Plate processing shaping device facilitating feeding and discharging and using method

Abstract

The invention discloses a plate machining shaping device facilitating feeding and discharging and a using method, and relates to the technical field of plate machining. The plate machining shaping device comprises a plate shaping device body, a master controller is installed on one side of the plate shaping device body, a bottom plate is installed at the bottom of the plate shaping device body, and two sets of conveying belts are installed at the top of the bottom plate; the two sets of conveying belts are located on the two sides of the plate shaping device, a first fixing frame is installed on the top of one set of conveying belts, the master controller is provided with a control system, and the control system comprises a plate recognition module, a fault diagnosis module, a safety protection module, a micro-processing module and a user interface. According to the plate shaping device, the type and size of the plate are accurately judged through cooperation of the camera and the photoelectric sensor, the micro-processing module can conveniently and automatically adjust shaping parameters according to the type and size of the plate, the shaping requirements of the plate shaping device for adapting to plates of different materials are improved, and then the shaping machining efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of plate processing, and in particular to a plate processing shaping device and a use method thereof which is convenient for loading and unloading. Background Art

[0002] The shaping device is a mechanical equipment specially used for correcting and flattening metal after deformation during the processing. It mainly repairs local deformation quickly in a short time by means of heating and mechanical pressure. The existing shaping device cannot identify the type and size of the plate before shaping, and then automatically adjust the parameters of the shaping device. Manual participation in the shaping process is required, which affects the production efficiency of the shaping.

[0003] The defects of existing shaping devices are: 1. Patent document CN117259492B discloses a plate shaping device, which mainly considers how to ensure the overall flatness of the plate when the subsequent device performs secondary shaping on the plate, but does not consider how to pre-identify the type and size of the plate to facilitate automatic adjustment of shaping parameters according to the type of plate; 2. Patent document CN115502241B discloses a shaping machine, which mainly considers how to shape plates of different heights, effectively improving the shaping efficiency and shaping effect, but does not consider how to improve the safety of the equipment and prevent safety accidents; 3. Patent document CN118143085B discloses a flatness shaping device and shaping method, which mainly considers how to achieve efficient shaping of workpieces in a short time, but does not consider how to predict equipment failure in advance and extend the service life of the equipment; 4. The existing shaping device requires manual movement of the plate onto the device, which makes it difficult to improve the working efficiency and shaping output of the shaping device. Summary of the invention

[0004] The object of the present invention is to provide a plate processing shaping device and a method of use that are convenient for loading and unloading, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a plate processing shaping device that is convenient for loading and unloading, comprising a plate shaping device, a master controller is installed on one side of the plate shaping device, a bottom plate is installed at the bottom of the plate shaping device, two groups of conveyor belts are installed on the top of the bottom plate, the two groups of conveyor belts are located on both sides of the plate shaping device, and a fixing frame is installed on the top of one group of the conveyor belts; The master controller is equipped with a control system, which includes a plate identification module, a fault diagnosis module, a safety protection module, a microprocessor module and a user interface. The plate identification module uses an identification device to detect the type and size of the plate. The safety protection module detects whether the operator is close to the working range of the shaping device through a safety protection sensor. The fault diagnosis module uses a monitoring sensor to monitor the operating parameters of the entire device in real time, and combines the fault diagnosis technology to predict the potential faults of the device. The microprocessor module automatically adjusts the shaping parameters of the plate shaping device according to the type and size of the plate, and controls the operation of the entire device in combination with the results of the safety protection module and the fault diagnosis module. The user interface includes a computer interface and an operation touch screen. The user interface inputs the shaping parameters of different types of plates through the operation touch screen, and monitors the operation of the device through the computer interface; The identification device comprises a camera and a photoelectric sensor installed at the bottom of a fixing frame, the photoelectric sensor is located in front of the camera, and both the photoelectric sensor and the camera are located above the conveyor belt.

[0006] Preferably, the plate shaping device consists of a frame base, a shaping back frame and a side frame, the side frames are located on both sides of the frame base, the shaping back frame is located behind the frame base, the safety protection sensor includes a high-definition recognition camera installed on the top of the shaping back frame, a mounting frame is installed on the front of the side frame, an infrared transmitter and an infrared receiver are evenly arranged on the outer wall of one side of the mounting frame, and the infrared receiver and the infrared transmitter are staggered, two groups of mechanical arms are installed on the top of the base plate, the two groups of mechanical arms are respectively located on the sides and rear of the two groups of conveyor belts, a mounting box is installed on the front of the mechanical arm, an ultrasonic sensor and a collision sensor are embedded in the front of the mounting box, the collision sensor is located below the ultrasonic sensor, and a speed sensor is embedded in the bottom of the mounting box.

