Safety punching machine for aluminum veneer
By using clutch plates and hydraulic rods on the aluminum veneer punch to achieve automatic loading and unloading and power control, the safety hazards and mold damage in the operation of the aluminum veneer punch are solved, and the safety and reliability of the punch are improved.
Patent Information
- Application Number
- CN202411613676.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2024-12-13
AI Technical Summary
During the use of the punch, the aluminum veneer cannot be adsorbed by magnets and needs to be loaded and unloaded manually, which poses a major safety hazard. The high-speed movement and high pressure of the molds on the molds may cause clamping or mechanical damage to the operator.
An aluminum veneer safety punch is designed, using mechanisms such as clutch plates and hydraulic rods to automatically load and unload through belts and transmission systems to prevent workers from entering the mold area and quickly stop power transmission when the mold is damaged or foreign objects are stuck. Protect the mold.
It effectively reduces safety hazards for operators, avoids high-speed rotating machinery damage, and prevents molds from being damaged by foreign objects, improving the safety and reliability of the punch.
Smart Images

Figure CN119114787A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of punching machines, and in particular relates to an aluminum single plate safety punching machine. Background Art
[0002] A punch press is a mechanical device used to process metal materials. It mainly uses a punch to impact, shear, and form metal materials to achieve the purpose of processing. Punches are widely used in the metal processing industry, such as manufacturing parts, punching, cutting, and drilling of metal plates. Aluminum veneer is a thin plate material made of aluminum alloy, which is usually used for building decoration and exterior wall decoration. It has a light weight and excellent strength. In the production process, it is often necessary to process it through a punch press to make the aluminum veneer into the desired shape.
[0003] However, there are some potential dangers in the use of punching machines. During the operation of the punching machine, the movement speed between the upper and lower molds is fast and the pressure is high. If the operator's body parts enter the working area, it is easy to be pinched. Most of the existing punching machines need to rely on manual loading and unloading. For materials that can be absorbed by magnets, you only need to use the punching machine safety hand to avoid body parts entering the working area. However, aluminum panels cannot be absorbed by magnets and still need to be manually loaded and unloaded, which poses a large number of safety hazards. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide an aluminum single plate safety punching machine.
[0005] The technical solution adopted to solve the above technical problems is: an aluminum single plate safety punching machine, comprising a frame, the upper end of the frame is fixedly connected to a power mechanism, an upper slider is arranged between one end of the frame close to the power mechanism, one side of the frame is fixedly connected to a control box, a position of the frame close to the upper slider is fixedly connected to a fixing seat, one end of the fixing seat is fixedly connected to a transport mechanism, and the upper surface of the fixing seat is fixedly connected to a feeding mechanism; The power mechanism comprises a crankshaft passing through a rotationally connected frame, one end of the crankshaft passing through a clutch mechanism fixedly connected thereto, the clutch mechanism comprising a brake disc fixedly connected to the crankshaft, a second spring fixedly connected to a side of the brake disc away from the frame, and a clutch disc fixedly connected to a side of the second spring away from the brake disc; The transport mechanism includes a pair of side plates fixedly connected to a fixed seat, a pair of second belts are arranged up and down between the side plates, a plurality of rotating rollers and guide rollers are sleeved inside the second belts, a plurality of extrusion transport rollers are sleeved outside the second belts, a second motor is arranged on one side of the side plates, and the rotating rollers are driven to rotate by the second motor.
[0006] Through the above technical solution, the body parts of the workers do not need to enter between the upper mold and the lower mold during the production process, which greatly reduces the safety hazard. At the same time, the use of the clutch plate can prevent the driven gear from continuing to drive the crankshaft to rotate when foreign matter appears between the upper mold and the lower mold, causing the upper mold to be forced to move downward and cause damage to the mold, thereby effectively protecting the mold.
[0007] Furthermore, a display screen is fixedly connected to the control box, a plurality of buttons are fixedly connected to the control box, a first protective shell is fixedly connected to one side of the frame, a second protective shell is fixedly connected to the side of the frame away from the first protective shell, a fixed plate is fixedly connected to the side of the frame close to the second protective shell, a second hydraulic rod is fixedly connected to the fixed plate, a second brake block is fixedly connected to the output end of the second hydraulic rod, third guide rods are fixedly connected to both sides of the upper surface of the second brake block, and the third guide rods pass through the slidably connected fixed plate.
[0008] Through the above technical solution, the second brake block can be pushed by the second hydraulic rod to stop the rotation of the brake wheel and quickly stop the rotation of the crankshaft.
[0009] Furthermore, a first motor is fixedly connected to the frame, an output end of the first motor is fixedly connected to a driving roller, a transmission shaft is rotatably connected through the frame, one end of the transmission shaft is fixedly connected to a driven roller, a first belt is sleeved on the outside of the driving roller and the driven roller, an end of the transmission shaft away from the driven roller is fixedly connected to a driving gear, an end of the crankshaft close to the driving gear is rotatably connected to a driven gear, an end of the crankshaft away from the driven gear is fixedly connected to a brake wheel, a connecting rod is rotatably connected through the crankshaft, the driven gear and the driving gear are covered with a first protective shell, the driving roller and the driven roller are covered with a second protective shell, the second brake block is located above the brake wheel, and a locking groove is fixedly connected to one side of the driven gear.
