thereby achieving rolling of metal materials. Example 3

[0022] Please refer to Figure 4 As shown, the lifting mechanism 4 includes a first screw rod 401 and a first connecting rod 402, the first movable plate 204 and the second movable plate 205 are both rotatably connected to the first screw rod 401, the first connecting rod 402 is fixedly connected to the inside of the first movable plate 204 and the second movable plate 205, the first mounting block 206 is threadedly connected to the first screw rod 401, the first mounting block 206 is slidably connected to the first connecting rod 402, and the top of the first movable plate 204 and the second movable plate 205 are both installed with a first stepper motor 403, and the top of the first screw rod 401 is fixedly connected to the output end of the first stepper motor 403.

[0023] It can be understood by those skilled in the art that by starting the first stepper motors 403 on both sides, the output end of the first stepper motor 403 drives the first screw rod 401 to rotate, so that the first mounting blocks 206 on both sides slide up and down synchronously along the outer surface of the first connecting rod 402. On the one hand, the metal plate can be pressed into different thicknesses according to the needs of real life, and on the other hand, the height of the upper roller can be changed. Example 4

[0024] Please refer to Figure 5 As shown, the heating mechanism 5 includes a second drive motor 501, and the second drive motor 501 is installed on the top of the first mounting block 206 on the left and the bottom of the second mounting block 207 on the left. The output end of the second drive motor 501 is fixedly connected with a driving tooth 502, and the first mounting block 206 on the left and the second mounting block 207 on the left are rotatably connected with a rotating rod 503, and the outer surface of the rotating rod 503 is fixedly installed with a driven tooth 504 meshing with the driving tooth 502, and the outer end of the rotating rod 503 is fixedly connected with a mounting member 505, and the internal thread of the mounting member 505 is connected to the heating tube 506.

[0025] It can be understood by those skilled in the art that in real life, metal rolling is divided into hot rolling situations, and the hot metal plate passes between the upper roller and the lower roller. In order not to change the material properties of the metal itself, it is necessary to prevent the heat on the hot metal plate from disappearing. Therefore, the present invention introduces a heating tube 506, and two groups of heating tubes 506 heat the upper roller and the lower roller respectively, and the upper roller and the lower roller are in a rotating state, so the upper roller and the lower roller can be well heated evenly; the output end of the second driving motor 501 drives the driving tooth 502 to rotate, and then the driven tooth 504 and the rotating rod 503 rotate as a whole, driving the heating tube 506 to rotate; since the mounting member 505 and the heating tube 506 are threadedly connected, the heating tube 506 can also be quickly replaced. Example 5

[0026] Please refer to Figure 6 , Figure 7 and Figure 8 As shown, the water cooling mechanism 6 includes a fixed cylinder 601, the outer sides of the first right mounting block 206 and the second right mounting block 207 are both connected with the fixed cylinder 601, the interior of the fixed cylinder 601 is provided with a first telescopic cylinder 602, a second telescopic cylinder 603 and a third telescopic cylinder 604, a fixing part 605 is welded inside the fixed cylinder 601, a second screw rod 606 is rotatably connected inside the fixing part 605, a second stepping motor 607 is arranged on the inner wall of the fixed cylinder 601, the other end of the second screw rod 606 is fixedly connected to the output end of the second stepping motor 607, and the outer surface of the second screw rod 606 is threadedly connected with a moving part 608.

[0027] Please refer to Figure 7 As shown, the interior of the fixed cylinder 601 is rotatably connected to the first connecting arm 609 and the second connecting arm 610, the interior of the third telescopic cylinder 604 is rotatably connected to the third connecting arm 611 and the fourth connecting arm 612, the other ends of the first connecting arm 609 and the second connecting arm 610 are rotatably connected to the scissor-type telescopic member 613, and the other two ends of the scissor-type telescopic member 613 are rotatably connected to the third connecting arm 611 and the fourth connecting arm 612 respectively, the interiors of the first telescopic cylinder 602 and the second telescopic cylinder 603 are both provided with a sliding groove 615, and the scissor-type telescopic member 613 is provided with a sliding rod 614 adapted to the sliding groove 615, the sliding rod 614 is slidably connected to the sliding groove 615, and the scissor-type telescopic member 613 is connected to the movable member 608.