[0007] Preferably, the monitoring sensor includes a current sensor, a voltage sensor and a temperature sensor, and the current sensor, voltage sensor and temperature sensor are used to monitor the current, voltage and temperature of the plate shaping device, the robotic arm and the conveyor belt in real time, respectively. An electro-permanent magnetic suction cup is installed at the output end of the robotic arm, and a magnetic sensor and a position sensor are embedded in the bottom of the electro-permanent magnetic suction cup, and the position sensor is located in front of the magnetic sensor.

[0008] Preferably, a second fixing frame is installed on the top of another group of conveyor belts, a moving component is installed inside the second fixing frame, an infrared ranging sensor is installed at the output end of the moving component, and the infrared ranging sensor is located above the conveyor belt.

[0009] Preferably, the moving component includes a servo motor and a guide rod three installed inside a fixed frame two, the guide rod three is located below the servo motor, a screw rod two is installed at the output end of the servo motor, the outer surfaces of the screw rod two and the guide rod three are sleeved with a connecting piece, and the bottom of the connecting piece is connected to the top of the infrared ranging sensor.

[0010] Preferably, a movable groove is opened inside the shaping back frame, a control motor 2 is installed on the top wall of the movable groove, a screw rod 1 is installed on the output end of the control motor 2, a guide rod 1 is installed on the back wall of the movable groove, and the guide rod 1 is L-shaped, and the outer surfaces of the guide rod 1 and the screw rod 1 are sleeved with a connecting block, and an upper shaping roller is installed on one end of the connecting block.

[0011] Preferably, a placement groove is opened inside the shaping back frame, and the placement groove is located below the movable groove. A control motor 1 is installed inside the placement groove, and a lower shaping roller is installed inside the control motor 1. The lower shaping roller is located between the upper shaping roller and the frame base. Felt rollers are installed on both sides of the shaping back frame, and the felt rollers are located on both sides of the lower shaping roller.

[0012] Preferably, a control motor three and a guide rod two are installed inside the side frame, and the guide rod two is located on one side of the control motor three. A bidirectional screw rod is installed at the output end of the control motor three, and two sets of side rollers are sleeved on the outer surfaces of the bidirectional screw rod and the guide rod two, and the side rollers are located at the rear of the mounting frame.

[0013] Preferably, the method for using the plate processing shaping device that is convenient for loading and unloading comprises the following steps: Step S1, power the entire device, and the permanent magnetic chuck is started to absorb the metal plate through magnetic attraction and move it to the conveyor belt; Step S2, using a camera and a photoelectric sensor to identify the type and size of the metal sheet, and according to the identification result, the control system automatically adjusts the shaping parameters of the sheet shaping device; Step S3, during the shaping process, a protective grating is formed in front of the lower shaping roller and the upper shaping roller by using an infrared transmitter and an infrared receiver to detect whether the operator is close to the working area; Step S4: After the shaping is completed, the shaped plate is fully scanned using an infrared ranging sensor to determine whether the flatness of the plate meets the requirements, and the plate is unloaded using a robotic arm and an electro-permanent magnetic chuck.

[0014] Preferably, in step S1, the following steps are also included: Step S11: When the robot arm is loading materials, ultrasonic sensors and collision sensors are used to determine whether there are operators around to prevent the robot arm and the permanent magnetic chuck from causing harm to personnel during operation.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses the cooperation of a camera and a photoelectric sensor to accurately determine the type and size of the plate, so that the microprocessor module can automatically adjust the shaping parameters according to the type and size of the plate, thereby improving the ability of the plate shaping device to adapt to the shaping needs of plates of different materials. There is no need to manually adjust the shaping parameters, thereby improving the efficiency of the shaping process.

[0016] 2. The present invention detects operators close to the plate shaping device through safety protection sensors to determine whether the operators are wearing personal protective equipment as required and to identify whether any body part of the operator has entered the shaping area. A high-definition recognition camera captures images and uses visual detection technology to identify whether the operators close to the device in the image are wearing personal protective equipment as required. In addition, when the robotic arm is running, ultrasonic sensors and collision sensors are used to detect whether there are people in the running track to prevent the robotic arm from colliding during operation, causing injuries to people, thereby improving the safety and protection of the equipment.