[0010] Through the above technical solution, the first motor drives the active roller to rotate, the active roller drives the driven roller to rotate through the first belt, the driven roller drives the active gear to rotate through the transmission shaft, and the active gear drives the driven gear to rotate.
[0011] Furthermore, the upper slider includes a pair of first slide rails fixedly connected between the frames, a first mounting seat is slidably connected to the pair of first slide rails, the end of the connecting rod away from the crankshaft is rotatably connected to the first mounting seat, a plurality of first guide columns are slidably connected through the lower end of the first mounting seat, a nut is threadedly connected to the upper end of the first guide column, a pressure plate is fixedly connected to the lower end of the first guide column, a first spring is sleeved on the first guide column, and an upper mold is fixedly connected to the lower end of the first mounting seat.
[0012] Through the above technical solution, the connecting rod can drive the first mounting seat to perform up and down reciprocating stamping movement.
[0013] Furthermore, a motor fixing frame is fixedly connected to one side of the side plate, a second motor is fixedly connected to the motor fixing frame, a first gear is fixedly connected to the output end of the second motor, a second gear is provided on the side of the side plate close to the first gear, the first gear and the second gear are meshed with each other, the first gear and the second gear respectively drive the rotating roller to rotate, flexible racks are fixedly connected to both sides of the second belt, a plurality of tooth grooves are provided on both sides of the extrusion transport roller, the tooth grooves and the flexible racks are meshed with each other, a plurality of flexible scrapers are fixedly connected to the second belt, and a pair of rubber friction sleeves are fixedly provided on the extrusion transport roller.
[0014] Through the above technical scheme, the aluminum veneer can be placed between the second belts and pushed toward the lower mold, so that a pair of extrusion transport rollers clamp the aluminum veneer and extrude it toward the lower mold to complete the loading. At this time, the rotating roller and the extrusion friction roller rotate in opposite directions, so that the belt is flipped away from the lower mold, thereby pushing the fingers of the worker away to avoid extrusion accidents. Through the use of the first hydraulic rod and the lifting frame, after the stamping operation is completed, the workpiece is tilted and lifted to allow the workpiece to be unloaded through the lower slide. During the entire production process, there is no need for the worker's body parts to enter between the upper mold and the lower mold, which effectively avoids potential safety hazards in the production process and prevents high-speed rotating machinery from injuring the worker.
[0015] Furthermore, the unloading mechanism includes a lower mold fixedly connected to the upper surface of a fixed seat, a baffle is fixedly connected to one side of the lower mold, one end of the lower mold is fixedly connected to a lower slide, a groove is provided on the upper surface of the baffle, a lifting frame is rotatably connected in the groove, an end of the lifting frame away from the lower slide is rotatably connected to a first hydraulic rod, and an end of the first hydraulic rod away from the lifting frame is rotatably connected to the fixed seat.
[0016] Through the above technical solution, after the stamping operation is completed, the first hydraulic rod is extended to flip the lifting frame upward, and the workpiece is tilted and lifted, so that the workpiece is separated from the lower mold and unloaded through the lower slide. The aluminum sheet is transported to the top of the lower mold and is blocked by the baffle bar to stop moving.
[0017] The cam is provided with a plurality of second slide rails, the clutch plate outer sleeve is provided with a ring, the inner side of the ring is fixedly connected to a limit ring, and the two sides of the ring are fixedly connected with a protrusion, and the upper surface of the bottom of the frame is rotatably connected with a pedal, and the end of the pedal away from the frame is slidably connected with a fixing rod, the fixing rod is fixedly connected with a fixing frame, the fixing frame is fixedly connected with a pull rod, one side of the frame is fixedly connected with a baffle, the baffle is slidably connected with a second guide column, the second guide column outer sleeve is provided with a third spring, the upper end of the second guide column is fixedly connected with the moving frame, the first brake block is fixedly connected with the lower upper surface of the moving frame, guide grooves are provided on both sides of the moving frame, the protrusion penetrates the sliding connection guide groove, the lower end of the moving frame is fixedly connected with the pull rod, the pull rod penetrates the sliding connection baffle, the upper surface of the bottom end of the frame is rotatably connected with a rotating shaft, and the upper end of the rotating shaft is fixedly connected with a pressing block.
[0018] Through the above technical solution, after the pedal is stepped on, the movable frame drives the clutch disc to approach the driven gear, and through the cooperation of the pin and the locking groove, the driven gear drives the clutch disc to rotate, and the clutch disc drives the crankshaft to rotate. The crankshaft drives the upper slider to move back and forth up and down through the connecting rod, thereby performing the stamping operation. At the same time, it is only necessary to rotate the pressure block to the top of the pedal to press the pedal and keep the pedal in the stepped state to maintain the continuous operation of the punch press. When the pedal is no longer stepped on or stuck, the third spring pushes the movable frame upward to move the clutch disc away from the driven gear, and at the same time, the first brake block presses the brake disc, thereby quickly stopping the crankshaft while disconnecting the power, thereby avoiding inertia causing the crankshaft to continue to rotate, causing the upper slider to continue to move up and down, and posing a safety hazard to production.