[0028] Please refer to Figure 6As shown, a connecting frame 616 is fixedly installed on the outer end of the third telescopic cylinder 604, and a second screw 617 is rotatably connected in the connecting frame 616. The threads at both ends of the second screw 617 have opposite rotation directions. A second fixing rod 618 is also installed in the connecting frame 616, and two groups of second clamping members 620 are slidably connected to the second fixing rod 618. The two groups of second clamping members 620 are respectively threadedly connected to the two ends of the outer surface of the second screw 617. A second servo motor 619 is installed on the outside of the connecting frame 616, and one end of the second screw 617 is fixedly connected to the output end of the second servo motor 619. The second clamping member 620 is used to clamp the U-shaped tube 621.

[0029] It can be understood by those skilled in the art that in real life, metal rolling is also divided into cold rolling. Therefore, the present invention introduces a U-shaped tube 621. The two ends of the outer part of the U-shaped tube 621 are connected to an external hose (the hose is not drawn in the present invention). The U-shaped tube 621 is filled with cooling water. The U-shaped tube 621 has a large area, which improves the cooling effect. The second screw 617 is driven to rotate by the output end of the second servo motor 619, so that the two groups of second clamping members 620 are close to or away from each other. When they are close, the U-shaped tube 621 is clamped, and when they are away from each other, the U-shaped tube 621 is released. The second screw 606 is driven to rotate by the output end of the second stepper motor 607, so that the moving member 608 reciprocates, driving the scissor-type telescopic member 613 to be in an extended or retracted state. When extended, The first telescopic cylinder 602, the second telescopic cylinder 603 and the third telescopic cylinder 604 are driven to slide out of the interior of the fixed cylinder 601, so that the U-shaped tube 621 is automatically taken out from the interior of the upper roller and the lower roller. When retracting, the first telescopic cylinder 602, the second telescopic cylinder 603 and the third telescopic cylinder 604 are driven to retract into the interior of the fixed cylinder 601, so that the U-shaped tube 621 is installed in the interior of the upper roller and the lower roller. The cooperation of the slide rod 614 and the slide groove 615 improves the movement stability of the scissor-type telescopic member 613. The present invention designs a water cooling mechanism 6, which is used during cold rolling on the one hand, and on the other hand, at the end of hot rolling, since the temperature of the upper roller and the lower roller is relatively high, in order to avoid the risk of scalding of the staff, the upper roller and the lower roller can also be cooled by water cooling. Example 6

[0030] Please refer to Figure 7As shown, the clamping mechanism 7 includes a rotating cylinder 701, a third screw rod 703 and a movable frame 706. Two groups of rotating cylinders 701 are rotatably connected inside the second movable plate 205. A third driving motor 702 for driving the rotating cylinder 701 to rotate is also installed in the second movable plate 205. The third screw rod 703 is rotatably connected to the inside of the rotating cylinder 701. The movable frame 706 is threadedly connected to the third screw rod 703. One end of the third screw rod 703 is fixedly installed on the output end of the third stepping motor 705. The third stepping motor 705 is arranged on the outside of the rotating cylinder 701. The movable frame 706 is slidably connected to the third connecting rod. On the connecting rod 704, the third connecting rod 704 is welded in the rotating cylinder 701, and the third screw rod 707 is rotatably connected in the movable frame 706. The third servo motor 709 is installed on the outside of the movable frame 706. The output end of the third servo motor 709 extends into the movable frame 706 and is fixedly connected to one end of the third screw rod 707. The threads at both ends of the third screw rod 707 have opposite rotation directions, and both ends of the outer surface of the third screw rod 707 are threadedly connected with a third clamping member 710. A third fixed rod 708 is also connected in the movable frame 706, and the third clamping member 710 is slidably connected to the third fixed rod 708.