[0017] 3. The present invention uses current sensors, voltage sensors and temperature sensors to monitor the current, voltage and temperature of each component in real time, and combines the changes in the operating parameters of each component and uses fault diagnosis technology to predict whether the device has a potential fault. Once a potential fault is diagnosed, the maintenance personnel are promptly reminded to perform preventive maintenance on the equipment. Preventive maintenance reduces the possibility of failures, thereby reducing equipment damage and power outages, providing effective safety operation guarantees for the equipment and extending the service life of the equipment.

[0018] 4. The present invention realizes the automatic handling and positioning of the plate through the cooperation of the mechanical arm, the permanent magnetic suction cup and the conveyor belt, reduces the dependence on manual participation, effectively improves the production efficiency, shortens the shaping production cycle of the plate, and thus improves the overall shaping work efficiency and increases the output of the plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a bottom-up three-dimensional structural schematic diagram of the electric permanent magnetic chuck of the present invention; Figure 3 It is a schematic diagram of the side cross-sectional structure of the installation box of the present invention; Figure 4 It is a schematic diagram of the side cross-sectional structure of the orthopedic back frame of the present invention; Figure 5 It is a schematic diagram of a side cross-sectional structure of a side frame of the present invention; Figure 6 It is a schematic diagram of the side cross-sectional structure of the fixing frame 2 of the present invention; Figure 7 is a system diagram of the present invention; Figure 8 It is a structural diagram of the monitoring sensor of the present invention; Fig. 9 This is a structural diagram of the safety protection sensor of the present invention.

[0020] In the figure: 1. Plate shaping device; 2. Bottom plate; 3. Robotic arm; 4. Conveyor belt; 5. Main controller; 6. Electro-permanent magnetic chuck; 7. Mounting box; 8. Ultrasonic sensor; 9. Collision sensor; 10. Mounting frame; 11. High-definition recognition camera; 12. Fixed frame one; 13. Camera; 14. Photoelectric sensor; 15. Lower shaping roller; 16. Upper shaping roller; 17. Control motor one; 18. Control motor two; 19. Screw rod one; 20. Guide rod one; 21. Control motor three; 22. Bidirectional screw rod; 23. Guide rod two; 24. Side roller; 25. Felt roller; 26. Position sensor; 27. Magnetic sensor; 28. Speed ​​sensor; 29. ​​Fixed frame two; 30. Servo motor; 31. Screw rod two; 32. Guide rod three; 33. Infrared ranging sensor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Embodiment 1, See also Figure 1 and Figure 7 The present invention provides an embodiment: a plate processing shaping device that is convenient for loading and unloading, characterized in that: it includes a plate shaping device 1, a main controller 5 is installed on one side of the plate shaping device 1, a bottom plate 2 is installed at the bottom of the plate shaping device 1, two groups of conveyor belts 4 are installed on the top of the bottom plate 2, and the two groups of conveyor belts 4 are located on both sides of the plate shaping device 1, and a fixing frame 12 is installed on the top of one group of the conveyor belts 4; The master controller 5 is equipped with a control system, which includes a plate identification module, a fault diagnosis module, a safety protection module, a microprocessor module and a user interface. The plate identification module uses an identification device to detect the type and size of the plate. The safety protection module detects whether the operator is close to the working range of the shaping device through a safety protection sensor. The fault diagnosis module uses a monitoring sensor to monitor the operating parameters of the entire device in real time, and predicts the potential faults of the device in combination with fault diagnosis technology. The microprocessor module automatically adjusts the shaping parameters of the plate shaping device 1 according to the type and size of the plate, and controls the operation of the entire device in combination with the results of the safety protection module and the fault diagnosis module. The user interface includes a computer interface and an operation touch screen. The user interface inputs the shaping parameters of different types of plates through the operation touch screen, and monitors the operation of the device through the computer interface; The identification device includes a camera 13 and a photoelectric sensor 14 installed at the bottom of a fixing frame 12 . The photoelectric sensor 14 is located in front of the camera 13 . Both the photoelectric sensor 14 and the camera 13 are located above the conveyor belt 4 .