[0019] Furthermore, the clutch disc includes a sliding disc slidably connected to the second sliding rail, the sliding disc is provided with a plurality of sliding grooves, the sliding grooves and the second sliding rail slidably cooperate with each other, the sliding disc is provided with a first limiting groove outside, the first limiting groove and the limiting ring rotatably cooperate with each other, the brake disc is provided with a plurality of through holes, the through holes are fixedly connected with a fixing ring, the through holes are slidably connected with a pin, the pin is provided with a second limiting groove, the second limiting groove and the fixing ring slidably cooperate with each other, one end of the pin is fixedly connected with a fourth spring, the end of the fourth spring away from the pin is fixedly connected with a bolt, the bolt is threadedly connected to the through hole, and the pin and the locking groove are engaged with each other.
[0020] Through the above technical solution, by using the clutch disc, when the pin enters the locking groove, power is transmitted to the crankshaft. When there is foreign matter between the upper mold and the lower mold, causing the movement of the upper mold to be stuck, the pin breaks through the thrust of the fourth spring and returns to the through hole, thereby preventing the driven gear from continuing to drive the crankshaft to rotate, causing the upper mold to be forced to move downward and cause damage to the mold. By turning the bolt, the compression amount of the fourth spring is changed, so that the force required for the pin to break through the fourth spring can be adjusted, thereby avoiding the situation where the downward pressure of the upper mold is insufficient to complete the stamping operation.
[0021] The beneficial effects of the present invention are as follows: (1) The present invention sets up a clutch mechanism. When the power mechanism is started, the upper slider does not move. Only when the pedal is stepped on, the moving frame drives the clutch plate to approach the driven gear. Through the cooperation of the pin and the locking groove, the driven gear drives the clutch plate to rotate, and the clutch plate drives the crankshaft to rotate. The crankshaft drives the upper slider to move up and down through the connecting rod, thereby performing a punching operation. At the same time, the pressing block only needs to be rotated to the top of the pedal to press the pedal and keep the pedal in the stepped state to maintain the continuous operation of the punch press. When the pedal is stepped on, the upper slider moves up and down to press the pedal. When the plate is no longer stepped on or stuck, the third spring pushes the moving frame upward, so that the clutch plate is away from the driven gear, and at the same time the first brake block presses the brake plate, so that the crankshaft stops quickly while the power is disconnected, avoiding inertia causing the crankshaft to continue to rotate, causing the upper slider to continue to move up and down, and bringing safety hazards to production; (2) The present invention uses a clutch plate, and when the pin enters the locking groove, the power is transmitted to the crankshaft. When foreign matter is present between the upper mold and the lower mold, causing the movement of the upper mold to be stuck, the pin breaks through the thrust of the fourth spring and retreats into the through hole, This prevents the driven gear from continuing to drive the crankshaft to rotate, causing the upper mold to be forced to move downward and cause damage to the mold. By turning the bolt, the compression amount of the fourth spring is changed, so that the force required for the pin to break through the fourth spring can be adjusted, thereby avoiding the situation where the downward pressure of the upper mold is insufficient to complete the stamping operation; (3) The present invention uses a transportation mechanism. When the operator loads the material, the aluminum sheet is placed between the second belts and pushed toward the lower mold, so that a pair of extrusion transport rollers clamp the aluminum sheet and squeeze it toward the lower mold to complete the loading. At this time, the rotating roller and the extrusion friction roller rotate in opposite directions, so that the belt is flipped away from the lower mold, thereby pushing the fingers of the staff away to avoid extrusion accidents. After the stamping operation is completed, the workpiece is tilted and lifted by using the first hydraulic rod and the lifting frame, so that the workpiece is unloaded through the lower slide. During the entire production process, there is no need for the body of the staff to enter between the upper mold and the lower mold, which effectively avoids the potential safety hazards in the production process. At the same time, the use of the first protective shell and the second protective shell can prevent the high-speed rotating machinery from injuring the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1This is a structural diagram of an aluminum single plate safety punching machine from a first perspective of the present invention; Figure 2 This is a structural diagram of an aluminum single plate safety punching machine from a second viewing angle of the present invention; Figure 3 This is a diagram showing the internal structure of a second protective shell of an aluminum single plate safety punch press of the present invention; Figure 4 This is a diagram showing the internal structure of a first protective shell of an aluminum single plate safety punch press of the present invention; Figure 5 It is a diagram of the internal structure of a frame of an aluminum single plate safety punching machine of the present invention; Figure 6 yes Figure 5 A magnified image of point A; Figure 7 It is a structural diagram of a clutch mechanism of an aluminum single plate safety punch press of the present invention; Figure 8 yes Figure 7 The enlarged view of point B; Fig. 9 It is an exploded diagram of a clutch mechanism of an aluminum single plate safety punch press of the present invention; Fig.10 It is a cross-sectional view of a clutch wheel of an aluminum single plate safety punch press of the present invention; Fig.11 It is a structural diagram of a transport mechanism and a blanking mechanism of an aluminum single plate safety punch press of the present invention; Fig.12 It is a cross-sectional view of a transport mechanism of an aluminum single plate safety punch press of the present invention; Fig.13 yes Fig.12 Enlarged view of point C; Fig.14 This is a structural diagram of an extrusion transport roller of an aluminum single plate safety punch press of the present invention; Fig.15 The invention discloses a driven gear structure diagram of an aluminum single plate safety punching machine.