[0031] It can be understood by those skilled in the art that, during metal rolling, in order not to affect the feeding of the metal, the rotating cylinder 701 needs to be rotated to an outward position, so the present invention provides a third driving motor 702; the third screw rod 703 is driven to rotate by the output end of the third stepper motor 705, so that the movable frame 706 slides back and forth along the outer surface of the third connecting rod 704; the third screw rod 707 is driven to rotate by the output end of the third servo motor 709, so that the two groups of third clamping members 710 are moved closer to or away from each other. Example 7

[0032] Please refer to Fig.11 and Fig.12As shown, the roller changing mechanism 8 includes a cylinder 801, a fourth screw rod 802 is rotatably connected in the cylinder 801, one end of the fourth screw rod 802 is fixedly connected to the output end of the fourth stepping motor 804, the fourth stepping motor 804 is arranged on the top of the cylinder 801, a lifting frame 805 is threadedly connected to the fourth screw rod 802, the lifting frame 805 is slidably connected to the fourth connecting rod 803, the fourth connecting rod 803 is welded in the cylinder 801, the lifting frame 805 is rotatably connected to the fifth screw rod 806, the lifting frame 805 is also installed in the fifth connecting rod 807, the fifth connecting rod 807 is slidably connected to the movable part 809, the movable part 809 and the fifth screw rod 80 6 is threadedly connected, a fifth stepping motor 808 is installed on the outer side of the lifting frame 805, one end of the fifth lead screw 806 is fixedly connected to the output end of the fifth stepping motor 808, a movable part 809 is threadedly connected to the outer surface of the fifth lead screw 806, an electric push rod 810 is installed inside the movable part 809, a moving plate 811 is fixedly connected to the output end of the electric push rod 810, a mounting plate 812 is rotatably connected inside the moving plate 811, a passive gear 813 is installed on the outer circumference of the mounting plate 812, a fourth driving motor 814 is fixedly installed on the moving plate 811, and a driving gear 815 meshing with the passive gear 813 is fixedly installed on the output end of the fourth driving motor 814.

[0033] Please refer to Fig.13 As shown, a fixing ring 816 is fixedly connected to the inner bottom end of the mounting plate 812, and a rotating ring 817, a second gear 820 and a plurality of first gears 818 are also rotatably connected inside the mounting plate 812, an inner side of the rotating ring 817 is fixedly connected with an inner tooth meshing with the first gear 818, an outer side of the rotating ring 817 is installed with an outer tooth meshing with the second gear 820, a plurality of fourth clamping members 819 are slidably connected inside the fixing ring 816, a rack meshing with the first gear 818 is installed on the fourth clamping member 819, a transmission motor 821 is arranged at the inner top end of the mounting plate 812, and an output end of the transmission motor 821 is fixedly connected with the second gear 820.

[0034] It can be understood by those skilled in the art that the output end of the fourth stepper motor 804 drives the fourth lead screw 802 to rotate, so that the lifting frame 805 slides up and down along the outer surface of the fourth connecting rod 803, thereby changing the height of the lifting frame 805 and further changing the height of the mounting plate 812; the output end of the fifth stepper motor 808 drives the fifth lead screw 806 to rotate, so that the movable member 809 slides left and right along the outer surface of the fifth connecting rod 807, thereby changing the horizontal position of the movable member 809 and further changing the horizontal position of the mounting plate 812; the extension end of the output end of the electric push rod 810 is controlled The motor 814 drives the second gear 820 to rotate, so that the outer teeth, the rotating circle 817 and the inner teeth rotate as a whole, and drives all the first gears 818 to rotate synchronously, so that all the fourth clamping members 819 move toward or away from the center of the fixed circle 816, and when approaching, the outer wall of the roller 301 on the upper roller and the lower roller is clamped; the output end of the fourth drive motor 814 drives the active gear 815 to rotate, so that the passive gear 813 and the mounting plate 812 rotate as a whole.