[0025] Furthermore, one group of conveyor belts 4 is used to send the sheet to be shaped to the sheet shaping device 1 for shaping, and another group of conveyor belts 4 is used to send the shaped sheet from the sheet shaping device 1 to the next device. The main controller 5 is used to control the operation of the entire shaping device. First, the metal sheet to be shaped is transported from the conveyor belt 4 to the sheet shaping device 1. The camera 13 and the photoelectric sensor 14 above the conveyor belt 4 detect the metal sheet moving below. The photoelectric sensor 14 emits a light beam, which is reflected when it contacts the sheet. The photoelectric sensor 14 receives the reflected light beam and identifies the material of the sheet through the different reflection, absorption and transmittance of different types of sheets to light, and determines the type of sheet. At the same time, the camera 13 captures the image of the sheet and uses image processing technology to analyze the surface characteristics of the sheet, including surface texture, color, size, etc. and shape, and accurately judges the type and size of the plate through the cooperation of the camera 13 and the photoelectric sensor 14, so that the microprocessor module can automatically adjust the shaping parameters according to the type and size of the plate, which solves the problem that the equipment cannot adapt to the processing needs of plates of different materials and thicknesses, and the process of manually adjusting parameters is relatively complicated, which is not conducive to rapid changeover and flexible production. The plate shaping device 1 is improved to adapt to the shaping needs of plates of different materials, and there is no need to manually adjust the shaping parameters, thereby improving the efficiency of the shaping process. At the same time, the photoelectric sensor 14 detects whether the surface of the plate is damaged. If damage is found, the robot arm 3 and the electric permanent magnetic chuck 6 automatically remove the plate from the conveyor belt 4 and place it in a special placement position of the peripheral device, which is convenient for subsequent operators to handle the defective plates and reduces the occurrence of shaping failures due to the defects of the plate itself; The plate identification module, fault diagnosis module, safety protection module and microprocessor module are electrically connected. After the type and size of the plate are identified, the plate can be sent to the plate shaping device 1 for shaping operation. During the shaping process, the fault diagnosis module collects the operating parameters of each component of the entire device in real time, so as to judge whether there is a potential fault in the operation of the device according to the parameters, and timely discover and display the fault information on the computer interface, prompting the remote monitoring personnel to perform preventive maintenance on the device in time. At the same time, the safety protection module detects whether there is a person entering the dangerous working area through the protective grating. Once it is detected that a person's body part has crossed the protective grating, the microprocessor module immediately controls the power off of the entire device to prevent the shaping device from posing a threat to personnel safety. The operating touch screen is used for the operator to manually enter the processing requirements of different plates. The entered information will be automatically stored in the memory built into the microprocessor module, which is convenient for the microprocessor module to call autonomously. The operating touch screen and the microprocessor module are transmitted through the wireless transmission network of the peripheral device; In actual use, magnetic sensors can also be used to distinguish plates with different magnetic fields by sensing changes in the magnetic field, thereby realizing the detection and identification of the types of metal plates containing magnetic materials.

[0026] Embodiment 2: See also Figure 1 , Figure 3 and Fig. 9 , an embodiment of the present invention is: a shaping device for plate processing that is convenient for loading and unloading and a method of using the same, the plate shaping device 1 is composed of a frame base, a shaping back frame and a side frame, the side frames are located on both sides of the frame base, the shaping back frame is located behind the frame base, the safety protection sensor includes a high-definition recognition camera 11 installed on the top of the shaping back frame, a mounting frame 10 is installed on the front of the side frame, an infrared transmitter and an infrared receiver are evenly arranged on the outer wall of one side of the mounting frame 10, and the infrared receiver and the infrared transmitter are staggered, two groups of mechanical arms 3 are installed on the top of the bottom plate 2, the two groups of mechanical arms 3 are respectively located on the sides and rear of two groups of conveyor belts 4, a mounting box 7 is installed on the front of the mechanical arm 3, an ultrasonic sensor 8 and a collision sensor 9 are embedded in the front of the mounting box 7, the collision sensor 9 is located below the ultrasonic sensor 8, and a speed sensor 28 is embedded in the bottom of the mounting box 7.