[0023] Figure numerals: 1, frame; 2, upper slider; 21, first slide rail; 22, first mounting seat; 23, upper mold; 24, first guide column; 25, first spring; 26, nut; 27, pressure plate; 3, power mechanism; 31, first motor; 32, driving roller; 33, driven roller; 34, first belt; 35, transmission shaft; 36, driving gear; 37, driven gear; 38, crankshaft; 39, connecting rod; 310, brake wheel; 3 11. Locking groove; 4. Fixing seat; 5. Transport mechanism; 51. Side plate; 52. Motor fixing frame; 53. Second motor; 54. First gear; 55. Second gear; 56. Rotating roller; 57. Guide roller; 58. Extrusion transport roller; 59. Second belt; 510. Tooth groove; 511. Rubber friction sleeve; 512. Flexible rack; 513. Flexible scraper; 6. Unloading mechanism; 61. Lower mold; 62. Groove; 63. Lifting frame; 64, first hydraulic rod; 65, lower slide; 66, stop bar; 7, clutch mechanism; 71, brake disc; 72, second spring; 73, second slide rail; 74, collar; 75, limit ring; 76, bump; 77, baffle; 78, second guide column; 79, third spring; 710, moving frame; 711, first brake block; 712, guide groove; 713, pull rod; 714, fixed frame; 715, fixed rod; 716, pedal; 71 7. Rotating shaft; 718. Pressure block; 8. Clutch plate; 81. Sliding plate; 82. First limiting groove; 83. Sliding groove; 84. Through hole; 85. Fixed ring; 86. Ball; 87. Second limiting groove; 88. Fourth spring; 89. Bolt; 9. Control box; 10. Display screen; 11. Button; 12. First protective shell; 13. Fixed plate; 14. Second hydraulic rod; 15. Third guide rod; 16. Second brake block; 17. Second protective shell. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0025] like Figure 1-Figure 15 As shown, an aluminum single plate safety punching machine of this embodiment includes a frame 1, a control box 9 is fixedly connected to one side of the frame 1, a fixing seat 4 is fixedly connected to the position of the frame 1 near the upper slider 2, and a feeding mechanism 6 is fixed to the frame 1 through the fixing seat 4.
[0026] A display screen 10 is fixedly connected to the control box 9, and a plurality of buttons 11 are fixedly connected to the control box 9. A first protective shell 12 is fixedly connected to one side of the frame 1, and a second protective shell 17 is fixedly connected to the side of the frame 1 away from the first protective shell 12, and a fixed plate 13 is fixedly connected to the side of the frame 1 close to the second protective shell 17. A second hydraulic rod 14 is fixedly connected to the fixed plate 13, and a second brake block 16 is fixedly connected to the output end of the second hydraulic rod 14. Third guide rods 15 are fixedly connected to both sides of the upper surface of the second brake block 16, and the third guide rods 15 penetrate and slide through the fixed plate 13. High-speed rotating mechanical parts can be protected by the first protective shell 12 and the second protective shell 17. The second brake block 16 is pushed by the second hydraulic rod 14 to stop the brake wheel 310 from rotating, and the crankshaft 38 is quickly stopped from rotating.
[0027] like Figure 2-Figure 5 and Fig.15 As shown, a power mechanism 3 is fixedly connected to the upper end of the frame 1, and the power mechanism 3 includes a crankshaft 38 that passes through and is rotatably connected to the frame 1. A first motor 31 is fixedly connected to the frame 1, and a driving roller 32 is fixedly connected to the output end of the first motor 31. A transmission shaft 35 passes through and is rotatably connected in the frame 1, and one end of the transmission shaft 35 is fixedly connected to a driven roller 33. The driving roller 32 and the driven roller 33 are both sleeved with a first belt 34. The end of the transmission shaft 35 away from the driven roller 33 is fixedly connected to a driving gear 36, and the end of the crankshaft 38 close to the driving gear 36 is rotatably connected to a driven gear 37. The end of the crankshaft 38 away from the driven gear 37 is fixedly connected to a brake wheel 310. A connecting rod 39 passes through and is rotatably connected to the crankshaft 38. The movable gear 37 and the driving gear 36 are covered with a first protective shell 12, the driving roller 32 and the driven roller 33 are covered with a second protective shell 17, the second brake block 16 is located above the brake wheel 310, and a locking groove 311 is fixedly connected to one side of the driven gear 37. The first motor 31 is started, and the first motor 31 drives the driving roller 32 to rotate. The driving roller 32 drives the driven roller 33 to rotate through the first belt 34. The driven roller 33 drives the driving gear 36 to rotate through the transmission shaft 35. The driving gear 36 drives the driven gear 37 to rotate. The clutch plate 8 drives the crankshaft 38 to rotate through the slide groove 83 and the second slide rail 73. The crankshaft 38 drives the first mounting seat 22 to reciprocate up and down along the first slide rail 21 through the connecting rod 39.