[0035] Working principle and use process of this device: In order to clearly describe the roller changing principle of the present invention, we use Figure 1 and Fig.14 For the sake of perspective, in real life, the upper roller and the lower roller are both integral roller-shaped cylinders. When a certain part is damaged, it is necessary to completely replace the entire roller. In the present invention, the upper roller and the lower roller are composed of a plurality of groups of rollers 301 threadedly connected. Therefore, when a certain part is damaged, it is sufficient to replace the corresponding roller 301. We name the rollers 301 in the upper roller and the lower roller by position. The rollers 301 at the two end positions are D-1 and D-2, and the roller 301 between D-1 and D-2 is named D-3. When the roller 301 at D-1 is replaced, the U-shaped tube 621 is pulled out to the outside of the upper roller and the lower roller, and the two output ends of the double-headed cylinder 209 on the left are retracted, driving the first clamping member 210 not to abut against the inner wall of the roller 301 at D-1, and the first screw 201 is driven to rotate by the output end of the first servo motor 203, so that the first movable plate 204 and the second movable plate 205 are separated from each other, while the upper roller and the lower roller are still in a clamped state as a whole, and the second drive The output end of the stepping motor 501 drives the heating tube 506 to rotate to a position where the roller changing operation is not affected. The fourth stepping motor 804, the fifth stepping motor 808 and the electric push rod 810 are used in coordination, so that the mounting plate 812 moves to the position of the roller 301 at D-1, and the roller 301 at D-1 is inside the mounting plate 812. The fourth clamping member 819 clamps the outer wall of the roller 301 at D-1, and the output end of the third driving motor 702 drives the heating tube 506 to rotate to a position where the roller changing operation is not affected. The fourth stepping motor 804, the fifth stepping motor 808 and the electric push rod 810 are used in coordination, so that the mounting plate 812 moves to the position of the roller 301 at D-1, and the roller 301 at D-1 is inside the mounting plate 812. The fourth clamping member 819 clamps the outer wall of the roller 301 at D-1. The rotating drum 701 rotates to a horizontal position, and under the action of the output end of the third stepper motor 705, the two sets of third clamping members 710 move to the roller 301 adjacent to the right side of the D-1 roller 301, and then under the action of the output end of the third servo motor 709, the two sets of third clamping members 710 are moved closer to each other to clamp the roller 301, and then under the cooperation of the fifth stepper motor 808 and the fourth drive motor 814, the roller 301 at D-1 is driven to rotate and move to the left side. The roller 301 at D-1 is removed by the fourth stepper motor 804, the fifth stepper motor 808 and the electric push rod 810, and the mounting plate 812 returns to the initial position. The external manipulator places the new roller 301 inside the mounting plate 812, and the fourth clamping member 819 clamps the outer wall of the new roller 301. The above operation is repeated, so that the new roller 301 rotates and moves to the right, so that the new roller 301 is installed at D-1. When replacing the roller 301 at D-2, the U-shaped tube 621 is pulled out to the outside of the upper roller and the lower roller, and the two output ends of the double-headed cylinder 209 on the right side are retracted, driving the first clamping member 210 not to abut against the inner wall of the roller 301 at D-2, and the first screw 201 is driven to rotate by the output end of the first servo motor 203, so that the first movable plate 204 and the second movable plate 205 are separated from each other, while the upper roller and the lower roller are still in a clamped state as a whole, and the same replacement method of the roller 301 at D-1 can be adopted; When a roller 301 at D-3 is replaced, the U-shaped tube 621 is pulled out to the outside of the upper roller and the lower roller, and the two