[0027] Furthermore, the safety protection module detects the operator approaching the plate shaping device 1 through the safety protection sensor, determines whether the operator wears personal protective equipment as required, and identifies whether the operator has any body part entering the shaping area. The high-definition recognition camera 11 captures the image and identifies whether the operator approaching the device in the image wears personal protective equipment as required, including a safety helmet, work protective clothing, gloves and protective glasses, through visual detection technology. If the operator does not wear protective equipment and approaches the plate shaping device 1, the control system controls the alarm device of the peripheral device to alarm, prompting the operator that there is danger and please stay away from the working equipment to avoid personnel safety accidents. In addition, when the robot arm 3 is running, the ultrasonic sensor 8 and the collision sensor 9 are used to detect whether there are people in the running trajectory to prevent the robot arm 3 from colliding during operation, causing injuries to people, thereby improving the safety protection of the equipment. The speed sensor 28 is used to detect the moving speed of the output end of the robot arm 3, so that the control system can accurately control the moving trajectory of the robot arm 3 for transporting the plate. The ultrasonic sensor 8 measures whether there are people or objects around by emitting ultrasonic waves and receiving their reflected waves.

[0028] Embodiment 3, See also Figure 1 , Figure 2 and Figure 8An embodiment of the present invention is: a plate shaping device that is convenient for loading and unloading, the monitoring sensor includes a current sensor, a voltage sensor and a temperature sensor, the current sensor, the voltage sensor and the temperature sensor are respectively used to monitor the current, voltage and temperature of the plate shaping device 1, the robot arm 3 and the conveyor belt 4 in real time, the output end of the robot arm 3 is installed with an electric permanent magnetic suction cup 6, the bottom of the electric permanent magnetic suction cup 6 is embedded with a magnetic sensor 27 and a position sensor 26, and the position sensor 26 is located in front of the magnetic sensor 27.

[0029] Furthermore, each component of the shaping device is equipped with a current sensor, a voltage sensor and a temperature sensor to monitor the current, voltage and temperature of each component in real time. By combining the changes in the operating parameters of each component and using fault diagnosis technology, it is predicted whether the device has a potential fault. Once a potential fault is diagnosed, the microprocessor module sends the fault information to the computer interface through the wireless transmission network of the peripheral device, and promptly reminds the maintenance personnel to perform preventive maintenance on the equipment. The possibility of failure is reduced through preventive maintenance, thereby reducing equipment damage and power outages, providing effective safety operation guarantee for the equipment and extending the service life of the equipment. An electric permanent magnetic suction cup 6 is provided at the output end of the robot arm 3. The electric permanent magnetic suction cup 6 is a pulse electric permanent magnetic suction cup. The on and off of the magnetic force is controlled by an electric pulse signal. The magnetic sensor 27 is used to detect the presence or absence of magnetism of the electric permanent magnetic suction cup 6, so as to detect whether the electric permanent magnetic suction cup 6 is operating normally and adsorb the metal sheet. The position sensor 26 is used to detect the position of the electric permanent magnetic suction cup 6. The cooperation of the robot arm 3 and the electric permanent magnetic suction cup 6 facilitates the accurate placement of the metal sheet at the same position on the conveyor belt 4, ensuring the consistency of the position of the metal sheet during loading and unloading. The cooperation of the robot arm 3, the electric permanent magnetic suction cup 6 and the conveyor belt 4 realizes the automatic handling and positioning of the sheet, reduces the dependence on manual participation, effectively improves the production efficiency, shortens the shaping production cycle of the sheet, thereby improving the overall shaping work efficiency and increasing the output of the sheet.

[0030] Embodiment 4: See also Figure 1 and Figure 6 , an embodiment of the present invention provides: a plate processing shaping device that is convenient for loading and unloading, a second fixing frame 29 is installed on the top of another group of the conveyor belt 4, a moving component is installed inside the second fixing frame 29, an infrared distance sensor 33 is installed at the output end of the moving component, and the infrared distance sensor 33 is located above the conveyor belt 4; The moving assembly includes a servo motor 30 and a guide rod 32 installed inside a second fixing frame 29. The guide rod 32 is located below the servo motor 30. A second screw rod 31 is installed at the output end of the servo motor 30. The outer surfaces of the second screw rod 31 and the guide rod 32 are sleeved with a connecting piece, and the bottom of the connecting piece is connected to the top of the infrared ranging sensor 33.