[0028] like Figure 6As shown, an upper slider 2 is arranged between one end of the frame 1 close to the power mechanism 3, and the upper slider 2 includes a pair of first slide rails 21 fixedly connected between the frames 1, and a first mounting seat 22 is slidably connected to the pair of first slide rails 21, and the end of the connecting rod 39 away from the crankshaft 38 is rotatably connected to the first mounting seat 22, and a plurality of first guide columns 24 are slidably connected through the lower end of the first mounting seat 22, and a nut 26 is threadedly connected to the upper end of the first guide column 24, and a pressure plate 27 is fixedly connected to the lower end of the first guide column 24, and a first spring 25 is sleeved on the first guide column 24, and an upper mold 23 is fixedly connected to the lower end of the first mounting seat 22, and the crankshaft 38 drives the first mounting seat 22 to reciprocate up and down along the first slide rail 21 through the connecting rod 39.
[0029] like Figure 7-Figure 9 As shown, one end of the crankshaft 38 passes through and is fixedly connected with a clutch mechanism 7, the clutch mechanism 7 includes a brake disc 71 fixedly connected to the crankshaft 38, a second spring 72 is fixedly connected to the side of the brake disc 71 away from the frame 1, a plurality of second slide rails 73 are fixedly connected to the crankshaft 38, a collar 74 is provided on the outer sleeve of the clutch disc 8, a limit ring 75 is fixedly connected to the inner side of the collar 74, and protrusions 76 are fixedly connected to both sides of the collar 74, a pedal 716 is rotatably connected to the upper surface of the bottom of the frame 1, and a fixed rod is slidably connected to the end of the pedal 716 away from the frame 1 715, a fixed frame 714 is fixedly connected to the fixed rod 715, a pull rod 713 is fixedly connected to the fixed frame 714, a baffle 77 is fixedly connected to one side of the frame 1, a second guide column 78 is slidably connected to the baffle 77, a third spring 79 is arranged on the outer sleeve of the second guide column 78, a moving frame 710 is fixedly connected to the upper end of the second guide column 78, a first brake block 711 is fixedly connected to the upper surface of the lower part of the moving frame 710, guide grooves 712 are provided on both sides of the moving frame 710, and the protrusions 76 are slidably connected to the guide grooves 712, and the moving frame 710 is provided with a guide groove 712. The lower end of the frame 710 is fixedly connected to the pull rod 713, and the pull rod 713 passes through the sliding connection baffle 77. The upper surface of the bottom end of the frame 1 is rotatably connected to the rotating shaft 717, and the upper end of the rotating shaft 717 is fixedly connected to the pressure block 718. When the pedal 716 is stepped on, the pedal 716 drives the fixed frame 714 to move downward through the fixed rod 715, and the fixed frame 714 drives the movable frame 710 to move downward through the pull rod 713. The guide groove 712 on the movable frame 710 cooperates with the protrusion 76 to drive the collar 74 to move toward the driven gear 37. The limit ring 75 on the collar 74 is in contact with the first A limiting groove 82 cooperates to enable the ring 74 to drive the clutch plate 8 to approach the driven gear 37. When the rotating shaft 717 is rotated to make the pressure block 718 always located above the pedal 716, the pedal 716 can be locked in the stepped state. When the pressure block 718 is rotated, the pedal 716 is not locked, and the third spring 79 pushes the moving frame 710 to move upward. The moving frame 710 drives the clutch plate 8 away from the driven gear 37 through the ring 74, thereby disconnecting the power. At the same time, the first brake block 711 moves upward to press the brake disc 71 to prevent the crankshaft 38 from continuing to rotate under the action of inertia.
[0030] like Fig.10 As shown, the second spring 72 is fixedly connected to the clutch disc 8 on the side away from the brake disc 71. The clutch disc 8 includes a sliding disc 81 slidably connected to the second slide rail 73. A plurality of slide grooves 83 are provided in the sliding disc 81. The slide grooves 83 and the second slide rail 73 slide in cooperation with each other. A first limiting groove 82 is provided outside the sliding disc 81. The first limiting groove 82 and the limiting ring 75 rotate and cooperate with each other. A plurality of through holes 84 are provided in the brake disc 71. A fixing ring 85 is fixedly connected in the through hole 84. A pin 86 is slidably connected through the through hole 84. A second limiting groove 87 is provided on the pin 86. The second limiting groove 87 and the fixing ring 85 slide in cooperation with each other. One end of the pin 86 is fixedly connected to a fourth spring 88. An end of the fourth spring 88 away from the pin 86 is fixedly connected to a bolt 89. The bolt 89 is threadedly connected to the through hole. Hole 84, the pin 86 and the locking groove 311 are engaged with each other, the pin 86 enters the locking groove 311 and engages with each other, the driven gear 37 drives the clutch plate 8 to rotate, and the clutch plate 8 drives the crankshaft 38 to rotate through the slide groove 83 and the second slide rail 73. When foreign matter appears between the upper mold 23 and the lower mold 61, causing the movement of the upper mold 23 to be stuck, the pin 86 breaks through the elastic force of the fourth spring 88 and returns to the through hole 84, thereby preventing the driven gear 37 from continuing to drive the crankshaft 38 to rotate, causing the upper mold 23 to be forced to move downward and cause damage to the mold. By rotating the bolt 89, the compression amount of the fourth spring 88 is changed, so that the force required for the pin 86 to break through the fourth spring 88 can be adjusted, thereby avoiding the situation where the downward pressure of the upper mold 23 is insufficient to complete the stamping operation.