output ends of the double-headed cylinder 209 on the right are retracted, driving the first clamping member 210 not to abut against the inner wall of the roller 301 at D-2, and the first screw 201 is driven to rotate through the output end of the first servo motor 203, so that the first movable plate 204 and the second movable plate 205 are separated from each other, while the upper roller and the lower roller are still in a clamped state as a whole. In order to describe the replacement principle more clearly, it is assumed that Fig.14 The roller 301 marked with D-3 needs to be replaced. First, under the action of the output end of the third stepper motor 705, the two groups of third clamping members 710 move to the roller 301 adjacent to the left side of the D-3 roller 301, and then under the action of the output end of the third servo motor 709, the two groups of third clamping members 710 are moved close to each other to clamp the roller 301. Under the cooperation of the fifth stepper motor 808 and the fourth drive motor 814, the roller 301 at D-3 is driven to rotate and move to the right side, so that the roller 301 at D-3 and the roller 301 on its right side are completely removed. That is, Fig.14 The four rollers 301 shown in the figure are then driven to move to the right, and the four rollers 301 are clamped as a whole by the double-headed cylinder 209 on the right. Then, under the cooperation of the third stepper motor 705 and the third servo motor 709, the roller 301 on the right side adjacent to the roller 301 at D-3 is clamped, and then under the cooperation of the fifth stepper motor 808 and the fourth drive motor 814, the roller 301 at D-3 is driven to rotate and move to the left side, thereby realizing the Fig.14 The marked D-3 roller 301 is removed, and then the mounting plate 812 returns to its initial position. The external manipulator places the new roller 301 inside the mounting plate 812, and the fourth clamping member 819 clamps the outer wall of the new roller 301. The opposite operation of removing the D-3 roller 301 is performed to install the new roller 301 at the D-3 position, and form new upper and lower rollers. This is convenient and fast, and the entire process is automated, meeting the needs of the staff.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A device for rolling a metal material, comprising a bottom plate (1), characterized in that: Fixed plates (101) are welded to both sides of the top of the bottom plate (1), and a mounting mechanism (2) is mounted on the fixed plate (101). The mounting mechanism (2) is used to clamp and mount a roller mechanism (3). The roller mechanism (3) comprises an upper roller and a lower roller. The upper roller and the lower roller are both composed of a plurality of groups of hollow rollers (301) threadedly connected. The mounting mechanism (2) comprises a first movable plate (204) and a second movable plate (205). The top of the first movable plate (204) and the second movable plate (205) are both slidably connected to a first mounting block (206). The bottom of the first movable plate (204) and the second movable plate (205) are both fixedly connected to a second mounting block (207). The first mounting block (206) and the second mounting block (207) are both fixedly connected to the bottom of the first movable plate (204) and the second movable plate (205). A heating mechanism (5) is provided on the left second mounting block (207), and the heating mechanism (5) is used to heat the rolling mechanism (3). A water cooling mechanism (6) is provided on the outer sides of the right first mounting block (206) and the right second mounting block (207), and the water cooling mechanism (6) is used to cool the rolling mechanism (3). The interiors of the first movable plate (204) and the second movable plate (205) are connected to the first mounting block (206) via a lifting mechanism (4), and the lifting mechanism (4) is used to lift the upper rolling roller. Two sets of clamping mechanisms (7) are provided on the second movable plate (205), and a roller changing mechanism (8) is provided on the rear side of the top end of the bottom plate (1), and the roller changing mechanism (8) is used to replace a damaged roller (301).