[0031] Further, after the shaping is completed, the metal sheet is pushed onto the conveyor belt 4. At the output of the conveyor belt 4, the sheet will pass under the fixed frame 29. At this time, the moving component will drive the infrared ranging sensor 33 to move quickly, and quickly scan the surface of the sheet below to detect whether the surface flatness of the sheet is qualified. If it is unqualified, the mechanical arm 3 and the electric permanent magnetic chuck 6 will take the sheet off and place it on the placement rack that needs secondary shaping. If it is qualified, the sheet will be taken off and placed on the qualified product placement rack. The control system controls the servo motor 30 to rotate forward and reverse, driving the screw rod 2 31 to rotate, so that the infrared ranging sensor 33 moves back and forth along the direction of the guide rod 3 32, so as to realize a comprehensive detection of the sheet surface. In actual use, multiple infrared distance sensors 33 can be installed under the fixed frame 29, and the infrared distance sensors 33 are not moved by using moving components. The multiple infrared distance sensors 33 scan simultaneously to complete the comprehensive detection of the plate surface.

[0032] Embodiment 5, See also Figure 1 , Figure 4 and Figure 5 , an embodiment of the present invention provides: a plate processing shaping device that is convenient for loading and unloading, a moving groove is opened inside the shaping back frame, a control motor 2 18 is installed on the top wall of the moving groove, a screw rod 19 is installed on the output end of the control motor 2 18, a guide rod 20 is installed on the back wall of the moving groove, and the guide rod 20 is L-shaped, the outer surfaces of the guide rod 20 and the screw rod 19 are sleeved with a connecting block, and an upper shaping roller 16 is installed on one end of the connecting block; A placement slot is provided inside the shaping back frame, and the placement slot is located below the moving slot. A control motor 17 is installed inside the placement slot, and a lower shaping roller 15 is installed inside the control motor 17. The lower shaping roller 15 is located between the upper shaping roller 16 and the frame base. Felt rollers 25 are installed on both sides of the shaping back frame, and the felt rollers 25 are located on both sides of the lower shaping roller 15. A control motor 3 21 and a guide rod 2 23 are installed inside the side frame. The guide rod 23 is located on one side of the control motor 3 21. A bidirectional screw rod 22 is installed at the output end of the control motor 3 21. Two sets of side rollers 24 are sleeved on the outer surfaces of the bidirectional screw rod 22 and the guide rod 2 23. The side rollers 24 are located at the rear of the mounting frame 10.

[0033] Furthermore, according to the thickness of the plate, the control system automatically adjusts the distance between the upper shaping roller 16 and the lower shaping roller 15 to meet the needs of shaping plates of different sizes, controls the motor 18 to run, drives the screw 19 to rotate, and then makes the upper shaping roller 16 approach the lower shaping roller 15 along the direction of the guide rod 20, adjusts the distance between the upper shaping roller 16 and the lower shaping roller 15, and shapes the plate by applying pressure to the plate through the lower shaping roller 15 and the upper shaping roller 16, and at the same time controls the motor 17 to run, drives the lower shaping roller 15 to rotate, and the lower shaping roller 15 and the upper shaping roller The plate between 16 will be subjected to thrust, which promotes the plate to complete one shaping and be pushed onto the conveyor belt 4 for unloading operation. In addition, the side of the plate is shaped by the side rollers 24. The spacing between the two sets of side rollers 24 is adjusted according to the size of the plate. The control motor 3 21 is controlled to drive the bidirectional screw rod 22 to rotate, and then drive the two sets of side rollers 24 to move relative to each other or towards each other along the direction of the guide rod 2 23 to change the distance between the two sets of side rollers 24. The felt roller 25 can be mixed to receive the plate so that the plate can be smoothly transferred between the conveyor belt 4 and the plate shaping device 1.

[0034] Furthermore, the method for using the plate processing shaping device that is convenient for loading and unloading includes the following steps: Step S1, power the entire device, the electric permanent magnetic chuck 6 starts to absorb the metal plate through magnetic attraction, and moves it to the conveyor belt 4; Step S2, using the camera 13 and the photoelectric sensor 14 to identify the type and size of the metal sheet, and the control system automatically adjusts the shaping parameters of the sheet shaping device 1 according to the recognition result; Step S3, during the shaping process, a protective grating is formed in front of the lower shaping roller 15 and the upper shaping roller 16 by using an infrared transmitter and an infrared receiver to detect whether the operator is close to the working area; Step S4: After the shaping is completed, the infrared distance measuring sensor 33 is used to fully scan the shaped plate to determine whether the flatness of the plate meets the requirements, and the mechanical arm 3 and the permanent magnetic chuck 6 are used to perform the unloading operation on the plate; In step S1, the following steps are also included: Step S11, when the robot arm 3 is loading materials, the ultrasonic sensor 8 and the collision sensor 9 are used to determine whether there are operators around, so as to prevent the robot arm 3 and the electro-permanent magnetic chuck 6 from causing injuries to personnel during operation.