[0031] like Figure 11-Figure 14 As shown, one end of the fixed seat 4 is fixedly connected to the transportation mechanism 5, and the upper surface of the fixed seat 4 is fixedly connected to the unloading mechanism 6. The unloading mechanism 6 includes a lower mold 61 fixedly connected to the upper surface of the fixed seat 4, and one side of the lower mold 61 is fixedly connected to a baffle 66. One end of the lower mold 61 is fixedly connected to a lower slide 65. A groove 62 is provided on the upper surface of the baffle 66. A lifting frame 63 is rotatably connected in the groove 62. The end of the lifting frame 63 away from the lower slide 65 is rotatably connected to the first hydraulic rod 64. The end of the first hydraulic rod 64 away from the lifting frame 63 is rotatably connected to the fixed seat 4. The first hydraulic rod 64 is extended to flip the lifting frame 63 upward, tilt the workpiece and lift it, so that the workpiece is separated from the lower mold 61 and unloaded through the lower slide 65.
[0032] The transport mechanism 5 includes a pair of side plates 51 fixedly connected to the fixed seat 4, a pair of second belts 59 are arranged between the side plates 51, a plurality of rotating rollers 56 and guide rollers 57 are sleeved inside the second belts 59, a plurality of extrusion transport rollers 58 are sleeved outside the second belts 59, a second motor 53 is arranged on one side of the side plate 51, and the rotating rollers 56 are driven to rotate by the second motor 53.
[0033] A motor fixing frame 52 is fixedly connected to one side of the side plate 51, a second motor 53 is fixedly connected to the motor fixing frame 52, a first gear 54 is fixedly connected to the output end of the second motor 53, a second gear 55 is provided on the side of the side plate 51 close to the first gear 54, the first gear 54 and the second gear 55 are meshed with each other, the first gear 54 and the second gear 55 respectively drive the rotating roller 56 to rotate, both sides of the second belt 59 are fixedly connected to flexible racks 512, both sides of the extrusion transport roller 58 are provided with a plurality of tooth grooves 510, the tooth grooves 510 and the flexible racks 512 are meshed with each other, a plurality of flexible scrapers 513 are fixedly connected to the second belt 59, and a pair of fixed sleeves are provided on the extrusion transport roller 58 The rubber friction sleeve 511, the second motor 53 drives the first gear 54 to rotate, the first gear 54 drives the second gear 55 to rotate, the first gear 54 and the second gear 55 both drive the rotating roller 56 to rotate, the rotating roller 56 drives the second belt 59 to rotate, the second belt 59 drives the extrusion and transport roller 58 to rotate through the flexible rack 512 and the tooth groove 510, and the rotation direction of the extrusion and transport roller 58 is opposite to that of the rotating roller 56. At this time, since the diameter of the extrusion and transport roller 58 is larger than that of the rotating roller 56, the second belt 59 does not touch the aluminum veneer, but clamps the aluminum veneer through a pair of extrusion and transport rollers 58 through the rubber friction sleeve 511 and transports it to the top of the lower mold 61 and is blocked by the baffle 66 to stop moving.
[0034] The working principle of this embodiment is as follows: the first motor 31 is started, the first motor 31 drives the active roller 32 to rotate, the active roller 32 drives the driven roller 33 to rotate through the first belt 34, the driven roller 33 drives the active gear 36 to rotate through the transmission shaft 35, and the active gear 36 drives the driven gear 37 to rotate. At this time, the pedal 716 is stepped on, the pedal 716 drives the fixed frame 714 to move downward through the fixed rod 715, the fixed frame 714 drives the moving frame 710 to move downward through the pull rod 713, and the guide on the moving frame 710 The groove 712 cooperates with the protrusion 76 to drive the collar 74 to move toward the driven gear 37, and the limiting ring 75 on the collar 74 cooperates with the first limiting groove 82 to make the collar 74 drive the clutch plate 8 close to the driven gear 37. At this time, the pin 86 enters the locking groove 311 and engages with each other, and the driven gear 37 drives the clutch plate 8 to rotate. The clutch plate 8 cooperates with the sliding groove 83 and the second slide rail 73 to drive the crankshaft 38 to rotate, and the crankshaft 38 drives the first mounting seat 22 to reciprocate up and down along the first slide rail 21 through the connecting rod 39; The staff puts the aluminum sheet between the second belts 59. At this time, the second motor 53 drives the first gear 54 to rotate, the first gear 54 drives the second gear 55 to rotate, the first gear 54 and the second gear 55 both drive the rotating roller 56 to rotate, the rotating roller 56 drives the second belt 59 to rotate, and the second belt 59 drives the extrusion and transportation roller 58 to rotate through the flexible rack 512 and the tooth groove 510. The rotation direction of the extrusion and transportation roller 58 is opposite to that of the rotating roller 56. At this time, since the diameter of the extrusion and transportation roller 58 is larger than the rotating roller 56, the second belt 59 does not touch the aluminum sheet, but clamps the aluminum sheet through a pair of extrusion and transportation rollers 58 through the rubber friction sleeve 511 and transports it to the top of the lower mold 61 to be The stop bar 66 blocks the movement. During the transportation of the aluminum veneer, the movement direction of the second belt 59 is opposite to that of the aluminum veneer. The surface of the aluminum veneer can be cleaned by the flexible scraper 513 on the second belt 59, so that the stamping effect is better. When the aluminum veneer reaches the lower mold 61, the first mounting seat 22 drives the upper mold 23 to move downward for stamping. At this time, the pressing plate 27 first cooperates with the lower mold 61 to clamp and fix