2. A device for rolling a metal material according to claim 1, characterized in that: The mounting mechanism (2) further comprises a first screw (201), the first screw (201) being rotatably connected to the inside of the two sets of fixed plates (101), a first fixed rod (202) being fixedly connected between the two sets of fixed plates (101), the threads at both ends of the first screw (201) being arranged in opposite directions, and a first movable plate (204) and a second movable plate (205) being respectively threadedly connected to the two ends of the outer surface of the first screw (201), the first movable plate (204) and the second movable plate (205) being slidably connected to the first fixed rod (202), and a first servo motor being arranged on the outer side of one set of fixed plates (101). (203), one end of the first screw rod (201) is fixedly mounted on the output end of the first servo motor (203), the inner sides of the first mounting block (206) and the second mounting block (207) are rotatably connected to a rotating disk (208), a double-headed cylinder (209) is arranged inside the rotating disk (208), and both output ends of the double-headed cylinder (209) are fixedly mounted with a first clamping member (210), the outer sides of the left first mounting block (206) and the left second mounting block (207) are both mounted with a first drive motor (211), and the output end of the first drive motor (211) is fixedly connected to the left rotating disk (208).

3. A device for rolling a metal material according to claim 1, characterized in that: The lifting mechanism (4) comprises a first screw rod (401) and a first connecting rod (402); the first movable plate (204) and the second movable plate (205) are both rotatably connected to the inside of the first screw rod (401); the first connecting rod (402) is fixedly connected to the inside of the first movable plate (204) and the second movable plate (205); the first mounting block (206) is threadedly connected to the first screw rod (401); the first mounting block (206) is slidably connected to the first connecting rod (402); the top of the first movable plate (204) and the second movable plate (205) are both installed with a first stepper motor (403); the top of the first screw rod (401) is fixedly connected to the output end of the first stepper motor (403).

4. A device for rolling a metal material according to claim 1, characterized in that: The heating mechanism (5) comprises a second drive motor (501), the second drive motor (501) is mounted on the top of the left first mounting block (206) and the bottom of the left second mounting block (207), the output end of the second drive motor (501) is fixedly connected to a drive tooth (502), the left first mounting block (206) and the left second mounting block (207) are both rotatably connected to a rotating rod (503), a driven tooth (504) meshing with the drive tooth (502) is fixedly mounted on the outer surface of the rotating rod (503), a mounting piece (505) is fixedly connected to the outer end of the rotating rod (503), and the heating tube (506) is connected to the inner thread of the mounting piece (505).

5. A device for rolling a metal material according to claim 1, characterized in that: The water cooling mechanism (6) comprises a fixed cylinder (601), the outer sides of the first right mounting block (206) and the second right mounting block (207) are both connected to the fixed cylinder (601), the interior of the fixed cylinder (601) is provided with a first telescopic cylinder (602), a second telescopic cylinder (603) and a third telescopic cylinder (604), the interior of the fixed cylinder (601) is welded with a fixing member (605), the interior of the fixing member (605) is rotatably connected with a second screw rod (606), the inner wall of the fixed cylinder (601) is provided with a second stepping motor (607), the other end of the second screw rod (606) is fixedly connected to the output end of the second stepping motor (607), and the outer surface of the second screw rod (606) is threadedly connected with a moving member (608).

6. A device for rolling a metal material according to claim 6, characterized in that: The fixed cylinder (601) is internally rotatably connected to a first connecting arm (609) and a second connecting arm (610); the third telescopic cylinder (604) is internally rotatably connected to a third connecting arm (611) and a fourth connecting arm (612); the other ends of the first connecting arm (609) and the second connecting arm (610) are both rotatably connected to a scissor-type telescopic member (613); and the other two ends of the scissor-type telescopic member (613) are respectively rotatably connected to the third connecting arm (611) and the fourth connecting arm (612); a sliding groove (615) is provided inside the first telescopic cylinder (602) and the second telescopic cylinder (603); a sliding rod (614) matched with the sliding groove (615) is provided on the scissor-type telescopic member (613); the sliding rod (614) is slidably connected to the sliding groove (615); and the scissor-type telescopic member (613) is connected to the moving member (608).

7. A device for rolling a metal material according to claim 6, characterized in that: A connecting frame (616) is fixedly installed at the outer end of the third telescopic cylinder (604), and a second screw rod (617) is rotatably connected in the connecting frame (616). The threads at both ends of the second screw rod (617) have opposite rotation directions. A second fixing rod (618) is also installed in the connecting frame (616), and two groups of second clamping members (620) are slidably connected to the second fixing rod (618). The two groups of second clamping members (620) are respectively threadedly connected to the two ends of the outer surface of the second screw rod (617). A second servo motor (619) is installed outside the connecting frame (616), and one end of the second screw rod (617) is fixedly connected to the output end of the second servo motor (619). The second clamping member (620) is used to clamp the U-shaped tube (621).