[0035] Working principle: The camera 13 and the photoelectric sensor 14 cooperate to accurately determine the type and size of the plate, so that the microprocessor module can automatically adjust the shaping parameters according to the type and size of the plate. At the same time, the photoelectric sensor 14 detects whether the surface of the plate is damaged. If damage is found, the robot arm 3 and the electric permanent magnetic chuck 6 automatically remove the plate from the conveyor belt 4 and place it in a special placement position of the peripheral device, which is convenient for subsequent operators to handle the defective plate and reduce the occurrence of shaping failures due to the defects of the plate itself; During the shaping process, the safety protection sensor is used to detect the operator near the plate shaping device 1 to determine whether the operator is wearing personal protective equipment as required and to identify whether any body part of the operator has entered the shaping area. The current sensor, voltage sensor and temperature sensor monitor the current, voltage and temperature of each component in real time. By combining the changes in the operating parameters of each component and using fault diagnosis technology to predict whether there is a potential fault in the device, the maintenance personnel are promptly reminded to perform preventive maintenance on the equipment, thereby reducing the possibility of failure through preventive maintenance.

[0036] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A plate processing shaping device that is convenient for loading and unloading, characterized in that: The plate shaping device (1) comprises a main controller (5) installed on one side of the plate shaping device (1), a bottom plate (2) installed at the bottom of the plate shaping device (1), two groups of conveyor belts (4) installed on the top of the bottom plate (2), the two groups of conveyor belts (4) being located on both sides of the plate shaping device (1), and a fixing frame (12) installed on the top of one group of the conveyor belts (4); The master controller (5) is equipped with a control system, the control system comprising a plate identification module, a fault diagnosis module, a safety protection module, a microprocessor module and a user interface, the plate identification module uses an identification device to detect the type and size of the plate, the safety protection module uses a safety protection sensor to detect whether the operator is close to the working range of the shaping device, the fault diagnosis module uses a monitoring sensor to monitor the operating parameters of the entire device in real time, and combines the fault diagnosis technology to predict the potential faults of the device, the microprocessor module automatically adjusts the shaping parameters of the plate shaping device (1) according to the type and size of the plate, and controls the operation of the entire device in combination with the results of the safety protection module and the fault diagnosis module, the user interface comprises a computer interface and an operation touch screen, the user interface inputs the shaping parameters of different types of plates through the operation touch screen, and monitors the operation of the device through the computer interface; The identification device comprises a camera (13) and a photoelectric sensor (14) mounted at the bottom of a fixing frame (12); the photoelectric sensor (14) is located in front of the camera (13); and both the photoelectric sensor (14) and the camera (13) are located above the conveyor belt (4).

2. A plate processing shaping device that is convenient for loading and unloading according to claim 1, characterized in that: The plate shaping device (1) is composed of a frame base, a shaping back frame and a side frame, wherein the side frames are located on both sides of the frame base, and the shaping back frame is located behind the frame base. The safety protection sensor comprises a high-definition recognition camera (11) installed on the top of the shaping back frame. A mounting frame (10) is installed on the front of the side frame, and an infrared transmitter and an infrared receiver are evenly arranged on the outer wall of one side of the mounting frame (10). The infrared receiver and the infrared transmitter are staggered. Two sets of mechanical arms (3) are installed on the top of the bottom plate (2), and the two sets of mechanical arms (3) are respectively located on the sides and rear of two sets of conveyor belts (4). A mounting box (7) is installed on the front of the mechanical arm (3), and an ultrasonic sensor (8) and a collision sensor (9) are embedded in the front of the mounting box (7). The collision sensor (9) is located below the ultrasonic sensor (8). A speed sensor (28) is embedded in the bottom of the mounting box (7).