the workpiece, and then the first spring 25 is compressed, and the upper mold 23 is pressed downward for stamping. After the stamping operation is completed, the first mounting seat 22 moves upward, and then the first hydraulic rod 64 is extended to turn the lifting frame 63 upward, tilt the workpiece and lift it, so that the workpiece is separated from the lower mold 61 and discharged through the lower slide 65; After the blanking is completed, the first hydraulic rod 64 is shortened to make the lifting frame 63 return to the groove 62. The upper surface of the lifting frame 63 is flush with the upper surface of the lower mold 61, which will not interfere with the stamping operation. When the rotating shaft 717 is rotated to make the pressing block 718 always located above the pedal 716, the pedal 716 can be locked in the stepped state. After the pressing block 718 is rotated, the pedal 716 is not locked, and the third spring 79 pushes the moving frame 710 to move upward. The moving frame 710 drives the clutch plate 8 away from the driven gear 37 through the collar 74, thereby disconnecting the power. At the same time, the first brake block 711 moves upward to press the brake disc 71 to prevent the crankshaft 38 from continuing to rotate under the action of inertia. When an emergency occurs, the second brake block 16 can also be pushed by the second hydraulic rod 14 to stop the brake wheel 310 from rotating, so that the crankshaft 38 stops rotating quickly. During the stamping operation, when foreign matter appears between the upper mold 23 and the lower mold 61, causing the movement of the upper mold 23 to be stuck, the pin 86 breaks through the elastic force of the fourth spring 88 and returns to the through hole 84, thereby preventing the driven gear 37 from continuing to drive the crankshaft 38 to rotate, causing the upper mold 23 to be forced to move downward and cause damage to the mold. By rotating the bolt 89, the compression amount of the fourth spring 88 is changed, so that the force required for the pin 86 to break through the fourth spring 88 can be adjusted, thereby preventing the downward pressure of the upper mold 23 from being insufficient to complete the stamping operation.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. An aluminum plate safety punching machine, comprising a frame (1), Features: The upper end of the frame (1) is fixedly connected to a power mechanism (3), an upper slider (2) is provided between one end of the frame (1) close to the power mechanism (3), a control box (9) is fixedly connected to one side of the frame (1), a fixed seat (4) is fixedly connected to a position of the frame (1) close to the upper slider (2), one end of the fixed seat (4) is fixedly connected to a transport mechanism (5), and a material discharge mechanism (6) is fixedly connected to the upper surface of the fixed seat (4); The power mechanism (3) comprises a crankshaft (38) penetrating and rotatably connected to a frame (1); one end of the crankshaft (38) penetrates and is fixedly connected to a clutch mechanism (7); the clutch mechanism (7) comprises a brake disc (71) fixedly connected to the crankshaft (38); a side of the brake disc (71) away from the frame (1) is fixedly connected to a second spring (72); and a side of the second spring (72) away from the brake disc (71) is fixedly connected to a clutch disc (8); The transport mechanism (5) comprises a pair of side plates (51) fixedly connected to the fixed seat (4); a pair of second belts (59) are arranged between the pair of side plates (51) and the like; a plurality of rotating rollers (56) and guide rollers (57) are sleeved inside the second belts (59); a plurality of squeezing transport rollers (58) are sleeved outside the second belts (59); a second motor (53) is arranged on one side of the side plates (51); and the rotating rollers (56) are driven to rotate by the second motor (53).
2. The aluminum plate safety punching machine according to claim 1, It is characterized in that The control box (9) is fixedly connected to a display screen (10), the control box (9) is fixedly connected to a plurality of buttons (11), one side of the frame (1) is fixedly connected to a first protective shell (12), the side of the frame (1) away from the first protective shell (12) is fixedly connected to a second protective shell (17), the side of the frame (1) close to the second protective shell (17) is fixedly connected to a fixing plate (13), the fixing plate (13) is fixedly connected to a second hydraulic rod (14), the output end of the second hydraulic rod (14) is fixedly connected to a second brake block (16), both sides of the upper surface of the second brake block (16) are fixedly connected to third guide rods (15), and the third guide rods (15) penetrate the slidably connected fixing plate (13).
3. The aluminum plate safety punching machine according to claim 2, It is characterized in that The frame (1) is fixedly connected to a first motor (31), an output end of the first motor (31) is fixedly connected to a driving roller (32), a transmission shaft (35) is rotatably connected to the frame (1), one end of the transmission shaft (35) is fixedly connected to a driven roller (33), the driving roller (32) and the driven roller (33) are both sleeved with a first belt (34), one end of the transmission shaft (35) away from the driven roller (33) is fixedly connected to a driving gear (36), and one end of the crankshaft (38) close to the driving gear (36) is fixedly connected to the driving gear (36). The crankshaft (38) is rotatably connected to a driven gear (37), one end of the crankshaft (38) away from the driven gear (37) is fixedly connected to a brake wheel (310), a connecting rod (39) passes through the crankshaft (38) and is rotatably connected, the driven gear (37) and the driving gear (36) are covered with a first protective shell (12), the driving roller (32) and the driven roller (33) are covered with a second protective shell (17), the second brake block (16) is located above the brake wheel (310), and one side of the driven gear (37) is fixedly connected to a locking groove (311).