8. A device for rolling a metal material according to claim 1, characterized in that: The clamping mechanism (7) comprises a rotating cylinder (701), a third screw rod (703) and a movable frame (706); two groups of rotating cylinders (701) are rotatably connected inside the second movable plate (205); a third driving motor (702) for driving the rotating cylinder (701) to rotate is also installed inside the second movable plate (205); the third screw rod (703) is rotatably connected inside the rotating cylinder (701); the movable frame (706) is threadedly connected to the third screw rod (703); one end of the third screw rod (703) is fixedly installed on the output end of the third stepping motor (705); the third stepping motor (705) is arranged on the outside of the rotating cylinder (701); and the movable frame (706) is slidably connected to the third screw rod (703). On the connecting rod (704), the third connecting rod (704) is welded in the rotating cylinder (701), and a third screw rod (707) is rotatably connected in the movable frame (706). A third servo motor (709) is installed outside the movable frame (706). The output end of the third servo motor (709) extends into the movable frame (706) and is fixedly connected to one end of the third screw rod (707). The threads at both ends of the third screw rod (707) have opposite rotation directions, and both ends of the outer surface of the third screw rod (707) are threadedly connected to a third clamping member (710). A third fixed rod (708) is also connected in the movable frame (706), and the third clamping member (710) is slidably connected to the third fixed rod (708).

9. A device for rolling a metal material according to claim 1, characterized in that: The roller changing mechanism (8) comprises a cylinder (801), a fourth screw rod (802) is rotatably connected inside the cylinder (801), one end of the fourth screw rod (802) is fixedly connected to the output end of a fourth stepping motor (804), the fourth stepping motor (804) is arranged at the top of the cylinder (801), a lifting frame (805) is threadedly connected to the fourth screw rod (802), the lifting frame (805) is slidably connected to a fourth connecting rod (803), the fourth connecting rod (803) is welded inside the cylinder (801), a fifth screw rod (806) is rotatably connected inside the lifting frame (805), a fifth connecting rod (807) is also installed inside the lifting frame (805), a movable part (809) is slidably connected to the fifth connecting rod (807), and the movable part (809) and the fifth screw rod (806) are rotatably connected. The lifting frame (805) is threadedly connected to the lifting frame (806), a fifth stepping motor (808) is installed on the outside of the lifting frame (805), one end of the fifth lead screw (806) is fixedly connected to the output end of the fifth stepping motor (808), the outer surface of the fifth lead screw (806) is threadedly connected to a movable part (809), an electric push rod (810) is installed inside the movable part (809), the output end of the electric push rod (810) is fixedly connected to a moving plate (811), the inside of the moving plate (811) is rotatably connected to a mounting plate (812), a passive gear (813) is installed on the outer circumference of the mounting plate (812), a fourth driving motor (814) is fixedly installed on the moving plate (811), and a driving gear (815) meshing with the passive gear (813) is fixedly installed on the output end of the fourth driving motor (814).

10. A device for rolling a metal material according to claim 9, characterized in that: The bottom end of the interior of the mounting plate (812) is fixedly connected to a fixing ring (816); a rotating ring (817), a second gear (820) and a plurality of groups of first gears (818) are also rotatably connected inside the mounting plate (812); an inner tooth meshing with the first gear (818) is fixedly connected to the inner side of the rotating ring (817); an outer tooth meshing with the second gear (820) is installed on the outer side of the rotating ring (817); a plurality of groups of fourth clamping members (819) are slidably connected inside the fixing ring (816); a rack meshing with the first gear (818) is installed on the fourth clamping member (819); a transmission motor (821) is arranged at the top end of the interior of the mounting plate (812); an output end of the transmission motor (821) is fixedly connected to the second gear (820).