3. A plate processing shaping device that is convenient for loading and unloading according to claim 2, characterized in that: The monitoring sensor comprises a current sensor, a voltage sensor and a temperature sensor, wherein the current sensor, the voltage sensor and the temperature sensor are respectively used to monitor the current, voltage and temperature of the plate shaping device (1), the mechanical arm (3) and the conveyor belt (4) in real time. An electric permanent magnetic suction cup (6) is installed at the output end of the mechanical arm (3), and a magnetic sensor (27) and a position sensor (26) are embedded in the bottom of the electric permanent magnetic suction cup (6), and the position sensor (26) is located in front of the magnetic sensor (27).

4. A plate processing shaping device that is convenient for loading and unloading according to claim 1, characterized in that: A second fixing frame (29) is installed on the top of another group of conveyor belts (4), a moving assembly is installed inside the second fixing frame (29), an infrared distance sensor (33) is installed at the output end of the moving assembly, and the infrared distance sensor (33) is located above the conveyor belt (4).

5. A plate processing shaping device that is convenient for loading and unloading according to claim 4, characterized in that: The moving assembly comprises a servo motor (30) and a guide rod (32) mounted inside a second fixing frame (29); the guide rod (32) is located below the servo motor (30); a screw rod (31) is mounted on the output end of the servo motor (30); a connecting piece is sleeved on the outer surfaces of the screw rod (31) and the guide rod (32); and the bottom of the connecting piece is connected to the top of the infrared distance measuring sensor (33).

6. A plate processing shaping device that is convenient for loading and unloading according to claim 2, characterized in that: A movable groove is provided inside the shaping back frame, a control motor 2 (18) is installed on the top wall of the movable groove, a screw rod 1 (19) is installed on the output end of the control motor 2 (18), a guide rod 1 (20) is installed on the back wall of the movable groove, and the guide rod 1 (20) is L-shaped, and the outer surfaces of the guide rod 1 (20) and the screw rod 1 (19) are sleeved with a connecting block, and an upper shaping roller (16) is installed on one end of the connecting block.

7. A plate processing shaping device that is convenient for loading and unloading according to claim 6, characterized in that: A placement slot is provided inside the shaping back frame, the placement slot is located below the moving slot, a control motor 1 (17) is installed inside the placement slot, a lower shaping roller (15) is installed inside the control motor 1 (17), the lower shaping roller (15) is located between the upper shaping roller (16) and the frame base, and felt rollers (25) are installed on both sides of the shaping back frame, and the felt rollers (25) are located on both sides of the lower shaping roller (15).

8. A plate processing shaping device that is convenient for loading and unloading according to claim 2, characterized in that: A control motor three (21) and a guide rod two (23) are installed inside the side frame. The guide rod two (23) is located on one side of the control motor three (21). A bidirectional screw rod (22) is installed at the output end of the control motor three (21). Two sets of side rollers (24) are sleeved on the outer surfaces of the bidirectional screw rod (22) and the guide rod two (23). The side rollers (24) are located at the rear of the mounting frame (10).

9. A method for using a plate processing shaping device that is convenient for loading and unloading, applicable to the plate processing shaping device that is convenient for loading and unloading as claimed in claims 1 to 7, characterized in that: The method for using the plate processing shaping device which is convenient for loading and unloading comprises the following steps: Step S1, power is supplied to the entire device, and the electric permanent magnetic chuck (6) is activated to absorb the metal plate through magnetic attraction and move it onto the conveyor belt (4); Step S2, using a camera (13) and a photoelectric sensor (14) to identify the type and size of the metal sheet, and according to the identification result, the control system automatically adjusts the shaping parameters of the sheet shaping device (1); Step S3, during the shaping process, a protective grating is formed in front of the lower shaping roller (15) and the upper shaping roller (16) by using an infrared transmitter and an infrared receiver in combination to detect whether the operator is close to the working area; Step S4: After the shaping is completed, the shaped plate is fully scanned using the infrared distance measuring sensor (33) to determine whether the flatness of the plate meets the requirements, and the plate is unloaded using the robot arm (3) and the permanent magnetic chuck (6).

10. The method for using the plate processing shaping device that is convenient for loading and unloading according to claim 9, characterized in that: In step S1, the following steps are also included: Step S11: When the robotic arm (3) is loading materials, the ultrasonic sensor (8) and the collision sensor (9) are used to determine whether there are operators around, so as to prevent the robotic arm (3) and the electro-permanent magnetic chuck (6) from causing harm to personnel during operation.

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