4. The aluminum plate safety punching machine according to claim 3, It is characterized in that The upper slider (2) comprises a pair of first slide rails (21) fixedly connected between the frames (1), a first mounting seat (22) being slidably connected to the pair of first slide rails (21), an end of the connecting rod (39) away from the crankshaft (38) being rotatably connected to the first mounting seat (22), a plurality of first guide columns (24) being slidably connected through the lower end of the first mounting seat (22), a nut (26) being threadedly connected to the upper end of the first guide column (24), a pressure plate (27) being fixedly connected to the lower end of the first guide column (24), a first spring (25) being sleeved on the first guide column (24), and an upper mold (23) being fixedly connected to the lower end of the first mounting seat (22).
5. The aluminum plate safety punching machine according to claim 1, It is characterized in that A motor fixing frame (52) is fixedly connected to one side of the side plate (51), a second motor (53) is fixedly connected to the motor fixing frame (52), an output end of the second motor (53) is fixedly connected to a first gear (54), a second gear (55) is provided on one side of the side plate (51) close to the first gear (54), the first gear (54) and the second gear (55) are meshed with each other, the first gear (54) and the second gear (55) respectively drive the rotating roller (56) to rotate, both sides of the second belt (59) are fixedly connected to flexible racks (512), both sides of the extrusion transport roller (58) are provided with a plurality of tooth grooves (510), the tooth grooves (510) and the flexible racks (512) are meshed with each other, the second belt (59) is fixedly connected to a plurality of flexible scrapers (513), and a pair of rubber friction sleeves (511) are fixedly sleeved on the extrusion transport roller (58).
6. The aluminum plate safety punching machine according to claim 1, It is characterized in that The unloading mechanism (6) comprises a lower mold (61) fixedly connected to the upper surface of a fixed seat (4); a baffle (66) is fixedly connected to one side of the lower mold (61); one end of the lower mold (61) is fixedly connected to a lower slide (65); a groove (62) is provided on the upper surface of the baffle (66); a lifting frame (63) is rotatably connected in the groove (62); an end of the lifting frame (63) away from the lower slide (65) is rotatably connected to a first hydraulic rod (64); and an end of the first hydraulic rod (64) away from the lifting frame (63) is rotatably connected to the fixed seat (4).
7. The aluminum plate safety punching machine according to claim 3, It is characterized in that The crankshaft (38) is fixedly connected to a plurality of second slide rails (73); the clutch plate (8) is provided with a collar (74) on its outer surface; a limit ring (75) is fixedly connected to the inner side of the collar (74); protrusions (76) are fixedly connected to both sides of the collar (74); a pedal (716) is rotatably connected to the upper surface of the bottom of the frame (1); an end of the pedal (716) away from the frame (1) is slidably connected to a fixed rod (715); a fixed frame (714) is fixedly connected to the fixed rod (715); a pull rod (713) is fixedly connected to the fixed frame (714); a baffle (77) is fixedly connected to one side of the frame (1); a first slide rail (714) is slidably connected to the baffle (77); Two guide columns (78), the outer sleeve of the second guide column (78) is provided with a third spring (79), the upper end of the second guide column (78) is fixedly connected to a moving frame (710), the lower upper surface of the moving frame (710) is fixedly connected to a first brake block (711), both sides of the moving frame (710) are provided with guide grooves (712), the protrusion (76) penetrates the sliding connection guide groove (712), the lower end of the moving frame (710) is fixedly connected to a pull rod (713), the pull rod (713) penetrates the sliding connection baffle (77), the upper surface of the bottom end of the frame (1) is rotatably connected to a rotating shaft (717), and the upper end of the rotating shaft (717) is fixedly connected to a pressure block (718).
8. The aluminum plate safety punching machine according to claim 7, It is characterized in that The clutch disc (8) comprises a sliding disc (81) slidably connected to a second slide rail (73); a plurality of slide grooves (83) are provided in the sliding disc (81); the slide grooves (83) and the second slide rail (73) are slidably matched with each other; a first limiting groove (82) is provided on the outside of the sliding disc (81); the first limiting groove (82) and the limiting ring (75) are rotatably matched with each other; a plurality of through holes (84) are provided in the brake disc (71); a fixing ring (85) is fixedly connected to the through hole (84); A pin (86) is slidably connected through the through hole (84), a second limiting groove (87) is provided on the pin (86), the second limiting groove (87) and the fixing ring (85) are slidably matched with each other, one end of the pin (86) is fixedly connected with a fourth spring (88), one end of the fourth spring (88) away from the pin (86) is fixedly connected with a bolt (89), the bolt (89) is threadedly connected to the through hole (84), and the pin (86) and the locking groove (311) are engaged with each other.
Citation Information
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CN116766659A
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Stamping equipment of automobile engine plate -type part
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